TW201101366A - Lead wire - Google Patents
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- TW201101366A TW201101366A TW099111273A TW99111273A TW201101366A TW 201101366 A TW201101366 A TW 201101366A TW 099111273 A TW099111273 A TW 099111273A TW 99111273 A TW99111273 A TW 99111273A TW 201101366 A TW201101366 A TW 201101366A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J5/00—Details relating to vessels or to leading-in conductors common to two or more basic types of discharge tubes or lamps
- H01J5/46—Leading-in conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/36—Seals between parts of vessels; Seals for leading-in conductors; Leading-in conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/24—Manufacture or joining of vessels, leading-in conductors or bases
- H01J9/28—Manufacture of leading-in conductors
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Vessels And Coating Films For Discharge Lamps (AREA)
Abstract
Description
201101366 六、發明說明: 【發明所屬之技術領域】 本發明,係有關於作爲對於冷陰極營光燈 的電力供給線而被利用之導線,和具備有此導 件、電極構件、冷陰極螢光燈管,以及適合於 線料者。特別是,係爲有關於高強度且在熔接 氧化性、電傳導性上爲優良之導線者。 Ο 【先前技術】 作爲影像掃描器之原稿照射用光源、或者 電腦之液晶螢幕、液晶電視等的液晶顯示裝置 器)之背光用光源之類的各種之光源,係利用 光燈管。如圖1中所示一般,冷陰極螢光燈管 而言,係具備有:於內壁面處具有螢光體層11 有稀有氣體與水銀之玻璃管1 2、和被配置在玻 〇 之一對的電極部13、和被接合於電極部13處 電力供給至電極部13處之導線部14。亦存在 氣體封入至玻璃管12中之無水銀的冷陰極螢光 導線部14,係具備有:其中一端被接合於 處之內導線1 4 i、和被接合於內導線1 4 i之另 主要被配置在玻璃管1 2之外的外導線1 4〇。內 由於係被熔著有用以將玻璃管1 2之端部作密 極部1 3固定在玻璃管12內之玻璃部1 5,因此 料中,係利用有被調整爲與玻璃之熱膨脹係數 管之電極部 線之導線構 上述導線之 強度以及耐 是作爲個人 (液晶顯示 有冷陰極螢 1 〇,代表性 ,並被封入 璃管12內 ,而用以將 有僅將稀有 燈管。 t電極部13 外一端,並 導線14i, 封並且將電 ,在構成材 爲略相同之 -5- 201101366 熱膨脹係數的材料,例如,係利用有科伐合金(Κ 〇 v )等 。在外導線1 4 〇處,例如,係利用有在由5 8 % N i - 4 2 % F e 合金所成的芯材之外周而具有銅被覆(芯材之20質量%左 右)的線材(參考專利文獻1、2 ),代表性而言,係利用 有杜梅(Dumet )線等。在外導線14〇之外周處,係被塗 布有銲錫20’並被連接有未圖示之端子,經介於此端子以 及導線部1 4,而將電力供給至電極部丨3處。 [先前技術文獻] _ [專利文獻] [專利文獻1]日本特開2007-173197號公報 [專利文獻2 ]日本特開2 0 0 8 - 1 2 3 7 2 2號公報 【發明內容】 [發明所欲解決之課題] 近年來,對於液晶顯不器等,係期望有大型化、消耗 電力之低減化,爲了因應此要求,係檢討有:將冷陰極螢 i | 光燈管之玻璃管長條化,或者是爲了將在1個的液晶顯示 器等之中所搭載的冷陰極螢光燈管之根數減少,而將玻璃 管或是電極部大口徑化。由於上述之長條化、大口徑化, 冷陰極螢光燈管之重量係有增加的傾向。起因於此種大重 量化,由於被施加在導線部、特別是被施加在外導線處之 荷重或是振動係變大,因此,在外導線處,係要求有高強 度。特別是,外導線’係會有由於受到在熔接於內導線處 時之熱、或是當將玻璃部熔著於內導線處時的熱、又或是 -6 - 201101366 當將玻璃管作密封時的熱等,而使強度降低的傾向。故而 ,係期望能夠開發一種就算是在受到有此種熱履歷的情況 時,亦能成爲高強度的外導線。 進而,由於上述重量之增加,施加在導線部處之荷重 或是振動等係會變大,起因於此,若是外導線與內導線間 之熔接部分的強度(熔接強度)爲低,則會有熔接部分破 損並使得兩者相脫離之虞。故而,若是考慮到長條化、大 〇 口徑化,則係期望能夠將導線部之熔接強度相較於先前技 術而更加提升。 ’ 再加上,由於上述重量之增加,施加在導線部處之荷 重或是振動等係會變大,起因於此,若是在外導線處之與 銲錫間的浸濕性爲低,則會有導線部與端子相脫離之虞。 故而,若是考慮到長條化、大口徑化,則係期望能夠將外 導線處之與銲錫間的浸濕性相較於先前技術而更加提升。 進而,藉由將搭載於液晶顯示器等處之冷陰極螢光燈 €) 管的根數減少,能夠將成本降低。但是,起因於將根數減 少一事,係爲了維持特定之亮度,而將在1根的冷陰極螢 光燈管中所流動之電流增大,因此,在導線處,係期望能 夠具備有可耐住大電流之電傳導性或是熱傳導性。 因此,本發明之主要目的,係在於提供一種:高強度 、且熔接強度爲高,與銲錫間之浸濕性亦爲優良,並且’ 電傳導性以及熱傳導性亦爲高之導線。又,本發明之其他 目的,係在於提供一種:具備有上述導線之導線構件、具 備有此導線構件之電極構件、具備有此電極構件之冷陰極 201101366 螢光燈管、以及適合於上述導線之線料。 [用以解決課題之手段] 本發明者們在對於高強度且熔接部分之強度爲高,並 且與銲錫間之浸濕性亦爲優良的導線進行開發時,係對於 各種之組成作了檢討。其結果,係得到了下述之知識:亦 即是’藉由將鎳(Ni)作爲母材’並且在特定之範圍內而 添加特定之兀素’能夠得到局強度之線材。並且,亦得到 有下述之知識:亦即是’包含有上述特定之元素的鎳合金 ’由於在耐氧化性上係爲優良,因此,係難以形成氧化被 膜’而氧化被膜係爲少,其結果,與銲錫間之浸濕性係提 升。又’亦得到有下述之知識:亦即是,包含有上述特定 之元素的鎳合金,由於材料之電性固有電阻係並不會變得 過大’因此’電傳導性係爲優良,就算是在流動大電流的 情況時,導線之發熱亦爲少,而能夠對於伴隨著發熱所導 致的冷陰極螢光燈管之電極部近旁的故障作抑制。進而, 亦得到有下述之知識:亦即是,藉由將碳(C )控制在特 定之範圍內,在熔接時,會由於導線之表面張力降低等而 使浸濕性提升,其結果,能夠與內導線強固地作熔接,而 能夠將熔接強度提升。本發明,係爲根據此些之知識所得 者。 本發明之導線,係爲用以將電力供給至冷陰極螢光燈 管之電極部處的導線,其特徵爲:係藉由鎳合金所構成, 該鎳合金係爲以0.000 1質量%以上〇.〇3質量%以下之含量 -8 - 201101366 而包含有c,並以合計1.0質量%以上9.0質量%以下之含 量而包含有由Mn、Si以及Cr所選擇之1種以上的元素, 且殘部爲由Ni以及不可避免之雜質所成者。又,本發明 之線料(wire ),其特徵爲:係藉由鎳合金所構成,該鎳 合金係爲以〇·〇〇〇〗質量°/。以上〇.〇3質量%以下之含量而包 含有C,並以合計1.0質量%以上9.0質量%以下之含量而 包含有由Mn、Si以及Cr所選擇之1種以上的元素,且殘 〇 部爲由Ni以及不可避免之雜質所成者,該線料,係適合 於利用在上述之本發明的導線之素材中。 具備有上述構成之本發明的導線、以及本發明的線料 ,係藉由以特定之範圍而包含有特定之元素的鎳合金而構 成,藉由此,而能夠經由上述元素之固熔強化而具備有高 強度。故而,本發明之導線或是由本發明之線料所成之導 線,就算是由於熔接時的熱或是玻璃熔著時的熱而被軟化 ,亦能夠維持高強度。又,本發明之導線、以及本發明之 〇 線料,係藉由以鎳作爲主體並包含有特定之元素的鎳合金 所構成,藉由此’由於在耐氧化性上亦爲優良,因此,能 夠降低氧化被膜之形成’在與銲錫間之浸濕性上係爲優良 。進而,本發明之導線、以及本發明之線料,係藉由將c 相對性地而含有較少,而在熔接時,使熔融池(molten ρ ο ο 1 )之溶存氧增加,而降低導線之表面張力,並將浸濕 性提升’藉由此’而能夠強固地作熔接。在本發明之導線 或是由本發明之線料所成之導線、與內導線之間,其熔接 部分係具備有高強度。進而’本發明之導線或是由本發明 -9- 201101366 之線料所成的導線,係藉由將構成材料之主體設爲鎳,而 能夠得到下述之效果:(1 )由於電傳導性係爲優良,因 此’能夠適合於作爲電力供給線來使用;(2 )由於熱傳 導性係爲優良’因此,就算是在流動有大電流的情況時, 亦能夠將電極部近旁之發熱降低,而能夠對於伴隨著溫度 上升所導致之冷陰極螢光燈管的亮度之降低或是電極部週 邊之元件的熱劣化等作防止。而,本發明之導線,係如同 上述一般,在機械性特性或是與銲錫間之浸濕性、熔接時 之浸濕性、電性特性之類的各種之特性上均爲優良,且此 些之特性的最低水準亦爲高。藉由利用此種本發明之導線 或是本發明之線料,就算是存在有些許之特性的偏差,亦 能夠安定地製造出具備有充分良好之特性的冷陰極螢光燈 管或是其之構成零件。故而,就算是在爲了將冷陰極螢光 燈管或是其之構成零件的生產性提升,而將製造工程(熔 接、玻璃熔著、銲接等)作了自動化的情況時’亦可期待 能夠製造出信賴性爲高的製品。 [發明效果] 本發明之導線:係爲高強度且電傳導性爲高’與銲錫 間之浸濕性亦爲優良,並且’熔接部分之強度亦爲高。 【實施方式】 以下,對於本發明作更詳細之說明。另外’圖面之尺 寸比例,係並非一定與所說明者相一致。 -10- 201101366 [導線、線料] (組成) 構成本發明之導線以及本發明之線料的鎳合金’係以 C (碳)的含有量爲相對性的較少一事’作爲其中一個特 徵,C係爲0.0001質量%以上0.03質量%以下。市面販售 之純Ni ( 99質量%以上爲Ni ),由於多係包含有0.10質 量%以上之C,因此,若是將市面販售之Ni直接作爲原料 0 來使用,則可能會成爲c的含有量超過了 0.03質量%之鎳 合金。而,若是鎳合金中之c的含有量超過了 0.03質量% ,則由於C的增加,強度係會提升,但是,相反的,在熔 接時之浸濕性係爲低,熔接部分之強度係爲低。上述之浸 濕性變低的理由,可以想見,係在於:若是C的含有量變 多,則在熔接時,會容易與熔接池中之溶存氧結合並產生 CO (—氧化碳)或是二氧化碳之類的含有碳之氣體,由於 此氣體之產生,上述溶存氧的量係會變少,起因於此,導 〇 線之表面張力會變高之故。又,在外導線處之與內導線間 的接合部分之近旁,在玻璃熔著時等的情況中,會有被玻 璃所包覆的情況。若是在玻璃熔著時等情況中而產生上述 含有碳之氣體,則在冷陰極螢光燈管中之玻璃部分的端部 (導線部之近旁)之內部,會有形成上述氣體的氣泡之虞 。上述氣泡,係在上述封著了的玻璃部分之端部處,而成 爲龜裂的起點,並由於龜裂的傳播,而使得被封入至玻璃 管內之稀有氣體等的氣體透過龜裂而漏洩至玻璃管的外部 ,而可能會成爲使冷陰極螢光燈管之壽命縮短的原因。故 -11 - 201101366 而,在本發明中,係將c之含有量的上限’設爲0.03質 量%。另一方面,若是c之含有量過少’則可以想見’在 熔接時,會由於氛圍中之氧被取入至鎳合金中’並析出此 氧與鎳合金中之添加元素等之間的氧化物’而使熔接部分 之強度降低。故而,在本發明中,係將C之含有量的下限 ,設爲 0.0 0 0 1質量%。C之更爲理想的含有量,係爲 0.005質量%以上0.01質量%以下。爲了使c的含有量成 爲上述之範圍,可以列舉出下述之方法:譬如利用在原料 中之C的含有量爲少之材料,或者是藉由精鍊來作調整( 作降低)。 構成本發明之導線以及本發明之線料的鎳合金,係以 作爲添加元素而將由Μη、Si以及Cr所選擇之1種以上的 元素以合計1.0質量%以上9.0質量%以下來作含有一事, 作爲其中一個特徵。更爲理想的合計含有量,係爲2.0質 量%以上5.0質量%以下。添加元素之含有量,係可藉由對 於作爲原料而進行添加之元素的量作調整,而設爲上述之 範圍。 藉由包含有Μη,能夠得到下述之效果:(1 )能夠將 耐氧化性以及強度提升;(2)當在玻璃熔著等之中而使 用燃燒器的情況時,能夠將由於燃燒氣體中之硫磺成分所 導致的材料之脆化降低。Μη之理想的含有量,係爲〇. 〇 i 質量%以上4.0質量%以下。若是未滿0.01質量%,則係 難以將強度或是耐氧化性充分的提升,而若是超過4.0質 量%,則會容易使電傳導性或是熱傳導性降低。 -12- 201101366 藉由含有Si或是Cr,能夠將強度提升》特別是,若 是含有Si以及Cr之1種以上的元素,則相較於僅含有 Μη的情況,在耐氧化性上係有更優良的傾向。故而,係 以包含有Si以及Cr之至少1種的元素、或者是包含有Si 以及Cr之至少1種的元素與Μη爲理想,而又以包含有所 有的3種元素爲更理想。Si以及Cr之1種以上的元素之 理想的合計含有量,係爲0.01質量%以上6.0質量%以下 0 。若是未滿〇. 〇 1質量%,則係難以將強度或是耐氧化性充 分的提升,而若是超過6.0質量%,則會容易使電傳導性 或是熱傳導性降低。 進而,作爲添加元素,亦能夠以合計0.001質量%以 上2.0質量%以下而包含有由Mg、A1以及Ti所選擇之1 種以上的元素。此些之元素,係作爲上述之Mn、Si、Cr 之效果增強元素而起作用。具體而言,藉由包含有Mg、 Al、Ti,在熔解時,能夠對於Μη、Si、Cr之氧化作抑制 〇 ,而能夠使由包含有Μη、S i、Cr 一事所導致的強度提升 效果、耐氧化性提升效果等充分地發揮。又,藉由包含有 Mg、Al、Ti ’能夠將鎳合金之加工性(壓延或是拉線等之 塑性加工性)提升,在導線之製造性上係爲優良。