WO2010119780A1 - Lead wire - Google Patents

Lead wire Download PDF

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Publication number
WO2010119780A1
WO2010119780A1 PCT/JP2010/056050 JP2010056050W WO2010119780A1 WO 2010119780 A1 WO2010119780 A1 WO 2010119780A1 JP 2010056050 W JP2010056050 W JP 2010056050W WO 2010119780 A1 WO2010119780 A1 WO 2010119780A1
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WO
WIPO (PCT)
Prior art keywords
lead wire
mass
wire
present
glass
Prior art date
Application number
PCT/JP2010/056050
Other languages
French (fr)
Japanese (ja)
Inventor
亮 丹治
太一郎 西川
由弘 中井
和郎 山▲崎▼
Original Assignee
住友電気工業株式会社
住電ファインコンダクタ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 住友電気工業株式会社, 住電ファインコンダクタ株式会社 filed Critical 住友電気工業株式会社
Priority to CN2010800020819A priority Critical patent/CN102089850B/en
Priority to KR1020117011776A priority patent/KR101154269B1/en
Publication of WO2010119780A1 publication Critical patent/WO2010119780A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J5/00Details relating to vessels or to leading-in conductors common to two or more basic types of discharge tubes or lamps
    • H01J5/46Leading-in conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/36Seals between parts of vessels; Seals for leading-in conductors; Leading-in conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/24Manufacture or joining of vessels, leading-in conductors or bases
    • H01J9/28Manufacture of leading-in conductors

Definitions

  • the present invention relates to a lead wire used as a power supply line to an electrode portion of a cold cathode fluorescent lamp, a lead wire member having the lead wire, an electrode member, a cold cathode fluorescent lamp, and a wire suitable for the lead wire. Is.
  • the present invention relates to a lead wire having high strength and excellent welding strength, oxidation resistance, and electrical conductivity.
  • Cold cathode fluorescent lamps are used as various light sources such as a light source for irradiating an original of an image scanner, a liquid crystal display of a personal computer, and a backlight of a liquid crystal display device (liquid crystal display) such as a liquid crystal television.
  • the cold cathode fluorescent lamp 10 typically has a phosphor layer 11 on its inner wall surface, and is disposed in the glass tube 12 with a rare gas and mercury sealed therein.
  • a pair of electrode portions 13 and a lead portion 14 that is joined to the electrode portion 13 and supplies power to the electrode portion 13.
  • the lead portion 14 includes an inner lead wire 14i to which the electrode portion 13 is joined at one end, and an outer lead wire 14o that is joined to the other end of the inner lead wire 14i and mainly disposed outside the glass tube 12. Since the inner lead wire 14i seals the end of the glass tube 12 and the glass portion 15 for fixing the electrode portion 13 in the glass tube 12 is welded, the constituent material includes the thermal expansion coefficient of the glass. A material adjusted to a similar thermal expansion coefficient, for example, Kovar (KOV) is used.
  • KV Kovar
  • the outer lead wire 14o for example, a wire rod having a copper coating (about 20% by mass of the core material) on the outer periphery of a core material made of a 58% Ni-42% Fe alloy (see Patent Documents 1 and 2), representative In particular, the Jumet line is used.
  • Solder 20 is applied to the outer periphery of the outer lead wire 14o, and a terminal (not shown) is connected, and electric power is supplied to the electrode portion 13 through the terminal and the lead portion 14.
  • the cold cathode fluorescent lamp has a longer glass tube or a cold cathode mounted on a single liquid crystal display.
  • the weight of the cold cathode fluorescent lamp tends to increase.
  • Such an increase in weight increases the load and vibration applied to the lead portion, particularly the outer lead wire, and therefore the outer lead wire is desired to have high strength.
  • the strength of the outer lead wire tends to decrease by receiving heat when welding to the inner lead wire, heat when welding the glass portion to the inner lead wire, heat when sealing the glass tube, etc. It is in. Therefore, even when such a thermal history is received, development of an outer lead wire having high strength is desired.
  • the load and vibration applied to the lead portion increase, and if the strength (welding strength) of the welded portion between the outer lead wire and the inner lead wire is low, the welded portion is damaged, There is a risk that both will come off. Therefore, considering the increase in length and diameter, it is desired to improve the welding strength of the lead portion as compared with the conventional case.
  • the increase in the weight increases the load and vibration applied to the lead part. If the wettability of the outer lead wire with the solder is low, the lead part and the terminal may come off. Therefore, considering the increase in length and diameter, it is desired to improve the wettability of the outer lead wire with the solder compared to the conventional case.
  • the cost can be reduced by reducing the number of cold cathode fluorescent lamps mounted on a liquid crystal display or the like.
  • the current flowing per cold cathode fluorescent lamp is increased in order to maintain a predetermined brightness, so the lead wires have electrical and thermal conductivity that can withstand large currents. It is desirable to have
  • the present inventors examined various compositions in developing a lead wire having high strength, high strength at the welded portion, and excellent wettability with solder. As a result, it was found that a high-strength wire can be obtained by using nickel (Ni) as a base material and adding a specific element in a specific range. And the nickel alloy containing the said specific element acquired knowledge that it became difficult to form an oxide film by being excellent in oxidation resistance, and wettability with a solder improved as a result of few oxide films. In addition, the nickel alloy containing the specific element described above is excellent in electrical conductivity because the electrical resistivity of the material does not become excessive, and even when a large current is passed, the lead wire does not generate much heat, and the cooling caused by the heat generation is low.
  • the knowledge that the malfunction of the electrode part vicinity of a cathode fluorescent lamp can be suppressed was acquired.
  • the carbon (C) within a specific range, the surface tension of the lead wire is reduced during welding, resulting in improved wettability.
  • the inner lead wire can be firmly welded and welded.
  • the knowledge that the strength can be improved was obtained.
  • the present invention is based on these findings.
  • the lead wire of the present invention is a wire for supplying power to the electrode portion of the cold cathode fluorescent lamp, and C is at least one selected from 0.0001 mass% to 0.03 mass%, Mn, Si, and Cr.
  • the total amount of elements is 1.0% by mass or more and 9.0% by mass or less, and the balance is made of a nickel alloy composed of Ni and inevitable impurities.
  • the wire of the present invention contains C in an amount of 0.0001 mass% to 0.03 mass%, and contains at least one element selected from Mn, Si, and Cr in a total of 1.0 mass% to 9.0 mass%, with the balance being It is made of a nickel alloy composed of Ni and unavoidable impurities, and can be suitably used as a material for the lead wire of the present invention.
  • the lead wire of the present invention having the above-described configuration and the wire of the present invention can be made of a nickel alloy containing a specific element in a specific range, thereby having high strength due to solid solution strengthening of the element. Therefore, even if the lead wire of the present invention or the lead wire made of the present wire is softened by heat at the time of welding or heat at the time of glass welding, it can maintain high strength.
  • the lead wire of the present invention and the wire of the present invention are composed of a nickel alloy mainly containing nickel and containing a specific element, and are excellent in oxidation resistance. Excellent wettability.
  • the lead wire of the present invention and the wire of the present invention contain a relatively small amount of C, so that during welding, the dissolved oxygen in the molten pool is increased to reduce the surface tension of the lead wire and improve the wettability. Can be welded firmly. Therefore, the welded portion of the lead wire of the present invention or the lead wire made of the wire of the present invention and the inner lead wire has high strength.
  • the lead wire of the present invention or the lead wire of the present invention can be suitably used as a power supply line because (1) it has excellent electrical conductivity by using nickel as the main constituent material.
  • the lead wire of the present invention is excellent in various characteristics such as mechanical characteristics, wettability with solder, wettability during welding, and electrical characteristics as described above, and the minimum level of these characteristics is high.
  • a lead wire of the present invention or a wire of the present invention it is possible to stably manufacture a cold cathode fluorescent lamp having sufficient characteristics and its components even if there are some variations in characteristics. it can. Therefore, even when automating the manufacturing process (welding, glass welding, soldering, etc.) to improve the productivity of the cold cathode fluorescent lamp and its components, it is possible to manufacture a highly reliable product. It is expected.
  • the lead wire of the present invention has high strength and high electrical conductivity, excellent wettability with solder, and high strength of the welded portion.
  • FIG. 1 is a cross-sectional view showing a schematic configuration of a cold cathode fluorescent lamp.
  • the strength is improved by increasing C, but the wettability during welding is low and the strength of the welded portion is low.
  • the reason why the wettability is low is that when the content of C is increased, carbon-containing gas such as CO (carbon monoxide) and carbon dioxide gas is easily generated during welding and combined with dissolved oxygen in the weld pool. This is probably because the surface tension of the lead wire is increased by reducing the amount of dissolved oxygen due to gas generation. Further, the vicinity of the joint portion of the outer lead wire with the inner lead wire may be covered with glass during glass welding.
  • the carbon-containing gas is generated during glass welding or the like, bubbles of the gas may be formed inside the end portion of the glass portion (near the lead portion) in the cold cathode fluorescent lamp.
  • the bubbles are the starting points of cracks at the end of the sealed glass part, and the cracks propagate, so that gases such as rare gases enclosed in the glass tube leak to the outside of the glass tube through the cracks. This can cause the life of the cold cathode fluorescent lamp to be shortened. Therefore, in the present invention, the upper limit of the C content is 0.03% by mass.
  • the lower limit of the C content is 0.0001% by mass.
  • a more preferable content of C is 0.005% by mass or more and 0.01% by mass or less.
  • a material having a low C content may be used as a raw material, or adjustment (reduction) may be performed by refining.
  • the nickel alloy constituting the lead wire of the present invention and the wire of the present invention contains, as an additive element, one or more elements selected from Mn, Si, and Cr in total of 1.0 mass% or more and 9.0 mass% or less.
  • an additive element one or more elements selected from Mn, Si, and Cr in total of 1.0 mass% or more and 9.0 mass% or less.
  • a more preferable total content is 2.0% by mass or more and 5.0% by mass or less.
