TW201039996A - Blade wheel for cutting brittle material and its processing method - Google Patents

Blade wheel for cutting brittle material and its processing method Download PDF

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TW201039996A
TW201039996A TW98115280A TW98115280A TW201039996A TW 201039996 A TW201039996 A TW 201039996A TW 98115280 A TW98115280 A TW 98115280A TW 98115280 A TW98115280 A TW 98115280A TW 201039996 A TW201039996 A TW 201039996A
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cutter wheel
cutting
angle
brittle material
edge
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TW98115280A
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Chinese (zh)
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TWI477375B (en
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chun-yu Sun
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Sun Chun Yu
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Abstract

A blade wheel for cutting brittle material comprises a first curve, a second curve, and central axial hole, circular plate, and V-shape cutting blade part with a first angle formed by outer edge lines; a periphery of the outer edge lines of the cutting blade part has alternately distributed cutting blade and concave structure; each cutting blade contains a portion of the first and the second curves and a first, a second, a third and a fourth laterals; the intersection line of the portion of the first and the second curves is a first section, the intersection line of the first and the second laterals is a second section, and the intersection line of the third and the fourth laterals is a third section, wherein the portion of the first and the second curves and the first section form a first blade edge, the first and the second laterals and the second section form a second blade edge, and the third and fourth laterals and the third section form a third blade edge.

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201039996 六、發明說明: 【發明所屬之技術領域】 本發明涉及到一種脆性材料包括玻璃、陶瓷、矽片和 半導體的切斷和裂斷刀輪及其加工方法,特別是一種用於 玻璃切割的刀輪及其加工方法。 【先前技術】 隨著科技水平的迅猛發展,許多領域要求脆性材料的 厚度薄,硬度A,且對於脆性材料的切割質量要求也越來 ° @高’尤其是玻璃行業,下面就以玻璃材料爲例來進行說 明。 ° 用來進行玻璃切割的盤狀刀輪具有的共同特徵是··均 包括切割刃部、刀輪盤面和刀輪中心用來安裝刀轴的轴孔 。其中切割刃部呈v型,便於切入玻璃,刀輪材料主要是 金剛石、聚晶或多晶金剛石、硬質合金材料,或者這幾種 材料的複合材料。 目前玻璃’尤其是液晶顯示器所用玻璃的厚度從2mm # 〇.linm越來越薄,硬度越來越大,同時對玻璃裂斷面的 質量要求也更高,使得切割時的壓力、切入技術、裂斷效 率等要求以及精度要求也都更高,給切割工具〜—刀輪的 研究開發提出了很大的挑戰。 ^ 中國大陸專利申請號ZL01124992 7和中國大陸授權公 告號CN2_8_3956.G,以及本中請人申請的中國大陸專 利授權公告號CN1323817G等提出了幾種在切_部加:的 微結構’具體參見圖6(a)_⑷、圖8(a)_⑷和圖9 201039996 (a) _ (f)所示。這幾種微結構都分別使切割刀部產生 期性的凹凸槽,其中把刀輪豎直放置在水平面時’能看到 刀輪盤面的爲正視。各圖中的分圖⑷分別爲正視圖,(b )分別爲正視圖㈣刀部的局部放大圖,⑴爲刀輪的側視 圖:(0圖爲側視圖刃部的局部放大。切割脆性材料的原 理疋.在切割時給刀輪施加一定壓力,使刃部凸起的部分 切入玻璃内部,而凹陷部分不能夠切入玻璃内部,則形成 了間斷的周期性切痕。相鄰切痕在應力作用下可以産生裂 紋,並由裂紋相連接,使得玻璃被切開並裂斷。 對於第-種結構的刀輪,如圖6(a) _(d)所示,刀 輪刃部是圓弧以及類似圓弧的凹陷61結構和凸起Μ結構 。但疋造種結構主要是針對解決切割中的滑刀造成的切割 問題。圖中所示的部位63不能形成刃口,在進行玻璃切割 時會無規則地擠壓玻璃,使玻璃産生多向的應力,並最終 造成如7(〇所示的放射狀裂紋,如圖7(a)-⑴所 示’對玻璃切割造成嚴重的破壞。 對於第二種結構的刀輪,如圖8(a) _(d)所示刀 輪刃部是矩形凹陷81和矩形凸起82結構。這種結構在玻 璃切割時,矩形凹陷81會被切割時産生的玻璃微粉末填充 ’造成堵塞,導致切割出現切入不順。 對於第三種結構的刀輪,如圖9 (a) _ (f)所示,刀輪 刃部是梯形凹陷91和倒梯形凸起92結構,而且從俯視圖 可以看到這種梯形凹陷91和倒梯形凸起92形成一個銳角 r。與第二種結構刀輪相似,這種結構在玻璃切割時梯 201039996 形凹陷91也會被切割時産生的玻璃微粉末填充,造成堵塞 〇 對於刀輪的加工方法,本申請人申請的中國大陸專利 授權公告號CN1323817C和另外的一個中國大陸專利授權公 告號CN200680003956.0中提出的用鐳射加工的方法,雷射 光束的方向相對於刀輪盤面是垂直的。在刀輪外邊緣棱線 部位加工微結構時,雷射光束必須貫穿材料或者說切斷材 料才能形成微結構,而中國大陸專利授權公告號 CN200680003956.0中提出的雷射光束相對於刀輪盤面的運 行軌迹是一個閉合或者不閉合的曲線,鐳射加工時必須把 包含在曲線内的刀輪材料整個切除下來,達到與原刀輪分 離的㈣。此彳法不能夠在材料上去除一個具有—定深度 的區域。 另外刀輪進行工作時,固定刀輪的刀架與刀輪盤面以 及刀軸與刀輪軸孔之間會高速摩擦*需要潤滑,使用液態 '間'月劑會造成玻璃污染,所以刀輪潤滑也是急需解決的問 題。 針對上述每些問題,本發明提供一種既能夠避免出現 上述=放射狀裂紋’又不會造成堵塞,使用壽命長且切割 Π»的用於切割玻璃以及其他脆性材料的刀輪及其加工 方法。 【發明内容】 本發明的一伽a ΑΑ β # vu· 個目的疋知供一種切割脆性材料的刀輪, 特別是能夠高質I + 買置切割玻璃、且提高使用壽命的刀輪。 201039996 性材::實現上述目的’採用以下技術方案:-種切割脆 性材科的刀輪,包括由第—曲面脆 ^ ^ ^ 第一曲面以及外邊緣棱 =的角度爲第一的V形切割刃部、圓形盤 形切_料外邊緣料1具有交替分佈的切 二°凹陷結構,每個所述的切割刀包括第一曲面和第二 :面:局部以及第一侧面、第二側面、第三侧面和第四側 面,第-曲面局部和第二曲面局部的相交線爲第一段,第 側面和第二側面的相交線爲第二段,第三側面和第四側 面的相交線爲第三段,纟中第一曲面局部、第二曲面局部 和它們的相交線第一段形成V形刀口 _,第一側面第二 側面和交線第二段形成刃…第三側面、第四侧面和交 線第三段形成刃口三。 根據本發明,所述切割刀中的所述v形刃口一的夾角 爲第一角^ ’第一角^的角度範圍爲7〇度_17〇度,所述 刃口一的夾角爲第二角02’第二角必2的角度範圍爲度 至330度,所述刃口三的夾角爲第三角03,第三角必3的角 度範圍也胃30度至330 第—段的長度範圍爲弓跡 2000um,第二段的長度範圍爲〇.5um_3〇〇um,第三段的長 度範圍也爲〇.5um-3〇〇um。 根據本發明,所述的切割刃的第一〜第四側面可以是任 意面。 根據本發明,所遂交替分佈的切割刃的外形和角产可 以相同也可以不同。 根據本發明,所述的凹陷結構的底部可以是任意面, 201039996 可以疋凹陷的或者是凸起的。 根據本發明,所述的凹陷結構的底部也可以是由第一 底面和第二底面構成的角度爲第四角04的刀口四,其中刃 四的第一底面和第二底面的相交線爲第四段,第四角必* 、角又範圍爲1度至359度,棱線第四段的長度範圍爲 3um-2〇〇〇um。 根據本發明,相鄰兩個所述的切割刃之間的四個侧面 也疋一個凹陷結構的側面,所述的凹陷結構是具有此四個 侧面的任意形狀的凹陷。 根據本發明,所述的凹陷結構在遠離棱線第一段的部 位處可以具有第五側面,也可以是第一底面、第二底面和 第一曲面、第二曲面的任意過渡。 根據本發明’所述切割刃和所述凹陷結構的數目範圍 爲30-3600個’相鄰切割刀或凹陷結構相對於刀輪盤面中心 的夾角召的角度範圍爲0.1度-12度,各個相鄰切割刃或凹 陷結構所對應的夾角々的角度可以相同也可以不同。 根據本發明,所述盤面具有格線槽。 根據本發明,所述軸孔具有格線槽。 根據本發明,所述盤面和所述軸孔具有的格線槽可以 是直線線槽或者曲線線槽,可以是平行線槽或交又線槽。 根據本發明,所述格線槽中每條線槽的寬度範圍爲 lum-800\im,深度範圍爲hin-300vim ’相鄰線槽的間隔範圍 爲 20um-800um。 根據本發明’所述刀輪爲盤狀的’直徑範圍爲1mm- 201039996 材料是金剛石、聚晶或多晶金剛石、硬質合金 / 5者這幾種材料的複合材料。 、 本發明的另—個目的是提供一種切 的加工方、本 ^ 4奶丨王何科的刀輪 方法,特別是能夠高質量切割玻璃、且提古伟田 命的刀輪的加工方法。 1叔円使用壽 爲了實現上述目的,採用以下技術方荦.接 性材料的刀輪^ — 孜柯万案種切割脆 ^ 、口工方法,在刀輪v形切割刃部用鐳射槁 田的方式燒蝕去除加工得到 的切割刃和凹陷結構,刀 的雷射光束方向平行於刀輪盤 驟: 匕枯如下加工步 [1] 设置需要加工的形狀,並設置掃描間距夂 [2] 將刀輪固定在工作臺上的刀軸上,# 鼾士 at $工叼刀釉上,使刀輪上方的雷 σ於刀輪盤面,並使f射光束聚焦在ν π 割刀部邊緣; “、、仕V形切 [3] 通過調整鐳射參數並控制f 述的形狀,使刃邱、惠妹 不%仃軌跡柃描上 。卩邊緣附近被雷射光束輻照部位的一定厚 又的材料被去除’加工出所述的凹陷結構; ,使=動直於二輪_ 二:!度,並重復步驟[2]和[3]得到第二個凹 杳° U兩個相鄰凹陷結構中間沒有被加工的部分成 爲實現切割脆性材料的切割刃; 一 [5]重復上述步驟得到交替分佈在切割刀部邊緣棱線U 一周的切割刃和凹陷結構。 根據本發明,還包括在刀輪盤面上加工格線槽的步驟 201039996 Π]設計格線槽的圖案、寬度和間隔,並設置掃描間距d , [2] 將刀輪盤面平放在工作臺上’使雷射光束方向垂直 於刀輪盤面; [3] 聚焦雷射光束於刀輪盤面表面; [4] 並用鐘射掃描燒姑去除加工,得到具有格線槽的盤 面,其中格線槽的深度可以通過調整鐳射參數進行控制。 根據本發明,還包括在刀輪軸孔中加工格線槽的步驟 Π]設置具有一定寬度和一定間隔的交叉線或平行線, 並設置掃描間距d; [2] 把刀輪傾斜並固定刀輪,使雷射光束光軸與盤面具 有一定夾角’夾角範圍爲15度-45度; [3] 把雷射光束聚焦在刀輪轴孔的内壁,且内壁所在斜 面的某一段處於雷射光束掃描範圍和雷射光束焦深範圍; [4] 用鐳射掃描網格並同時轉動刀輪,最終加工得到内 壁一周具有格線槽的轴孔。 根據本發明,在加工切割刃和凹陷結構時,雷射光束 的方向也可以與刀輪盤面形成一個夾角,此夾角的範圍爲_ 89度至89度。 根據本發明,所用鐳射的波長範圍爲157nm-2500nm, 録射的功率範圍爲〇,01w_2〇〇〇w,鐳射掃描的掃描速度範 圍爲 0.01mm/s-l〇〇〇mm/s。 201039996 根據本發明,鐳射掃描的方式 復掃描以及回鑪播扣描^ 匕括早向知描’往 乂及口轉知描杈式,鐳射掃描模 間距d的範圍爲o lum_3〇〇um。 掃描線的 本發明切割脆性材料的刀輪及其加工方法的優 本專利提出的用鐳射掃描的加 射參數和加工參數在刀輪材料的任音以通過調整鐘 。 竹扪任思區域去除指定的深度 玻璃Γ 結構的刀輪在切_性材料,特別是 時,刀輪刃部邊緣的切割刃切入脆性材料内部時,在 切割材料表面形成周期形的切痕。失角爲第二角幻的刃 ::和夾角爲第三角幻的刃口三具有與切割刀相似的切割 2,它的存在,不僅減小了切開脆性材料所需要施加的 力’使相鄰切痕間刀輪凹陷結構底部接觸不到的材料被 切割應力裂開’形成裂紋,裂紋报直並與切痕平行,使脆 性材料達到切開’並高質量裂斷的㈣,可以保證玻璃材 料南質量的切割,而且可以避免刀輪堵塞和避免玻璃産生 放射狀裂紋,並能延長刀輪使用壽命和提高切割效率解同 時能夠得到高質量的玻璃切割斷面。 在加工出具有格線槽的盤面上和軸孔内壁塗以固體潤 滑劑’可以很好地解決潤滑問題。 【實施方式】 下面結合圖 1 (a) - (C)' 圖 2(a) - (b)、圖 3(a) -(b)、圖4(a) - (d)及圖5 (a) - (c)詳細說明依據本 發明提出的一種切割脆性材料的刀輪及其加工方法。 10 201039996 本發明所述的一種能夠切割脆性材料,特別是妒夠切 割0.1mm-2mm厚的玻璃材料的盤狀刀輪,主要是在通常用 的刀輪V形刃口部位加工特殊的微結構得到的—種新結構 的刀輪。 其中刀輪材料爲聚晶或多晶金剛石,也可w θ人如 t』以疋金剛石 、硬質合金材料,或者這幾種材料的複合材料;刀輪的厚 度範圍爲0_3mm-5mm,其典型厚度爲〇_7mm;刀輪的直徑 範圍是lmm-25mm,其中典型直徑爲2 5mm ;中心轴孔的 〇 直徑範圍是0.2mm-20mm,其中典型直徑爲〇 8mm ; v形切 割刃部1的炎角第一角01(參見圖2(a))的角度範圍可 以是70度-170度,其典型角度爲12〇度。 參見圖 1 (a) _ (c)、圖 2 (a) _ (b)及圖 3 (a) _ (b )所示,本發明的刀輪主要是在V形切割刀部丨邊緣棱線】 的一周分佈有多個切割刃4和多個凹陷結構5,上下刀輪盤 面2和刀輪中心用來固定刀輪的軸孔3。 首先設計V形切割刃部1 一周交替分佈的切割刃4和 〇 凹陷結構5,切割刀4和所述凹陷結構5的數目範圍爲3〇_ 3600個,相鄰的兩切割刃4或相鄰的兩凹陷結構5相對於 刀輪盤面中心的夾角沒(參見圖1(a))的角度範圍爲〇1 度-12度。