TW201036715A - Cleaning system - Google Patents
Cleaning system Download PDFInfo
- Publication number
- TW201036715A TW201036715A TW099104324A TW99104324A TW201036715A TW 201036715 A TW201036715 A TW 201036715A TW 099104324 A TW099104324 A TW 099104324A TW 99104324 A TW99104324 A TW 99104324A TW 201036715 A TW201036715 A TW 201036715A
- Authority
- TW
- Taiwan
- Prior art keywords
- roller
- cleaning
- foreign matter
- clean
- transfer
- Prior art date
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 438
- 238000012546 transfer Methods 0.000 claims abstract description 282
- 239000000463 material Substances 0.000 claims abstract description 206
- 229910052751 metal Inorganic materials 0.000 claims description 85
- 239000002184 metal Substances 0.000 claims description 85
- 230000002093 peripheral effect Effects 0.000 claims description 39
- 230000007246 mechanism Effects 0.000 claims description 32
- 239000000428 dust Substances 0.000 claims description 20
- 238000007790 scraping Methods 0.000 claims description 20
- 230000005684 electric field Effects 0.000 claims description 19
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 10
- 230000003068 static effect Effects 0.000 claims description 8
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 6
- 229910052731 fluorine Inorganic materials 0.000 claims description 6
- 239000011737 fluorine Substances 0.000 claims description 6
- 239000013013 elastic material Substances 0.000 claims description 3
- 150000001412 amines Chemical class 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims 1
- 235000021419 vinegar Nutrition 0.000 claims 1
- 239000000052 vinegar Substances 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 13
- 239000010410 layer Substances 0.000 description 177
- 230000000052 comparative effect Effects 0.000 description 50
- 238000012360 testing method Methods 0.000 description 25
- 238000001179 sorption measurement Methods 0.000 description 21
- 229920005989 resin Polymers 0.000 description 15
- 239000011347 resin Substances 0.000 description 15
- 239000000203 mixture Substances 0.000 description 13
- 230000003749 cleanliness Effects 0.000 description 11
- 239000004020 conductor Substances 0.000 description 11
- 239000004925 Acrylic resin Substances 0.000 description 10
- 229920000178 Acrylic resin Polymers 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 230000032258 transport Effects 0.000 description 9
- 229920005990 polystyrene resin Polymers 0.000 description 8
- 229920001169 thermoplastic Polymers 0.000 description 8
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 8
- 239000004416 thermosoftening plastic Substances 0.000 description 8
- 230000009471 action Effects 0.000 description 7
- -1 amine ethyl acrylate Chemical class 0.000 description 6
- 230000005611 electricity Effects 0.000 description 6
- 229920003002 synthetic resin Polymers 0.000 description 6
- 239000000057 synthetic resin Substances 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 239000004721 Polyphenylene oxide Substances 0.000 description 4