  • the content of the additive element can be adjusted to the above range by adjusting the amount of the element added as a raw material.
  • Mn By containing Mn, (1) oxidation resistance and strength can be improved. (2) When using a burner for glass welding, etc., it is possible to reduce material embrittlement due to sulfur in the combustion gas. It has the effect of being able to.
  • a preferable content of Mn is 0.01% by mass or more and 4.0% by mass or less. If it is less than 0.01% by mass, it is difficult to sufficiently improve the strength and oxidation resistance, and if it exceeds 4.0% by mass, the electrical conductivity and thermal conductivity are likely to be lowered.
  • Strength can be improved by containing Si and Cr.
  • the oxidation resistance tends to be superior as compared with the case of containing only Mn. Therefore, it is preferable to contain at least one element of Si and Cr, or at least one element of Si and Cr, and Mn, and more preferably to contain all three elements.
  • a preferable total content of one or more elements of Si and Cr is 0.01% by mass or more and 6.0% by mass or less. If it is less than 0.01% by mass, it is difficult to sufficiently improve the strength and oxidation resistance, and if it exceeds 6.0% by mass, the electrical conductivity and thermal conductivity are likely to be lowered.
  • At least one element selected from Mg, Al, and Ti can be contained in a total amount of 0.001% by mass to 2.0% by mass. These elements function as enhancing elements for the effects of Mn, Si, and Cr. Specifically, by containing Mg, Al, Ti, the oxidation of Mn, Si, Cr is suppressed at the time of melting, and the strength improvement effect, oxidation resistance improvement effect, etc. by containing Mn, Si, Cr, etc. It can be fully demonstrated. Further, by containing Mg, Al, and Ti, the workability of the nickel alloy (plastic workability such as rolling and wire drawing) can be improved, and the lead wire manufacturability is excellent.
  • the content is less than 0.001% by mass, the above-described effects are hardly obtained.
  • the content is more than 2.0% by mass, the electrical conductivity and the thermal conductivity are easily lowered.
  • a more preferable total content is 0.003% by mass or more and 1.5% by mass or less.
  • the lead wire of the present invention and the nickel alloy constituting the wire of the present invention contain the above-mentioned additive elements, and the balance is made of Ni and inevitable impurities.
  • Ni content 90% by mass or more, it is excellent in oxidation resistance as described above, and it is difficult to form an oxide film, so that soldering is easy and heat conductivity is also excellent.
  • the lead wire of the present invention and the wire of the present invention have high strength as described above, and specifically, the tensile strength satisfies 450 MPa or more.
  • the lead wire of the present invention and the wire of the present invention are excellent in toughness while having high strength, and specifically, the elongation is 20% or more.
  • a wire material satisfying a tensile strength of 500 MPa or more and an elongation of 40% or more can be obtained.
  • the lead wire of the present invention and the wire of the present invention are excellent in oxidation resistance as described above. Specifically, after heating the lead wire or wire having the above specific composition in the atmosphere at 900 ° C. for 72 hours, the thickness of the oxide film formed on the surface of the lead wire or wire after heating is 100 ⁇ m or less. It is.
  • the condition of "900 ° C x 72 hours" is a very severe condition because the temperature is higher than the heat condition given to the lead wire by the heat at the time of welding and the heat at the time of glass welding, and the heating time is long. It is. It can be evaluated that the oxidation resistance is excellent if the thickness of the oxide film is thin even if heating under such severe conditions is performed.
  • the condition “900 ° C. ⁇ 72 hours in air” is adopted as an index for evaluating oxidation resistance.
  • the lead wire of the present invention oxidation after heating at 900 ° C. for 72 hours in the atmosphere.
  • a wire having a thickness of 60 ⁇ m or less can be obtained.
  • the lead wire of the present invention and the wire of the present invention are also excellent in electrical conductivity and thermal conductivity as described above. Although it depends on the composition and the like, the lead wire of the present invention or the wire of the present invention can be a wire satisfying a specific resistance of 0.2 ⁇ m or less and a thermal conductivity of 45 W / m ⁇ K or more.
  • the lead wire of the present invention and the wire of the present invention are obtained, for example, by melting ⁇ casting ⁇ hot rolling ⁇ cold drawing and heat treatment. More specifically, a nickel alloy melt with adjusted components is prepared in a vacuum, and the melt is refined to adjust the C content, to remove or reduce impurities and inclusions, and to control the temperature. To make adjustments. Casting such as vacuum casting is performed on the molten metal to obtain an ingot. The ingot is hot-rolled to obtain a rolled wire. Cold rolling and heat treatment are repeatedly performed on the rolled wire to obtain the lead wire of the present invention and the wire of the present invention.
  • a final heat treatment may be performed, and in that case, it is preferably performed at about 700 to 1000 ° C., particularly about 800 to 900 ° C. in a hydrogen atmosphere or a nitrogen atmosphere. Further, when a long lead wire of the present invention is prepared and the lead wire of the present invention is manufactured by appropriately cutting to a predetermined length, the productivity is excellent.
  • the lead wire member of the present invention includes the above-described lead wire of the present invention and an inner lead wire joined to one end of the lead wire by welding.
  • the lead wire of the present invention has excellent wettability by reducing the surface tension during welding, and thus is firmly joined to the inner lead wire. Therefore, the lead wire member of the present invention has high welding strength.
  • the inner lead wire include a wire made of an Fe—Ni—Co alloy such as Kovar, a jumet wire, and a wire made of Mo or W.
  • the electrode member of the present invention comprises the lead wire member of the present invention having the lead wire of the present invention, a glass portion bonded to the outer periphery of the inner lead wire, and an electrode portion bonded to the other end of the inner lead wire.
  • the lead wire member of the present invention has high strength at the welded portion between the lead wire of the present invention and the inner lead wire, and the lead wire of the present invention has a low C content.
  • a carbon-containing gas is unlikely to be generated by heating such as when forming a glass part by welding beads. Therefore, this electrode member has high welding strength, and there are substantially no bubbles in the glass portion.
  • Examples of the glass part and the glass tube described below include those made of hard glass such as borosilicate glass and aluminosilicate glass, and soft glass such as soda lime glass.
  • the electrode portion is made of nickel alloy, Fe, Fe alloy, W, Mo or the like described in Patent Documents 1 and 2 in addition to pure Ni, and includes a bottomed cylindrical cup shape and a columnar shape.
  • the cold cathode fluorescent lamp of the present invention includes a glass tube filled with an enclosed gas, a phosphor layer formed on the inner wall of the glass tube, and the electrode member. An electrode portion of the electrode member is inserted into an end portion in the glass tube, and the electrode portion is fixed to the glass tube through the glass portion.
  • the cold cathode fluorescent lamp of the present invention includes the lead wire of the present invention having high welding strength, excellent wettability with solder, and high strength as described above. Therefore, in the cold cathode fluorescent lamp of the present invention, even if the glass tube or the electrode portion has a large diameter, or the glass tube is long, the lead wire is disconnected or the welded portion or the solder portion is disconnected.
  • the cold cathode fluorescent lamp of the present invention is less prone to problems due to heat generation of the lead wire even when a large current flows. From this, it is expected that it can be used for a long time.
  • the phosphor layer include those made of a halophosphate phosphor.
  • the sealing gas include a rare gas and mercury, or mercury. At least one electrode part is disposed in the glass tube, and the glass part and the end part of the glass tube are melted to form a sealed state.
  • a form in which electrode portions are arranged on both end sides in a cylindrical glass tube that is, a form having a pair of electrode portions, can be mentioned.
  • Sample Nos. 1 to 11 were prepared as follows. Using a normal vacuum melting furnace, a molten nickel alloy having the composition shown in Table 1 (unit: mass%) was prepared, and the molten metal temperature was adjusted as appropriate to obtain an ingot by vacuum casting. Commercially available pure Ni (99.0 mass% or more Ni) and grains of each additive element were used as the raw material for the molten metal. The molten metal was refined to reduce and remove impurities, and the C content was changed by adjusting the degree of refinement. The obtained ingot was hot-rolled to obtain a rolled wire having a wire diameter of 5.5 mm ⁇ .
  • the rolled wire was subjected to a combination of cold drawing and heat treatment, and the resulting wire was subjected to final heat treatment (softening treatment: temperature: 800 ° C., nitrogen atmosphere) to obtain a soft material having a wire diameter of 0.6 mm ⁇ .
  • Samples Nos. 1 to 11 were obtained by cutting each soft material to an appropriate length.
  • the composition of each obtained sample was examined using an ICP emission spectroscopic analyzer, and it was the same as the composition shown in Table 1, with the balance being Ni and inevitable impurities. Samples Nos. 1 to 11 all have 90% by mass or more of Ni.
  • the composition can be analyzed by the atomic absorption spectrophotometry method as well as the above ICP emission spectroscopic analysis method.
  • the carbon content of each obtained sample was measured by the high frequency combustion infrared absorption method. The results are shown in Table 1.
  • Sample No. 100 is a commercially available Mn-Ni alloy wire
  • sample No. 102 is a commercially available jumet wire (Cu coating: 22.5% by mass with the core material of the composition shown in Table 1 + Cu coating as 100%).
  • Sample No. 101 is a sample that has few additive elements and has not been refined to reduce the C content.
  • Sample No. 103 is a sample manufactured in the same manner as Sample Nos. 1 to 11 with many additional elements. Sample Nos. 100 to 103 all have a wire diameter of 0.6 mm ⁇ .
  • each sample was heated in the atmosphere at 900 ° C for 72 hours, then a longitudinal section was taken, and the thickness of the oxide film formed on the surface of the sample was measured from this cross-sectional photograph (sample No. 102 is The thickness of the oxide film formed on the surface of the Cu coating was measured), and the thickness of the oxide film was evaluated. It can be said that the thinner the oxide film, the better the oxidation resistance.
  • the thicknesses of five arbitrary points were measured, and the average was taken as the thickness of the oxide film of the sample.
  • the strength of the welded portion was evaluated. The results are shown in Table 2.