各個相鄰切割刃4或各個相鄰凹陷結構5的尺寸 以及所對應的夾角石的角度可以相同也可以不同。 每個切割刀4包括第一曲面ai和第二曲面的局部以 及第一侧面as、第二側面a4、第三側面as和第四侧面a6 , 該第一〜第四側面as、a4、as和a6同時也是凹陷結構5的侧 11 201039996 面’這四個侧面a3、a4、a5^ a6可以是平面也可以是曲面 。其中第-曲©ai局部和第二曲面a2局部的相交線爲棱線 1的-段,即第-段h’第一側面⑴和第二側面以的交線爲 第二段12’帛三侧® a5和第四側Φ a6的交線爲第三段I 其中第-段h的長度範圍爲5um_2_um,第二段h的長声 範圍爲0.W300um’第三段h的長度範圍也爲〇二 3〇〇Um。每個切割刃4中第一曲面⑴局部和第二曲面心局 部以及它們的相线棱線1的-段—第—段h形成夾角爲第 -角形刀口一(此V形刃口一爲原v形切割刀部i 的局部)’第-側面a3和第二侧面a4及其交線—第二段h 形成夾角爲第二角㈣刃口二,第二側面w和第三侧面加 及其交線一第三段h形成夾角爲第三角03的刃口三參見 圖2(b)’其中第-角必1的角度範圍爲70度-170度,盆中 第二角^的角度範圍I 3〇度至33〇度,其中第三角^的 角度範圍也爲30度至330度。 相鄰兩個切割刃4之間的四個侧面是一個凹陷結構5 的側面CJ 結構5是具有此四個侧面的任意形狀的凹陷 ’其底部是由第-底面a7和第二底面as構成㈣度爲第四 角04的刃口四’其中刀口四的第一底面w和第二底面則 構成棱線第四段14。第四角04的角度範圍爲3〇度·i8〇度 ,棱線第四段u的長度範圍是3um_2〇〇〇um。凹陷結構5的 底部也可以是平面或者其他形狀的曲面。 凹H構5除了具有上述的四個側面和底面外,在遠 離棱線li的部位處可以具有側面μ ,也可以是底面和第一 12 201039996 曲面ai第二曲面a2的圓滑過渡。 上下刀輪盤面2和軸孔3可具有起潤滑作用的格線槽6 6格線槽6、6 ’可以是直線線槽或者曲線線槽,可以是 平行線槽或交又線槽,每條線槽的寬度範圍爲w800um ,深度範圍爲lum_300um,相鄰線槽的間隔範圍爲2〇um_ SOOrnn,在格線槽6中塗以固體潤滑劑可以报好地解決潤滑 問題。 本實施例選聚晶金剛石刀輪爲加工物件,所有參數 選用其典型值。 = 刀輪典型尺寸參數:直徑爲2.5麵,厚度爲 軸孔3的直徑是0.8mm,夾角第一角釣的角度是i2〇度。 選用切割刀4和凹陷結構5所對應的灸“的角度相 同’均爲典型值7.2度,數目則各爲5〇個。 〇 參見附圖1-3所示,本實施例設計切割刃4的v形刀 口 一㈣線h爲90um ’四個侧面a”a4'a々加均爲平面 ’且愚度相同;設計刀口二和刀口三的角度和棱線均爲典 型值’第二角02、第三角03角度均爲1〇〇度’棱線第二段 12和第三段13平行且均爲4Gum;設計凹陷結構5的底面爲 曲面’刀口四的第四角04的角度爲12〇度棱線第四段i4 相應地爲67um,並且第—底面a7和第二4別平行於對應 的第-曲面ai和第二曲面a2的局部,第二段h和第三段 分別垂直料第四段U交點的切線;設計凹陷結構5在遠 離棱線h端也有兩個第五側面a9 ’且分別平行於棱線第二 段12、第三段h和第四段14裕认工 权U所在的面’這兩個第五侧面奶 13 201039996 之間的間距設計爲150um。 "又。十刀輪盤面2和軸孔3中格線槽ό爲交又直線,線 槽的寬度爲40um ’深度爲4Gum ’相鄰線槽6的間隔範圍爲 lOOum。 本發明中涉及到的新結構刀輪的加工方法,其特徵在 於·刀輪中切割刃4和凹陷結構5、以及刀輪盤面2上和刀 輪軸孔3中的格線槽6是用鐳射掃描的方式燒钱去除加工 刀輪材料得到^所用鐳射的波長範圍爲157nm_25〇〇nm, 鐳射的功率範圍爲〇 〇lw_2〇〇〇w。鐳射掃描的方式主要包 括單向掃描,往復掃描以及回㈣描模式。本實施例中選 用的雷射器其波長爲1()64nm的鐘射,最大功率爲肅,採 用的鐳射掃描方式爲往復掃描模式。 在加工切割刃4和凹陷結構5時,刀輪上方的雷射光 束/的方向也可以與刀輪盤面形成一個爽角,此爽角的範 圍爲-89度至89度’本實施例取雷射光束與刀輪盤面平行 ’其加工包括如下步驟: 斤[1]設置需要加工的形狀,並設置掃描間距d,間距d的 範圍爲0.1um-300um,這裏取典型值5um ; [2] 將刀輪固定在工作臺12上的刀軸u上使刀輪上 方的雷射光束7方向平行於刀輪盤面,並使雷射光束7聚 焦在V形切割刃部1邊緣; [3] 通過調整_參數並控制雷射光束7運行軌迹掃描 上述的形狀,使刃部邊緣附近被雷射光束7輻照部位的一 14 201039996 定厚度的材料被去除,加工出所述的凹陷結構5; [4]以垂直於刀輪盤面並穿過刀輪幾何中心的直線爲軸 ,使刀輪轉動上述的角度7·2度,並重復步驟口^得到第二 個凹陷結構5 ’其中兩個相鄰凹陷結構5中間沒有被加工的 部分成爲實現切割脆性材料的切割刀4 ; [5]重復上述步驟得到交替分佈在切割刃部丨邊緣棱線 1 一周的切割刃4和凹陷結構5。 在加工切割刃4和凹陷結構5時,鐳射掃描的掃描速 度範圍爲0.01mm/s-l〇〇〇mm/s ’本實施例取其典型值 l〇mm/s。 刀輪盤面2上的格線槽6的加工包括如下加工步驟: U]按上述本實施例所述設計格線槽6的圖案、寬度和 間隔,並設置掃描間距d,間距d的範圍爲〇 __島瓜, 本實施例中其值爲5um ; [2] 將刀輪盤面平放在工作臺上,使雷射光束7方向垂 直於刀輪盤面; 〇 [3] 聚焦雷射光束7於刀輪盤面表面; [4] 並用簡掃描燒料除加工,得到具有格線槽6的 盤面2’其中格線槽6的深度可以通過調整鐳射參數進行控 制。 刀輪轴孔3中的格線槽6的加工包括如下加工步驟: [1]設置格線槽6的圖案、寬度和間肖,並設置錯射的 掃描間距d,間距d的範圍爲〇,W3〇〇um,本實施例中其 值仍爲5um ; 15 201039996 [2] 把刀輪傾斜並固定刀輪,使雷射光束7光軸與盤面 具有一定夾角,夾角範圍爲15度_45度,本實施例中其夾 角爲25度; [3] 把雷射光束7聚焦在刀輪軸孔的内壁,且内壁所在 斜面的某一段處於雷射光束7掃描範圍和雷射光束7焦深 範圍; ~ [4] 用鐳射掃描網格並同時轉動刀輪,最終加工得到内 壁一周具有格線槽6的轴孔3。 在加工格線槽6時,鐳射掃描的掃描速度範圍爲 〇-〇lmm/s-l〇〇〇mm/s,本實施例取其典型值5〇mm/s。 用上述方案設計和加工出來的新結構的刀輪在切割脆 性材料,特別是玻璃時,刀輪刀部丨邊緣的切割刀4切入 脆性材料8内部冑,在被切割材料表面形成周期形的切痕9 (參見附圖5’圖5 (a)爲所加工的刀輪在玻璃材料上切割 不意圖’圖5(b)爲圖5(a)中圓形區域&的局部放大圖 )。夾角爲第二角02的刀口二和夾角爲第三角必3的刀口 三具有與切割刃4相似的切割能力,它的存在,不僅減小 了切開脆性材料所需要施加的壓力,使相鄰切痕9間刀輪 凹陷結構5底部接觸不到的材料被切割應力裂開,形成= 紋10,裂紋10很直並與切痕平行(參見附圖5 (c)切割後 玻璃表面切痕和裂紋的示意圖),使脆性材料達到切開\ 並高質量裂斷的目的,可以保證玻璃材料高質量的切割, 而且可以避免刀輪堵塞和避免玻璃產生放射狀裂紋, 月匕 延長刀輪使用寿命和提高切割效率解同時能夠得到高併曰 16 201039996 的玻璃切割斷面。 在加工出具有格線槽6的盤面2上和轴孔3内壁塗以 固體潤滑劑,可崎好地解決潤滑問題。 惟以上所述者,僅為本發明之較佳實施例而已,當不 月匕以此限疋本發明實施之範圍,即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。 Ο 〇 【圖式簡單說明】 圖1 (a)爲刀輪正視圖; 圖1 (b)爲圖1 (a)中圓形區域心的局部放大圖; 圖1 (c)爲圖1 (b)的背面; 圖2 (a)是刀輪的側視圖; ()疋圖2(a)中區域a2的局部放大; 圖3 (a)是刀輪的剖視圖; 圖3(b)疋圖3(a)中區域A3的局部放大; = (a)舄刀輪的切割刃和凹陷結構的鐳射加工方法示意 圖4 (b)爲單向鐳射掃描加工模式 圖4 (c)爲往復鐳射掃描加工模式 圖4 (d) 4回轉録射掃描加工模式 = 所加工的刀輪在玻璃材料上切割示意圖; :圖5“)中圓形區域局部放大圖; 圖 爲切割後玻璃表面切痕和裂紋的示意圖; ^a)爲圓弧狀刀輪的正視圖; 17 201039996 圖6(b)爲圖6(a)中圓形區域八6的局部放大圖; 圖6 ( c )爲圖6 ( a)圓弧狀刀輪的側視圖; 圖6(d)爲圖6(c)中圓形區域Βό的局部放大圖; 圖7 ( a )爲圓弧狀刀輪切割及切割結果示意圖; 圖7(b)爲圖7(a)中圓形區域A?的局部放大圖; 圖7 ( c )爲切割後材料表面切痕和裂紋示意圖 圖8 (a)爲矩形狀刀輪的正視圖; 圖(b)爲圖8(a)中圓形區域As的局部放大圖; 圖8 ( c )爲矩形狀刀輪側視圖; (d)爲圖8(c)中圓形區域B8的局部放大圖; 圖(a)爲梯形狀刀輪的正視圖; ()爲圖9 (a)中圓形區域As»的局部放大; 圖(c )爲梯形狀刀輪的側視圖; ()爲圖9(c)中圓形區域&的局部放大圖。 圖(e)爲梯形狀刀輪的剖面圖;及 圖9 (f)爲圖9 (e)中圓形區域。9的局部放大圖。 18 201039996 【主要元件符號說明】201039996 VI. Description of the Invention: [Technical Field] The present invention relates to a cutting and splitting cutter wheel for a brittle material comprising glass, ceramic, bismuth and semiconductor, and a processing method thereof, in particular for glass cutting Knife wheel and its processing method. [Prior Art] With the rapid development of technology, many fields require the thickness of brittle materials to be thin, hardness A, and the cutting quality requirements for brittle materials are also increasing. @高' Especially in the glass industry, the following is based on glass materials. For example, the description will be given. ° The disc-shaped cutter wheels used for glass cutting have the common feature that they include the cutting edge, the cutter disc surface and the shaft hole of the cutter wheel center for mounting the cutter shaft. The cutting edge is v-shaped for easy cutting into the glass. The material of the cutter wheel is mainly diamond, polycrystalline or polycrystalline diamond, hard alloy material, or a composite material of these materials. At present, the thickness of the glass used in the glass display, especially the liquid crystal display, is thinner and thinner from 2mm #〇.linm, and the hardness is getting larger and larger. At the same time, the quality of the glass cracked section is also higher, so that the pressure during cutting, the cutting technique, The requirements for cracking efficiency and accuracy are also higher, which poses great challenges for the research and development of cutting tools. ^ Mainland China Patent Application No. ZL01124992 7 and China Authorized Announcement No. CN2_8_3956.G, as well as the Chinese Patent Authorization Announcement No. CN1323817G filed by the applicant, etc., proposed several kinds of microstructures in the section: 6(a)_(4), Fig. 8(a)_(4) and Fig. 9 201039996 (a) _ (f). These kinds of microstructures respectively cause the cutting blade portion to produce a concave and convex groove, wherein when the cutter wheel is placed vertically in the horizontal plane, the face of the cutter wheel can be seen as a front view. The sub-graphs (4) in each figure are respectively a front view, (b) are a partial view of the front view (four), and (1) is a side view of the cutter wheel: (0 is a partial enlargement of the side view blade. Cutting brittle material The principle is that a certain pressure is applied to the cutter wheel during cutting, so that the convex portion of the blade is cut into the interior of the glass, and the concave portion cannot be cut into the interior of the glass, and intermittent periodic cuts are formed. Cracks can be generated and connected by cracks, so that the glass is cut and broken. For the cutter wheel of the first structure, as shown in Fig. 6(a)-(d), the blade edge is a circular arc and the like. The circular recess 61 structure and the raised Μ structure. However, the 疋 疋 结构 structure is mainly for solving the cutting problem caused by the sliding knife in the cutting. The