WO2010119780A1 - Lead wire - Google Patents
Lead wire Download PDFInfo
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- WO2010119780A1 WO2010119780A1 PCT/JP2010/056050 JP2010056050W WO2010119780A1 WO 2010119780 A1 WO2010119780 A1 WO 2010119780A1 JP 2010056050 W JP2010056050 W JP 2010056050W WO 2010119780 A1 WO2010119780 A1 WO 2010119780A1
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- lead wire
- mass
- wire
- present
- glass
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J5/00—Details relating to vessels or to leading-in conductors common to two or more basic types of discharge tubes or lamps
- H01J5/46—Leading-in conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J61/00—Gas-discharge or vapour-discharge lamps
- H01J61/02—Details
- H01J61/36—Seals between parts of vessels; Seals for leading-in conductors; Leading-in conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/24—Manufacture or joining of vessels, leading-in conductors or bases
- H01J9/28—Manufacture of leading-in conductors
Definitions
- the present invention relates to a lead wire used as a power supply line to an electrode portion of a cold cathode fluorescent lamp, a lead wire member having the lead wire, an electrode member, a cold cathode fluorescent lamp, and a wire suitable for the lead wire. Is.
- the present invention relates to a lead wire having high strength and excellent welding strength, oxidation resistance, and electrical conductivity.
- Cold cathode fluorescent lamps are used as various light sources such as a light source for irradiating an original of an image scanner, a liquid crystal display of a personal computer, and a backlight of a liquid crystal display device (liquid crystal display) such as a liquid crystal television.
- the cold cathode fluorescent lamp 10 typically has a phosphor layer 11 on its inner wall surface, and is disposed in the glass tube 12 with a rare gas and mercury sealed therein.
- a pair of electrode portions 13 and a lead portion 14 that is joined to the electrode portion 13 and supplies power to the electrode portion 13.
- the lead portion 14 includes an inner lead wire 14i to which the electrode portion 13 is joined at one end, and an outer lead wire 14o that is joined to the other end of the inner lead wire 14i and mainly disposed outside the glass tube 12. Since the inner lead wire 14i seals the end of the glass tube 12 and the glass portion 15 for fixing the electrode portion 13 in the glass tube 12 is welded, the constituent material includes the thermal expansion coefficient of the glass. A material adjusted to a similar thermal expansion coefficient, for example, Kovar (KOV) is used.
- KV Kovar
- the outer lead wire 14o for example, a wire rod having a copper coating (about 20% by mass of the core material) on the outer periphery of a core material made of a 58% Ni-42% Fe alloy (see Patent Documents 1 and 2), representative In particular, the Jumet line is used.
- Solder 20 is applied to the outer periphery of the outer lead wire 14o, and a terminal (not shown) is connected, and electric power is supplied to the electrode portion 13 through the terminal and the lead portion 14.
- the cold cathode fluorescent lamp has a longer glass tube or a cold cathode mounted on a single liquid crystal display.
- the weight of the cold cathode fluorescent lamp tends to increase.
- Such an increase in weight increases the load and vibration applied to the lead portion, particularly the outer lead wire, and therefore the outer lead wire is desired to have high strength.
- the strength of the outer lead wire tends to decrease by receiving heat when welding to the inner lead wire, heat when welding the glass portion to the inner lead wire, heat when sealing the glass tube, etc. It is in. Therefore, even when such a thermal history is received, development of an outer lead wire having high strength is desired.
- the load and vibration applied to the lead portion increase, and if the strength (welding strength) of the welded portion between the outer lead wire and the inner lead wire is low, the welded portion is damaged, There is a risk that both will come off. Therefore, considering the increase in length and diameter, it is desired to improve the welding strength of the lead portion as compared with the conventional case.
- the increase in the weight increases the load and vibration applied to the lead part. If the wettability of the outer lead wire with the solder is low, the lead part and the terminal may come off. Therefore, considering the increase in length and diameter, it is desired to improve the wettability of the outer lead wire with the solder compared to the conventional case.
- the cost can be reduced by reducing the number of cold cathode fluorescent lamps mounted on a liquid crystal display or the like.
- the current flowing per cold cathode fluorescent lamp is increased in order to maintain a predetermined brightness, so the lead wires have electrical and thermal conductivity that can withstand large currents. It is desirable to have
- the present inventors examined various compositions in developing a lead wire having high strength, high strength at the welded portion, and excellent wettability with solder. As a result, it was found that a high-strength wire can be obtained by using nickel (Ni) as a base material and adding a specific element in a specific range. And the nickel alloy containing the said specific element acquired knowledge that it became difficult to form an oxide film by being excellent in oxidation resistance, and wettability with a solder improved as a result of few oxide films. In addition, the nickel alloy containing the specific element described above is excellent in electrical conductivity because the electrical resistivity of the material does not become excessive, and even when a large current is passed, the lead wire does not generate much heat, and the cooling caused by the heat generation is low.
- the knowledge that the malfunction of the electrode part vicinity of a cathode fluorescent lamp can be suppressed was acquired.
- the carbon (C) within a specific range, the surface tension of the lead wire is reduced during welding, resulting in improved wettability.
- the inner lead wire can be firmly welded and welded.
- the knowledge that the strength can be improved was obtained.
- the present invention is based on these findings.
- the lead wire of the present invention is a wire for supplying power to the electrode portion of the cold cathode fluorescent lamp, and C is at least one selected from 0.0001 mass% to 0.03 mass%, Mn, Si, and Cr.