- 239000011538 cleaning material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 229920000570 polyether Polymers 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000012790 confirmation Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- 229910052770 Uranium Inorganic materials 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 229920006243 acrylic copolymer Polymers 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- UPGATMBHQQONPH-UHFFFAOYSA-N 2-aminooxycarbonylbenzoic acid Chemical compound NOC(=O)C1=CC=CC=C1C(O)=O UPGATMBHQQONPH-UHFFFAOYSA-N 0.000 description 1
- KKMOSYLWYLMHAL-UHFFFAOYSA-N 2-bromo-6-nitroaniline Chemical compound NC1=C(Br)C=CC=C1[N+]([O-])=O KKMOSYLWYLMHAL-UHFFFAOYSA-N 0.000 description 1
- 244000056139 Brassica cretica Species 0.000 description 1
- 235000003351 Brassica cretica Nutrition 0.000 description 1
- 235000003343 Brassica rupestris Nutrition 0.000 description 1
- 241000345998 Calamus manan Species 0.000 description 1
- 241000207199 Citrus Species 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 244000290594 Ficus sycomorus Species 0.000 description 1
- 235000005206 Hibiscus Nutrition 0.000 description 1
- 235000007185 Hibiscus lunariifolius Nutrition 0.000 description 1
- 244000284380 Hibiscus rosa sinensis Species 0.000 description 1
- 241000283973 Oryctolagus cuniculus Species 0.000 description 1
- 229920002675 Polyoxyl Polymers 0.000 description 1
- 101150000971 SUS3 gene Proteins 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- GJAYYEWRFJQMQK-UHFFFAOYSA-N acetic acid;ethyl carbamate Chemical compound CC(O)=O.CCOC(N)=O GJAYYEWRFJQMQK-UHFFFAOYSA-N 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- BWKOZPVPARTQIV-UHFFFAOYSA-N azanium;hydron;2-hydroxypropane-1,2,3-tricarboxylate Chemical compound [NH4+].OC(=O)CC(O)(C(O)=O)CC([O-])=O BWKOZPVPARTQIV-UHFFFAOYSA-N 0.000 description 1
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 description 1
- 229910002113 barium titanate Inorganic materials 0.000 description 1
- QKSKPIVNLNLAAV-UHFFFAOYSA-N bis(2-chloroethyl) sulfide Chemical compound ClCCSCCCl QKSKPIVNLNLAAV-UHFFFAOYSA-N 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 235000020971 citrus fruits Nutrition 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- GXIKMPOUTHXJOS-UHFFFAOYSA-N decanoate;ethylazanium Chemical compound CC[NH3+].CCCCCCCCCC([O-])=O GXIKMPOUTHXJOS-UHFFFAOYSA-N 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 235000010460 mustard Nutrition 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000035935 pregnancy Effects 0.000 description 1
- 235000012950 rattan cane Nutrition 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001256 stainless steel alloy Inorganic materials 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 230000009747 swallowing Effects 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B6/00—Cleaning by electrostatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
- B08B11/04—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2201/00—Details relating to filtering apparatus
- B01D2201/50—Means for dissipating electrostatic charges
Landscapes
- Electrostatic Charge, Transfer And Separation In Electrography (AREA)
- Cleaning In General (AREA)
- Cleaning In Electrography (AREA)
- Electrostatic Separation (AREA)
Abstract
Description