若是未 滿0.001質量%,則係難以充分的得到上述之效果,而若 是超過2.0質量%,則會容易使電傳導性或是熱傳導性降 低。更爲理想的合計含有量,係爲0 . 〇 〇 3質量%以上1.5 質量%以下。 構成本發明之導線以及本發明之線料的鎳合金,係包 -13- 201101366 含有上述之添加元素,而殘部係由Ni以及不可避免之雜 質所成。藉由使Ni之含有量成爲90質量%以上,如同上 述一般,由於在耐氧化性上係爲優良,且難以被形成氧化 被膜,因此,係容易進行銲接,並且,在熱傳導性上亦爲 優良。 [機械性特性] 本發明之導線以及本發明之線料,係如同上述一般而 強度爲高,具體而言,拉張強度係滿足450MPa以上。又 ,本發明之導線以及本發明之線料,在身爲高強度的同時 ,在韌性上亦爲優良,具體而言,延伸度係爲20%以上。 雖然亦依存於組成或是拉線加工條件、熱處理條件等,但 是,作爲本發明之導線以及本發明之線料的其中一種形態 ,係可設爲拉張強度爲5 00MPa以上、延伸度滿足40%以 上的線材。 [耐氧化性] 本發明之導線以及本發明之線料,係如同上述一般, 在耐氧化性上係爲優良。具體而言,在將由上述特定之組 成所成的導線或是線料於大氣中而進行了 900°C X72小時 之加熱後,被形成在此加熱後之導線的表面上之氧化被膜 的厚度,係爲100 # m以下。「900°C X72小時」的條件, 由於相較於上述之熔接時的熱或是玻璃熔著時的熱等所導 致之對於導線所賦予之熱條件,其溫度係爲更高,且加熱 -14 - 201101366 時間係爲更長,因此,係爲非常嚴格的條件。若是 行了此種嚴格條件之加熱,氧化被膜之厚度亦爲薄 夠將其評價爲在耐氧化性上係爲優良。因此,在本 ,作爲耐氧化性之評價的指標,係採用此一「在大 進行900 °C X72小時之加熱」的條件。當如同上述 作爲添加元素而包含有Si以及Cr之至少1種的元 況時,由於在耐氧化性上係爲更加優良,因此,作 0 明之導線的一種形態,係可設爲當在大氣中而進行 °C X72小時的加熱後,氧化被膜之厚度爲60 /z m以 •材。另外,對於附著有銲錫等之線材,係只要在將 去後,藉由上述之條件來進行加熱,並對於氧化被 定即可。 [電傳導性、熱傳導性] 本發明之導線或是本發明之線料,係如同上述 〇在電傳導性、熱傳導性上亦爲優良。雖然亦依存於 ’但是’本發明之導線或是本發明之線料,係可設 阻爲0.2" Qm以下、熱傳導率爲45W/m. K以上 [製造方法] 本發明之導線或是本發明之線料,例如,係可 解-鑄造-> 熱間壓延—冷間拉線以及熱處理而得之 體而言’係在真空中而製作對於成分作了調整的鎳 就算進 ,則能 發明中 氣中而 一般地 素的情 爲本發 了 900 下的線 靜錫除 膜作測 一般, 組成等 爲比電 之線材 藉由熔 。更具 合金之 -15- 201101366 熔湯,並對於此熔湯作精鍊,而對於C之含有量作罰 或是將雜質或是夾雜物(inclusion )作除去、降低, 是對於溫度作調整。對於此熔湯,進行真空鑄造之頻 造,而得到鑄塊。對於此鑄塊施加熱間壓延,而得至! 線材。對於此壓延線材反覆進行冷間拉線與熱處理, 到本發明之導線或是本發明之線料。亦可進行最終繫 (軟化處理),於此情況,係以在氫氛圍下或是氮雰 ,而以700〜1000 °C左右、特別是以800〜900 °C左ΐ 行爲理想。又,若是製作出長條狀之本發明的線料, 由適宜地切斷爲特定之長度,而製作出本發明之導縛 在生產性上係爲優良。 [導線構件] 本發明之導線構件,係具備有上述之本發明之導 和在此導線之其中一端處藉由熔接而作了接合之內導 如同上述一般’本發明之導線,由於係藉由在熔接時 表面張力作了降低等,而使浸濕性成爲優良,因此, 與上述內導線強固地接合。故而,本發明之導線構件 熔接強度係爲高。內導線,係可列舉有像是科伐合金 的由Fe-Ni-Co合金所成的線材、杜梅線、由Mo或 所成之線材等。 [電極構件] 本發明之電極構件,係具備有:具備上述之本發 整, 亦或 的鑄 壓延 而得 處理 圍下 來進 並藉 ,則[Technical Field] The present invention relates to a lead wire used as a power supply line for a cold cathode camping lamp, and is provided with the guide member, the electrode member, and the cold cathode fluorescent lamp. Lamps, as well as those suitable for wire materials. In particular, it is a wire having high strength and excellent in weld oxidizability and electrical conductivity.先前 [Prior Art] A light source is used for various light sources such as a light source for a document illumination of an image scanner or a liquid crystal display device such as a liquid crystal display for a computer or a liquid crystal display device. As shown in FIG. 1 , in general, a cold cathode fluorescent lamp is provided with a phosphor tube 11 having a phosphor layer 11 at an inner wall surface and a glass tube having a rare gas and mercury, and a pair disposed in the glass bottle. The electrode portion 13 and the lead portion 14 that is electrically connected to the electrode portion 13 are supplied to the electrode portion 13. There is also a cold cathode fluorescent wire portion 14 of a mercury-free gas sealed in the glass tube 12, which is provided with an inner wire 1 4 i in which one end is joined, and another main wire which is bonded to the inner wire 1 4 i The outer lead 1 4 is disposed outside the glass tube 1 2 . Since the inside of the glass tube 12 is fixed to the glass portion 15 in the glass tube 12 by the end portion of the glass tube 12, the material is adjusted to have a coefficient of thermal expansion coefficient with the glass. The wire of the electrode portion line constitutes the strength and resistance of the above-mentioned wire as a person (the liquid crystal display has a cold cathode fluorescent lamp 1 〇, representative, and is enclosed in the glass tube 12, and is used to have only a rare lamp tube. The outer end of the part 13 and the wire 14i, sealed and electrically, in the material of the material is slightly the same as the thermal expansion coefficient of -5 - 201101366, for example, using Kovar (Κ 〇 v ), etc. On the outer conductor 1 4 〇 For example, a wire having a copper coating (about 20% by mass of the core material) in the outer periphery of the core material made of the alloy of 58 % N i - 4 2 % F e is used (refer to Patent Documents 1 and 2). Typically, a Dumet wire or the like is used. The outer circumference of the outer wire 14 is coated with a solder 20' and is connected to a terminal (not shown) via the terminal and the wire. The portion 14 is supplied with electric power to the electrode portion 丨3. [Patent Document] [Patent Document 1] Japanese Laid-Open Patent Publication No. 2007-173197 [Patent Document 2] Japanese Patent Laid-Open Publication No. Hei 2 0 0 8 - 1 2 3 7 2 2 [Invention] [Invented] In recent years, it is expected that the liquid crystal display device and the like will be reduced in size and power consumption. In order to meet this requirement, it is reviewed that the glass tube of the cold cathode fluorescent lamp is lightened, or In order to reduce the number of cold cathode fluorescent lamps installed in one liquid crystal display or the like, the glass tube or the electrode portion is increased in diameter. The above-mentioned long strip and large diameter are cooled. The weight of the cathode fluorescent lamp tube tends to increase. Due to such a large weight, the load applied to the wire portion, particularly at the outer wire, or the vibration system becomes large, so at the outer wire, It is required to have high strength. In particular, the outer conductor 'sends heat due to being welded to the inner conductor, or when the glass portion is fused to the inner conductor, or -6 - 201101366 When the glass tube is used as a heat when sealing, etc. There is a tendency to reduce the degree. Therefore, it is desirable to develop a high-strength outer lead even when subjected to such a heat history. Further, due to the increase in the above weight, the load applied to the lead portion or In the case where the vibration or the like is large, the strength (welding strength) of the welded portion between the outer lead and the inner lead is low, and the welded portion is broken and the two are separated. Therefore, if it is considered In the case of long strips and large diameters, it is desirable to be able to increase the welding strength of the wire portion compared to the prior art. 