- the total amount of elements is 1.0% by mass or more and 9.0% by mass or less, and the balance is made of a nickel alloy composed of Ni and inevitable impurities.
- the wire of the present invention contains C in an amount of 0.0001 mass% to 0.03 mass%, and contains at least one element selected from Mn, Si, and Cr in a total of 1.0 mass% to 9.0 mass%, with the balance being It is made of a nickel alloy composed of Ni and unavoidable impurities, and can be suitably used as a material for the lead wire of the present invention.
- the lead wire of the present invention having the above-described configuration and the wire of the present invention can be made of a nickel alloy containing a specific element in a specific range, thereby having high strength due to solid solution strengthening of the element. Therefore, even if the lead wire of the present invention or the lead wire made of the present wire is softened by heat at the time of welding or heat at the time of glass welding, it can maintain high strength.
- the lead wire of the present invention and the wire of the present invention are composed of a nickel alloy mainly containing nickel and containing a specific element, and are excellent in oxidation resistance. Excellent wettability.
- the lead wire of the present invention and the wire of the present invention contain a relatively small amount of C, so that during welding, the dissolved oxygen in the molten pool is increased to reduce the surface tension of the lead wire and improve the wettability. Can be welded firmly. Therefore, the welded portion of the lead wire of the present invention or the lead wire made of the wire of the present invention and the inner lead wire has high strength.
- the lead wire of the present invention or the lead wire of the present invention can be suitably used as a power supply line because (1) it has excellent electrical conductivity by using nickel as the main constituent material.
- the lead wire of the present invention is excellent in various characteristics such as mechanical characteristics, wettability with solder, wettability during welding, and electrical characteristics as described above, and the minimum level of these characteristics is high.
- a lead wire of the present invention or a wire of the present invention it is possible to stably manufacture a cold cathode fluorescent lamp having sufficient characteristics and its components even if there are some variations in characteristics. it can. Therefore, even when automating the manufacturing process (welding, glass welding, soldering, etc.) to improve the productivity of the cold cathode fluorescent lamp and its components, it is possible to manufacture a highly reliable product. It is expected.
- the lead wire of the present invention has high strength and high electrical conductivity, excellent wettability with solder, and high strength of the welded portion.
- FIG. 1 is a cross-sectional view showing a schematic configuration of a cold cathode fluorescent lamp.
- the strength is improved by increasing C, but the wettability during welding is low and the strength of the welded portion is low.
- the reason why the wettability is low is that when the content of C is increased, carbon-containing gas such as CO (carbon monoxide) and carbon dioxide gas is easily generated during welding and combined with dissolved oxygen in the weld pool. This is probably because the surface tension of the lead wire is increased by reducing the amount of dissolved oxygen due to gas generation. Further, the vicinity of the joint portion of the outer lead wire with the inner lead wire may be covered with glass during glass welding.
- the carbon-containing gas is generated during glass welding or the like, bubbles of the gas may be formed inside the end portion of the glass portion (near the lead portion) in the cold cathode fluorescent lamp.
- the bubbles are the starting points of cracks at the end of the sealed glass part, and the cracks propagate, so that gases such as rare gases enclosed in the glass tube leak to the outside of the glass tube through the cracks. This can cause the life of the cold cathode fluorescent lamp to be shortened. Therefore, in the present invention, the upper limit of the C content is 0.03% by mass.
- the lower limit of the C content is 0.0001% by mass.
- a more preferable content of C is 0.005% by mass or more and 0.01% by mass or less.
- a material having a low C content may be used as a raw material, or adjustment (reduction) may be performed by refining.
- the nickel alloy constituting the lead wire of the present invention and the wire of the present invention contains, as an additive element, one or more elements selected from Mn, Si, and Cr in total of 1.0 mass% or more and 9.0 mass% or less.
- an additive element one or more elements selected from Mn, Si, and Cr in total of 1.0 mass% or more and 9.0 mass% or less.
- a more preferable total content is 2.0% by mass or more and 5.0% by mass or less.
- the content of the additive element can be adjusted to the above range by adjusting the amount of the element added as a raw material.
- Mn By containing Mn, (1) oxidation resistance and strength can be improved. (2) When using a burner for glass welding, etc., it is possible to reduce material embrittlement due to sulfur in the combustion gas. It has the effect of being able to.
- a preferable content of Mn is 0.01% by mass or more and 4.0% by mass or less. If it is less than 0.01% by mass, it is difficult to sufficiently improve the strength and oxidation resistance, and if it exceeds 4.0% by mass, the electrical conductivity and thermal conductivity are likely to be lowered.
- Strength can be improved by containing Si and Cr.
- the oxidation resistance tends to be superior as compared with the case of containing only Mn. Therefore, it is preferable to contain at least one element of Si and Cr, or at least one element of Si and Cr, and Mn, and more preferably to contain all three elements.
- a preferable total content of one or more elements of Si and Cr is 0.01% by mass or more and 6.0% by mass or less. If it is less than 0.01% by mass, it is difficult to sufficiently improve the strength and oxidation resistance, and if it exceeds 6.0% by mass, the electrical conductivity and thermal conductivity are likely to be lowered.
- At least one element selected from Mg, Al, and Ti can be contained in a total amount of 0.001% by mass to 2.0% by mass. These elements function as enhancing elements for the effects of Mn, Si, and Cr. Specifically, by containing Mg, Al, Ti, the oxidation of Mn, Si, Cr is suppressed at the time of melting, and the strength improvement effect, oxidation resistance improvement effect, etc. by containing Mn, Si, Cr, etc. It can be fully demonstrated. Further, by containing Mg, Al, and Ti, the workability of the nickel alloy (plastic workability such as rolling and wire drawing) can be improved, and the lead wire manufacturability is excellent.