201036715 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種用以除去附著在被潔淨材表面之異 物(塵埃等)之潔淨系統。尤其,適合於被潔淨材為例如膜、 片、以及印刷基板等之薄物的情況。 【先前技術】 以在,用來對平面顯示器(FPD)之玻璃基板或貼合膜等 ^薄之被潔淨材除去附著在表面上之塵埃等異物的潔淨系 、’先,已知有一種使用黏著滾輪,利用其黏著力來除去前述 異物者(例如,參照專利文獻1)。 但是以此種黏著滾輪並無法除去平均直徑為丨"瓜以下 之異物,且難以徹底除去已經附著在黏著滾輪表面(黏著層) 之塵埃等異物,維修性並不佳。又,由於係施加某種程度 ^壓力將黏著滾輪按壓於被潔淨材來除去異物,因此被潔 〇 4材例如若為膜時’則有可能不僅將前述異物除去且亦會 使膜黏附在滚輪表面。 因此’發明人係應用電子照相技術,另外申請有如下 =專利(參照日本特願20()8_271797),其係在從被潔淨材除 塵埃等異物時’若藉由剝離帶電(或接觸帶電)使潔淨滾輪 之外周面預先帶有可利用靜電力來吸附前述異物的電荷, 卩可藉由刖述潔淨滾輪利用靜電力來除去前述異物。 0014 專利文獻1 .日本特開2008 — 168188號公報(第 3 201036715 【發明内容] 刖建者φ,& π _ 中為了藉由被潔淨材與潔淨+ ^ & 觸剝離而使潔淨滾輪卜 興易孕滾輪之接 述異物的電壓,則必項# & + 靜電力來吸附前 ⑴义須依前述被潔淨材來 輪之外層部的材料。 、則达潔淨滾 因此,較前述另外所申請之專利更進 構思若使用帶電控制滾輪或㈣電源,來積 潔淨滾輪之帶電,以祛乂、+,、初< Α 控制刖迷 …… 潔淨滾輪之外周面穩定維持可 利用靜電力來吸附前述異物的帶電電壓即 將前述異物自被潔淨材吸附除去,從而完成本發明 本發明之目的在於提供一種可長期穩定進行潔淨滚輪 之異物吸附動作的潔淨系統。 申請專利_ i項之發明係一種潔淨系統,具備與 被潔淨材之表面接觸同時—邊旋轉—邊相對移動的潔淨滾 輪,藉由該潔淨滾輪利用靜電力來除去附著在該被潔淨材 表面上之塵埃等異物,其特徵在於··該潔淨滾輪可在外周 面帶有利用靜電力來吸附附著在該被潔淨材表面上之異物 的電何,㈣潔淨滾輪設有一邊與該潔淨滾輪之外周面接 觸-邊旋轉的帶電控制滚輪;㈣電控㈣滾輪可使該潔淨 滾輪帶有用以利用靜電力來吸附附著在該被潔淨材表面上 之異物的電荷。 以此方式,藉由潔淨滾輪與帶電控制滾輪之旋轉的接 觸制離,而帶有用以利用靜電力來吸附附著在被潔淨材表 面上之異物的電荷,對該潔淨滾輪藉由一邊與該潔淨滾輪 之外周面接觸一邊旋轉的帶電控制滾輪,來使潔淨滾輪長 201036715 期穩定地帶電。藉此,潔淨滾輪係利用靜電力來吸附附著 在該被潔淨材表面上之異物,以從該被潔淨材表面上除去 該異物。因此,可長期實施潔淨滾輪之潔淨。 又即使是同-潔淨滾輪,藉由改變帶電控制滚輪(亦 p藉由改變潔淨滾輪與帶電控制滾輪之組合),亦可使潔 滾輪之外周面帶有正側之電荷或負側之電荷,而可視附 :在被潔淨材表面上之異物的種類(包含同一材料之異物但 0 可電極性不同之情況等),來實施最佳之潔淨。 * >再者,若對帶電控制滾輪藉由外部電源(例如高壓電源) 4施加與潔淨滾輪所帶之電荷(正電荷或負電荷)相同符號 的電壓’則可依所施加之電壓使潔淨滾輪所具有之帶電性 上升,而可實現藉由潔淨滚輪更有效率地將異物加以吸附 除去。 ,此時,例如如申請專利範圍第2項所記載,該帶電控 制滚輪可構成為藉由一邊與該潔淨滾輪之表面接觸一邊旋 Ο 轉,以在與該潔淨滾輪之間,依該帶電控制滾輪與該潔淨 废輪之表面特性的不同而產生電位差。 以此方式,#由潔,淨滾輪與帶電控制滾輪之旋轉的接 到離’該潔淨滚輪之帶電電壓,係以該帶電控制滾輪之 電電壓為基準,被設置成I生依與該帶電控制滚輪之表 =特性(例如帶電序列)之不同之電位差的帶電電壓,而帶有 芥以利用靜電力來吸附附著在被潔淨材表面上之異物的電 以—如申請專利範圍第3項所記載’較佳為對該潔淨滾輪 、邊與该潔淨滾輪接觸一邊旋轉之方式設置轉印滾輪, 5 201036715 該轉印滾輪具備具有導電性之怒棒、及設於該芯棒外側之 圓筒狀彈性層部,該彈性層部係由體積電阻率高於該料 ^可在表面帶有電荷(利用靜電力來吸附附著在該潔淨滚 輪外周面之異物)的材料所形成。 以此方式,以靜電力吸附在潔淨滾輪外周面之異物, 會因潔淨滾輪之旋轉而與轉印滾輪之外周面(表面)接觸。藉 由該接觸,由於該轉印滾輪之彈性層部係由可帶有電荷(利 用静電力來吸附附著在該潔淨滚輪外周面之異物)的材料所 ^ ’因此將會使得該異物離開潔淨滾輪而被轉印至轉印 〉袞輪。 ^此,被料滾輪從被料材表面上除去之異物 印在轉印滚輪’且無異物回到被潔淨材之表面上的情形。 :侧由:Γ:滾輪外周面上之異物不斷地被轉印至轉印滾 j外因此無需對該潔淨滾輪實施定期地除去(清掃)附 展輪外周面之異物或定期地 的維修作#。_ 異物之潔淨滾輪 吸附動: 長期地持續進行潔淨滚輪之異物的 ” ΠΓ利範圍第4項所記載,亦可設置成以與該潔 導彳丨i ^ ^ 式在該潔淨滾輪相反側配置 2輪,該導引滾輪係用以提高電場強度,以供 “輪,用靜電力來吸附附著在該被潔淨材表面上之異物。 淨材且:::二’兩輪(潔淨滾輪、導引滾輪)係夾持被潔 異物::去…支承,而在穩定性良好之支承狀態下4 201036715 利用2藉由導引滾輪,潔淨滾輪即可提高電場強度(用以 静電力來吸附附著在被潔淨材表面上之異物),並依所 =之電場強度,被潔淨材上之帶電異物便被吸附至潔淨 艰輪而以良好效率除去。 如申請專利範圍第5項所印恭 ^ ^ &佳為該潔淨滾輪具 • 有導電性之芯棒、^於該芯棒外側之圓筒狀内層部、 叹於该内層部之外側的外層部,該外層部具有5〇。以上之 〇硬度⑽-A)且體積電阻率高於該内層部。此處,「體積電 T率高」意指電阻高。又,該外層部之硬度,係使用以形 成違外層部之材料所成形之厚度為2mm的平板來測量者。 此外,外層部之硬度(JIS_A)更佳在6〇。以上。 以此方式,由於外層部具有5〇。以上之硬度(jisa),因 此可提高滾輪表面硬度,且由於外層部之體積電阻率高於 内層口P ’因此對藉由與接觸表面之物的接觸剝離所產生的 帶電電壓具有維持之效果,而可在外周面使其帶有利用靜 〇電力來吸附附著在被潔淨材表面上之異物的電荷。 *因此不同於以往之黏著滾輪,被潔淨材即使是膜等 亦可t維持夹持(ηιρ)寬度’以防止被潔淨材被 捲繞至潔淨滾輪。 如申請專利範圍第6項所記載,該潔淨滾輪可構成為 該内層部係以具有導電性之彈性材料所形成,該外層部則 以丙烯酸混合胺甲酸乙醋或氣混合胺甲酸乙醋所形成。 、 方式相對於在滾輪外週面僅使用胺甲酸乙酯之 情況,可使帶電極性變化,若為丙烯酸混合胺甲酸乙酯, 則可輕易自破潔淨材除去易帶負電之異物,若為氟混合胺 201036715 曱酸乙',則可輕易自被潔淨材除去易帶正電之異物。 士申4專利範圍第7項所記載,亦可對該潔淨滾輪設 邊與δ亥潔淨滾輪之表面接觸一邊旋轉的轉印滾輪,該 = = 於芯軸連接㈣—外部電源,可對該潔淨 輪變更用以利用靜電力來吸附附著在該被潔淨材表面上 ::::電荷,且亦可構成如下,即該轉印滾輪係由可在 ::用靜電力來吸附附著在該潔淨滾輪表面之異物 二材料所形成’且可藉由連接於該帶電控制滾輪之 心軸的第-外部電源變更利用靜電力來吸附異物的電荷。 用靜由於帶電控制滾輪可對該潔淨滾輪設定利 ==附附著在該被潔淨材表面上之異物的電荷, 因=帶電控制滾輪’可對該潔淨滾輪使其穩定地帶有 =電力來吸附附著在該被潔淨材表面上之異物的 被:爭使潔淨滾輪之利用靜電力來吸附附著在該 破漂淨材表面上之異物的吸附力穩定。 