portion 63 shown in the figure cannot form a cutting edge, and there is no cutting when performing glass cutting. Squeeze the glass regularly, causing multi-directional stress on the glass, and eventually causing radial cracks as shown in Fig. 7(a)-(1), causing severe damage to the glass cut. For the second The cutter wheel of the structure, as shown in Figure 8(a) _(d) The wheel edge portion is a structure of a rectangular recess 81 and a rectangular protrusion 82. When the glass is cut, the rectangular recess 81 is filled with the glass micropowder generated during the cutting to cause clogging, resulting in a cut in the cutting. For the third structure The cutter wheel, as shown in Fig. 9 (a) _ (f), is a trapezoidal recess 91 and an inverted trapezoidal projection 92 structure, and such a trapezoidal recess 91 and an inverted trapezoidal projection 92 can be seen from a plan view. Forming an acute angle r. Similar to the second structure cutter wheel, this structure is filled with the glass micro-powder generated when the ladder 201039996-shaped depression 91 is cut during the glass cutting, causing blockage 〇 for the processing method of the cutter wheel, this application In the laser processing method proposed in the Chinese Patent Application No. CN1323817C and another Chinese Patent Authorization No. CN200680003956.0, the direction of the laser beam is perpendicular to the surface of the cutter wheel. When processing the microstructure in the edge ridge line, the laser beam must penetrate the material or cut the material to form the microstructure, and the Chinese Patent Authorization No. CN2006800 The trajectory of the laser beam proposed in 03956.0 with respect to the disk surface of the cutter wheel is a closed or non-closed curve. During laser processing, the entire cutter wheel material contained in the curve must be cut off to achieve separation from the original cutter wheel (4). This method cannot remove a region with a certain depth in the material. When the cutter wheel is working, the tool holder of the fixed cutter wheel and the cutter wheel surface and the cutter shaft and the cutter shaft hole will have high-speed friction* lubrication is required. The use of a liquid 'intermediate' agent can cause glass contamination, so the cutter wheel lubrication is also an urgent problem to be solved. For each of the above problems, the present invention provides a service that can avoid the occurrence of the above-mentioned = radial cracks without causing clogging and service life. Long and cut Π» of the cutter wheel for cutting glass and other brittle materials and its processing method. SUMMARY OF THE INVENTION A gamma ΑΑ β # vu of the present invention is known for a cutter wheel for cutting a brittle material, in particular, a cutter wheel capable of purchasing a cut glass and improving the service life with high quality I + . 201039996 Material:: To achieve the above objectives' The following technical solutions are adopted: - a cutter wheel for cutting a brittle material, including a V-shaped cut with a first curved surface of the first curved surface and an outer edge edge = The blade portion, the circular disc-shaped outer edge material 1 has alternately arranged two-dimensional recessed structures, each of the cutting blades including a first curved surface and a second surface: a partial portion and a first side surface and a second side surface a third side and a fourth side, wherein the intersection of the first curved surface portion and the second curved surface portion is a first segment, and the intersection line of the first side surface and the second side surface is a second segment, and the intersection line of the third side surface and the fourth side surface For the third segment, the first curved surface portion, the second curved surface portion and the first portion of their intersecting lines form a V-shaped cutting edge _, the first side second side and the second line of the intersection line form a blade... The third side, the first The four sides and the third section of the intersection line form a cutting edge three. According to the present invention, the angle of the v-shaped cutting edge 1 in the cutting blade is a first angle ^ 'the angle of the first angle ^ is 7 degrees _ 17 degrees, and the angle of the edge one is the first The angle of the second angle 02' second angle must be 2 degrees to 330 degrees, the angle of the edge three is the third angle 03, and the angle range of the third angle must be 3 degrees from the stomach 30 degrees to 330. The bow is 2000um, the length of the second section is 〇.5um_3〇〇um, and the length of the third section is also 〇.5um-3〇〇um. According to the invention, the first to fourth sides of the cutting edge may be any face. According to the present invention, the shape and angle of the alternately distributed cutting edges may be the same or different. According to the present invention, the bottom of the recessed structure may be any face, and 201039996 may be recessed or convex. According to the present invention, the bottom of the recessed structure may also be a knife edge 4 formed by the first bottom surface and the second bottom surface at an angle of the fourth angle 04, wherein the intersection of the first bottom surface and the second bottom surface of the blade 4 is Four segments, the fourth corner must be *, the angle ranges from 1 degree to 359 degrees, and the fourth segment of the ridge line has a length ranging from 3um to 2〇〇〇um. According to the invention, the four sides between two adjacent said cutting edges also lie on the side of a recessed structure, said recessed structure being a recess of any shape having said four sides. According to the present invention, the recessed structure may have a fifth side at a portion away from the first section of the ridge line, or may be any transition of the first bottom surface, the second bottom surface, and the first curved surface and the second curved surface. According to the invention, the number of the cutting edge and the recessed structure ranges from 30 to 3600 'the angle of the adjacent cutting blade or the recessed structure relative to the center of the cutter wheel face is in the range of 0.1 to -12 degrees, each phase The angles of the angles 々 corresponding to the adjacent cutting edges or recessed structures may be the same or different. According to the invention, the disk surface has a grid groove. According to the invention, the shaft hole has a ruled groove. According to the present invention, the disk surface and the shaft hole have a ruled line groove which may be a straight line groove or a curved line groove, and may be a parallel line groove or a cross line groove. According to the present invention, each of the groove grooves in the ruled groove has a width ranging from lum-800\im and a depth range of hin-300vim. The interval between adjacent groove grooves is 20 um-800 um. According to