- the content is less than 0.001% by mass, the above-described effects are hardly obtained.
- the content is more than 2.0% by mass, the electrical conductivity and the thermal conductivity are easily lowered.
- a more preferable total content is 0.003% by mass or more and 1.5% by mass or less.
- the lead wire of the present invention and the nickel alloy constituting the wire of the present invention contain the above-mentioned additive elements, and the balance is made of Ni and inevitable impurities.
- Ni content 90% by mass or more, it is excellent in oxidation resistance as described above, and it is difficult to form an oxide film, so that soldering is easy and heat conductivity is also excellent.
- the lead wire of the present invention and the wire of the present invention have high strength as described above, and specifically, the tensile strength satisfies 450 MPa or more.
- the lead wire of the present invention and the wire of the present invention are excellent in toughness while having high strength, and specifically, the elongation is 20% or more.
- a wire material satisfying a tensile strength of 500 MPa or more and an elongation of 40% or more can be obtained.
- the lead wire of the present invention and the wire of the present invention are excellent in oxidation resistance as described above. Specifically, after heating the lead wire or wire having the above specific composition in the atmosphere at 900 ° C. for 72 hours, the thickness of the oxide film formed on the surface of the lead wire or wire after heating is 100 ⁇ m or less. It is.
- the condition of "900 ° C x 72 hours" is a very severe condition because the temperature is higher than the heat condition given to the lead wire by the heat at the time of welding and the heat at the time of glass welding, and the heating time is long. It is. It can be evaluated that the oxidation resistance is excellent if the thickness of the oxide film is thin even if heating under such severe conditions is performed.
- the condition “900 ° C. ⁇ 72 hours in air” is adopted as an index for evaluating oxidation resistance.
- the lead wire of the present invention oxidation after heating at 900 ° C. for 72 hours in the atmosphere.
- a wire having a thickness of 60 ⁇ m or less can be obtained.
- the lead wire of the present invention and the wire of the present invention are also excellent in electrical conductivity and thermal conductivity as described above. Although it depends on the composition and the like, the lead wire of the present invention or the wire of the present invention can be a wire satisfying a specific resistance of 0.2 ⁇ m or less and a thermal conductivity of 45 W / m ⁇ K or more.
- the lead wire of the present invention and the wire of the present invention are obtained, for example, by melting ⁇ casting ⁇ hot rolling ⁇ cold drawing and heat treatment. More specifically, a nickel alloy melt with adjusted components is prepared in a vacuum, and the melt is refined to adjust the C content, to remove or reduce impurities and inclusions, and to control the temperature. To make adjustments. Casting such as vacuum casting is performed on the molten metal to obtain an ingot. The ingot is hot-rolled to obtain a rolled wire. Cold rolling and heat treatment are repeatedly performed on the rolled wire to obtain the lead wire of the present invention and the wire of the present invention.
- a final heat treatment may be performed, and in that case, it is preferably performed at about 700 to 1000 ° C., particularly about 800 to 900 ° C. in a hydrogen atmosphere or a nitrogen atmosphere. Further, when a long lead wire of the present invention is prepared and the lead wire of the present invention is manufactured by appropriately cutting to a predetermined length, the productivity is excellent.
- the lead wire member of the present invention includes the above-described lead wire of the present invention and an inner lead wire joined to one end of the lead wire by welding.
- the lead wire of the present invention has excellent wettability by reducing the surface tension during welding, and thus is firmly joined to the inner lead wire. Therefore, the lead wire member of the present invention has high welding strength.
- the inner lead wire include a wire made of an Fe—Ni—Co alloy such as Kovar, a jumet wire, and a wire made of Mo or W.
- the electrode member of the present invention comprises the lead wire member of the present invention having the lead wire of the present invention, a glass portion bonded to the outer periphery of the inner lead wire, and an electrode portion bonded to the other end of the inner lead wire.
- the lead wire member of the present invention has high strength at the welded portion between the lead wire of the present invention and the inner lead wire, and the lead wire of the present invention has a low C content.
- a carbon-containing gas is unlikely to be generated by heating such as when forming a glass part by welding beads. Therefore, this electrode member has high welding strength, and there are substantially no bubbles in the glass portion.
- Examples of the glass part and the glass tube described below include those made of hard glass such as borosilicate glass and aluminosilicate glass, and soft glass such as soda lime glass.
- the electrode portion is made of nickel alloy, Fe, Fe alloy, W, Mo or the like described in Patent Documents 1 and 2 in addition to pure Ni, and includes a bottomed cylindrical cup shape and a columnar shape.
- the cold cathode fluorescent lamp of the present invention includes a glass tube filled with an enclosed gas, a phosphor layer formed on the inner wall of the glass tube, and the electrode member. An electrode portion of the electrode member is inserted into an end portion in the glass tube, and the electrode portion is fixed to the glass tube through the glass portion.
- the cold cathode fluorescent lamp of the present invention includes the lead wire of the present invention having high welding strength, excellent wettability with solder, and high strength as described above. Therefore, in the cold cathode fluorescent lamp of the present invention, even if the glass tube or the electrode portion has a large diameter, or the glass tube is long, the lead wire is disconnected or the welded portion or the solder portion is disconnected.
- the cold cathode fluorescent lamp of the present invention is less prone to problems due to heat generation of the lead wire even when a large current flows. From this, it is expected that it can be used for a long time.