又,由於對該潔淨滾輪設有一邊與該 邊旋轉的轉印滚輪,且該轉印滾輪係由可觸-靜電力纟吸附附著在該潔淨滾輪表 利用 所形成,因此以靜電力吸附在潔淨滾輪::之電荷的材料 由潔淨滾輪之旋轉而與轉印滾輪之表丄面之異物’若藉 即離開潔淨滾輪而被轉印至轉印滾 時’則該異物 由於藉由潔淨滾輪自被潔淨材表面上除 方式, 轉印至轉印滾輪而不會殘留在潔淨滾輪之異物,係依序 異物會回到被潔淨材表面上之虞。 表面上,因此無 再者’由於異物不會殘留在潔淨滾 掏之表面上,且里 201036715 物亦不會回到被潔 實施定期地除去心表面上’因此無需對該潔淨滾輪 換附著有該異物之潔淨滾輪的維修作業。疋期地更 :且’藉由連接於帶電控制滾輪之芯軸 源所施加之電壓,祖地而 不外#電 表面所帶有之電Π控制滾輪施加與潔淨時轉印滾輪 .轉印滾輪所且有^電=且絕對值大的電壓,藉此可使 印滾輪之異物的吸:力為相反極性’消除吸附在轉 ❹處,潔淨時易於從轉印滾輪除去異物。此 ' 滚輪與被潔淨材之表面㈣同時—邊 紅轉一邊相對移動的那段時間。 有8項之㈣m淨_,其具備 淨i輪:、:由之表面接觸同時一邊旋轉一邊相對移動的潔 =L!T淨滾輪利用靜電力來除去附著在該被潔 接有it 異物’其_在於:該潔淨滾輪係連201036715 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a clean system for removing foreign matter (dust, etc.) adhering to the surface of a cleaned material. In particular, it is suitable for the case where the cleaned material is a thin object such as a film, a sheet, or a printed substrate. [Prior Art] A clean system for removing foreign matter such as dust adhering to the surface of a cleaned material such as a glass substrate or a bonded film of a flat panel display (FPD) is known. The roller is attached, and the foreign matter is removed by the adhesive force (for example, refer to Patent Document 1). However, with such an adhesive roller, foreign matter having an average diameter of 丨" below the melon cannot be removed, and it is difficult to completely remove foreign matter such as dust adhering to the surface (adhesive layer) of the adhesive roller, and the maintainability is not good. Further, since the adhesive roller is pressed against the material to be removed to remove foreign matter by a certain degree of pressure, when the cloth is cleaned, for example, if it is a film, it is possible to remove not only the foreign matter but also the film. surface. Therefore, the inventor applied the electrophotographic technique, and applied for the following = patent (see Japanese Patent Application No. 20 () 8_271797), which is based on the removal of foreign matter such as dust from the cleaned material, if it is stripped (or contacted with electricity). The outer surface of the clean roller is preliminarily charged with an electrostatic force to adsorb the foreign matter, and the foreign matter can be removed by electrostatic force by means of a description of the clean roller. 0014 Patent Document 1. Japanese Laid-Open Patent Publication No. 2008-168188 (No. 3, 2010, 367, 188, filed in the s. The voltage of the foreign matter in the pregnancy roller is required to be # & + electrostatic force to adsorb before (1) the material of the outer layer of the wheel to be cleaned according to the above-mentioned cleaned material. If you use the charged control roller or (4) power supply to accumulate the charging roller, the 滚轮, +, 初 & Α Α Α 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净 洁净The charged voltage is the adsorption and removal of the foreign matter from the cleaned material, and the object of the present invention is to provide a clean system capable of stably performing the foreign matter adsorption action of the clean roller for a long time. The invention of the patent application is a clean system. a cleaning roller that is in contact with the surface of the material to be