'Additionally, due to the increase in the above weight, the load or vibration applied to the wire portion The system becomes large, and as a result, if the wettability between the outer lead and the solder is low, the lead portion and the terminal are separated. Therefore, in consideration of the strip length and the large diameter, it is desirable to be able to improve the wettability between the outer lead and the solder as compared with the prior art. Further, by reducing the number of tubes of the cold cathode fluorescent lamp () mounted on a liquid crystal display or the like, the cost can be reduced. However, since the number of roots is reduced, the current flowing through one cold cathode fluorescent lamp tube is increased in order to maintain a specific brightness. Therefore, it is desirable to have resistance at the wire. Live the electrical conductivity or thermal conductivity of large currents. Accordingly, it is a primary object of the present invention to provide a wire having high strength, high welding strength, excellent wettability with solder, and high electrical conductivity and thermal conductivity. Further, another object of the present invention is to provide a lead member including the lead wire, an electrode member including the lead member, a cold cathode 201101366 fluorescent tube including the electrode member, and a wire suitable for the wire. Line material. [Means for Solving the Problem] The present inventors have reviewed various compositions for the development of a wire having high strength and high strength of the welded portion and excellent wettability between solders. As a result, knowledge has been obtained that a wire having a local strength can be obtained by adding nickel (Ni) as a base material and adding a specific halogen in a specific range. In addition, it is also known that the "nickel alloy containing the specific element described above" is excellent in oxidation resistance, and therefore it is difficult to form an oxide film and the oxide film is small. As a result, the wettability with the solder is improved. 'There is also the knowledge that the nickel alloy containing the above specific elements does not become too large because of the electrical specific resistance of the material. Therefore, the electrical conductivity is excellent, even if it is In the case of a large current flowing, the heat generation of the wire is also small, and it is possible to suppress the failure of the vicinity of the electrode portion of the cold cathode fluorescent lamp caused by the heat generation. Further, knowledge is obtained that, by controlling the carbon (C) within a specific range, the wettability is improved by the decrease in the surface tension of the wire during welding, and as a result, It can be welded to the inner wire in a strong manner, and the welding strength can be improved. The present invention is based on the knowledge of such knowledge. The lead wire of the present invention is a lead wire for supplying electric power to the electrode portion of the cold cathode fluorescent lamp tube, and is characterized in that it is composed of a nickel alloy, and the nickel alloy is 0.000 1 mass% or more. 〇3质量% or less -8 - 201101366 Including c, and a total of 1.0% by mass or more and 9.0% by mass or less, including one or more elements selected from Mn, Si, and Cr, and the residue It is made up of Ni and unavoidable impurities. Further, the wire of the present invention is characterized in that it is composed of a nickel alloy having a mass of 〇·〇〇〇. In the above-mentioned content of 3% by mass or less, C is contained, and the content of one or more selected from Mn, Si, and Cr is contained in a total amount of 1.0% by mass or more and 9.0% by mass or less, and the residue is contained. In order to be made of Ni and unavoidable impurities, the strand is suitable for use in the material of the wire of the present invention described above. The lead wire of the present invention having the above-described configuration and the strand of the present invention are formed by a nickel alloy containing a specific element in a specific range, whereby the element can be solidified by solid solution strengthening. It has high strength. Therefore, the wire of the present invention or the wire formed by the wire material of the present invention can be maintained at a high strength even if it is softened by heat during welding or heat during melting of the glass. Further, the lead wire of the present invention and the twisted wire material of the present invention are composed of a nickel alloy mainly composed of nickel and containing a specific element, whereby the film is excellent in oxidation resistance. It is possible to reduce the formation of the oxide film, which is excellent in wettability with solder. Further, the wire of the present invention and the strand of the present invention are contained by relatively reducing c, and the dissolved oxygen of the molten pool (molten ρ ο ο 1 ) is increased at the time of welding, and the wire is lowered. The surface tension and the improvement of the wetting property can be strongly welded by this. The welded portion of the wire of the present invention or the wire formed by the wire of the present invention and the inner wire are provided with high strength. Further, the wire of the present invention or the wire made of the wire material of the present invention of the -9-201101366 can be obtained by setting the main body of the constituent material to nickel: (1) the electrical conductivity system Because it is excellent, it can be used as a power supply line, and (2) because the thermal conductivity is excellent. Therefore, even when a large current flows, the heat generated in the vicinity of the electrode portion can be reduced. The decrease in the brightness of the cold cathode fluorescent lamp caused by the temperature rise or the thermal deterioration of the element around the electrode portion is prevented. Further, the wire of the present invention is excellent in various properties such as mechanical properties or wettability between solders, wettability at the time of welding, electrical properties, and the like as described above. The minimum level of characteristics is also high. By using such a wire of the present invention or the wire material of the present invention, it is possible to stably produce a cold cathode fluorescent lamp having