- the phosphor layer include those made of a halophosphate phosphor.
- the sealing gas include a rare gas and mercury, or mercury. At least one electrode part is disposed in the glass tube, and the glass part and the end part of the glass tube are melted to form a sealed state.
- a form in which electrode portions are arranged on both end sides in a cylindrical glass tube that is, a form having a pair of electrode portions, can be mentioned.
- Sample Nos. 1 to 11 were prepared as follows. Using a normal vacuum melting furnace, a molten nickel alloy having the composition shown in Table 1 (unit: mass%) was prepared, and the molten metal temperature was adjusted as appropriate to obtain an ingot by vacuum casting. Commercially available pure Ni (99.0 mass% or more Ni) and grains of each additive element were used as the raw material for the molten metal. The molten metal was refined to reduce and remove impurities, and the C content was changed by adjusting the degree of refinement. The obtained ingot was hot-rolled to obtain a rolled wire having a wire diameter of 5.5 mm ⁇ .
- the rolled wire was subjected to a combination of cold drawing and heat treatment, and the resulting wire was subjected to final heat treatment (softening treatment: temperature: 800 ° C., nitrogen atmosphere) to obtain a soft material having a wire diameter of 0.6 mm ⁇ .
- Samples Nos. 1 to 11 were obtained by cutting each soft material to an appropriate length.
- the composition of each obtained sample was examined using an ICP emission spectroscopic analyzer, and it was the same as the composition shown in Table 1, with the balance being Ni and inevitable impurities. Samples Nos. 1 to 11 all have 90% by mass or more of Ni.
- the composition can be analyzed by the atomic absorption spectrophotometry method as well as the above ICP emission spectroscopic analysis method.
- the carbon content of each obtained sample was measured by the high frequency combustion infrared absorption method. The results are shown in Table 1.
- Sample No. 100 is a commercially available Mn-Ni alloy wire
- sample No. 102 is a commercially available jumet wire (Cu coating: 22.5% by mass with the core material of the composition shown in Table 1 + Cu coating as 100%).
- Sample No. 101 is a sample that has few additive elements and has not been refined to reduce the C content.
- Sample No. 103 is a sample manufactured in the same manner as Sample Nos. 1 to 11 with many additional elements. Sample Nos. 100 to 103 all have a wire diameter of 0.6 mm ⁇ .
- each sample was heated in the atmosphere at 900 ° C for 72 hours, then a longitudinal section was taken, and the thickness of the oxide film formed on the surface of the sample was measured from this cross-sectional photograph (sample No. 102 is The thickness of the oxide film formed on the surface of the Cu coating was measured), and the thickness of the oxide film was evaluated. It can be said that the thinner the oxide film, the better the oxidation resistance.
- the thicknesses of five arbitrary points were measured, and the average was taken as the thickness of the oxide film of the sample.
- the strength of the welded portion was evaluated. The results are shown in Table 2.
- the strength of the welded part was evaluated by the number of repetitions by performing a rotating bending fatigue test (JIS Z 2274) with a stress amplitude of 200 MPa.
- JIS Z 2274 rotating bending fatigue test
- one end face of a commercially available Kovar (Fe—Ni—Co alloy) wire having a wire diameter of 0.6 mm ⁇ was joined to one end face of each sample by resistance welding to produce a lead wire member.
- both ends of the lead wire member (the other end side of the joined sample and the other end side of the Kovar wire) are sandwiched with a chuck, and a rotating bending test is performed so that a welded portion is arranged at the center of the chucked portion, The number of repetitions until the welded portion was broken (broken) was measured.
- Sample Nos. 1 to 11 containing one or more of Mn, Si, and Cr in a specific range and C in a specific range have a tensile strength of 450 MPa or more and an elongation of It is 20% or more (many is 40% or more), and it can be seen that it is excellent in toughness while having high strength.
- sample Nos. 100, 101, and 103 in which at least one of the contents of Mn, Si, Cr and C is out of a specific range sample Nos. 1 to 11 have a good balance between strength and toughness.
- Samples Nos. 1 to 11 are soft materials that have undergone the final softening treatment, yet have high strength, so they are sufficiently high even when subjected to heat history due to heat during welding or heat during glass welding. Expected to maintain strength.
- Sample Nos. 1 to 11 have higher fatigue strength at the welded portion than Sample Nos. 100 and 101 and Sample No. 102 which is a dumet wire rod.
- Samples Nos. 1 to 11 are excellent in oxidation resistance, and even after being heated in the atmosphere at 900 ° C. for 72 hours, the thickness of the oxide film is 100 ⁇ m or less (mostly 60 ⁇ m or less).
- Samples Nos. 1 to 11 having excellent oxidation resistance are expected to have high wettability with solder.
- sample Nos. 1 to 11 are more electrically conductive and thermally conductive than sample No. 102, which is a jumet wire, and sample No. 103, which contains more Mn, Si, Cr than the specified range.
- a wire containing one or more of Mn, Si, and Cr in a specific range and having C in a specific range has high strength and excellent weld strength and wettability with solder.
- the structure of a cold cathode fluorescent lamp such as a lead wire of a cold cathode fluorescent lamp, a lead wire member including the lead wire, and an electrode member including the lead wire member, is excellent in electrical conductivity and thermal conductivity. It is expected that it can be suitably used for parts.
- the lead wire made of the wire having the above specific composition is used as a component of a long cold cathode fluorescent lamp having a glass tube of 1300 mm or more, or a cold cathode fluorescent lamp having a large diameter of glass tube of 4.0 mm ⁇ or more. It is expected that it can be used sufficiently.