cleaned while rotating while moving relative to each other, and the cleaning roller is electrostatically removed by the cleaning roller The foreign matter such as dust on the surface of the cleaned material is characterized in that the clean roller has an external surface with an electrostatic force to adsorb foreign matter adhering to the surface of the cleaned material, and (4) a clean roller is provided. a charging control roller having a side that rotates in contact with the outer surface of the cleaning roller; (4) an electronically controlled (four) roller that can be used to charge the cleaning roller with an electrostatic force to adsorb foreign matter adhering to the surface of the object to be cleaned. In this way, the cleaning roller is separated from the rotating contact of the charging control roller, and the electric charge for adsorbing the foreign matter attached to the surface of the cleaned material by the electrostatic force is applied to the cleaning roller by the side and the cleaning roller. The outer peripheral surface is in contact with the rotating control roller to rotate the clean roller for a long period of 201036715. The clean roller uses electrostatic force to adsorb foreign matter adhering to the surface of the cleaned material to remove the foreign matter from the cleaned material. The foreign matter is removed on the surface. Therefore, the clean roller can be cleaned for a long time. Even the same-cleaning roller can be changed by changing the charging control roller. Also, by changing the combination of the cleaning roller and the charged control roller, the outer surface of the cleaning roller may have a positive side charge or a negative side charge, and may be attached to the type of foreign matter on the surface of the cleaned material ( Including the foreign matter of the same material but different in the polarity of the electrode, etc.), to achieve the best cleanliness. * > Furthermore, if the charged control roller is applied by an external power source (such as a high voltage power supply) 4 The charge (positive or negative charge) of the same sign voltage can increase the chargeability of the clean roller according to the applied voltage, and the foreign matter can be adsorbed and removed more efficiently by the cleaning roller. For example, as described in claim 2, the charging control roller may be configured to be rotated while being in contact with the surface of the cleaning roller to control the roller between the cleaning roller and the cleaning roller. The surface difference of the clean waste wheel produces a potential difference. In this way, the charging voltage from the clean, clean roller and the charged control roller is connected to the charging voltage of the cleaning roller, which is set to the I and the live control based on the electric voltage of the charged control roller. The surface of the wheel = the charged voltage of the potential difference of the characteristic (for example, the charging sequence), and the electric power of the mustard to adsorb the foreign matter adhering to the surface of the cleaned material by the electrostatic force - as described in item 3 of the patent