  • the strength of the welded part was evaluated by the number of repetitions by performing a rotating bending fatigue test (JIS Z 2274) with a stress amplitude of 200 MPa.
  • JIS Z 2274 rotating bending fatigue test
  • one end face of a commercially available Kovar (Fe—Ni—Co alloy) wire having a wire diameter of 0.6 mm ⁇ was joined to one end face of each sample by resistance welding to produce a lead wire member.
  • both ends of the lead wire member (the other end side of the joined sample and the other end side of the Kovar wire) are sandwiched with a chuck, and a rotating bending test is performed so that a welded portion is arranged at the center of the chucked portion, The number of repetitions until the welded portion was broken (broken) was measured.
  • Sample Nos. 1 to 11 containing one or more of Mn, Si, and Cr in a specific range and C in a specific range have a tensile strength of 450 MPa or more and an elongation of It is 20% or more (many is 40% or more), and it can be seen that it is excellent in toughness while having high strength.
  • sample Nos. 100, 101, and 103 in which at least one of the contents of Mn, Si, Cr and C is out of a specific range sample Nos. 1 to 11 have a good balance between strength and toughness.
  • Samples Nos. 1 to 11 are soft materials that have undergone the final softening treatment, yet have high strength, so they are sufficiently high even when subjected to heat history due to heat during welding or heat during glass welding. Expected to maintain strength.
  • Sample Nos. 1 to 11 have higher fatigue strength at the welded portion than Sample Nos. 100 and 101 and Sample No. 102 which is a dumet wire rod.
  • Samples Nos. 1 to 11 are excellent in oxidation resistance, and even after being heated in the atmosphere at 900 ° C. for 72 hours, the thickness of the oxide film is 100 ⁇ m or less (mostly 60 ⁇ m or less).
  • Samples Nos. 1 to 11 having excellent oxidation resistance are expected to have high wettability with solder.
  • sample Nos. 1 to 11 are more electrically conductive and thermally conductive than sample No. 102, which is a jumet wire, and sample No. 103, which contains more Mn, Si, Cr than the specified range.
  • a wire containing one or more of Mn, Si, and Cr in a specific range and having C in a specific range has high strength and excellent weld strength and wettability with solder.
  • the structure of a cold cathode fluorescent lamp such as a lead wire of a cold cathode fluorescent lamp, a lead wire member including the lead wire, and an electrode member including the lead wire member, is excellent in electrical conductivity and thermal conductivity. It is expected that it can be suitably used for parts.
  • the lead wire made of the wire having the above specific composition is used as a component of a long cold cathode fluorescent lamp having a glass tube of 1300 mm or more, or a cold cathode fluorescent lamp having a large diameter of glass tube of 4.0 mm ⁇ or more. It is expected that it can be used sufficiently.
  • the cold cathode fluorescent lamp having a lead wire composed of the wire having the above specific composition is less likely to cause a malfunction due to breakage of the lead wire or destruction of the welded portion, gas leakage inside the glass tube due to the presence of bubbles, heat generation, Expected to have a long life.
  • the lead wire, lead wire member, and electrode member of the present invention can be suitably used for components of a cold cathode fluorescent lamp.
  • the wire of the present invention can be suitably used as a material for the lead wire.
  • the fluorescent lamp of the present invention is a light source for various electrical devices such as a backlight light source for a liquid crystal display, a front light source for a small display, a light source for illuminating a document such as a copying machine or a scanner, or an eraser light source for a copying machine. Can be suitably used.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Vessels And Coating Films For Discharge Lamps (AREA)

Abstract

Disclosed is a lead wire for supplying electric power to an electrode part of a cold cathode fluorescent lamp, which is configured from a nickel alloy that contains not less than 0.0001% by mass but not more than 0.03% by mass of C, and not less than 1.0% by mass but not more than 9.0% by mass in total of one or more elements selected from among Mn, Si and Cr, with the balance made up of Ni and unavoidable impurities. By controlling the C content and containing the specific elements in the specific amounts, the strength of the wire itself, the strength of a welded portion and the solder wettability can be improved, while having excellent electrical conductivity and thermal conductivity. Also disclosed are a lead wire member comprising the lead wire, an electrode member, a cold cathode fluorescent lamp, and a wire suitable for the lead wire.

Description

リード線Lead
 本発明は、冷陰極蛍光ランプの電極部への電力供給線として利用されるリード線、このリード線を具えるリード線部材、電極部材、冷陰極蛍光ランプ、及び上記リード線に適したワイヤに関するものである。特に、高強度で、溶接強度及び耐酸化性、電気伝導性に優れるリード線に関するものである。 The present invention relates to a lead wire used as a power supply line to an electrode portion of a cold cathode fluorescent lamp, a lead wire member having the lead wire, an electrode member, a cold cathode fluorescent lamp, and a wire suitable for the lead wire. Is. In particular, the present invention relates to a lead wire having high strength and excellent welding strength, oxidation resistance, and electrical conductivity.
 イメージスキャナの原稿照射用光源や、パーソナルコンピュータの液晶モニタ、液晶テレビなどの液晶表示装置(液晶ディスプレイ)のバックライト用光源といった種々の光源として、冷陰極蛍光ランプが利用されている。図1に示すように冷陰極蛍光ランプ10は、代表的には、内壁面に蛍光体層11を有し、希ガスと水銀とが封入されたガラス管12と、ガラス管12内に配置される一対の電極部13と、電極部13に接合されて、電極部13に電力を供給するためのリード部14とを具える。希ガスのみをガラス管12に封入した水銀フリーの冷陰極蛍光ランプもある。 Cold cathode fluorescent lamps are used as various light sources such as a light source for irradiating an original of an image scanner, a liquid crystal display of a personal computer, and a backlight of a liquid crystal display device (liquid crystal display) such as a liquid crystal television. As shown in FIG. 1, the cold cathode fluorescent lamp 10 typically has a phosphor layer 11 on its inner wall surface, and is disposed in the glass tube 12 with a rare gas and mercury sealed therein. A pair of electrode portions 13 and a lead portion 14 that is joined to the electrode portion 13 and supplies power to the electrode portion 13. There is also a mercury-free cold cathode fluorescent lamp in which only a rare gas is enclosed in a glass tube 12.
 リード部14は、一端に電極部13が接合されるインナーリード線14iと、インナーリード線14iの他端に接合されて、主としてガラス管12外に配置されるアウターリード線14oとを具える。インナーリード線14iは、ガラス管12の端部を封止すると共に電極部13をガラス管12内に固定するためのガラス部15が溶着されるため、構成材料には、ガラスの熱膨張係数と同程度の熱膨張係数に調整された材料、例えば、コバール(KOV)などが利用されている。アウターリード線14oには、例えば、58%Ni-42%Fe合金からなる芯材の外周に銅被覆(芯材の20質量%程度)を具える線材(特許特許文献1,2参照)、代表的には、ジュメット線などが利用されている。アウターリード線14oの外周には、半田20が塗布されて、図示しない端子が接続され、この端子及びリード部14を介して、電極部13に電力を供給する。 The lead portion 14 includes an inner lead wire 14i to which the electrode portion 13 is joined at one end, and an outer lead wire 14o that is joined to the other end of the inner lead wire 14i and mainly disposed outside the glass tube 12. Since the inner lead wire 14i seals the end of the glass tube 12 and the glass portion 15 for fixing the electrode portion 13 in the glass tube 12 is welded, the constituent material includes the thermal expansion coefficient of the glass. A material adjusted to a similar thermal expansion coefficient, for example, Kovar (KOV) is used. For the outer lead wire 14o, for example, a wire rod having a copper coating (about 20% by mass of the core material) on the outer periphery of a core material made of a 58% Ni-42% Fe alloy (see Patent Documents 1 and 2), representative In particular, the Jumet line is used. Solder 20 is applied to the outer periphery of the outer lead wire 14o, and a terminal (not shown) is connected, and electric power is supplied to the electrode portion 13 through the terminal and the lead portion 14.
 近年、液晶ディスプレイなどの大型化、消費電力の低減化が望まれており、この要求に応えるために、冷陰極蛍光ランプのガラス管を長尺化したり、一つの液晶ディスプレイなどに搭載する冷陰極蛍光ランプの本数を減らすためにガラス管や電極部を大径化したりすることが検討されている。上記長尺化、大径化により、冷陰極蛍光ランプの重量が増す傾向にある。このような大重量化により、リード部、特に、アウターリード線に加わる荷重や振動が大きくなるため、アウターリード線には、高強度であることが望まれる。特に、アウターリード線は、インナーリード線に溶接する際の熱やインナーリード線にガラス部を溶着する際の熱、ガラス管を封止する際の熱などを受けることで、強度が低下する傾向にある。従って、このような熱履歴を受けた場合でも、高強度であるアウターリード線の開発が望まれる。 In recent years, it has been desired to increase the size of liquid crystal displays and reduce power consumption. To meet this demand, the cold cathode fluorescent lamp has a longer glass tube or a cold cathode mounted on a single liquid crystal display. In order to reduce the number of fluorescent lamps, it has been studied to increase the diameter of glass tubes and electrode portions. Due to the increase in length and diameter, the weight of the cold cathode fluorescent lamp tends to increase. Such an increase in weight increases the load and vibration applied to the lead portion, particularly the outer lead wire, and therefore the outer lead wire is desired to have high strength. In particular, the strength of the outer lead wire tends to decrease by receiving heat when welding to the inner lead wire, heat when welding the glass portion to the inner lead wire, heat when sealing the glass tube, etc. It is in. Therefore, even when such a thermal history is received, development of an outer lead wire having high strength is desired.
 更に、上記重量の増加により、リード部に加わる荷重や振動などが大きくなることで、アウターリード線とインナーリード線との溶接部分の強度(溶接強度)が低いと、溶接部分が破損して、両者が外れる恐れがある。従って、長尺化、大径化を考慮すると、リード部の溶接強度を従来よりも向上することが望まれる。 Furthermore, due to the increase in weight, the load and vibration applied to the lead portion increase, and if the strength (welding strength) of the welded portion between the outer lead wire and the inner lead wire is low, the welded portion is damaged, There is a risk that both will come off. Therefore, considering the increase in length and diameter, it is desired to improve the welding strength of the lead portion as compared with the conventional case.