the invention, the cutter wheel is disc-shaped and has a diameter ranging from 1 mm to 201039996. The material is a composite material of diamond, polycrystalline or polycrystalline diamond, cemented carbide / 5 materials. Another object of the present invention is to provide a cutting method, a method for processing a cutter wheel of a high-quality cutting glass, and a knife wheel capable of high-quality cutting of the glass. In order to achieve the above objectives, the uncles used the following techniques: the cutter wheel of the joint material ^ 孜 Ke Wan case cutting brittle ^, the method of the mouth, the laser cutting blade in the v-shaped cutting edge of the cutter wheel The ablation removes the resulting cutting edge and recessed structure. The direction of the laser beam of the knife is parallel to the cutter wheel. The following steps are performed: [1] Set the shape to be machined and set the scanning pitch 夂 [2] The wheel is fixed on the cutter shaft on the workbench, #鼾士 at $工叼刀釉, so that the lightning σ above the cutter wheel is on the cutter wheel surface, and the f-beam is focused on the edge of the ν π cutter section; The V-shaped cut [3] adjusts the laser parameters and controls the shape of the f, so that the blade and the sister are not traced to the track. The thick material of the portion irradiated by the laser beam near the edge is Remove the 'deformed structure'; make = move straight to the second round _ 2:! degree, and repeat steps [2] and [3] to get the second concave 杳 ° U two adjacent concave structures are not The processed part becomes the cutting edge for cutting the brittle material; one [5] repeats the above steps To the cutting edge and the recessed structure alternately distributed around the edge ridge line U of the cutting blade. According to the present invention, the step of processing the groove on the face of the cutter wheel 201039996 Π] designing the pattern, width and spacing of the groove, And set the scanning distance d, [2] put the cutter wheel surface flat on the workbench 'make the laser beam direction perpendicular to the cutter wheel surface; [3] focus the laser beam on the cutter wheel surface; [4] and use the clock shot The scanning die removal process is performed to obtain a disk surface having a groove, wherein the depth of the groove can be controlled by adjusting the laser parameters. According to the present invention, the step of processing the groove in the shaft hole of the cutter wheel 设置] has a certain setting Width and a certain interval of intersecting lines or parallel lines, and set the scanning distance d; [2] Tilt the cutter wheel and fix the cutter wheel so that the optical axis of the laser beam has a certain angle with the disk surface, the angle range is 15 degrees - 45 degrees; [3] Focusing the laser beam on the inner wall of the shaft hole of the cutter wheel, and a certain section of the slope of the inner wall is in the range of the laser beam scanning range and the depth range of the laser beam; [4] scanning the grid with laser and rotating the cutter wheel at the same time , Finally, the shaft hole having the groove of the inner wall is obtained in the inner wall. According to the invention, when the cutting edge and the recessed structure are processed, the direction of the laser beam can also form an angle with the surface of the cutter wheel, and the angle ranges from _89 degrees to 89 degrees. According to the invention, the wavelength of the laser used is in the range of 157 nm to 2500 nm, the power range of the recording is 〇, 01w_2〇〇〇w, and the scanning speed of the laser scanning is in the range of 0.01 mm/sl 〇〇〇mm/s. According to the present invention, the scanning mode of the laser scanning method and the back-and-forth broadcast description are included in the early description, and the scanning scanning mode spacing d is in the range of o lum_3 〇〇 um. The invention relates to a cutter wheel for cutting a brittle material and a processing method thereof. The laser-scanning injection parameters and processing parameters are used in the cutter wheel material to pass the adjustment clock. The 扪 扪 扪 区域 去除 去除 去除 Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ Γ The corner is the second corner of the magic blade: and the angle of the third angle is the third edge of the blade with a cutting 2 similar to the cutting blade, its presence, not only reduces the force required to cut the brittle material 'to make adjacent The material that is not in contact with the bottom of the concave structure of the cutter wheel is cracked by the cutting stress, forming a crack, and the crack is straightened and parallel with the cut, so that the brittle material can be cut open and the quality is broken (4), which can ensure the south of the glass material. The quality of the cutting, and can avoid the cutter wheel blockage and avoid radial cracks in the glass, and can extend the life of the cutter wheel and improve the cutting efficiency solution while obtaining a high quality glass cutting section. The problem of lubrication can be well solved by applying a solid lubricant to the surface of the disk having the groove and the inner wall of the shaft hole. [Embodiment] Referring now to Figure 1 (a) - (C)' Figure 2 (a) - (b), Figure 3 (a) - (b), Figure 4 (a) - (d) and Figure 5 (a - (c) A detailed description of a cutter wheel for cutting a brittle material and a method for processing the same according to the present invention. 10 201039996 A disc-shaped cutter wheel capable of cutting a brittle material, in particular, a glass material having a thickness of 0.1 mm to 2 mm, which is mainly used for processing a special microstructure in a V-shaped cutting edge portion of a conventional cutter wheel. A new type of cutter wheel is obtained. The cutter wheel material is polycrystalline or polycrystalline diamond, or w θ person such as t 疋 diamond, hard alloy material, or composite material of these materials; the thickness of the cutter wheel ranges from 0_3mm to 5mm, and its typical thickness It is 〇7mm; the diameter of the cutter wheel is lmm-25mm, of which the typical diameter is 25mm; the diameter of the central shaft hole is 0.2mm-20mm, of which the typical diameter is 〇8mm; the inflammation of the v-shaped cutting edge 1 The angular first angle 01 (see Fig. 2(a)) may range from 70 degrees to 170 degrees with a typical angle of 12 degrees. Referring to Fig. 1 (a) _ (c), Fig. 2 (a) _ (b) and Fig. 3 (a) _ (b), the cutter wheel of the present invention is mainly at the edge ridge line of the V-shaped cutting blade There are a plurality of cutting edges 4 and a plurality of recessed structures 5 distributed in one week, and the upper and lower cutter wheel faces 2 and the center of the cutter wheel are used to fix the shaft holes 3 of the cutter wheels. Firstly, the cutting edge 4 and the sag recessed structure 5, which are alternately distributed in a week, are designed. The number of