sufficiently good characteristics even if there is a slight variation in characteristics. Form the part. Therefore, even when the manufacturing process (welding, glass melting, welding, etc.) is automated in order to improve the productivity of the cold cathode fluorescent lamp or its components, it is expected to be able to manufacture. A product with high reliability. [Effect of the Invention] The wire of the present invention is high in strength and high in electrical conductivity, and is excellent in wettability between solder and solder, and the strength of the welded portion is also high. [Embodiment] Hereinafter, the present invention will be described in more detail. In addition, the proportion of the dimensions of the drawings is not necessarily consistent with those described. -10- 201101366 [Wire, wire material] (composition) The nickel alloy constituting the wire of the present invention and the wire material of the present invention is characterized by the fact that the content of C (carbon) is relatively small as one of the characteristics. The C system is 0.0001% by mass or more and 0.03% by mass or less. Commercially available pure Ni (99% by mass or more is Ni), and since many products contain 0.10% by mass or more of C, if the commercially available Ni is directly used as the raw material 0, it may become the content of c. The amount exceeds 0.03 mass% of the nickel alloy. On the other hand, if the content of c in the nickel alloy exceeds 0.03 mass%, the strength is increased by the increase of C, but conversely, the wettability at the time of welding is low, and the strength of the welded portion is low. The reason why the above wetting property is low is conceivable because if the content of C is increased, it is easy to combine with dissolved oxygen in the fusion pool and produce CO (carbon monoxide) or carbon dioxide during welding. Such a gas containing carbon causes a decrease in the amount of dissolved oxygen due to the generation of the gas, and as a result, the surface tension of the guide wire becomes high. Further, in the vicinity of the joint portion between the outer lead and the inner lead, in the case where the glass is melted or the like, the glass may be covered. If the carbon-containing gas is generated in the case where the glass is fused, the inside of the glass portion (near the lead portion) in the cold cathode fluorescent lamp tube may have bubbles of the gas. . The air bubbles are at the end of the sealed glass portion, and are the starting point of the crack, and the gas such as a rare gas enclosed in the glass tube is leaked through the crack due to the propagation of the crack. To the outside of the glass tube, it may be the reason for shortening the life of the cold cathode fluorescent lamp. Therefore, in the present invention, the upper limit ′ of the content of c is set to 0.03 mass%. On the other hand, if the content of c is too small, it is conceivable that 'the oxygen in the atmosphere is taken into the nickel alloy during the welding, and the oxidation between the oxygen and the additive element in the nickel alloy is precipitated. The object' reduces the strength of the welded portion. Therefore, in the present invention, the lower limit of the content of C is set to 0.00 0 1% by mass. A more desirable content of C is 0.005 mass% or more and 0.01 mass% or less. In order to make the content of c into the above range, a method of using a material having a small content of C in the raw material or adjusting (reducing) by refining may be mentioned. The nickel alloy constituting the wire of the present invention and the wire material of the present invention is contained in an amount of 1.0% by mass or more and 9.0% by mass or less based on the total of one or more elements selected from the group consisting of Μη, Si, and Cr as an additive element. As one of the features. The more desirable total content is 2.0% by mass or more and 5.0% by mass or less. The content of the additive element can be adjusted to the above range by adjusting the amount of the element to be added as a raw material. By including Μη, the following effects can be obtained: (1) the oxidation resistance and the strength can be improved; and (2) when the burner is used in the glass fusion or the like, the combustion gas can be used. The embrittlement of the material caused by the sulfur component is reduced. The ideal content of Μη is 〇. 〇 i mass% or more and 4.0 mass% or less. If it is less than 0.01% by mass, it is difficult to sufficiently improve the strength or oxidation resistance, and if it exceeds 4.0% by mass, electrical conductivity or thermal conductivity is likely to be lowered. -12- 201101366 It is possible to increase the strength by containing Si or Cr. In particular, if one or more elements containing Si and Cr are used, the oxidation resistance is higher than when only Μη is contained. Excellent tendency. Therefore, it is preferable to include at least one element of Si and Cr, or an element containing at least one of Si and Cr, and Μη, and it is preferable to include three elements. An ideal total content of one or more elements of Si and Cr is 0.01% by mass or more and 6.0% by mass or less. If it is less than 〇1% by mass, it is difficult to sufficiently increase the strength or oxidation resistance, and if it exceeds 6.0% by mass, electrical conductivity or thermal conductivity is likely to be lowered. In addition, as the additive element, one or more elements selected from Mg, A1, and Ti may be contained in an amount of 0.001% by mass or more and 2.0% by mass or less. These elements function as the effect enhancing elements of Mn, Si, and Cr described above. Specifically, by including Mg, Al, and Ti, it is possible to suppress the enthalpy of oxidation of Μη, Si, and Cr at the time of melting, and it is possible to enhance the strength by the inclusion of Μη, S i, and Cr. The effect of improving the oxidation resistance is fully exerted. Further, by including Mg, Al, and Ti', the workability of the nickel alloy (plastic workability such as rolling or drawing) can be improved, and the manufacturing property of the wire is excellent. If it is less than 0.001% by mass, it is difficult to sufficiently obtain the above effects, and if it exceeds 2.0% by mass, electrical conductivity or thermal conductivity is likely to be lowered. A more desirable total content is 0. 