 加えて、上記重量の増加により、リード部に加わる荷重や振動などが大きくなることで、アウターリード線における半田との濡れ性が低いと、リード部と端子とが外れる恐れがある。従って、長尺化、大径化を考慮すると、アウターリード線における半田との濡れ性を従来よりも向上することが望まれる。 In addition, the increase in the weight increases the load and vibration applied to the lead part. If the wettability of the outer lead wire with the solder is low, the lead part and the terminal may come off. Therefore, considering the increase in length and diameter, it is desired to improve the wettability of the outer lead wire with the solder compared to the conventional case.
 更に、液晶ディスプレイなどに搭載する冷陰極蛍光ランプの本数を少なくすることで、コストを低減することができる。しかし、本数を少なくすることで、所定の輝度を維持するために冷陰極蛍光ランプ1本あたりに流す電流を大きくすることから、リード線には、大電流に耐え得る電気伝導性や熱伝導性を有することが望まれる。 Furthermore, the cost can be reduced by reducing the number of cold cathode fluorescent lamps mounted on a liquid crystal display or the like. However, by reducing the number of wires, the current flowing per cold cathode fluorescent lamp is increased in order to maintain a predetermined brightness, so the lead wires have electrical and thermal conductivity that can withstand large currents. It is desirable to have
 そこで、本発明の主目的は、高強度で、溶接強度が高く、半田との濡れ性に優れる上に電気伝導性・熱伝導性が高いリード線を提供することにある。また、本発明の他の目的は、上記リード線を具えるリード線部材、このリード線部材を具える電極部材、この電極部材を具える冷陰極蛍光ランプ、及び上記リード線に適したワイヤを提供することにある。 Therefore, a main object of the present invention is to provide a lead wire having high strength, high welding strength, excellent wettability with solder, and high electrical conductivity and thermal conductivity. Another object of the present invention is to provide a lead wire member having the lead wire, an electrode member having the lead wire member, a cold cathode fluorescent lamp having the electrode member, and a wire suitable for the lead wire. It is to provide.
 本発明者らは、高強度で、溶接部分の強度が高く、半田との濡れ性にも優れるリード線を開発するにあたり、種々の組成を検討した。その結果、ニッケル(Ni)を母材とし、特定の元素を特定の範囲で添加することで、高強度な線材が得られるとの知見を得た。かつ、上記特定の元素を含有するニッケル合金は、耐酸化性に優れることで、酸化被膜が形成され難くなり、酸化被膜が少ない結果、半田との濡れ性が向上するとの知見を得た。また、上記特定の元素を含有するニッケル合金は、材料の電気固有抵抗が過大にならないことで、電気伝導性に優れ、大電流が流された場合でもリード線の発熱が少なく、発熱に伴う冷陰極蛍光ランプの電極部近傍の不具合を抑制することができるとの知見を得た。更に、炭素(C)を特定の範囲に制御することで、溶接時、リード線の表面張力が低下するなどして濡れ性が向上した結果、インナーリード線と強固に溶接することができ、溶接強度を向上することができるとの知見を得た。本発明は、これらの知見に基づくものである。 The present inventors examined various compositions in developing a lead wire having high strength, high strength at the welded portion, and excellent wettability with solder. As a result, it was found that a high-strength wire can be obtained by using nickel (Ni) as a base material and adding a specific element in a specific range. And the nickel alloy containing the said specific element acquired knowledge that it became difficult to form an oxide film by being excellent in oxidation resistance, and wettability with a solder improved as a result of few oxide films. In addition, the nickel alloy containing the specific element described above is excellent in electrical conductivity because the electrical resistivity of the material does not become excessive, and even when a large current is passed, the lead wire does not generate much heat, and the cooling caused by the heat generation is low. The knowledge that the malfunction of the electrode part vicinity of a cathode fluorescent lamp can be suppressed was acquired. In addition, by controlling the carbon (C) within a specific range, the surface tension of the lead wire is reduced during welding, resulting in improved wettability. As a result, the inner lead wire can be firmly welded and welded. The knowledge that the strength can be improved was obtained. The present invention is based on these findings.
 本発明のリード線は、冷陰極蛍光ランプの電極部に電力を供給するための線材であり、Cを0.0001質量%以上0.03質量%以下、Mn,Si,及びCrから選択される1種以上の元素を合計で1.0質量%以上9.0質量%以下含有し、残部がNi及び不可避的不純物からなるニッケル合金により構成されている。また、本発明のワイヤは、Cを0.0001質量%以上0.03質量%以下、Mn,Si,及びCrから選択される1種以上の元素を合計で1.0質量%以上9.0質量%以下含有し、残部がNi及び不可避的不純物からなるニッケル合金により構成されており、上記本発明リード線の素材に好適に利用することができる。 The lead wire of the present invention is a wire for supplying power to the electrode portion of the cold cathode fluorescent lamp, and C is at least one selected from 0.0001 mass% to 0.03 mass%, Mn, Si, and Cr. The total amount of elements is 1.0% by mass or more and 9.0% by mass or less, and the balance is made of a nickel alloy composed of Ni and inevitable impurities. Further, the wire of the present invention contains C in an amount of 0.0001 mass% to 0.03 mass%, and contains at least one element selected from Mn, Si, and Cr in a total of 1.0 mass% to 9.0 mass%, with the balance being It is made of a nickel alloy composed of Ni and unavoidable impurities, and can be suitably used as a material for the lead wire of the present invention.
 上記構成を具える本発明リード線、及び本発明ワイヤは、特定の元素を特定の範囲で含有するニッケル合金から構成されることで、上記元素の固溶強化により高い強度を有することができる。そのため、本発明リード線や本発明ワイヤからなるリード線は、溶接時の熱やガラス溶着時の熱などにより軟化されても、高い強度を維持することができる。また、本発明リード線、及び本発明ワイヤは、ニッケルを主体とし、特定の元素を含有するニッケル合金から構成されることで、耐酸化性にも優れることから酸化被膜の形成を低減して半田との濡れ性に優れる。更に、本発明リード線、及び本発明ワイヤは、Cを比較的少なめに含有することで、溶接時、溶融池の溶存酸素を増加させてリード線の表面張力を低減し、濡れ性を向上することで強固に溶接することができる。そのため、本発明リード線や本発明ワイヤからなるリード線とインナーリード線との溶接部分は、高い強度を有する。加えて、本発明リード線や本発明ワイヤからなるリード線は、構成材料の主体をニッケルとすることで、(1)電気伝導性に優れることから、電力供給線として好適に利用することができる、(2)熱伝導性に優れることから、大電流が流された場合であっても電極部近傍の発熱を低減することができ、温度上昇に伴う冷陰極蛍光ランプの輝度の低下や電極部周辺の素子の熱劣化などを防止することができる、といった効果を奏する。そして、本発明リード線は、上述のように機械的特性や半田との濡れ性、溶接時の濡れ性、電気的特性といった種々の特性に優れており、これらの特性の最低レベルが高い。このような本発明リード線や本発明ワイヤを利用することで、多少の特性のばらつきがあっても、良好な特性を十分に有する冷陰極蛍光ランプやその構成部品を安定して製造することができる。従って、冷陰極蛍光ランプやその構成部品の生産性の向上のために製造工程(溶接、ガラス溶着、半田付けなど)を自動化する場合であっても、信頼性の高い製品を製造することができると期待される。 The lead wire of the present invention having the above-described configuration and the wire of the present invention can be made of a nickel alloy containing a specific element in a specific range, thereby having high strength due to solid solution strengthening of the element. Therefore, even if the lead wire of the present invention or the lead wire made of the present wire is softened by heat at the time of welding or heat at the time of glass welding, it can maintain high strength. In addition, the lead wire of the present invention and the wire of the present invention are composed of a nickel alloy mainly containing nickel and containing a specific element, and are excellent in oxidation resistance. Excellent wettability. Furthermore, the lead wire of the present invention and the wire of the present invention contain a relatively small amount of C, so that during welding, the dissolved oxygen in the molten pool is increased to reduce the surface tension of the lead wire and improve the wettability. Can be welded firmly. Therefore, the welded portion of the lead wire of the present invention or the lead wire made of the wire of the present invention and the inner lead wire has high strength. In addition, the lead wire of the present invention or the lead wire of the present invention can be suitably used as a power supply line because (1) it has excellent electrical conductivity by using nickel as the main constituent material. (2) Because of its excellent thermal conductivity, it is possible to reduce the heat generation near the electrode even when a large current flows, and the brightness of the cold cathode fluorescent lamp decreases with increasing temperature and the electrode There is an effect that heat deterioration of peripheral elements can be prevented. The lead wire of the present invention is excellent in various characteristics such as mechanical characteristics, wettability with solder, wettability during welding, and electrical characteristics as described above, and the minimum level of these characteristics is high. By using such a lead wire of the present invention or a wire of the present invention, it is possible to stably manufacture a cold cathode fluorescent lamp having sufficient characteristics and its components even if there are some variations in characteristics. it can. Therefore, even when automating the manufacturing process (welding, glass welding, soldering, etc.) to improve the productivity of the cold cathode fluorescent lamp and its components, it is possible to manufacture a highly reliable product. It is expected.
 本発明リード線は、高強度で電気伝導性が高く、半田との濡れ性に優れると共に、溶接部分の強度が高い。 The lead wire of the present invention has high strength and high electrical conductivity, excellent wettability with solder, and high strength of the welded portion.
図1は、冷陰極蛍光ランプの概略構成を示す断面図である。FIG. 1 is a cross-sectional view showing a schematic configuration of a cold cathode fluorescent lamp.