the dicing blade 4 and the recessed structure 5 ranges from 3 〇 3600, and the adjacent two cutting edges 4 or adjacent The angle between the two recessed structures 5 with respect to the center of the cutter wheel face (see Fig. 1(a)) is in the range of 〇1 to -12 degrees. The size of each adjacent cutting edge 4 or each adjacent recessed structure 5 and the angle of the corresponding angled stone may be the same or different. Each of the cutting blades 4 includes a portion of the first curved surface ai and the second curved surface, and a first side as, a second side a4, a third side as and a fourth side a6, the first to fourth sides as, a4, and A6 is also the side 11 of the recessed structure 5 201039996. The four sides a3, a4, a5^a6 may be flat or curved. Wherein the intersection of the first-curve ©ai portion and the second curved surface a2 is the segment of the ridge line 1, that is, the first segment (1) of the first segment h' and the intersection of the second surface with the second segment 12' The intersection of the side® a5 and the fourth side Φ a6 is the third segment I, wherein the length of the first segment h is 5um_2_um, and the long segment of the second segment h is 0. W300um' the length of the third segment h is also 〇 2 3 〇〇 Um. The first curved surface (1) and the second curved surface portion of each cutting edge 4 and the segment-first segment h of their phase line ridge 1 form an angle of the first-angled edge (the V-shaped edge is the original) a portion of the v-shaped cutting blade portion i"-the side surface a3 and the second side surface a4 and the intersection thereof - the second segment h forms an angle of the second angle (four) cutting edge 2, the second side surface w and the third side surface The third section h of the intersection line forms a cutting edge with an angle of the third angle 03. See Fig. 2(b)' where the angle of the first angle is 1 degree from 70 degrees to 170 degrees, and the angle range of the second angle ^ in the basin is 3 degrees to 33 degrees, wherein the angle of the third angle ^ is also 30 degrees to 330 degrees. The four sides between the adjacent two cutting edges 4 are the side faces of a recessed structure 5. The structure 5 is a recess of any shape having the four sides. The bottom portion is composed of the first bottom surface a7 and the second bottom surface as (4) The cutting edge four' of the fourth angle 04, wherein the first bottom surface w and the second bottom surface of the knife edge four constitute the fourth section 14 of the ridge line. The angle of the fourth corner 04 ranges from 3 degrees to i8 degrees, and the length of the fourth segment of the ridge line u ranges from 3 um 2 〇〇〇 um. The bottom of the recessed structure 5 may also be a flat or other shaped curved surface. In addition to the four side faces and the bottom face described above, the concave H-frame 5 may have a side surface μ at a portion distant from the ridge line li, or may be a smooth transition of the bottom surface and the second curved surface a2 of the first surface 12201039996 curved surface ai. The upper and lower cutter wheel surface 2 and the shaft hole 3 may have a lubricating groove groove 6 6 grid grooves 6, 6 ' may be straight grooves or curved grooves, which may be parallel grooves or intersecting grooves, each The width of the trunking is w800um, the depth range is lum_300um, and the spacing of adjacent slots is 2〇um_SOOrnn. Applying a solid lubricant in the grid slot 6 can solve the lubrication problem well. In this embodiment, the polycrystalline diamond cutter wheel is selected as the processed object, and all the parameters are selected as typical values. = Typical size parameters of the cutter wheel: 2.5 mm in diameter, the thickness of the shaft hole 3 is 0.8 mm, and the angle of the first angle of the angle is i2. The moxibustion corresponding to the cutting blade 4 and the recessed structure 5 is the same as the typical value of 7.2 degrees, and the number is 5 各 each. 〇 Referring to Figures 1-3, the cutting blade 4 is designed in this embodiment. The v-shaped knife edge one (four) line h is 90um 'four sides a" a4'a 々 plus plane 'and the same degree of foolishness; the angle and ridge line of the design knife edge 2 and the knife edge three are typical values 'second angle 02, The angle of the third triangle 03 is 1 degree. The second section 12 and the third section 13 of the ridge line are parallel and both are 4 Gum; the bottom surface of the design recessed structure 5 is the curved surface. The angle of the fourth corner 04 of the knife edge 4 is 12 degrees. The fourth segment i4 of the ridge line is correspondingly 67um, and the first bottom surface a7 and the second fourth portion are parallel to the portions of the corresponding first curved surface ai and the second curved surface a2, and the second segment h and the third segment are respectively perpendicularly fourth. The tangent of the intersection of the segments U; the design of the recessed structure 5 also has two fifth side faces a9' away from the ridge line h and is parallel to the ridge line second segment 12, the third segment h and the fourth segment 14 The spacing between the two fifth side milk 13 201039996 is designed to be 150um. "again. The groove of the knives 2 and the shaft holes 3 of the ten-knife wheel are intersecting and straight, and the width of the groove is 40um ′ and the depth is 4Gum. The interval of the adjacent groove 6 is lOOum. The method for processing a new structure cutter wheel according to the present invention is characterized in that the cutting edge 4 and the recessed structure 5 in the cutter wheel, and the groove 6 in the cutter wheel surface 2 and the cutter shaft hole 3 are scanned by laser The method of burning money to remove the processing wheel material is obtained by using a laser with a wavelength range of 157 nm _ 25 〇〇 nm and a laser power range of 〇〇 lw 2 〇〇〇 w. The way of laser scanning mainly includes one-way scanning, reciprocating scanning and back (four) drawing mode. The laser selected in this embodiment has a wavelength of 1 () 64 nm clocking, the maximum power is the sum, and the laser scanning mode adopted is the reciprocating scanning mode. When machining the cutting edge 4 and the recessed structure 5, the direction of the laser beam/above the cutter wheel can also form a refreshing angle with the surface of the cutter wheel, and the range of the refresh angle is -89 degrees to 89 degrees. The beam is parallel to the surface of the cutter wheel. The processing includes the following steps: jin [1] sets the shape to be processed, and sets the scanning pitch d. The distance d ranges from 0.1um to 300um, which is a typical value of 5um; [2] The cutter wheel is fixed on the cutter shaft u on the table 12 such that the direction of the laser beam 7 above the cutter wheel is parallel to the face of the cutter wheel, and the laser beam 7 is focused on the edge of