〇 〇 3 mass% or more and 1.5 mass% or less. The nickel alloy constituting the wire of the present invention and the strand of the present invention contains -13-201101366 containing the above-mentioned additive elements, and the residue is formed of Ni and unavoidable impurities. By setting the content of Ni to 90% by mass or more, as described above, it is excellent in oxidation resistance and it is difficult to form an oxide film. Therefore, it is easy to weld and is excellent in thermal conductivity. . [Mechanical characteristics] The wire of the present invention and the strand of the present invention have high strength as described above, and specifically, the tensile strength is 450 MPa or more. Further, the wire of the present invention and the strand of the present invention are excellent in toughness while being high in strength, and specifically, the elongation is 20% or more. Although depending on the composition or the wire drawing processing conditions, the heat treatment conditions, and the like, the wire of the present invention and the wire material of the present invention can be set to have a tensile strength of 500 MPa or more and an elongation of 40. More than % of wire. [Oxidation resistance] The wire of the present invention and the strand of the present invention are excellent in oxidation resistance as described above. Specifically, after the wire or the wire formed by the specific composition described above is heated in the air at 900 ° C for 72 hours, the thickness of the oxide film formed on the surface of the heated wire is The system is 100 # m or less. The condition of "900 ° C X 72 hours" is higher in temperature and higher by the heat condition given to the wire due to heat during welding or heat during melting of the glass. 14 - 201101366 The time system is longer, so it is a very strict condition. If the heating under such strict conditions is performed, the thickness of the oxide film is also thin enough to be evaluated as excellent in oxidation resistance. Therefore, in the present, as an index for evaluating the oxidation resistance, the condition of "heating at 900 ° C for 72 hours" is employed. When at least one of Si and Cr is contained as an additive element as described above, since it is more excellent in oxidation resistance, one form of the wire can be set to be in the atmosphere. After heating at ° C for 72 hours, the thickness of the oxide film was 60 /zm. Further, the wire to which the solder or the like is attached may be heated by the above conditions after the removal, and the oxidation may be determined. [Electrical Conductivity and Thermal Conductivity] The lead wire of the present invention or the strand of the present invention is excellent in electrical conductivity and thermal conductivity as described above. Although it is also dependent on the 'but the wire of the present invention or the wire material of the present invention, the resistance can be set to 0.2 " Qm or less, and the thermal conductivity is 45 W/m. K or more. [Manufacturing method] The wire or the present invention The wire material of the invention, for example, is solvable-casting-> heat-calendering-cold-drawn wire and heat-treated body, and the body can be made in a vacuum to make a nickel adjusted for the composition. In the invention, the general condition of the gas is generally determined by the line static tin removal film of 900, and the composition is such that the wire is melted by the electric wire. More alloy -15- 201101366 melt soup, and refining the melt, and the penalty for the content of C or the removal or reduction of impurities or inclusions, is to adjust the temperature. For this melt, the frequency of vacuum casting was carried out to obtain an ingot. Applying inter-heat rolling to this ingot to obtain the wire. The rolled wire is repeatedly subjected to cold drawing and heat treatment to the wire of the present invention or the strand of the present invention. The final system (softening treatment) can also be carried out, and in this case, it is preferably in the hydrogen atmosphere or in a nitrogen atmosphere, and is preferably about 700 to 1000 ° C, particularly 800 to 900 ° C left. Further, in the case where the strand of the present invention having a long strip shape is produced, it is suitably cut into a specific length, and the guide of the present invention is produced, which is excellent in productivity. [Wire member] The wire member of the present invention is provided with the above-described guide of the present invention and an inner conductor joined by welding at one end of the wire as in the above-mentioned general 'wire of the present invention, The surface tension is lowered during welding, and the wettability is excellent, so that it is strongly bonded to the inner wire. Therefore, the wire member of the present invention has a high welding strength. Examples of the inner conductor include a wire made of a Fe-Ni-Co alloy such as Kovar, a Dumei wire, and a wire made of Mo or the like. [Electrode member] The electrode member of the present invention is provided with a casting calender having the above-described present invention, or a casting calender, and then