 以下、本発明をより詳しく説明する。なお、図面の寸法比率は、説明のものと必ずしも一致していない。
 [リード線、ワイヤ]
 (組成)
 本発明リード線、及び本発明ワイヤを構成するニッケル合金は、C(炭素)の含有量が比較的少ないことが特徴の一つであり、C:0.0001質量%以上0.03質量%以下である。市販の純Ni(99質量%以上がNi)は、Cを0.10質量%以上含んでいることが多いことから、市販の純Niを原料にそのまま用いると、Cの含有量が0.03質量%超のニッケル合金になり得る。そして、ニッケル合金中のCの含有量が0.03質量%超であると、Cが多くなることで強度が向上する反面、溶接時の濡れ性が低く、溶接部分の強度が低い。上記濡れ性が低くなる理由は、Cの含有量が多くなると、溶接時、溶接池中の溶存酸素と結合してCO(一酸化炭素)や炭酸ガスといった炭素含有ガスが生成され易くなり、このガスの生成により上記溶存酸素の量が少なくなることで、リード線の表面張力が高くなるためである、と考えられる。また、アウターリード線においてインナーリード線との接合部分の近傍は、ガラス溶着時などにおいてガラスに覆われることがある。ガラス溶着時などで上記炭素含有ガスが発生すると、冷陰極蛍光ランプにおいてガラス部分の端部(リード部の近傍)の内部に上記ガスの気泡が形成される恐れがある。上記気泡は、上記封着したガラス部分の端部において亀裂の起点となり、亀裂が伝播していくことで、ガラス管内に封入された希ガスなどのガスが亀裂を伝ってガラス管外部に漏れて、冷陰極蛍光ランプの寿命を短くする原因となり得る。従って、本発明では、Cの含有量の上限を0.03質量%とする。一方、Cの含有量が少な過ぎると、溶接時、雰囲気中の酸素をニッケル合金中に取り込み、この酸素とニッケル合金中の添加元素などとの酸化物が析出することで、溶接部分の強度を低下させると考えられる。従って、本発明では、Cの含有量の下限を0.0001質量%とする。Cのより好ましい含有量は、0.005質量%以上0.01質量%以下である。Cの含有量を上記範囲にするには、原料にCの含有量が少ない材料を利用したり、精錬により調整する(低減する)ことが挙げられる。
Hereinafter, the present invention will be described in more detail. In addition, the dimension ratio of drawing does not necessarily correspond with the thing of description.
[Lead wire, wire]
(composition)
One of the characteristics of the lead wire of the present invention and the nickel alloy constituting the wire of the present invention is that the content of C (carbon) is relatively small, and C: 0.0001 mass% or more and 0.03 mass% or less. Commercially available pure Ni (99% by mass or more is Ni) often contains 0.10% by mass or more of C. Therefore, if commercially available pure Ni is used as a raw material as it is, the content of C exceeds 0.03% by mass. Can be a nickel alloy. When the content of C in the nickel alloy is more than 0.03% by mass, the strength is improved by increasing C, but the wettability during welding is low and the strength of the welded portion is low. The reason why the wettability is low is that when the content of C is increased, carbon-containing gas such as CO (carbon monoxide) and carbon dioxide gas is easily generated during welding and combined with dissolved oxygen in the weld pool. This is probably because the surface tension of the lead wire is increased by reducing the amount of dissolved oxygen due to gas generation. Further, the vicinity of the joint portion of the outer lead wire with the inner lead wire may be covered with glass during glass welding. If the carbon-containing gas is generated during glass welding or the like, bubbles of the gas may be formed inside the end portion of the glass portion (near the lead portion) in the cold cathode fluorescent lamp. The bubbles are the starting points of cracks at the end of the sealed glass part, and the cracks propagate, so that gases such as rare gases enclosed in the glass tube leak to the outside of the glass tube through the cracks. This can cause the life of the cold cathode fluorescent lamp to be shortened. Therefore, in the present invention, the upper limit of the C content is 0.03% by mass. On the other hand, if the content of C is too small, oxygen in the atmosphere is taken into the nickel alloy during welding, and oxides such as oxygen and additive elements in the nickel alloy are precipitated, thereby increasing the strength of the welded part. It is thought to decrease. Therefore, in the present invention, the lower limit of the C content is 0.0001% by mass. A more preferable content of C is 0.005% by mass or more and 0.01% by mass or less. In order to bring the C content into the above range, a material having a low C content may be used as a raw material, or adjustment (reduction) may be performed by refining.
 本発明リード線、及び本発明ワイヤを構成するニッケル合金は、添加元素として、Mn,Si,及びCrから選択される1種以上の元素を合計で1.0質量%以上9.0質量%以下含有することを特徴の一つとする。より好ましい合計含有量は、2.0質量%以上5.0質量%以下である。添加元素の含有量は、原料として添加する元素の量を調整することで、上記範囲にすることができる。 The nickel alloy constituting the lead wire of the present invention and the wire of the present invention contains, as an additive element, one or more elements selected from Mn, Si, and Cr in total of 1.0 mass% or more and 9.0 mass% or less. One of the features. A more preferable total content is 2.0% by mass or more and 5.0% by mass or less. The content of the additive element can be adjusted to the above range by adjusting the amount of the element added as a raw material.
 Mnを含有することで、(1)耐酸化性及び強度を向上することができる、(2)ガラス溶着などにあたりバーナーを使う場合、燃焼ガス中の硫黄分による材料の脆化を低減することができる、といった効果を奏する。Mnの好ましい含有量は、0.01質量%以上4.0質量%以下である。0.01質量%未満であると、強度や耐酸化性を十分に向上することが難しく、4.0質量%超であると、電気伝導性や熱伝導性を低下させ易くなる。 By containing Mn, (1) oxidation resistance and strength can be improved. (2) When using a burner for glass welding, etc., it is possible to reduce material embrittlement due to sulfur in the combustion gas. It has the effect of being able to. A preferable content of Mn is 0.01% by mass or more and 4.0% by mass or less. If it is less than 0.01% by mass, it is difficult to sufficiently improve the strength and oxidation resistance, and if it exceeds 4.0% by mass, the electrical conductivity and thermal conductivity are likely to be lowered.
 SiやCrを含有することで、強度を向上することができる。特に、Si及びCrの1種以上の元素を含有すると、Mnのみを含有する場合と比較して、耐酸化性に優れる傾向にある。従って、Si及びCrの少なくとも1種の元素、又はSi及びCrの少なくとも1種の元素とMnとを含有することが好ましく、3種の元素を全て含有することがより好ましい。Si及びCrの1種以上の元素の好ましい合計含有量は、0.01質量%以上6.0質量%以下である。0.01質量%未満であると、強度や耐酸化性を十分に向上することが難しく、6.0質量%超であると、電気伝導性や熱伝導性を低下させ易くなる。 Strength can be improved by containing Si and Cr. In particular, when one or more elements of Si and Cr are contained, the oxidation resistance tends to be superior as compared with the case of containing only Mn. Therefore, it is preferable to contain at least one element of Si and Cr, or at least one element of Si and Cr, and Mn, and more preferably to contain all three elements. A preferable total content of one or more elements of Si and Cr is 0.01% by mass or more and 6.0% by mass or less. If it is less than 0.01% by mass, it is difficult to sufficiently improve the strength and oxidation resistance, and if it exceeds 6.0% by mass, the electrical conductivity and thermal conductivity are likely to be lowered.
 更に、添加元素として、Mg,Al,及びTiから選択される1種以上の元素を合計で0.001質量%以上2.0質量%以下含有することができる。これらの元素は、上記Mn,Si,Crの効果の増強元素として機能する。具体的には、Mg,Al,Tiを含有することで、溶解時にMn,Si,Crの酸化を抑制し、Mn,Si,Crを含有することによる強度向上効果、耐酸化性向上効果などを十分に発揮させることができる。また、Mg,Al,Tiを含有することで、ニッケル合金の加工性(圧延や伸線などの塑性加工性)を向上することができ、リード線の製造性に優れる。0.001質量%未満であると、上述の効果を十分に得られ難く、2.0質量%超であると、電気伝導性や熱伝導性を低下させ易くなる。より好ましい合計含有量は、0.003質量%以上1.5質量%以下である。 Furthermore, as an additive element, at least one element selected from Mg, Al, and Ti can be contained in a total amount of 0.001% by mass to 2.0% by mass. These elements function as enhancing elements for the effects of Mn, Si, and Cr. Specifically, by containing Mg, Al, Ti, the oxidation of Mn, Si, Cr is suppressed at the time of melting, and the strength improvement effect, oxidation resistance improvement effect, etc. by containing Mn, Si, Cr, etc. It can be fully demonstrated. Further, by containing Mg, Al, and Ti, the workability of the nickel alloy (plastic workability such as rolling and wire drawing) can be improved, and the lead wire manufacturability is excellent. When the content is less than 0.001% by mass, the above-described effects are hardly obtained. When the content is more than 2.0% by mass, the electrical conductivity and the thermal conductivity are easily lowered. A more preferable total content is 0.003% by mass or more and 1.5% by mass or less.
 本発明リード線、及び本発明ワイヤを構成するニッケル合金は、上記添加元素を含有し、残部がNi及び不可避的不純物からなる。Niの含有量が90質量%以上であることで、上述のように耐酸化性に優れ、酸化被膜が形成され難いことから、半田付けを行い易い上に、熱伝導性にも優れる。 The lead wire of the present invention and the nickel alloy constituting the wire of the present invention contain the above-mentioned additive elements, and the balance is made of Ni and inevitable impurities. When the Ni content is 90% by mass or more, it is excellent in oxidation resistance as described above, and it is difficult to form an oxide film, so that soldering is easy and heat conductivity is also excellent.