the V-shaped cutting edge 1; [3] _ parameter and control the trajectory of the laser beam 7 to scan the above shape, so that a material of a thickness of 14 201039996 irradiated by the laser beam 7 near the edge of the blade is removed, and the recessed structure 5 is processed; [4 Taking the straight line perpendicular to the cutter wheel surface and passing through the geometric center of the cutter wheel as the axis, the cutter wheel is rotated by the above-mentioned angle by 7.2 degrees, and the step opening is repeated to obtain the second recessed structure 5' wherein two adjacent recesses The portion of the structure 5 that is not processed in the middle becomes a cutting brittle material The cutting blade 4 of the material; [5] repeating the above steps to obtain the cutting edge 4 and the recessed structure 5 which are alternately distributed on the edge ridge line 1 of the cutting edge portion. When the cutting edge 4 and the recessed structure 5 are processed, the scanning speed of the laser scanning is in the range of 0.01 mm/s to 10 mm/s. This embodiment takes a typical value of l 〇 mm/s. The processing of the ruled groove 6 on the cutter wheel face 2 includes the following processing steps: U] designing the pattern, width and spacing of the ruled groove 6 as described above in the present embodiment, and setting the scanning pitch d, the range of the spacing d is 〇 __Island melon, in this embodiment, the value is 5um; [2] Place the cutter wheel face flat on the table so that the direction of the laser beam 7 is perpendicular to the face of the cutter wheel; 〇[3] Focus the laser beam 7 The surface of the cutter wheel surface; [4] and the simple scanning burnt material is used to obtain the disk surface 2' with the groove 6 of the groove. The depth of the groove 6 can be controlled by adjusting the laser parameters. The processing of the ruled groove 6 in the cutter wheel shaft hole 3 includes the following processing steps: [1] setting the pattern, width and spacing of the ruled groove 6, and setting the misaligned scanning pitch d, the range of the spacing d is 〇, W3〇〇um, in this embodiment, the value is still 5um; 15 201039996 [2] Tilt the cutter wheel and fix the cutter wheel so that the optical axis of the laser beam 7 has a certain angle with the disk surface, and the angle range is 15 degrees _45 degrees. In this embodiment, the angle is 25 degrees; [3] focusing the laser beam 7 on the inner wall of the shaft hole of the cutter wheel, and a certain section of the slope of the inner wall is in the scanning range of the laser beam 7 and the focal depth of the laser beam 7; ~ [4] Scan the grid with laser and rotate the cutter wheel at the same time, and finally obtain the shaft hole 3 with the groove 6 on the inner wall. When the grid groove 6 is processed, the scanning speed of the laser scanning is in the range of 〇-〇lmm/s-l〇〇〇mm/s, and the typical value of this embodiment is 5〇mm/s. The cutter wheel of the new structure designed and processed by the above scheme cuts the brittle material, especially the glass, and the cutter 4 at the edge of the cutter blade edge cuts into the interior of the brittle material 8 to form a periodic cut on the surface of the material to be cut. Mark 9 (See Fig. 5' Fig. 5 (a) is a cut of the processed cutter wheel on the glass material is not intended 'Fig. 5 (b) is a partial enlarged view of the circular area & in Fig. 5 (a)). The cutting edge 2 having the second angle 02 and the cutting edge 3 having the third angle must have a cutting ability similar to that of the cutting edge 4, and the presence thereof not only reduces the pressure required to cut the brittle material, but also makes the adjacent cutting The material that is not in contact with the bottom of the 9-cutter recessed structure 5 is cracked by the cutting stress to form = 10, and the crack 10 is straight and parallel with the cut (see Figure 5 (c) Cut and crack of the glass surface after cutting The schematic diagram) enables the brittle material to achieve the purpose of cutting and high-quality cracking, which can ensure the high-quality cutting of the glass material, and can avoid the blockage of the cutter wheel and avoid the radial crack of the glass, and extend the service life and increase the length of the cutter wheel. The cutting efficiency solution can simultaneously obtain a glass cut section of high and 曰16 201039996. The lubrication problem can be satisfactorily solved by applying a solid lubricant to the disk surface 2 having the groove 6 and the inner wall of the shaft hole 3. However, the above is only the preferred embodiment of the present invention, and is not limited to the scope of the present invention, that is, the simple equivalent change made according to the scope of the invention and the description of the invention. And modifications are still within the scope of the invention patent. Ο 〇 [Simple diagram of the diagram] Figure 1 (a) is a front view of the cutter wheel; Figure 1 (b) is a partial enlarged view of the center of the circular area in Figure 1 (a); Figure 1 (c) is Figure 1 (b) Figure 2 (a) is a side view of the cutter wheel; () is a partial enlargement of the area a2 in Figure 2 (a); Figure 3 (a) is a cross-sectional view of the cutter wheel; Figure 3 (b) Figure 3 (a) Partial enlargement of the middle area A3; = (a) Schematic diagram of the laser processing method of the cutting edge and the recessed structure of the boring wheel 4 (b) is a unidirectional laser scanning processing mode Fig. 4 (c) is a reciprocating laser scanning processing mode Figure 4 (d) 4 retort scanning processing mode = schematic diagram of the cutting wheel processed on the glass material; : a partial enlarged view of the circular area in Fig. 5 "); the figure is a schematic view of the glass surface incision and crack after cutting ; ^a) is a front view of the arc-shaped cutter wheel; 17 201039996 Figure 6 (b) is a partial enlarged view of the circular area 8 6 in Figure 6 (a); Figure 6 (c) is Figure 6 (a) circle Figure 6(d) is a partial enlarged view of the circular area 图 in Figure 6(c); Figure 7 (a) is a schematic view of the cutting and cutting result of the circular-shaped cutter wheel; Figure 7(b) Is a partial enlarged view of the circular area A? in Fig. 7(a); Figure 7 (c) is a schematic view of the surface cut and crack of the material after cutting. Figure 8 (a) is a front view of the rectangular cutter wheel; Figure (b) is a partial enlarged view of the circular area As in Figure 8 (a); 8 (c) is a side view of a rectangular cutter wheel; (d) is a partial enlarged view of the circular area B8 in Fig. 8(c); Fig. (a) is a front view of the trapezoidal cutter wheel; () is Fig. 9 ( a) partial enlargement of the circular area As»; Fig. (c) is a side view of the trapezoidal cutter wheel; () is a partial enlarged view of the circular area & in Fig. 9(c). Fig. (e) is the ladder A sectional view of the shape cutter wheel; and Fig. 9 (f) is a partial enlarged view of the circular area of Fig. 9 (e). 9 201039996 [Description of main component symbols]