- the cold cathode fluorescent lamp having a lead wire composed of the wire having the above specific composition is less likely to cause a malfunction due to breakage of the lead wire or destruction of the welded portion, gas leakage inside the glass tube due to the presence of bubbles, heat generation, Expected to have a long life.
- the lead wire, lead wire member, and electrode member of the present invention can be suitably used for components of a cold cathode fluorescent lamp.
- the wire of the present invention can be suitably used as a material for the lead wire.
- the fluorescent lamp of the present invention is a light source for various electrical devices such as a backlight light source for a liquid crystal display, a front light source for a small display, a light source for illuminating a document such as a copying machine or a scanner, or an eraser light source for a copying machine. Can be suitably used.
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Abstract
Description
[リード線、ワイヤ]
(組成)
本発明リード線、及び本発明ワイヤを構成するニッケル合金は、C(炭素)の含有量が比較的少ないことが特徴の一つであり、C:0.0001質量%以上0.03質量%以下である。市販の純Ni(99質量%以上がNi)は、Cを0.10質量%以上含んでいることが多いことから、市販の純Niを原料にそのまま用いると、Cの含有量が0.03質量%超のニッケル合金になり得る。そして、ニッケル合金中のCの含有量が0.03質量%超であると、Cが多くなることで強度が向上する反面、溶接時の濡れ性が低く、溶接部分の強度が低い。上記濡れ性が低くなる理由は、Cの含有量が多くなると、溶接時、溶接池中の溶存酸素と結合してCO(一酸化炭素)や炭酸ガスといった炭素含有ガスが生成され易くなり、このガスの生成により上記溶存酸素の量が少なくなることで、リード線の表面張力が高くなるためである、と考えられる。また、アウターリード線においてインナーリード線との接合部分の近傍は、ガラス溶着時などにおいてガラスに覆われることがある。ガラス溶着時などで上記炭素含有ガスが発生すると、冷陰極蛍光ランプにおいてガラス部分の端部(リード部の近傍)の内部に上記ガスの気泡が形成される恐れがある。上記気泡は、上記封着したガラス部分の端部において亀裂の起点となり、亀裂が伝播していくことで、ガラス管内に封入された希ガスなどのガスが亀裂を伝ってガラス管外部に漏れて、冷陰極蛍光ランプの寿命を短くする原因となり得る。従って、本発明では、Cの含有量の上限を0.03質量%とする。一方、Cの含有量が少な過ぎると、溶接時、雰囲気中の酸素をニッケル合金中に取り込み、この酸素とニッケル合金中の添加元素などとの酸化物が析出することで、溶接部分の強度を低下させると考えられる。従って、本発明では、Cの含有量の下限を0.0001質量%とする。Cのより好ましい含有量は、0.005質量%以上0.01質量%以下である。Cの含有量を上記範囲にするには、原料にCの含有量が少ない材料を利用したり、精錬により調整する(低減する)ことが挙げられる。 Hereinafter, the present invention will be described in more detail. In addition, the dimension ratio of drawing does not necessarily correspond with the thing of description.
[Lead wire, wire]
(composition)
One of the characteristics of the lead wire of the present invention and the nickel alloy constituting the wire of the present invention is that the content of C (carbon) is relatively small, and C: 0.0001 mass% or more and 0.03 mass% or less. Commercially available pure Ni (99% by mass or more is Ni) often contains 0.10% by mass or more of C. Therefore, if commercially available pure Ni is used as a raw material as it is, the content of C exceeds 0.03% by mass. Can be a nickel alloy. When the content of C in the nickel alloy is more than 0.03% by mass, the strength is improved by increasing C, but the wettability during welding is low and the strength of the welded portion is low. The reason why the wettability is low is that when the content of C is increased, carbon-containing gas such as CO (carbon monoxide) and carbon dioxide gas is easily generated during welding and combined with dissolved oxygen in the weld pool. This is probably because the surface tension of the lead wire is increased by reducing the amount of dissolved oxygen due to gas generation. Further, the vicinity of the joint portion of the outer lead wire with the inner lead wire may be covered with glass during glass welding. If the carbon-containing gas is generated during glass welding or the like, bubbles of the gas may be formed inside the end portion of the glass portion (near the lead portion) in the cold cathode fluorescent lamp. The bubbles are the starting points of cracks at the end of the sealed glass part, and the cracks propagate, so that gases such as rare gases enclosed in the glass tube leak to the outside of the glass tube through the cracks. This can cause the life of the cold cathode fluorescent lamp to be shortened. Therefore, in the present invention, the upper limit of the C content is 0.03% by mass. On the other hand, if the content of C is too small, oxygen in the atmosphere is taken into the nickel alloy during welding, and oxides such as oxygen and additive elements in the nickel alloy are precipitated, thereby increasing the strength of the welded part. It is thought to decrease. Therefore, in the present invention, the lower limit of the C content is 0.0001% by mass. A more preferable content of C is 0.005% by mass or more and 0.01% by mass or less. In order to bring the C content into the above range, a material having a low C content may be used as a raw material, or adjustment (reduction) may be performed by refining.