 [機械的特性]
 本発明リード線、及び本発明ワイヤは、上述のように強度が高く、具体的には、引張強さが450MPa以上を満たす。また、本発明リード線、及び本発明ワイヤは、高強度でありながらも靭性にも優れており、具体的には、伸びが20%以上である。組成や伸線加工条件、熱処理条件などにもよるが、本発明リード線、及び本発明ワイヤの一形態として、引張強さが500MPa以上、伸びが40%以上を満たす線材とすることができる。
[Mechanical properties]
The lead wire of the present invention and the wire of the present invention have high strength as described above, and specifically, the tensile strength satisfies 450 MPa or more. In addition, the lead wire of the present invention and the wire of the present invention are excellent in toughness while having high strength, and specifically, the elongation is 20% or more. Although it depends on the composition, wire drawing conditions, heat treatment conditions, etc., as one embodiment of the lead wire of the present invention and the wire of the present invention, a wire material satisfying a tensile strength of 500 MPa or more and an elongation of 40% or more can be obtained.
 [耐酸化性]
 本発明リード線、及び本発明ワイヤは、上述のように耐酸化性に優れる。具体的には、上記特定の組成からなるリード線やワイヤに大気中で900℃×72時間加熱した後、この加熱後のリード線やワイヤの表面に形成された酸化被膜の厚さが100μm以下である。「900℃×72時間」との条件は、上述した溶接時の熱やガラス溶着時の熱などによりリード線に与えられる熱条件よりも温度が高く、かつ加熱時間が長いため、非常に厳しい条件である。このような厳しい条件の加熱を行っても酸化被膜の厚さが薄ければ、耐酸化性に優れると評価できる。そこで、本発明では、耐酸化性の評価の指標として、「大気中で900℃×72時間」との条件を採用する。上述のように添加元素としてSi及びCrの少なくとも1種の元素を含有する場合、耐酸化性により優れることから、本発明リード線の一形態として、大気中で900℃×72時間加熱後の酸化被膜の厚さが60μm以下である線材とすることができる。なお、半田などが付着した線材に対しては、半田を取り除いた後、上述の条件で加熱して、酸化被膜を測定するとよい。
[Oxidation resistance]
The lead wire of the present invention and the wire of the present invention are excellent in oxidation resistance as described above. Specifically, after heating the lead wire or wire having the above specific composition in the atmosphere at 900 ° C. for 72 hours, the thickness of the oxide film formed on the surface of the lead wire or wire after heating is 100 μm or less. It is. The condition of "900 ° C x 72 hours" is a very severe condition because the temperature is higher than the heat condition given to the lead wire by the heat at the time of welding and the heat at the time of glass welding, and the heating time is long. It is. It can be evaluated that the oxidation resistance is excellent if the thickness of the oxide film is thin even if heating under such severe conditions is performed. Therefore, in the present invention, the condition “900 ° C. × 72 hours in air” is adopted as an index for evaluating oxidation resistance. As described above, when containing at least one element of Si and Cr as an additive element, it is superior in oxidation resistance. Therefore, as one embodiment of the lead wire of the present invention, oxidation after heating at 900 ° C. for 72 hours in the atmosphere. A wire having a thickness of 60 μm or less can be obtained. In addition, it is good to measure an oxide film with respect to the wire with which solder etc. adhered, after removing solder and heating on the above-mentioned conditions.
 [電気伝導性・熱伝導性]
 本発明リード線や本発明ワイヤは、上述のように電気伝導性、熱伝導性にも優れる。組成などにもよるが、本発明リード線や本発明ワイヤは、比抵抗が0.2μΩm以下、熱伝導率が45W/m・K以上を満たす線材とすることができる。
[Electric conductivity and thermal conductivity]
The lead wire of the present invention and the wire of the present invention are also excellent in electrical conductivity and thermal conductivity as described above. Although it depends on the composition and the like, the lead wire of the present invention or the wire of the present invention can be a wire satisfying a specific resistance of 0.2 μΩm or less and a thermal conductivity of 45 W / m · K or more.
 [製造方法]
 本発明リード線や本発明ワイヤは、例えば、溶解→鋳造→熱間圧延→冷間伸線及び熱処理により得られる。より具体的には、成分を調整したニッケル合金の溶湯を真空中で作製し、この溶湯を精錬して、Cの含有量を調整したり、不純物や介在物を除去・低減したり、温度を調整したりする。この溶湯に真空鋳造といった鋳造を行い、鋳塊を得る。この鋳塊に熱間圧延を施し、圧延線材を得る。この圧延線材に冷間伸線と熱処理とを繰り返し行い、本発明リード線や本発明ワイヤが得られる。最終熱処理(軟化処理)を行ってもよく、その場合、水素雰囲気下、又は窒素雰囲気下で700~1000℃、特に、800~900℃程度で行うことが好ましい。また、長尺な本発明ワイヤを作製し、所定の長さに適宜切断することで本本発明リード線を作製すると、生産性に優れる。
[Production method]
The lead wire of the present invention and the wire of the present invention are obtained, for example, by melting → casting → hot rolling → cold drawing and heat treatment. More specifically, a nickel alloy melt with adjusted components is prepared in a vacuum, and the melt is refined to adjust the C content, to remove or reduce impurities and inclusions, and to control the temperature. To make adjustments. Casting such as vacuum casting is performed on the molten metal to obtain an ingot. The ingot is hot-rolled to obtain a rolled wire. Cold rolling and heat treatment are repeatedly performed on the rolled wire to obtain the lead wire of the present invention and the wire of the present invention. A final heat treatment (softening treatment) may be performed, and in that case, it is preferably performed at about 700 to 1000 ° C., particularly about 800 to 900 ° C. in a hydrogen atmosphere or a nitrogen atmosphere. Further, when a long lead wire of the present invention is prepared and the lead wire of the present invention is manufactured by appropriately cutting to a predetermined length, the productivity is excellent.
 [リード線部材]
 本発明リード線部材は、上記本発明リード線と、このリード線の一端に溶接により接合されたインナーリード線とを具える。上述のように本発明リード線は、溶接時に表面張力を低減するなどして濡れ性に優れるため、上記インナーリード線と強固に接合される。従って、本発明リード線部材は、溶接強度が高い。インナーリード線は、コバールといったFe-Ni-Co合金からなる線材、ジュメット線、MoやWからなる線材などが挙げられる。
[Lead wire material]
The lead wire member of the present invention includes the above-described lead wire of the present invention and an inner lead wire joined to one end of the lead wire by welding. As described above, the lead wire of the present invention has excellent wettability by reducing the surface tension during welding, and thus is firmly joined to the inner lead wire. Therefore, the lead wire member of the present invention has high welding strength. Examples of the inner lead wire include a wire made of an Fe—Ni—Co alloy such as Kovar, a jumet wire, and a wire made of Mo or W.
 [電極部材]
 本発明電極部材は、上記本発明リード線を具える本発明リード線部材と、上記インナーリード線の外周に接合されたガラス部と、上記インナーリード線の他端に接合された電極部とを具える。上述のように本発明リード線部材は、本発明リード線と上記インナーリード線との溶接部分の強度が高い上に、上記本発明リード線は、低C量であるため、インナーリード線にガラスビーズを溶着してガラス部を形成する際などの加熱により炭素含有ガスが生じ難い。従って、この電極部材は、溶接強度が高く、ガラス部に実質的に気泡が存在しない。ガラス部、及び後述するガラス管は、ホウケイ酸ガラスやアルミノシリケートガラスといった硬質ガラス、ソーダライムガラスといった軟質ガラスからなるものが挙げられる。電極部は、純Niの他、特許文献1,2などに記載されるニッケル合金、Fe,Fe合金,W,Moなどからなり、有底筒状のカップ状や柱状のものが挙げられる。
[Electrode member]
The electrode member of the present invention comprises the lead wire member of the present invention having the lead wire of the present invention, a glass portion bonded to the outer periphery of the inner lead wire, and an electrode portion bonded to the other end of the inner lead wire. Have. As described above, the lead wire member of the present invention has high strength at the welded portion between the lead wire of the present invention and the inner lead wire, and the lead wire of the present invention has a low C content. A carbon-containing gas is unlikely to be generated by heating such as when forming a glass part by welding beads. Therefore, this electrode member has high welding strength, and there are substantially no bubbles in the glass portion. Examples of the glass part and the glass tube described below include those made of hard glass such as borosilicate glass and aluminosilicate glass, and soft glass such as soda lime glass. The electrode portion is made of nickel alloy, Fe, Fe alloy, W, Mo or the like described in Patent Documents 1 and 2 in addition to pure Ni, and includes a bottomed cylindrical cup shape and a columnar shape.
 [冷陰極蛍光ランプ]
 本発明冷陰極蛍光ランプは、封入ガスが充填されたガラス管と、このガラス管の内壁に形成された蛍光体層と、上記電極部材とを具える。上記ガラス管内の端部に上記電極部材の電極部が挿入されており、上記ガラス部を介して上記電極部が当該ガラス管に固定されている。本発明冷陰極蛍光ランプは、上述のように溶接強度が高く、半田との濡れ性に優れ、高強度な本発明リード線を具える。従って、本発明冷陰極蛍光ランプは、上記ガラス管や電極部が大径であったり、ガラス管が長尺であっても、当該リード線が断線したり、溶接部分や半田部分が外れたりし難く、長期に亘り使用することができると期待される。また、電気伝導性や熱伝導性に優れる本発明リード線を具えることで、本発明冷陰極蛍光ランプは、大電流が流される場合であっても、リード線の発熱に伴う不具合が生じ難く、このことからも長期に亘り使用することができると期待される。蛍光体層は、例えば、ハロリン酸塩蛍光体からなるものが挙げられる。封入ガスは、例えば、希ガス及び水銀、又は水銀が挙げられる。ガラス管内には、少なくとも一つの電極部を配置し、上記ガラス部とガラス管の端部とを溶融することで封止した状態とする。代表的には、円筒状のガラス管内の両端側にそれぞれ、電極部が配置された形態、即ち、一対の電極部を有する形態が挙げられる。
[Cold cathode fluorescent lamp]
The cold cathode fluorescent lamp of the present invention includes a glass tube filled with an enclosed gas, a phosphor layer formed on the inner wall of the glass tube, and the electrode member. An electrode portion of the electrode member is inserted into an end portion in the glass tube, and the electrode portion is fixed to the glass tube through the glass portion. The cold cathode fluorescent lamp of the present invention includes the lead wire of the present invention having high welding strength, excellent wettability with solder, and high strength as described above. Therefore, in the cold cathode fluorescent lamp of the present invention, even if the glass tube or the electrode portion has a large diameter, or the glass tube is long, the lead wire is disconnected or the welded portion or the solder portion is disconnected. It is difficult to use for a long time. In addition, by providing the lead wire of the present invention excellent in electrical conductivity and thermal conductivity, the cold cathode fluorescent lamp of the present invention is less prone to problems due to heat generation of the lead wire even when a large current flows. From this, it is expected that it can be used for a long time. Examples of the phosphor layer include those made of a halophosphate phosphor. Examples of the sealing gas include a rare gas and mercury, or mercury. At least one electrode part is disposed in the glass tube, and the glass part and the end part of the glass tube are melted to form a sealed state. Typically, a form in which electrode portions are arranged on both end sides in a cylindrical glass tube, that is, a form having a pair of electrode portions, can be mentioned.