1 ..........v形切割刃部 2 ..........盤面 3 ..........軸孔 4 ..........切割刃 5 ..........凹陷結構 6、6 ’…·格線槽 7 ..........雷射光束 8 ..........脆性材料 9 ..........切痕 10 .........裂紋 11 .........刀軸 12 .........工作臺 ai .........第一曲面 a2.........第二曲面 a3 .........第一側面 a.4 .........第二側面 as .........第三側面 a6 .........第四側面 a7 .........第一底面 as .........第二底面 3L9 .........第五側面 1...........外邊緣棱線 11 ..........第一段 12 ..........第二段 13 ..........第三段 14 ..........第四段 Φ 1........第一角 0 2........第二角 0 3........第三角 Φ 4........第四角1 ..........v-shaped cutting edge 2 ..........disk surface 3 ..........shaft hole 4 ........ .. cutting edge 5 .......... recessed structure 6, 6 '...· grid slot 7 .......... laser beam 8 ......... Brittle material 9 ..........scissor 10 .........crack 11 .........cutter shaft 12 ......... work Taiwan ai .........the first curved surface a2.........the second curved surface a3 .........the first side a.4 ....... . . the second side as ... ... the third side a6 ... ... the fourth side a7 ... ... the first bottom surface as ..... ....the second bottom surface 3L9 .........the fifth side surface 1 ...... outer edge ridge line 11 .......... first paragraph 12 ..........The second paragraph 13 ..........The third paragraph 14 ..........The fourth paragraph Φ 1...... .. first angle 0 2........ second angle 0 3........ third angle Φ 4........ fourth corner

1919

Claims (1)

201039996 七、申請專利範圍: 1· -種切割脆性材料的刀輪,包括由第一曲面、第二曲面 以及外邊緣棱線形成的角度爲第一角的V形切割刀部、 圓形盤面和中心軸孔’ v开》切割刃部的外邊緣棱線一周 具有父替分佈的切割刀和凹陷結構,其特徵在於:每個 所述的切割刃包括第一曲面和第二曲面的局部以及第一 側面、第二側面、第三側面和第四側面,第一曲面局部 和第二曲面局部的相交線爲第一段,第一侧面和第二側 面的相交線爲第二段,第三侧面和第四側面的相交線爲 第一奴,其中第一曲面局部、第二曲面局部和它們的相 父線第4又形成V形刃口一,第一側面、第二側面和交 線第一 "k形成刃口二,第三側面、第四侧面和交線第三 段形成刃口三。 2·依據申請專利範圍第丨項所述之切割脆性材料的刀輪, 其特徵在於:所述切割刃中的所述V形刃口 一的夾角爲 第一角,第一角的角度範圍爲7〇度_17〇度,所述刃口 一的夾角爲第二角,第二角的角度範圍爲3〇度至33〇度 所述刃口二的失角爲第三角,第三角的角度範圍也爲 30度至330度,第一段的長度範圍爲5um_2〇〇〇um,第 一段的長度範圍爲〇.5um_300um,第三段的長度範圍爲 0.5um-300um。 3.依據中%專利範圍帛丨項所述之切割脆性材料的刀輪, 其特徵在於:所述的切割刃的第-側面、第二側面、第 三側面和第四側面可以是任意面。 20 201039996 4-依據申請專利範園第1項所述之切割脆性材料的刀輪, 其特徵在於:所述交替分佈的切割刃的外形和角度可以 相同也可以不同。 5.依據申請專利範圍第1項所述之切割脆性材料的刀輪, 其特徵在於:所述的凹陷結構的底部可以是任意面,可 以是凹陷的或者是凸起的。 6·依據申請專利範圍第1項所述之切割脆性材料的刀輪, 其特徵在於:所述的凹陷結構的底部也可以是由第一底 面和第二底面構成的角度爲第四角的刃口四,第四角的 角度範圍爲1度至359度,其中刀口四的第一底面和第 二底面的相交線爲第四段,棱線第四段的長度範圍爲 3um-2000um。201039996 VII. Patent application scope: 1. A cutter wheel for cutting brittle material, comprising a V-shaped cutting blade formed by a first curved surface, a second curved surface and an outer edge ridge line at a first angle, a circular disk surface and The central shaft hole 'v open>> the outer edge ridge line of the cutting edge portion has a cutting blade and a recessed structure with a parental distribution, wherein each of the cutting edges includes a portion of the first curved surface and the second curved surface and a side surface, a second side surface, a third side surface, and a fourth side surface, wherein the intersection line of the first curved surface portion and the second curved surface portion is a first segment, and the intersection line of the first side surface and the second side surface is a second segment, the third side surface The intersection line with the fourth side is the first slave, wherein the first curved surface portion, the second curved surface portion and their phase parent line 4 form a V-shaped cutting edge, the first side surface, the second side surface and the intersection line first "k forms the cutting edge 2, the third side, the fourth side and the third section of the intersection line form the cutting edge three. 2. The cutter wheel for cutting a brittle material according to the invention of claim 2, wherein the angle of the V-shaped cutting edge 1 in the cutting edge is a first angle, and the angle of the first angle is 7〇度_17〇 degrees, the angle of the cutting edge one is the second angle, and the angle of the second angle is 3〇 to 33〇. The angle of the second edge of the cutting edge is the third angle, the angle of the third angle The range is also 30 degrees to 330 degrees, the length of the first segment is 5um_2〇〇〇um, the length of the first segment is 〇.5um_300um, and the length of the third segment is 0.5um-300um. 3. A cutter wheel for cutting a brittle material according to the scope of the invention, characterized in that the first side, the second side, the third side and the fourth side of the cutting edge may be any face. 20 201039996 4 - A cutter wheel for cutting a brittle material according to claim 1, wherein the alternately distributed cutting edges may have the same shape or angle. 5. The cutter wheel for cutting a brittle material according to claim 1, wherein the bottom of the recessed structure may be any face, and may be concave or convex. 6. The cutter wheel for cutting a brittle material according to claim 1, wherein the bottom of the recessed structure may also be a blade having a fourth angle formed by the first bottom surface and the second bottom surface. The angle of the fourth and fourth corners ranges from 1 degree to 359 degrees, wherein the intersection of the first bottom surface and the second bottom surface of the knife edge 4 is the fourth segment, and the length of the fourth segment of the ridge line ranges from 3 um to 2000 um. 依據申請專利範圍第1項所述之切割脆性材料的刀輪, 其特徵在於:相鄰兩個所述的切割刃之間的第一側面、 第二侧面、第三侧面和第四側面也是一個凹陷結構的侧 面’所述的凹陷結構是具有第一侧面、第二側面、第三 側面和第四側面的任意形狀的凹陷。 8·依據申請專利範圍第 —t i-x. n yjvy jj , 其特徵在於:所述的凹陷結構在遠離棱線第一段的部位 處可以具有第五侧面,也可以县筮 乜T以疋第一底面、第二底面和 第一曲面、第二曲面的任意過渡。 9.依據申請專利範圍第i ㈣1項所叙㈣脆性材料的刀輪, 具特徵在於:所述切割刃夺 j刃和所述凹陷結構的數目範®芪 3〇-360(M固,相鄰切割 数目辄圍爲 及凹、,·α構相對於刀輪盤面中 21 201039996 心的夾角第五角的角度範圍爲〇·1度-12度,各個相鄰切 割刃或凹陷結構所對應的夾角第五角的角度可以相同也 可以不同。 10.依據申請專利範圍第1項所述之切割脆性材料的刀輪, 其特徵在於:所述盤面具有格線槽。 11 ·依據申請專利範圍第10項所述之切割脆性材料的刀輪, 其特徵在於:所述軸孔具有格線槽。 12. 依據申請專利範圍第11項所述之切割脆性材料的刀輪, 其特徵在於:所述盤面和所述軸孔具有的格線槽可以是 直線線槽或者曲線線槽,可以是平行線槽或交又線槽。 13. 依據申請專利範圍第11項所述之切割脆性材料的刀輪, 其特徵在於:所述格線槽中每條線槽的寬度範圍爲丨um_ 800um ’深度範圍爲ium_3〇〇um ’相鄰線槽的間隔範圍 爲 20um-800um。 14·依據申請專利範圍第1項所述之切割脆性材料的刀輪, 其特徵在於:所述刀輪爲盤狀的,直徑範圍爲lmm_ 25mm ’刀輪材料是金剛石、聚晶或多晶金剛石、硬質合 金材料’或者這幾種材料的複合材料。 15. —種切割脆性材料的刀輪的加工方法,其特徵在於:在 刀輪V形切割刀部用鐳射掃描的方式燒蝕去除加工得到 所述的切割刀和凹陷結構,刀輪上方的雷射光束方向平 行於刀輪盤面。包括如下加工步驟: [1 ] δ史置需要加工的形狀,並設置掃描間距; [2]將刀輪固定在工作臺上的刀軸上,使刀輪上方的雷射 22 201039996 光束方向平行於刀輪盤面’並使雷射光束聚焦在v形切 割刀部邊緣; [3] 通過調整鎮射參數並控制雷射光束運行軌迹掃描上述 的形狀,使刃部邊緣附近被雷射光束輻照部位的一定厚 度的材料被去除,加工出所述的凹陷結構; [4] 以垂直於刀輪盤面並穿過刀輪幾何中心的直線爲轴, 使刀輪轉動一定角度,並重復步驟[2]和[3]得到第二個凹 陷結構,其中兩個相鄰凹陷結構中間沒有被加工的部分 成爲實現切割脆性材料的切割刃; [5] 重復上述步驟得到交替分佈在切割刃部邊緣棱線一周 的切割刀和凹陷結構。 16.依據_請專利範圍第15項所述之切割脆性材料的刀輪的 加工方法’其特徵在於··還包括在刀輪盤面上加工格線 槽的步驟: [1 ]成4格線槽的圖案、寬度和間隔,並設置掃描間距; [2]將刀輪盤面平放在卫作臺上,使f射光束方向垂直於 刀輪盤面; [3] 聚焦雷射光束於刀輪盤面表面; [4] 並用鐳射掃描燒財除加卫,得到具有格線槽的盤面 ,其中格線槽的深度可以通過調整鐳射參數進行控制。 Π.依射請專利範圍第15項所述之㈣脆性材料的刀輪的 加工方法,其特徵在於:邊 、 還匕括在刀輪軸孔中加工格線 槽的步驟: [1]設置具有一定寬度和一定 間隔的交叉線或平行線 並 23 201039996 设置掃描間距; [2]把刀輪傾斜並固定刀輪,使雷射光束光軸與盤面具有 一定夹角,夾角範圍爲15度-45度; [3]把雷射光束聚焦在刀輪軸孔的内壁,且内壁所在斜面 的某一段處於雷射光束掃描範圍和雷射光束焦深範圍; [4]用鐳射掃描網格並同時轉動刀輪,最終加工得到内壁 一周具有格線槽的軸孔。 1 8.依據申請專利範圍第15項所述之切割脆性材料的刀輪的 加工方法,其特徵在於:在加工切割刃和凹陷結構時, 雷射光束的方向也可以與刀輪盤面形成一個夾角,此夾 角的範圍爲-89度至89度。 