線、 線。 而將 係被 ,其 之類 是W 明之 -16- 201101366 導線的本發明之導線構件;和被接 處的玻璃部;和被接合於上述內導 部。如同上述一般,本發明之導線 與上述內導線間之熔接部分處的強 本發明之導線,由於C之量係爲低 將玻璃珠熔著在內導線處來形成玻 含有碳之氣體。故而,此電極構件 〇 在玻璃部處係實質性地不存在有氣 之玻璃管,係可列舉有:由硼酸玻 硬質玻璃、或者是由鈉鈣玻璃之類 極部,可以列舉出:由純Ni、在_ 記載之鎳合金、Fe、Fe合金、W、 之杯狀或是柱狀者。 [冷陰極螢光燈管] 〇 本發明之冷陰極螢光燈管,係 氣體之玻璃管 '和被形成於此玻璃 、和上述電極構件。在上述玻璃管 電極構件之電極部,上述電極部, 固定在該玻璃管處。本發明之冷陰 如同上述一般之熔接強度爲高、與 且爲高強度的本發明之導線。故而 燈管,就算是上述玻璃管或電極部 璃管係爲長條,亦難以發生該導線 合於上述內導線之外周 線之另外一端處的電極 構件,在本發明之導線 度係爲高,並且,上述 ,因此,係難以由於當 璃部時等的加熱而產生 ,其熔接強度係爲高, 泡。玻璃部、以及後述 璃或是鋁矽玻璃之類的 的軟質玻璃所成者。電 :利文獻1、2等之中所 Mo等所成的有底筒狀 具備有:被塡充有封入 管之內壁處的螢光體層 內之端部處插入有上述 係隔著上述玻璃部而被 極螢光燈管,係具備有 銲錫間之浸濕性爲佳、 ,本發明之冷陰極螢光 成爲大口徑,或者是玻 斷線的情況、或者是發 -17- 201101366 生熔接部分或銲錫部分脫落的情況,而可以期待作長期間 之使用。又,藉由具備有在電傳導性或是熱傳導性上爲優 良的本發明之導線,本發明之冷陰極螢光燈管,就算是在 流動有大電流的情況時,亦難以發生伴隨著導線之發熱所 導致的問題,因此,從此點來看,亦能夠期待作長期間之 使用。螢光體層,例如,係可列舉出由鹵磷酸鹽螢光體所 成者。封入氣體,例如,係可列舉出稀有氣體以及水銀、 或者是水銀。在玻璃管內,配置至少1個的電極部,並藉 由將上述玻璃部與玻璃管之端部作熔融,而設爲作了密封 的狀態。代表性而言,係可列舉出在圓筒狀之玻璃管內的 兩端側處分別配置有電極部的形態,亦即是,具備有1對 的電極部之形態。 以下,更進而對於本發明之實施形態作說明。 想定爲被利用在冷陰極螢光燈管中之外導線,而製作 複數之由鎳合金所成的線材,並對於各線材之特性作了評 價。 試料No · 1〜1 1,係如同下述一般地製作。使用通常之 真空熔解爐,而製作於表1中所示之組成(單位係爲質量 % )的鎳合金之熔湯,並對於熔湯溫度作適宜調整,而藉 由真空鑄造來得到了鑄塊。在熔湯之原料中,係使用有市 面販售之純Ni ( 99·0質量%以上之Ni )、各添加元素之 粒。爲了將雜質等降低、除去,而進行熔湯之精鍊,並藉 由對於此精鍊之程度作調整,而使C之含有量作了改變。 對於所得到之鑄塊施加熱間壓延’而得到線徑5.5 mm φ之 -18- 201101366 壓延線材。對於此壓延線材,而將冷間拉線以及熱處理作 組合地施加,並對於所得到之線材進行最終熱處理(軟化 處理,溫度:800 °C,氮氛圍),而得到了線徑0.6mm φ 之軟材。將各軟材切斷爲適當之長度,而作爲試料No.1〜 1 1。將所得到之各試料的組成,使用ICP發光分光分析裝 置而作調查’其結果,係與表1中所示之組成相同,而殘 部係爲Ni以及不可避免之雜質。試料No.1〜11,係均爲 〇 Ni 90質量%以上。組成之分析,係除了藉由上述ICp發 光分光分析法來進行外,亦可藉由原子吸光光度法等來進 行。又’藉由高頻燃燒紅外線吸收法,而對於所得到之各 試料的碳量作了測定。將其結果,展示於表1中。 試料No.100,係爲市面販售之Mn-Ni合金線材,試 料No.102’係爲市面販售之杜梅線材(Cu被覆:當將表 1中所示之組成的芯材+ C u被覆作爲1 〇 〇 %的情況時,係 爲22.5質量%)。又’試料No.101,其添加元素係爲少 Ο ’且爲並未被進行有用以將C之含有量降低的精鍊者。試 料Νο·1〇3’其添加元素係爲多,並爲與上述試料Nom 同樣地而製作了的試料。試料No.1〇〇〜103,係均爲線徑 〇 . 6mm φ。 -19- 201101366Line, line. And the wire member of the present invention, which is a wire of -16-201101366, and the glass portion to be joined; and the inner guide portion are joined. As described above, the wire of the present invention at the welded portion between the wire of the present invention and the above-mentioned inner wire is low in the amount of C, and the glass ball is fused at the inner wire to form a glass-containing gas. Therefore, the electrode member has substantially no gas glass tube at the glass portion, and examples thereof include a boric acid hard glass or a soda lime glass or the like, and may be exemplified by pure Ni, a nickel alloy described in _, Fe, Fe alloy, W, cup or column. [Cold Cathode Fluorescent Lamp] The cold cathode fluorescent lamp of the present invention is a glass tube of gas and is formed on the glass and the above electrode member. In the electrode portion of the glass tube electrode member, the electrode portion is fixed to the glass tube. The cold shade of the present invention is similar to the above-described conventional lead wire of the present invention having a high weld strength and high strength. Therefore, in the case of the lamp tube, even if the glass tube or the electrode portion of the glass tube is long, it is difficult to cause the electrode member to be bonded to the other end of the outer circumference of the inner lead wire. The wire length system of the present invention is high. Further, as described above, it is difficult to generate heat due to heating of the glass portion or the like, and the welding strength is high and foam. A glass part, and a soft glass such as a glass or an aluminum enamel glass described later. In the bottomed cylindrical shape formed by Mo or the like in the documents 1 and 2, the end portion of the phosphor layer which is filled with the inner wall of the sealed tube is inserted with the above-mentioned glass. The fluorescent lamp tube is preferably provided with the wettability between the solders, and the cold cathode fluorescent lamp of the present invention has a large diameter or a broken glass, or is fused to -17-201101366. The part or the solder part is detached, and it can be expected to be used for a long period of time. Moreover, by providing the wire of the present invention which is excellent in electrical conductivity or thermal conductivity, the cold cathode fluorescent lamp of the present invention is less likely to be accompanied by a wire even when a large current flows. From the point of view of this, it can be expected to be used for a long period of time. The phosphor layer may, for example, be a halogen phosphate phosphor. The gas to be enclosed is, for example, a rare gas and mercury, or mercury. At least one electrode portion is disposed in the glass tube, and the glass portion and the end portion of the glass tube are melted to be sealed. In a typical example, an electrode portion is disposed on both end sides of a cylindrical glass tube, that is, a shape in which a pair of electrode portions are provided. Hereinafter, embodiments of the present invention will be further described. A wire made of a nickel alloy was prepared as a wire to be used in a cold cathode fluorescent lamp, and the characteristics of each wire were evaluated. Sample Nos. 1 to 1 1 were produced as follows. Using a usual vacuum melting furnace, a molten alloy of a nickel alloy having a composition (unit: mass %) shown in Table 1 was prepared, and the temperature of the melt was appropriately adjusted, and an ingot was obtained by vacuum casting. Among the raw materials of the melted soup, pure Ni (99·0 mass% or more of Ni) and particles of each additive element which are commercially available are used. In order to reduce and remove impurities and the like, refining of the melt is carried out, and the content of C is changed by adjusting the degree of refining. -18-201101366 rolled wire having a wire diameter of 5.5 mm φ was obtained by applying inter-heat rolling to the obtained ingot. For this rolled wire, a cold drawn wire and a heat treatment were applied in combination, and a final heat treatment (softening treatment, temperature: 800 ° C, nitrogen atmosphere) was performed on the obtained wire to obtain a wire diameter of 0.6 mm φ. Soft material. Each of the soft materials was cut to an appropriate length, and samples No. 1 to 1 1 were used. The composition of each of the obtained samples was investigated by using an ICP emission spectroscopic analyzer. The results are the same as those shown in Table 1, and the residue is Ni and unavoidable impurities. Sample Nos. 1 to 11 were all 90% by mass or more of Ni. The analysis of the composition is carried out by the above-described ICp luminescence spectrometry, or by atomic absorption spectrometry or the like. Further, the amount of carbon of each of the obtained samples was measured by a high-frequency combustion infrared absorption method. The results are shown in Table 1. Sample No. 100 is a commercially available Mn-Ni alloy wire, and sample No. 102' is a commercially available Dumei wire (Cu coating: core material of the composition shown in Table 1 + C u When the coating is 1% by weight, it is 22.5 mass%). Further, in Sample No. 101, the additive element was less ’ and it was a refiner which was not used to reduce the content of C. The sample Νο·1〇3' has a large number of added elements, and is a sample prepared in the same manner as the above sample Nom. Sample No.1〇〇~103 is the wire diameter 〇 . 6mm φ. -19- 201101366