application scope Preferably, the transfer roller is provided in such a manner that the cleaning roller rotates while being in contact with the cleaning roller, 5 201036715 The transfer roller has an electrically conductive anger bar and a cylindrical elasticity disposed outside the mandrel In the layer portion, the elastic layer portion is formed of a material having a volume resistivity higher than that of the material capable of adsorbing a foreign matter adhering to the outer peripheral surface of the cleaning roller by an electrostatic force. In this way, the foreign matter adsorbed on the outer peripheral surface of the cleaning roller by the electrostatic force comes into contact with the outer peripheral surface (surface) of the transfer roller due to the rotation of the cleaning roller. By the contact, since the elastic layer portion of the transfer roller is made of a material capable of adsorbing (using an electrostatic force to adsorb foreign matter adhering to the outer peripheral surface of the cleaning roller), the foreign matter is caused to leave the cleaning roller. It is transferred to the transfer tray. ^This is the case where the foreign material to be removed from the surface of the material is printed on the transfer roller' and no foreign matter is returned to the surface of the material to be cleaned. : Side: Γ: The foreign matter on the outer peripheral surface of the roller is continuously transferred to the transfer roller j. Therefore, it is not necessary to periodically remove (clean) the foreign matter on the outer circumference of the attached wheel or the maintenance of the regular surface. . _ The clean roller of the foreign matter is adsorbed: the foreign matter of the clean roller is continuously continued for a long time. The fourth paragraph of the profit range can also be set to be arranged on the opposite side of the clean roller from the clean guide 2i ^ ^ The wheel is used to increase the electric field strength for the "wheel, which uses electrostatic force to adsorb foreign matter attached to the surface of the object to be cleaned. The net material and::: two 'two wheels (clean roller, guide roller) are clamped by the foreign matter:: support, and in the state of good stability support 4 201036715 using 2 by guiding the roller, clean The roller can increase the electric field strength (using electrostatic force to adsorb the foreign matter attached to the surface of the cleaned material), and according to the electric field strength, the charged foreign matter on the cleaned material is adsorbed to the clean and difficult wheel to achieve good efficiency. Remove. As printed in the fifth paragraph of the patent application, ^^ & preferably the clean roller: a conductive core rod, a cylindrical inner layer on the outside of the core rod, and an outer layer on the outer side of the inner layer The outer layer has 5 turns. The above hardness (10) - A) and the volume resistivity are higher than that of the inner layer portion. Here, "high volumetric electric current rate" means high electrical resistance. Further, the hardness of the outer layer portion was measured using a flat plate having a thickness