本発明リード線、及び本発明ワイヤは、上述のように強度が高く、具体的には、引張強さが450MPa以上を満たす。また、本発明リード線、及び本発明ワイヤは、高強度でありながらも靭性にも優れており、具体的には、伸びが20%以上である。組成や伸線加工条件、熱処理条件などにもよるが、本発明リード線、及び本発明ワイヤの一形態として、引張強さが500MPa以上、伸びが40%以上を満たす線材とすることができる。 [Mechanical properties]
The lead wire of the present invention and the wire of the present invention have high strength as described above, and specifically, the tensile strength satisfies 450 MPa or more. In addition, the lead wire of the present invention and the wire of the present invention are excellent in toughness while having high strength, and specifically, the elongation is 20% or more. Although it depends on the composition, wire drawing conditions, heat treatment conditions, etc., as one embodiment of the lead wire of the present invention and the wire of the present invention, a wire material satisfying a tensile strength of 500 MPa or more and an elongation of 40% or more can be obtained.
本発明リード線、及び本発明ワイヤは、上述のように耐酸化性に優れる。具体的には、上記特定の組成からなるリード線やワイヤに大気中で900℃×72時間加熱した後、この加熱後のリード線やワイヤの表面に形成された酸化被膜の厚さが100μm以下である。「900℃×72時間」との条件は、上述した溶接時の熱やガラス溶着時の熱などによりリード線に与えられる熱条件よりも温度が高く、かつ加熱時間が長いため、非常に厳しい条件である。このような厳しい条件の加熱を行っても酸化被膜の厚さが薄ければ、耐酸化性に優れると評価できる。そこで、本発明では、耐酸化性の評価の指標として、「大気中で900℃×72時間」との条件を採用する。上述のように添加元素としてSi及びCrの少なくとも1種の元素を含有する場合、耐酸化性により優れることから、本発明リード線の一形態として、大気中で900℃×72時間加熱後の酸化被膜の厚さが60μm以下である線材とすることができる。なお、半田などが付着した線材に対しては、半田を取り除いた後、上述の条件で加熱して、酸化被膜を測定するとよい。 [Oxidation resistance]
The lead wire of the present invention and the wire of the present invention are excellent in oxidation resistance as described above. Specifically, after heating the lead wire or wire having the above specific composition in the atmosphere at 900 ° C. for 72 hours, the thickness of the oxide film formed on the surface of the lead wire or wire after heating is 100 μm or less. It is. The condition of "900 ° C x 72 hours" is a very severe condition because the temperature is higher than the heat condition given to the lead wire by the heat at the time of welding and the heat at the time of glass welding, and the heating time is long. It is. It can be evaluated that the oxidation resistance is excellent if the thickness of the oxide film is thin even if heating under such severe conditions is performed. Therefore, in the present invention, the condition “900 ° C. × 72 hours in air” is adopted as an index for evaluating oxidation resistance. As described above, when containing at least one element of Si and Cr as an additive element, it is superior in oxidation resistance. Therefore, as one embodiment of the lead wire of the present invention, oxidation after heating at 900 ° C. for 72 hours in the atmosphere. A wire having a thickness of 60 μm or less can be obtained. In addition, it is good to measure an oxide film with respect to the wire with which solder etc. adhered, after removing solder and heating on the above-mentioned conditions.
本発明リード線や本発明ワイヤは、上述のように電気伝導性、熱伝導性にも優れる。組成などにもよるが、本発明リード線や本発明ワイヤは、比抵抗が0.2μΩm以下、熱伝導率が45W/m・K以上を満たす線材とすることができる。 [Electric conductivity and thermal conductivity]
The lead wire of the present invention and the wire of the present invention are also excellent in electrical conductivity and thermal conductivity as described above. Although it depends on the composition and the like, the lead wire of the present invention or the wire of the present invention can be a wire satisfying a specific resistance of 0.2 μΩm or less and a thermal conductivity of 45 W / m · K or more.
本発明リード線や本発明ワイヤは、例えば、溶解→鋳造→熱間圧延→冷間伸線及び熱処理により得られる。より具体的には、成分を調整したニッケル合金の溶湯を真空中で作製し、この溶湯を精錬して、Cの含有量を調整したり、不純物や介在物を除去・低減したり、温度を調整したりする。この溶湯に真空鋳造といった鋳造を行い、鋳塊を得る。この鋳塊に熱間圧延を施し、圧延線材を得る。この圧延線材に冷間伸線と熱処理とを繰り返し行い、本発明リード線や本発明ワイヤが得られる。最終熱処理(軟化処理)を行ってもよく、その場合、水素雰囲気下、又は窒素雰囲気下で700~1000℃、特に、800~900℃程度で行うことが好ましい。また、長尺な本発明ワイヤを作製し、所定の長さに適宜切断することで本本発明リード線を作製すると、生産性に優れる。 [Production method]
The lead wire of the present invention and the wire of the present invention are obtained, for example, by melting → casting → hot rolling → cold drawing and heat treatment. More specifically, a nickel alloy melt with adjusted components is prepared in a vacuum, and the melt is refined to adjust the C content, to remove or reduce impurities and inclusions, and to control the temperature. To make adjustments. Casting such as vacuum casting is performed on the molten metal to obtain an ingot. The ingot is hot-rolled to obtain a rolled wire. Cold rolling and heat treatment are repeatedly performed on the rolled wire to obtain the lead wire of the present invention and the wire of the present invention. A final heat treatment (softening treatment) may be performed, and in that case, it is preferably performed at about 700 to 1000 ° C., particularly about 800 to 900 ° C. in a hydrogen atmosphere or a nitrogen atmosphere. Further, when a long lead wire of the present invention is prepared and the lead wire of the present invention is manufactured by appropriately cutting to a predetermined length, the productivity is excellent.