6 ~T~ ~8~ ~9~ 互 ΤΓ Too ΙόΤ 102 Ϊ03 添加元素 試料 No. 2 3 46 ~T~ ~8~ ~9~ Mutual Too ΙόΤ 102 Ϊ03 Adding Element Sample No. 2 3 4
組成成分(質量%) Mg:0. 001 A1:0. 02,Mg:0. 002 Ti:0.03 Ti:0. 02,Mg:0. 005 Ti:0.02 A1 :0.06 A1:0. 02, Ti:0. 01 Ti:0.02 A1:0. 30 Al:l. 3 Fe : 58 Mg:0.005 其他Composition (% by mass) Mg: 0. 001 A1:0. 02, Mg: 0. 002 Ti: 0.03 Ti: 0.22, Mg: 0. 005 Ti: 0.02 A1: 0.06 A1: 0.22, Ti: 0. 01 Ti: 0.02 A1: 0. 30 Al: l. 3 Fe : 58 Mg: 0.005 Others
C 殘部 0. 006 0.009 I. 004 0.007 0.002 0. 005 0. 005 0. 003 0. 004 0. 003 0. 007 0. 10 0. 11 0. 008 0. 012C Remnant 0. 006 0.009 I. 004 0.007 0.002 0. 005 0. 005 0. 003 0. 004 0. 003 0. 007 0. 10 0. 11 0. 008 0. 012
NiNi
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NiNi
NiNi
Ni # Θ i: $名試料,而對於耐氧化性作了評價。將其結 果:’2中。耐氧化性,係藉由下述方法而作了評 價·將各試料在大氣中而進行9〇〇t: χ72小時之加熱,之 it ’ @ g t ® /照片來對於被形成在試料之表面的氧化被 膜之厚度作測定(試料No. 1 〇2,係對於被形成在Cu被覆 之表面上的氧化被膜之厚度作測定),並藉由此氧化被膜 之厚度來進行評價。若是氧化被膜之厚度越薄,則可以說 其之耐氧化性係爲越佳。於此,在各試料之剖面照片中’ 對於任意之5點的厚度作測定,並將該平均作爲該試料之 氧化被膜的厚度。 針對上述各試料,而對於機械性特性作了評價。將其 -20- 201101366 結果’展示於表2中。機械性特性,係依據j! s z 2 2 4 1之 規定而進行拉張試驗’並對於拉張強度、延伸度作測定, 而作了評價。 針對上述各試料’而對於熔接部分之強度(疲勞強度 )作了評價。將其結果’展示於表2中。熔接部分之強度 ’係以應力振幅:200MPa來進行旋轉彎曲疲勞試驗(jis Z 2274) ’並藉由反覆進行之次數來作了評價。具體而言 〇 ,係在各試料之其中一端面處,藉由電阻熔接來將線徑 0.6mm φ之市面販售的科伐(Fe_Ni-Co合金)線材的其中 一端面作接合’而製作了導線構件。而後,將導線構件之 兩端側(作了接合的試料之另外一端側以及科伐線材之另 外一端側)藉由夾具來作夾鉗’並以使熔接部分被配置在 作了夾鉗的場所之中心處的方式’來進行旋轉彎曲試驗, 而對於直到熔接部分被破壞爲止所進行了的反覆次數作了 測定。 〇 針對上述各試料’而對於電傳導性、熱傳導性作了評 價。將其結果’展不於表2中。電傳導性,係藉由四端子 法來測定比電阻而作了評價’熱傳導性,係藉由市面販售 之雷射閃光裝置來測定熱傳導率並作了評價。 針對上述各試料’進行玻璃封著試驗,並對於玻璃之 發泡狀況作了調査。將其結果,展示於表2中。此試驗, 係如同上述一般而製作出將各試料與市面販售之科伐線材 作了溶接的導線構件,並使此些之導線構件氧化,而在其 之表面上形成若干之氧化被膜,再以使玻璃熔著在科伐線 -21 - 201101366 材、熔接部分、各試料之一部分上的方式,來將玻璃珠作 了熔著,而後,對於玻璃之發泡狀態藉由目視而作了觀察 。當在玻璃中存在有發泡的情況時,係評價爲X,當沒有 發泡的情況時,係評價爲〇。 [表2] 試料 氧化被膜 拉張強度 延伸度 發泡狀況 破斷反覆數 比電阻 麟導率 No. (μ m) (MPa) (%) (X104) (μ Ωιη) (W/ra-K) 1 80 490 47 〇 23 0. 15 55 2 90 480 47 〇 20 0. 14 57 3 60 500 42 〇 25 0. 14 60 4 60 500 44 〇 24 0. 15 56 5 60 500 42 〇 24 0, 15 55 6 50 510 41 〇 26 0. 17 47 7 50 520 41 〇 28 0. 16 52 8 50 540 41 〇 30 0. 17 49 9 40 570 37 〇 34 0. 17 48 10 60 500 44 〇 24 0. 15 ~55~ 11 70 490 43 〇 23 Γ 0. 17 50 100 90 520 30 X 15 0. 14 58 101 110 430 39 X 11 0. 11 75 102 200 480 29 〇 8 0. 68 12 103 50 620 34 〇 40 0. 41 20 如表2中所示一般,將Mn、Si、Cr之1種以上以特 定之範圍而作含有’並且C係落在特定之範圍的試料 No.l〜11’其拉張強度係爲450MPa以上,並且延伸度係 爲20 %以上(多爲40 %以上),而可以得知,其係身爲高 強度,並且在韌性上亦爲優良。又’可以得知,相較於 Μη、Si、Cr之含有量以及C之含有量的至少其中—方爲 落在特定之範圍外的試料No.100、101、1〇3,試料N〇1 〜1 1 ’係以良好之平衡而兼具有強度與韌性。試料N〇. i〜 -22- 201101366 11 ’由於不但係身爲施加有最終軟化處理的軟材,且亦爲 高強度,因此,就算是在受到有由於熔接時之熱或是玻璃 熔著時之熱等所導致的熱履歷的情況時,亦可期待其能夠 維持有充分高的強度。 又’試料No.l〜11,相較於試料No.100、101或是身 爲杜梅線材之試料No. 1 02,可以得知,其之熔接部分的疲 勞強度係爲高。並且,試料No. 1〜1 1,在耐氧化性上亦爲 0 優良’就算是在大氣中而進行了 9 0 0 °C X 7 2小時之加熱後 ,氧化被膜之厚度亦係爲l〇〇/zm以下(多爲60/im以下 )。此種在耐氧化性上爲優良之試料No.1〜11,可以期待 其之與銲錫間之浸濕性係爲高。進而,試料Ν ο · 1〜1 1,相 較於身爲杜梅線材之試料No. 1 02或者是Mn、Si、Cr之含 有量爲較特定之範圍更多的試料Νο·103,可以得知其在電 傳導性、熱傳導性上係爲優良。進而,可以得知,C之含 有量爲較少之試料No.1〜11 ’就算是在被熔著有玻璃的情 〇 況時’在玻璃內部亦難以產生氣泡。另一方面,可以得知 ,在C之含有量爲多的試料No.100、101中,係有在玻璃 內部產生氣泡之虞。由此,可以想見到,若是C之含有量 爲多’則會成爲易於產生含有碳之氣體,且容易產生氣泡 〇 如同上述一般,將Mn、Si、Cr之1種以上以特定之 範圍來作含有’並且C係成爲特定之範圍的線料,不但係 爲局強度、熔接部分之強度以及與銲錫間之浸濕性爲優良 ’並且,在電傳導性、熱傳導性上亦爲優秀,因此,可以 -23- 201101366 期待’其係適合利用在像是冷陰極螢光燈管之導線、以及 具備有此導線之導線構件、還有具備有此導線構件之電極 構件一般的冷陰極螢光燈管之構成零件中。特別是,由上 述特定之組成的線料所成之導線,就算是對於玻璃管爲 1 3 00mm以上一般之長條的冷陰極螢光燈管之構成零件、 或者是玻璃管等爲直徑4.0mm φ以上一般之大口徑的冷陰 極螢光燈管之構成零件,亦可期待能夠充分地作使用。又 ,具備有由上述特定之組成的線料所成之導線的冷陰極螢 光燈管,係難以產生導線之斷線或是熔接部分之破壞、伴 隨於氣泡之存在所導致的玻璃管內部之氣體漏洩、或是發 熱所導致之問題’而能夠期待有長之使用壽命。 另外,上述之實施形態,係可在不脫離本發明之要旨 的範圍內來作適當的變更,而並非爲被限定於上述之構成 者。例如,係可對於導線之組成、大小(直徑)等作適當 的變更。 [產業上之利用可能性] 本發明之導線、導線構件、電極構件,係可合適地作 爲冷陰極螢光燈管之構成零件來利用之。本發明之線料, 係可合適地作爲上述導線之素材而利用之。又,本發明之 螢光燈管,例如,係可合適地作爲液晶顯示器之背光用光 源、小型顯示器之前照明用光源、影印機或是掃描器等之 原稿照射用光源、影印機之抹除器(eraser )用光源一般 之各種的電性機器之光源而利用之。 -24- 201101366 【圖式簡單說明】 [圖1]圖1,係爲對於冷陰極螢光燈管之槪略構成作展 示的剖面圖。 【主要元件符號說明】 1 0 :冷陰極螢光燈管 1 1 :螢光體層 Q 1 2 :玻璃管 1 3 :電極部 1 4 :導線部 1 4 i :內導線 1 4 〇 :外導線 1 5 :玻璃部 2 0 :婷錫 ❹ -25-Ni # Θ i: $Name sample, and evaluation of oxidation resistance. The result is: '2. The oxidation resistance was evaluated by the following method. Each sample was heated in the atmosphere for 9 hours: χ 72 hours, and it ' @ gt ® / photo was formed on the surface of the sample. The thickness of the oxide film was measured (sample No. 1 〇 2 for measuring the thickness of the oxide film formed on the surface of the Cu coating), and the thickness of the oxide film was evaluated. If the thickness of the oxide film is thinner, it can be said that the oxidation resistance is better. Here, in the cross-sectional photograph of each sample, the thickness of any five points was measured, and the average was taken as the thickness of the oxide film of the sample. The mechanical properties were evaluated for each of the above samples. The results of -20-201101366 are shown in Table 2. The mechanical properties were evaluated according to the specification of j! s z 2 2 4 1 and the tensile strength and elongation were measured. The strength (fatigue strength) of the welded portion was evaluated for each of the above samples. The results are shown in Table 2. The strength of the welded portion was evaluated by a rotational bending fatigue test (jis Z 2274) with a stress amplitude of 200 MPa and was repeated by the number of times. Specifically, in one of the end faces of each sample, a one end surface of a Kovar (Fe_Ni-Co alloy) wire sold in the market having a wire diameter of 0.6 mm φ was joined by resistance welding. Wire member. Then, the both end sides of the lead member (the other end side of the joined sample and the other end side of the Kovar wire) are clamped by the jig and the welded portion is placed at the place where the clamp is made. The mode at the center was used to perform a rotational bending test, and the number of times of overlap until the welded portion was broken was measured.