19·依據中請專利範圍第15〜17項中卜項所述之切割脆性 =料的刀輪的加卫方法’其特徵在於:所用错射的波長 靶圍爲I57nm-2500nm,鐳射的功率範圍爲〇 〇iw_ ,錯射掃描的掃描速度範圍爲〇 〇1軸/8_ iUOOmm/s。 材料的刀輪的: 項所述之切害_ 主要包=法’其特徵在於:鍾射掃描的心 掃描模式往復掃描以及回轉掃描模式,鐳身 、工中相鄰掃描線的間距的範圍爲G.lum_3〇〇umD 24A cutter wheel for cutting a brittle material according to claim 1, wherein the first side, the second side, the third side and the fourth side between the two adjacent cutting edges are also one The recessed structure described in the side of the recessed structure is a recess of any shape having a first side, a second side, a third side, and a fourth side. 8. According to the patent application scope -t ix. n yjvy jj, characterized in that: the recessed structure may have a fifth side at a portion away from the first segment of the ridge line, or may be first in the county Any transition of the bottom surface, the second bottom surface, and the first curved surface and the second curved surface. 9. A cutter wheel according to (4) a brittle material according to the scope of the patent application scope i (4), characterized in that: the cutting edge captures the number of the blade and the number of the recessed structure 芪3〇-360 (M solid, adjacent The number of cuts is the same as the concave, and the angle of the α-angle relative to the fifth angle of the angle of the heart of the face of the cutter wheel 21 201039996 is 〇·1 degree-12 degrees, and the angle corresponding to each adjacent cutting edge or recessed structure The angle of the fifth angle may be the same or different. 10. The cutter wheel for cutting a brittle material according to claim 1, wherein the disk surface has a groove. 11 · According to the patent application scope 10 The cutter wheel for cutting a brittle material according to the invention, wherein the shaft hole has a groove. The cutter wheel for cutting a brittle material according to claim 11 is characterized in that: the disk surface And the groove groove of the shaft hole may be a linear groove or a curved groove, and may be a parallel groove or a cross-line groove. 13. The cutter wheel for cutting brittle material according to claim 11 of the patent application, Characterized by: The width of each slot in the trunking is 丨um_800um 'the depth range is ium_3〇〇um' and the spacing of adjacent slots is 20um-800um. 14. The cutting brittle material according to the scope of claim 1 The cutter wheel is characterized in that the cutter wheel is disc-shaped and has a diameter ranging from 1 mm to 25 mm. The cutter material is diamond, polycrystalline or polycrystalline diamond, cemented carbide material or a composite material of these materials. A method for processing a cutter wheel for cutting a brittle material, characterized in that: the cutter blade and the recessed structure are obtained by ablation and removal of the V-shaped cutter portion of the cutter wheel by laser scanning, and the laser above the cutter wheel The direction of the beam is parallel to the face of the cutter wheel. It includes the following machining steps: [1] δ history of the shape to be machined, and set the scan spacing; [2] fixed the cutter wheel on the cutter shaft on the table, so that the top of the cutter wheel Laser 22 201039996 The beam direction is parallel to the face of the cutter wheel' and the laser beam is focused on the edge of the v-shaped cutting blade; [3] The above shape is scanned by adjusting the ballast parameters and controlling the laser beam trajectory A material of a certain thickness adjacent to the edge of the blade that is irradiated by the laser beam is removed to machine the recessed structure; [4] a line perpendicular to the face of the cutter wheel and passing through the geometric center of the cutter wheel The cutter wheel is rotated by a certain angle, and steps [2] and [3] are repeated to obtain a second recessed structure, wherein the portion of the two adjacent recessed structures that is not processed is a cutting edge for cutting the brittle material; [5] repeating the above The step is to obtain a cutting blade and a recessed structure which are alternately distributed on the edge of the edge of the cutting edge. 16. The method for processing a cutter wheel for cutting a brittle material according to the scope of claim 15 is characterized in that it is also included in The steps of machining the grid groove on the cutter wheel surface: [1] into the pattern, width and spacing of the 4 grid grooves, and setting the scanning pitch; [2] placing the cutter wheel surface flat on the guard table to make the f-beam The direction is perpendicular to the face of the cutter wheel; [3] the laser beam is focused on the surface of the cutter wheel surface; [4] and the laser scan is used to burn the fuel, and the disk surface with the groove is obtained, wherein the depth of the ruled groove can be adjusted by laser Parameter into Line control.依. According to the patent, the method for processing the cutter wheel of the brittle material mentioned in the fifteenth item of the patent scope is characterized in that the side is also included in the step of machining the grid groove in the shaft hole of the cutter wheel: [1] setting has certain Width and a certain interval of intersecting lines or parallel lines and 23 201039996 set the scanning pitch; [2] tilt the cutter wheel and fix the cutter wheel so that the optical axis of the laser beam has an angle with the disk surface, the angle range is 15 degrees - 45 degrees [3] Focusing the laser beam on the inner wall of the shaft hole of the cutter wheel, and a certain section of the slope of the inner wall is in the range of the laser beam scanning range and the depth range of the laser beam; [4] scanning the grid with laser and rotating the cutter wheel at the same time; The final machining results in a shaft hole having a groove in the inner wall. 1 . The method for processing a cutter wheel for cutting a brittle material according to claim 15 , wherein the direction of the laser beam is also formed at an angle to the face of the cutter wheel when the cutting edge and the recessed structure are processed. This angle ranges from -89 degrees to 89 degrees. 19. The method of defending the cutter wheel according to the paragraphs 15 to 17 of the patent scope of the patent application is characterized in that the wavelength of the misaligned target is from I57 nm to 2500 nm, and the power range of the laser is For 〇〇iw_, the scanning speed of the mis-scanning scan is 〇〇1 axis/8_iUOOmm/s. The cutter wheel of the material: the damage described in the item _ main package = method 'is characterized by: the heart scan mode reciprocating scan of the clock shot and the swivel scan mode, the range of the distance between the laser body and the adjacent scan line in the work is G.lum_3〇〇umD 24
TW098115280A 2009-05-08 2009-05-08 Cutting wheel of brittle material and its processing method TWI477375B (en)

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