本発明リード線部材は、上記本発明リード線と、このリード線の一端に溶接により接合されたインナーリード線とを具える。上述のように本発明リード線は、溶接時に表面張力を低減するなどして濡れ性に優れるため、上記インナーリード線と強固に接合される。従って、本発明リード線部材は、溶接強度が高い。インナーリード線は、コバールといったFe-Ni-Co合金からなる線材、ジュメット線、MoやWからなる線材などが挙げられる。 [Lead wire material]
The lead wire member of the present invention includes the above-described lead wire of the present invention and an inner lead wire joined to one end of the lead wire by welding. As described above, the lead wire of the present invention has excellent wettability by reducing the surface tension during welding, and thus is firmly joined to the inner lead wire. Therefore, the lead wire member of the present invention has high welding strength. Examples of the inner lead wire include a wire made of an Fe—Ni—Co alloy such as Kovar, a jumet wire, and a wire made of Mo or W.
本発明電極部材は、上記本発明リード線を具える本発明リード線部材と、上記インナーリード線の外周に接合されたガラス部と、上記インナーリード線の他端に接合された電極部とを具える。上述のように本発明リード線部材は、本発明リード線と上記インナーリード線との溶接部分の強度が高い上に、上記本発明リード線は、低C量であるため、インナーリード線にガラスビーズを溶着してガラス部を形成する際などの加熱により炭素含有ガスが生じ難い。従って、この電極部材は、溶接強度が高く、ガラス部に実質的に気泡が存在しない。ガラス部、及び後述するガラス管は、ホウケイ酸ガラスやアルミノシリケートガラスといった硬質ガラス、ソーダライムガラスといった軟質ガラスからなるものが挙げられる。電極部は、純Niの他、特許文献1,2などに記載されるニッケル合金、Fe,Fe合金,W,Moなどからなり、有底筒状のカップ状や柱状のものが挙げられる。 [Electrode member]
The electrode member of the present invention comprises the lead wire member of the present invention having the lead wire of the present invention, a glass portion bonded to the outer periphery of the inner lead wire, and an electrode portion bonded to the other end of the inner lead wire. Have. As described above, the lead wire member of the present invention has high strength at the welded portion between the lead wire of the present invention and the inner lead wire, and the lead wire of the present invention has a low C content. A carbon-containing gas is unlikely to be generated by heating such as when forming a glass part by welding beads. Therefore, this electrode member has high welding strength, and there are substantially no bubbles in the glass portion. Examples of the glass part and the glass tube described below include those made of hard glass such as borosilicate glass and aluminosilicate glass, and soft glass such as soda lime glass. The electrode portion is made of nickel alloy, Fe, Fe alloy, W, Mo or the like described in Patent Documents 1 and 2 in addition to pure Ni, and includes a bottomed cylindrical cup shape and a columnar shape.
本発明冷陰極蛍光ランプは、封入ガスが充填されたガラス管と、このガラス管の内壁に形成された蛍光体層と、上記電極部材とを具える。上記ガラス管内の端部に上記電極部材の電極部が挿入されており、上記ガラス部を介して上記電極部が当該ガラス管に固定されている。本発明冷陰極蛍光ランプは、上述のように溶接強度が高く、半田との濡れ性に優れ、高強度な本発明リード線を具える。従って、本発明冷陰極蛍光ランプは、上記ガラス管や電極部が大径であったり、ガラス管が長尺であっても、当該リード線が断線したり、溶接部分や半田部分が外れたりし難く、長期に亘り使用することができると期待される。また、電気伝導性や熱伝導性に優れる本発明リード線を具えることで、本発明冷陰極蛍光ランプは、大電流が流される場合であっても、リード線の発熱に伴う不具合が生じ難く、このことからも長期に亘り使用することができると期待される。蛍光体層は、例えば、ハロリン酸塩蛍光体からなるものが挙げられる。封入ガスは、例えば、希ガス及び水銀、又は水銀が挙げられる。ガラス管内には、少なくとも一つの電極部を配置し、上記ガラス部とガラス管の端部とを溶融することで封止した状態とする。代表的には、円筒状のガラス管内の両端側にそれぞれ、電極部が配置された形態、即ち、一対の電極部を有する形態が挙げられる。 [Cold cathode fluorescent lamp]
The cold cathode fluorescent lamp of the present invention includes a glass tube filled with an enclosed gas, a phosphor layer formed on the inner wall of the glass tube, and the electrode member. An electrode portion of the electrode member is inserted into an end portion in the glass tube, and the electrode portion is fixed to the glass tube through the glass portion. The cold cathode fluorescent lamp of the present invention includes the lead wire of the present invention having high welding strength, excellent wettability with solder, and high strength as described above. Therefore, in the cold cathode fluorescent lamp of the present invention, even if the glass tube or the electrode portion has a large diameter, or the glass tube is long, the lead wire is disconnected or the welded portion or the solder portion is disconnected. It is difficult to use for a long time. In addition, by providing the lead wire of the present invention excellent in electrical conductivity and thermal conductivity, the cold cathode fluorescent lamp of the present invention is less prone to problems due to heat generation of the lead wire even when a large current flows. From this, it is expected that it can be used for a long time. Examples of the phosphor layer include those made of a halophosphate phosphor. Examples of the sealing gas include a rare gas and mercury, or mercury. At least one electrode part is disposed in the glass tube, and the glass part and the end part of the glass tube are melted to form a sealed state. Typically, a form in which electrode portions are arranged on both end sides in a cylindrical glass tube, that is, a form having a pair of electrode portions, can be mentioned.