of 2 mm formed by forming a material which is deflated from the outer layer portion. Further, the hardness (JIS_A) of the outer layer portion is more preferably 6 〇. the above. In this way, since the outer layer portion has 5 turns. The above hardness (jisa) can improve the surface hardness of the roller, and since the volume resistivity of the outer layer portion is higher than the inner layer port P', the charging voltage generated by the contact peeling with the contact surface object has a maintenance effect. On the outer peripheral surface, it is possible to carry a charge which uses static electricity to adsorb foreign matter adhering to the surface of the object to be cleaned. * Therefore, unlike the conventional adhesive roller, the cleaned material can maintain the width of the nip (ηιρ) even if it is a film or the like to prevent the cleaned material from being wound up to the clean roller. As described in the sixth paragraph of the patent application, the cleaning roller may be configured such that the inner layer portion is formed of an electrically conductive elastic material, and the outer layer portion is formed by mixing acrylic acid urethane or gas mixed urethane. . In the case of using only urethane on the outer peripheral surface of the roller, the polarity of the electrode can be changed. If the urethane is mixed with urethane, the foreign matter which is easily negatively charged can be easily removed from the cleaned material. Fluorine mixed amine 201036715 bismuth citrate can easily remove foreign matter that is easily positively charged from the cleaned material. According to Item 7 of the patent scope of Shishen 4, the transfer roller can be rotated while the clean roller is placed in contact with the surface of the delta clean roller, and the == is connected to the mandrel (4) - the external power supply can be cleaned The wheel change is used to adsorb and adhere to the surface of the material to be cleaned by the electrostatic force::::charge, and may also be configured as follows: the transfer roller may be attached to the cleaning roller by electrostatic force The surface of the foreign material is formed by the material, and the charge of the foreign matter can be adsorbed by the electrostatic force by the first external power source connected to the mandrel of the charging control roller. By using the static control roller, the cleaning roller can be set to have the charge of the foreign matter attached to the surface of the cleaned material, and the electric control roller can stably carry the electric power to the cleaning roller. The foreign matter on the surface of the cleaned material is contending for the adsorption force of the clean roller to adsorb the foreign matter adhering to the surface of the battered material by the electrostatic force. Further, since the cleaning roller is provided with a transfer roller that rotates with the side, and the transfer roller is formed by the contact-electrostatic force absorbing and adhering to the clean roller table, it is adsorbed by the electrostatic force. The material of the roller:: the charge is rotated by the cleaning roller and the foreign matter on the surface