 以下、さらに、本発明の実施の形態を説明する。
 冷陰極蛍光ランプに利用されるアウターリード線を想定して、ニッケル合金からなる線材を複数作製し、各線材の特性を評価した。
Hereinafter, embodiments of the present invention will be further described.
Assuming an outer lead wire used for a cold cathode fluorescent lamp, a plurality of wires made of nickel alloy were produced, and the characteristics of each wire were evaluated.
 試料No.1~11は、以下のように作製した。通常の真空溶解炉を用いて、表1に示す組成(単位は、質量%)のニッケル合金の溶湯を作製し、溶湯温度を適宜調整して真空鋳造により鋳塊を得た。溶湯の原料には、市販の純Ni(99.0質量%以上Ni)、各添加元素の粒を用いた。不純物などを低減、除去するために溶湯の精錬を行い、この精錬具合を調整することでCの含有量を変化させた。得られた鋳塊に熱間圧延を施し、線径5.5mmφの圧延線材を得た。この圧延線材に冷間伸線及び熱処理を組み合わせて施し、得られた線材に最終熱処理(軟化処理:温度:800℃、窒素雰囲気)を施して、線径0.6mmφの軟材を得た。各軟材を適宜な長さに切断して試料No.1~11とした。得られた各試料の組成を、ICP発光分光分析装置を用いて調べたところ、表1に示す組成と同様であり、残部は、Ni及び不可避的不純物であった。試料No.1~11は、いずれもNiが90質量%以上である。組成の分析は、上記ICP発光分光分析法による他、原子吸光光度法などでも行える。また、得られた各試料の炭素量を高周波燃焼赤外線吸収法により測定した。その結果を表1に示す。 Sample Nos. 1 to 11 were prepared as follows. Using a normal vacuum melting furnace, a molten nickel alloy having the composition shown in Table 1 (unit: mass%) was prepared, and the molten metal temperature was adjusted as appropriate to obtain an ingot by vacuum casting. Commercially available pure Ni (99.0 mass% or more Ni) and grains of each additive element were used as the raw material for the molten metal. The molten metal was refined to reduce and remove impurities, and the C content was changed by adjusting the degree of refinement. The obtained ingot was hot-rolled to obtain a rolled wire having a wire diameter of 5.5 mmφ. The rolled wire was subjected to a combination of cold drawing and heat treatment, and the resulting wire was subjected to final heat treatment (softening treatment: temperature: 800 ° C., nitrogen atmosphere) to obtain a soft material having a wire diameter of 0.6 mmφ. Samples Nos. 1 to 11 were obtained by cutting each soft material to an appropriate length. The composition of each obtained sample was examined using an ICP emission spectroscopic analyzer, and it was the same as the composition shown in Table 1, with the balance being Ni and inevitable impurities. Samples Nos. 1 to 11 all have 90% by mass or more of Ni. The composition can be analyzed by the atomic absorption spectrophotometry method as well as the above ICP emission spectroscopic analysis method. Moreover, the carbon content of each obtained sample was measured by the high frequency combustion infrared absorption method. The results are shown in Table 1.
 試料No.100は、市販のMn-Ni合金線材、試料No.102は、市販のジュメット線材(Cu被覆:表1に示す組成の心材+Cu被覆を100%として22.5質量%)である。また、試料No.101は、添加元素が少なく、Cの含有量を低減するための精錬を行わなかった試料である。試料No.103は、添加元素を多くし、上記試料No.1~11と同様に作製した試料である。試料No.100~103は、いずれも線径0.6mmφである。 Sample No. 100 is a commercially available Mn-Ni alloy wire, and sample No. 102 is a commercially available jumet wire (Cu coating: 22.5% by mass with the core material of the composition shown in Table 1 + Cu coating as 100%). Sample No. 101 is a sample that has few additive elements and has not been refined to reduce the C content. Sample No. 103 is a sample manufactured in the same manner as Sample Nos. 1 to 11 with many additional elements. Sample Nos. 100 to 103 all have a wire diameter of 0.6 mmφ.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 上記各試料について、耐酸化性を評価した。その結果を表2に示す。耐酸化性は、各試料を大気中で900℃×72時間加熱した後、縦断面をとり、この断面写真から試料の表面に形成された酸化被膜の厚さを測定し(試料No.102は、Cu被覆の表面に形成された酸化被膜の厚さを測定)、この酸化被膜の厚さにより評価した。酸化被膜の厚さが薄いほど、耐酸化性に優れると言える。ここでは、各試料の断面写真において、任意の5点の厚さを測定し、その平均を当該試料の酸化被膜の厚さとした。 The oxidation resistance of each of the above samples was evaluated. The results are shown in Table 2. For oxidation resistance, each sample was heated in the atmosphere at 900 ° C for 72 hours, then a longitudinal section was taken, and the thickness of the oxide film formed on the surface of the sample was measured from this cross-sectional photograph (sample No. 102 is The thickness of the oxide film formed on the surface of the Cu coating was measured), and the thickness of the oxide film was evaluated. It can be said that the thinner the oxide film, the better the oxidation resistance. Here, in the cross-sectional photograph of each sample, the thicknesses of five arbitrary points were measured, and the average was taken as the thickness of the oxide film of the sample.
 上記各試料について、機械的特性を評価した。その結果を表2に示す。機械的特性は、JIS Z 2241の規定に準じて引張試験を行い、引張強さ、伸びを測定して評価した。 The mechanical properties of each sample were evaluated. The results are shown in Table 2. Mechanical properties were evaluated by performing a tensile test according to the provisions of JIS Z 2241 and measuring tensile strength and elongation.
 上記各試料について、溶接部分の強度(疲労強度)を評価した。その結果を表2に示す。溶接部分の強度は、応力振幅:200MPaで回転曲げ疲れ試験(JIS Z 2274)を行い、繰返し数により評価した。具体的には、各試料の一端面に抵抗溶接にて、線径0.6mmφの市販のコバール(Fe-Ni-Co合金)線材の一端面を接合してリード線部材を作製した。そして、リード線部材の両端側(接合した試料の他端側及びコバール線材の他端側)をチャックで挟み、チャックした箇所の中心に溶接部分が配置されるようにして回転曲げ試験を行い、溶接部分が破壊する(破断する)までの繰返し数を測定した。 For each sample, the strength (fatigue strength) of the welded portion was evaluated. The results are shown in Table 2. The strength of the welded part was evaluated by the number of repetitions by performing a rotating bending fatigue test (JIS Z 2274) with a stress amplitude of 200 MPa. Specifically, one end face of a commercially available Kovar (Fe—Ni—Co alloy) wire having a wire diameter of 0.6 mmφ was joined to one end face of each sample by resistance welding to produce a lead wire member. Then, both ends of the lead wire member (the other end side of the joined sample and the other end side of the Kovar wire) are sandwiched with a chuck, and a rotating bending test is performed so that a welded portion is arranged at the center of the chucked portion, The number of repetitions until the welded portion was broken (broken) was measured.
 上記各試料について、電気伝導性、熱伝導性を評価した。その結果を表2に示す。電気伝導性は、四端子法により比抵抗を測定して評価し、熱伝導性は、市販のレーザフラッシュ装置により熱伝導率を測定して評価した。 Each of the above samples was evaluated for electrical conductivity and thermal conductivity. The results are shown in Table 2. The electrical conductivity was evaluated by measuring the specific resistance by the four probe method, and the thermal conductivity was evaluated by measuring the thermal conductivity with a commercially available laser flash device.
 上記各試料について、ガラス封着試験を行い、ガラスの発泡状況を調べた。その結果を表2に示す。この試験は、上述のように各試料と市販のコバール線材とを溶接したリード線部材を作製し、これらリード線部材を酸化して、その表面に酸化被膜を若干形成し、コバール線材・溶接部分・各試料の一部にガラスが溶着されるようにガラスビーズを溶着した後、ガラスの発泡状態を目視で観察した。ガラスに発泡がある場合:×、発泡が無い場合:○と評価する。 For each of the above samples, a glass sealing test was performed to examine the foaming state of the glass. The results are shown in Table 2. In this test, lead wires were prepared by welding each sample and a commercially available Kovar wire as described above, and these lead wires were oxidized to form a slight oxide film on the surface. -Glass beads were welded so that the glass was welded to a part of each sample, and then the foamed state of the glass was visually observed. When glass has foam: x, when no foam: o
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 表2に示すように、Mn,Si,Crの1種以上を特定の範囲で含有し、かつCが特定の範囲である試料No.1~11は、引張強さが450MPa以上、かつ伸びが20%以上(多くは40%以上)であり、高強度でありながら、靭性にも優れることが分かる。また、Mn,Si,Crの含有量及びCの含有量の少なくとも一方が特定の範囲外である試料No.100,101,103と比較して、試料No.1~11は、強度と靭性とをバランスよく具えていることが分かる。試料No.1~11は、最終軟化処理を施した軟材でありながらも高強度であることから、溶接時の熱やガラス溶着時の熱などによる熱履歴を受けた場合でも、十分に高い強度を維持できると期待される。 As shown in Table 2, Sample Nos. 1 to 11 containing one or more of Mn, Si, and Cr in a specific range and C in a specific range have a tensile strength of 450 MPa or more and an elongation of It is 20% or more (many is 40% or more), and it can be seen that it is excellent in toughness while having high strength. Compared with sample Nos. 100, 101, and 103 in which at least one of the contents of Mn, Si, Cr and C is out of a specific range, sample Nos. 1 to 11 have a good balance between strength and toughness. You can see that Samples Nos. 1 to 11 are soft materials that have undergone the final softening treatment, yet have high strength, so they are sufficiently high even when subjected to heat history due to heat during welding or heat during glass welding. Expected to maintain strength.