冷陰極蛍光ランプに利用されるアウターリード線を想定して、ニッケル合金からなる線材を複数作製し、各線材の特性を評価した。 Hereinafter, embodiments of the present invention will be further described.
Assuming an outer lead wire used for a cold cathode fluorescent lamp, a plurality of wires made of nickel alloy were produced, and the characteristics of each wire were evaluated.
14 リード部 14i インナーリード線 14o アウターリード線
15 ガラス部 20 半田 10 Cold
Claims (8)
- 冷陰極蛍光ランプの電極部に電力を供給するためのリード線であって、
Cを0.0001質量%以上0.03質量%以下、Mn,Si,及びCrから選択される1種以上の元素を合計で1.0質量%以上9.0質量%以下含有し、残部がNi及び不可避的不純物からなるニッケル合金により構成されていることを特徴とするリード線。 A lead wire for supplying power to the electrode portion of the cold cathode fluorescent lamp,
Nickel containing 0.0001 mass% or more and 0.03 mass% or less of C, one or more elements selected from Mn, Si, and Cr in total of 1.0 mass% or more and 9.0 mass% or less, with the balance being Ni and inevitable impurities A lead wire comprising an alloy. - 更に、Mg,Al,及びTiから選択される1種以上の元素を合計で0.001質量%以上2.0質量%以下含有することを特徴とする請求項1に記載のリード線。 The lead wire according to claim 1, further comprising one or more elements selected from Mg, Al, and Ti in total of 0.001% by mass to 2.0% by mass.
- 前記リード線は、引張強さが450MPa以上、伸びが20%以上であることを特徴とする請求項1又は2に記載のリード線。 3. The lead wire according to claim 1, wherein the lead wire has a tensile strength of 450 MPa or more and an elongation of 20% or more.
- 前記リード線を大気中で900℃×72時間加熱した後、この加熱後のリード線の表面に形成された酸化被膜の厚さが100μm以下であることを特徴とする請求項1~3のいずれか1項に記載のリード線。 4. The lead wire is heated in the atmosphere at 900 ° C. for 72 hours, and then the thickness of the oxide film formed on the surface of the lead wire after the heating is 100 μm or less. Or the lead wire according to item 1.
- 請求項1~4のいずれか1項に記載のリード線と、
前記リード線の一端に溶接により接合されたインナーリード線とを具えることを特徴とするリード線部材。 The lead wire according to any one of claims 1 to 4,
A lead wire member comprising an inner lead wire joined to one end of the lead wire by welding. - 請求項5に記載のリード線部材と、
前記インナーリード線の外周に接合されたガラス部と、
前記インナーリード線の他端に接合された電極部とを具えることを特徴とする電極部材。 The lead wire member according to claim 5,
A glass portion bonded to the outer periphery of the inner lead wire;
An electrode member comprising: an electrode portion joined to the other end of the inner lead wire. - 封入ガスが充填されたガラス管と、
前記ガラス管の内壁に形成された蛍光体層と、
請求項6に記載の電極部材とを具え、
前記ガラス管内の端部に前記電極部材の電極部が挿入されており、前記ガラス部を介して前記電極部が前記ガラス管に固定されていることを特徴とする冷陰極蛍光ランプ。 A glass tube filled with a filling gas;
A phosphor layer formed on the inner wall of the glass tube;
Comprising the electrode member according to claim 6,
The cold cathode fluorescent lamp, wherein an electrode portion of the electrode member is inserted into an end portion of the glass tube, and the electrode portion is fixed to the glass tube through the glass portion. - Cを0.0001質量%以上0.03質量%以下、Mn,Si,及びCrから選択される1種以上の元素を合計で1.0質量%以上9.0質量%以下含有し、残部がNi及び不可避的不純物からなるニッケル合金により構成されていることを特徴とするワイヤ。 Nickel containing C in a range of 0.0001 mass% to 0.03 mass%, one or more elements selected from Mn, Si, and Cr in total of 1.0 mass% to 9.0 mass% with the balance being Ni and inevitable impurities A wire comprising an alloy.
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JP2006228615A (en) * | 2005-02-18 | 2006-08-31 | Nec Lighting Ltd | Cold cathode fluorescent lamp, electrode, and electrode unit |
JP2007220669A (en) * | 2006-01-23 | 2007-08-30 | Hitachi Metals Ltd | Alloy for cold-cathode discharge tube electrode, electrode for cold-cathode discharge tube, and cold-cathode discharge tube for backlight for liquid crystal display |
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CN1761029A (en) * | 2004-10-13 | 2006-04-19 | 东芝照明技术株式会社 | Sealing lead and cold cathode fluorescence lamp |
JP2008251268A (en) * | 2007-03-29 | 2008-10-16 | Harison Toshiba Lighting Corp | Electrode mount and cold-cathode fluorescent lamp using this |
KR100787626B1 (en) * | 2007-05-08 | 2007-12-21 | 주식회사 삼한일렉트로닉스 | Electrode for cold cathod fluorescent lamp and cold cathod fluorescent lamp having the same |
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JP2007220669A (en) * | 2006-01-23 | 2007-08-30 | Hitachi Metals Ltd | Alloy for cold-cathode discharge tube electrode, electrode for cold-cathode discharge tube, and cold-cathode discharge tube for backlight for liquid crystal display |
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Title |
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EDITED BY THE JAPAN INSTITUTE OF METALS: "Denshikan'yo Kinzoku Zairyo", 15 December 1958, article "Shinkuyo Kinzoku Kenkyu Iinkai", pages: 142 - 166 * |
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