电 The electrical conductivity and thermal conductivity were evaluated for each of the above samples. The results will not be shown in Table 2. The electrical conductivity was evaluated by measuring the specific resistance by a four-terminal method, and the thermal conductivity was measured by a commercially available laser flash device. The glass seal test was carried out for each of the above samples, and the state of foaming of the glass was investigated. The results are shown in Table 2. In this test, as in the above-mentioned general, a wire member in which each sample is melted with a commercially available Kovar wire is prepared, and the wire members are oxidized, and a plurality of oxide films are formed on the surface thereof, and then The glass beads were fused by melting the glass on the section of the Kovar line-21 - 201101366, the welded portion, and one of the samples, and then the foamed state of the glass was observed by visual observation. . When there was foaming in the glass, it was evaluated as X, and when there was no foaming, it was evaluated as 〇. [Table 2] Sample Oxidation Film Tensile Strength Elongation Foaming Condition Breaking Reversal Ratio Specific Resistance Lin Conductivity No. (μ m) (MPa) (%) (X104) (μ Ωιη) (W/ra-K) 1 80 490 47 〇23 0. 15 55 2 90 480 47 〇20 0. 14 57 3 60 500 42 〇25 0. 14 60 4 60 500 44 〇24 0. 15 56 5 60 500 42 〇24 0, 15 55 6 50 510 41 〇26 0. 17 47 7 50 520 41 〇28 0. 16 52 8 50 540 41 〇30 0. 17 49 9 40 570 37 〇34 0. 17 48 10 60 500 44 〇24 0. 15 ~ 55~ 11 70 490 43 〇23 Γ 0. 17 50 100 90 520 30 X 15 0. 14 58 101 110 430 39 X 11 0. 11 75 102 200 480 29 〇8 0. 68 12 103 50 620 34 〇40 0 As shown in Table 2, in general, one or more of Mn, Si, and Cr are used in a specific range, and the tensile strength of the sample No. 1 to 11' in which the C system falls within a specific range It is 450 MPa or more, and the elongation is 20% or more (more than 40% or more), and it is known that the body is high in strength and excellent in toughness. Further, it can be seen that at least one of the contents of Μη, Si, Cr, and the content of C is a sample No. 100, 101, and 1 落3 which falls outside the specific range, and the sample N 〇 1 ~1 1 ' has a good balance and strength and toughness. Sample N〇. i~ -22- 201101366 11 'Because it is not only a soft material to which the final softening treatment is applied, but also high strength, even when there is heat due to welding or glass melting In the case of a heat history caused by heat or the like, it is expected that it can maintain a sufficiently high strength. Further, Sample Nos. 1 to 11 showed that the fatigue strength of the welded portion was higher than that of Sample No. 100 and 101 or Sample No. 1 02 which was Dumet wire. Further, Sample No. 1 to 1 1 was also excellent in oxidation resistance. Even if it was heated in the atmosphere at 900 ° C for 7 hours, the thickness of the oxide film was also l〇〇. /zm or less (more than 60/im or less). Samples Nos. 1 to 11 which are excellent in oxidation resistance are expected to have high wettability with solder. Further, the sample Ν ο 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 It is known to be excellent in electrical conductivity and thermal conductivity. Further, it can be seen that the sample Nos. 1 to 11 in which the amount of C is contained is small, and even when the glass is melted, it is difficult to generate bubbles inside the glass. On the other hand, it can be seen that in Sample Nos. 100 and 101 in which the content of C is large, bubbles are generated inside the glass. Therefore, it is conceivable that if the content of C is large, it is easy to generate a gas containing carbon, and it is easy to generate bubbles. As described above, one or more of Mn, Si, and Cr are in a specific range. It is excellent in electric conductivity and thermal conductivity, and it is excellent in electric conductivity and thermal conductivity, not only in the strength of the local strength, but also in the strength of the welded portion and the wettability between the solders. -23-201101366 It is expected that it is suitable for use in a wire such as a cold cathode fluorescent lamp, a wire member having the wire, and a cold cathode fluorescent lamp having an electrode member having the wire member. The components of the tube are in the part. In particular, the wire made of the above-mentioned specific wire material is a component of a cold cathode fluorescent lamp having a length of 1 300 mm or more for a glass tube, or a diameter of 4.0 mm for a glass tube or the like. It is also expected that the components of the large-caliber cold-cathode fluorescent tube having a diameter of φ or more can be sufficiently used. Further, the cold cathode fluorescent lamp having the wire formed of the above-mentioned specific wire material is less likely to cause breakage of the wire or breakage of the welded portion, and the inside of the glass tube due to the presence of the bubble Gas leakage or problems caused by heat can be expected to have a long service life. It is to be noted that the above-described embodiments may be modified as appropriate without departing from the scope of the invention, and are not limited to the above-described embodiments. For example, the composition, size (diameter), and the like of the wire can be appropriately changed. [Industrial Applicability] The wire, the wire member, and the electrode member of the present invention can be suitably used as a component of a cold cathode fluorescent lamp. The strand of the present invention can be suitably used as a material for the above-mentioned wire. Further, the fluorescent tube of the present invention can be suitably used as a backlight source for a liquid crystal display, a light source for a small display, a photo source for a document such as a photocopier or a scanner, and a photoreceptor for a photocopying machine. (eraser) is utilized by a light source of various electric devices generally used as a light source. -24- 201101366 [Simplified description of the drawings] [Fig. 1] Fig. 1 is a cross-sectional view showing a schematic configuration of a cold cathode fluorescent lamp. [Description of main component symbols] 1 0 : Cold cathode fluorescent lamp 1 1 : Phosphor layer Q 1 2 : Glass tube 1 3 : Electrode part 1 4 : Wire part 1 4 i : Inner wire 1 4 〇: Outer wire 1 5: Glass Department 2 0: Ting Xi❹ -25-
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KR100787626B1 (en) * | 2007-05-08 | 2007-12-21 | 주식회사 삼한일렉트로닉스 | Electrode for cold cathod fluorescent lamp and cold cathod fluorescent lamp having the same |
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