 また、試料No.1~11は、試料No.100,101やジュメット線材である試料No.102と比較して、溶接部分の疲労強度が高いことが分かる。かつ、試料No.1~11は、耐酸化性に優れており、大気中で900℃×72時間加熱した後であっても、酸化被膜の厚さが100μm以下(多くは60μm以下)である。このように耐酸化性に優れる試料No.1~11は、半田との濡れ性が高いと期待される。更に、試料No.1~11は、ジュメット線材である試料No.102やMn,Si,Crの含有量が特定の範囲よりも多い試料No.103と比較して、電気伝導性、熱伝導性に優れることが分かる。加えて、Cの含有量が比較的少ない試料No.1~11は、ガラスが溶着された場合であっても、ガラス内部に気泡が生じ難いことが分かる。一方、Cの含有量が多い試料No.100,101では、ガラス内部に気泡が生じる恐れがあることが分かる。このことから、Cの含有量が多いと炭素含有ガスが生じ易くなって気泡が生じ易くなると考えられる。 Also, it can be seen that Sample Nos. 1 to 11 have higher fatigue strength at the welded portion than Sample Nos. 100 and 101 and Sample No. 102 which is a dumet wire rod. Samples Nos. 1 to 11 are excellent in oxidation resistance, and even after being heated in the atmosphere at 900 ° C. for 72 hours, the thickness of the oxide film is 100 μm or less (mostly 60 μm or less). . Samples Nos. 1 to 11 having excellent oxidation resistance are expected to have high wettability with solder. Furthermore, sample Nos. 1 to 11 are more electrically conductive and thermally conductive than sample No. 102, which is a jumet wire, and sample No. 103, which contains more Mn, Si, Cr than the specified range. It is understood that it is excellent. In addition, it can be seen that Sample Nos. 1 to 11 having a relatively low C content are less likely to generate bubbles inside the glass even when the glass is deposited. On the other hand, it can be seen that Samples Nos. 100 and 101 with a high C content may cause bubbles in the glass. From this, it is considered that when the content of C is large, a carbon-containing gas is easily generated and bubbles are easily generated.
 上述のように、Mn,Si,Crの1種以上を特定の範囲で含有し、かつCが特定の範囲であるワイヤは、高強度で、溶接部分の強度及び半田との濡れ性に優れる上に電気伝導性、熱伝導性にも優れることから、冷陰極蛍光ランプのリード線、及びこのリード線を具えるリード線部材、並びにこのリード線部材を具える電極部材といった冷陰極蛍光ランプの構成部品に好適に利用することができると期待される。特に、上記特定の組成のワイヤからなるリード線は、ガラス管が1300mm以上といった長尺な冷陰極蛍光ランプや、ガラス管などが直径4.0mmφ以上といった大径である冷陰極蛍光ランプの構成部品に対しても、十分に使用することができると期待される。また、上記特定の組成のワイヤからなるリード線を具える冷陰極蛍光ランプは、リード線の断線や溶接部分の破壊、気泡の存在に伴うガラス管内部のガス漏れ、発熱による不具合も生じ難く、長寿命であると期待される。 As described above, a wire containing one or more of Mn, Si, and Cr in a specific range and having C in a specific range has high strength and excellent weld strength and wettability with solder. The structure of a cold cathode fluorescent lamp, such as a lead wire of a cold cathode fluorescent lamp, a lead wire member including the lead wire, and an electrode member including the lead wire member, is excellent in electrical conductivity and thermal conductivity. It is expected that it can be suitably used for parts. In particular, the lead wire made of the wire having the above specific composition is used as a component of a long cold cathode fluorescent lamp having a glass tube of 1300 mm or more, or a cold cathode fluorescent lamp having a large diameter of glass tube of 4.0 mmφ or more. It is expected that it can be used sufficiently. In addition, the cold cathode fluorescent lamp having a lead wire composed of the wire having the above specific composition is less likely to cause a malfunction due to breakage of the lead wire or destruction of the welded portion, gas leakage inside the glass tube due to the presence of bubbles, heat generation, Expected to have a long life.
 なお、上述した実施形態は、本発明の要旨を逸脱することなく、適宜変更することが可能であり、上述した構成に限定されるものではない。例えば、リード線の組成、大きさ(直径)などを適宜変更することができる。 It should be noted that the above-described embodiment can be modified as appropriate without departing from the gist of the present invention, and is not limited to the above-described configuration. For example, the composition and size (diameter) of the lead wire can be appropriately changed.
 本発明リード線、リード線部材、電極部材は、冷陰極蛍光ランプの構成部品に好適に利用することができる。本発明ワイヤは、上記リード線の素材に好適に利用することができる。また、本発明蛍光ランプは、例えば、液晶ディスプレイのバックライト用光源、小型ディスプレイのフロントライト用光源、複写機やスキャナなどの原稿照射用光源、複写機のイレイサー用光源といった種々の電気機器の光源として好適に利用することができる。 The lead wire, lead wire member, and electrode member of the present invention can be suitably used for components of a cold cathode fluorescent lamp. The wire of the present invention can be suitably used as a material for the lead wire. The fluorescent lamp of the present invention is a light source for various electrical devices such as a backlight light source for a liquid crystal display, a front light source for a small display, a light source for illuminating a document such as a copying machine or a scanner, or an eraser light source for a copying machine. Can be suitably used.
 10 冷陰極蛍光ランプ 11 蛍光体層 12 ガラス管 13 電極部
 14 リード部 14i インナーリード線 14o アウターリード線
 15 ガラス部 20 半田
10 Cold cathode fluorescent lamp 11 Phosphor layer 12 Glass tube 13 Electrode part 14 Lead part 14i Inner lead wire 14o Outer lead wire 15 Glass part 20 Solder
特開2007-173197号公報JP 2007-173197 A 特開2008-123722号公報JP 2008-123722 A

Claims (8)

  1.  冷陰極蛍光ランプの電極部に電力を供給するためのリード線であって、
     Cを0.0001質量%以上0.03質量%以下、Mn,Si,及びCrから選択される1種以上の元素を合計で1.0質量%以上9.0質量%以下含有し、残部がNi及び不可避的不純物からなるニッケル合金により構成されていることを特徴とするリード線。
    A lead wire for supplying power to the electrode portion of the cold cathode fluorescent lamp,
    Nickel containing 0.0001 mass% or more and 0.03 mass% or less of C, one or more elements selected from Mn, Si, and Cr in total of 1.0 mass% or more and 9.0 mass% or less, with the balance being Ni and inevitable impurities A lead wire comprising an alloy.
  2.  更に、Mg,Al,及びTiから選択される1種以上の元素を合計で0.001質量%以上2.0質量%以下含有することを特徴とする請求項1に記載のリード線。 The lead wire according to claim 1, further comprising one or more elements selected from Mg, Al, and Ti in total of 0.001% by mass to 2.0% by mass.
  3.  前記リード線は、引張強さが450MPa以上、伸びが20%以上であることを特徴とする請求項1又は2に記載のリード線。 3. The lead wire according to claim 1, wherein the lead wire has a tensile strength of 450 MPa or more and an elongation of 20% or more.
  4.  前記リード線を大気中で900℃×72時間加熱した後、この加熱後のリード線の表面に形成された酸化被膜の厚さが100μm以下であることを特徴とする請求項1~3のいずれか1項に記載のリード線。 4. The lead wire is heated in the atmosphere at 900 ° C. for 72 hours, and then the thickness of the oxide film formed on the surface of the lead wire after the heating is 100 μm or less. Or the lead wire according to item 1.
  5.  請求項1~4のいずれか1項に記載のリード線と、
     前記リード線の一端に溶接により接合されたインナーリード線とを具えることを特徴とするリード線部材。
    The lead wire according to any one of claims 1 to 4,
    A lead wire member comprising an inner lead wire joined to one end of the lead wire by welding.
  6.  請求項5に記載のリード線部材と、
     前記インナーリード線の外周に接合されたガラス部と、
     前記インナーリード線の他端に接合された電極部とを具えることを特徴とする電極部材。
    The lead wire member according to claim 5,
    A glass portion bonded to the outer periphery of the inner lead wire;
    An electrode member comprising: an electrode portion joined to the other end of the inner lead wire.
  7.  封入ガスが充填されたガラス管と、
     前記ガラス管の内壁に形成された蛍光体層と、
     請求項6に記載の電極部材とを具え、
     前記ガラス管内の端部に前記電極部材の電極部が挿入されており、前記ガラス部を介して前記電極部が前記ガラス管に固定されていることを特徴とする冷陰極蛍光ランプ。
    A glass tube filled with a filling gas;
    A phosphor layer formed on the inner wall of the glass tube;
    Comprising the electrode member according to claim 6,
    The cold cathode fluorescent lamp, wherein an electrode portion of the electrode member is inserted into an end portion of the glass tube, and the electrode portion is fixed to the glass tube through the glass portion.
  8.  Cを0.0001質量%以上0.03質量%以下、Mn,Si,及びCrから選択される1種以上の元素を合計で1.0質量%以上9.0質量%以下含有し、残部がNi及び不可避的不純物からなるニッケル合金により構成されていることを特徴とするワイヤ。 Nickel containing C in a range of 0.0001 mass% to 0.03 mass%, one or more elements selected from Mn, Si, and Cr in total of 1.0 mass% to 9.0 mass% with the balance being Ni and inevitable impurities A wire comprising an alloy.
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