of the transfer roller is "when it is transferred to the transfer roller by leaving the cleaning roller", the foreign matter is self-contained by the cleaning roller On the surface of the clean material, the foreign matter transferred to the transfer roller without being left on the clean roller will return to the surface of the cleaned material. On the surface, there is no such thing as 'because the foreign matter does not remain on the surface of the clean roll, and the 201036715 will not return to the cleaned surface regularly to remove the surface of the heart. Therefore, there is no need to replace the clean roll. Maintenance work for the clean rollers of foreign objects. The flood season is more: and 'by the voltage applied by the mandrel source connected to the charged control roller, the ancestral land is not the external electric Π control roller applied to the electric surface and the transfer roller when cleaning. Transfer roller Therefore, there is a voltage of ^= and an absolute value, so that the suction of the foreign matter of the printing roller: the force is opposite polarity' eliminates adsorption at the switch, and it is easy to remove foreign matter from the transfer roller during cleaning. This 'the wheel is at the same time as the surface of the material to be cleaned (4) - the time when the red side turns relative to the side. There are 8 items (4) m net _, which has a net i-wheel:,: the surface of the surface is contacted while rotating while moving relative to the clean = L! T net roller using electrostatic force to remove the attachment of the foreign object _ lies in: the clean roller system
“卜。P電源,而可在表面帶有用以利用靜電力來吸 附附者在該被 梦淨·;fc|·矣1¾ W 〇 -w 異物的電荷;對該潔淨滾輪 4-邊與該潔淨滾輪之表面接觸一邊 該轉印滾輪係可在表面帶有用以利用 P/哀輪, 利用靜電力來吸附附著在 二絮淨滾輪表面上之異物的電荷,且藉由變更連接於該潔 淨滾輪之第一外部雷、、廣的故I + ff· 、弟外部電源的施加電麼,而可變更該轉印滾輪 之用以利用靜電力吸附該異物的帶電電壓。 以此方式,由於潔淨滾輪可在表面帶有心利用靜電 來吸附附著在被潔淨材表面上之異物的電荷,因此被潔 淨材表面上之異物會被吸附至該潔淨滚輪。又,由於轉印 滚輪可在表面帶有用以利用靜電力來吸附附著在該潔淨滾 9 201036715 輪表面上之異物的電荷,因此吸附在潔淨滾輪之異物會被 吸附至該轉印滾輪。因此,無須對潔淨滚輪實施定期地除 去(清掃)或定期更換的維修作業。 又,由於藉由變更連接於該潔淨滚輪之第一外部電源 的施加電壓,可變更該轉印滾輪之用以利用靜電力吸附該 異物的帶電電壓’ ϋ此可變更第—外部電源之施加電壓, 來對該轉印滚輪減弱對吸附在該轉印滾輪之異物的吸附 力。例如,藉由將該轉印滾輪之帶電電壓的極性設置成與 用以利用靜電力來吸附附著在該轉⑸衰㈣面上之異物的 極性相反的極性,可使該轉印滾輪失去對吸附在該轉印滾 輪之異物的吸附力。其結果’可使對該轉印滾輪之前述維 修作業變得容易。 因此,無需如利用黏著滾輪之黏著力的以往潔淨系統 般實施定期除去(清掃)附著在潔淨滾輪之滾輪表面^異 物、或定期更換附著有前述異物之料滾輪的維修了 又’對於轉印滾輪,如前述般由於維修作業變得了 此具有優異之維修性。 因 此時,如申請專利範圍第9項所記恭, 滾輪係藉由一邊與該潔淨滾輪之表面接镯—邊旋^該轉印 與該潔淨滾輪之間,依該㈣滾輪與該潔淨滾矣以在 性的不同(例如帶電序列)而產生電位差。 表面特 以此方式’藉由潔淨滾輪與轉印滾輪之 離’以在該轉印滾輪產生依與該 接觸剝 如,帶電序列)之不同的電位差,而帶有 吸附附著在被潔淨材纟面上之異㈣t冑。 電力來 201036715 構成:對該轉印穿:::圍第10項所記載,較佳以下述方式 之潔淨刷,並對X有往與連動旋轉方向相反方向旋轉 滾輪,於該金屬==往連:旋轉方向旋轉之金屬 輪之間產生電位、 一外邛電源,在與該轉印滾 置有以前端刮除部來輪之表面附近,配 的潔淨刮片。 、 屬滾輪表面上之異物 Ο 〇 以此方式’被潔淨刷 在金屬滾輪表面之異物,會被^輪=去且以靜電力吸附 除,而將異物自金屬滾輪之表面fj片之前端刮除部刮 加於帶電控制滾輪 &除。尤其,若控制施 附力,則可更有效“ 清除轉印滾輪對異物之吸 有效率地自轉印滾輪除去異物。 ㈣圍第11項所記載,較佳為該第-外部電 =下:方式構成:除了該潔淨滾輪之潔淨時,在該轉 相=;::動作時,將與該轉印滾輪表面所帶有之電荷 相反符破且絕對值大之雷厭尬4狄斗. 二U…該帶電控制滾輪,該第 表面㈣=“下述方式構成:在潔淨時將與該轉印滾輪 =斤帶有之電荷相同符號之電位施加於該金屬滚輪,以 在金屬滾輪與該轉印滾輪之間產生電位差。 以此方式,由於對以靜電力吸时在轉印滚輪表面之異 的吸附力’藉由施加於帶電控制滾輪之電屋的控制而變 弱’因此在除去異物上係有利。 如申請專利範圍第12項所記載,較佳於該金屬滾輪之 表面附近’設有可藉由負麼吸引異物之氣體真空機構的吸 Α Ό 〇 201036715 、以此方式’以靜電力吸附在金屬滾輪表面之異物,會 通過可藉由負壓吸引之氣體真空機構的吸入口而被吸引除 去0 又’如申請專利範圍帛13項所記載,較佳以下述方式 構成對該轉印滾輪設有往與連動旋轉方向相反方向旋轉 之潔淨刷,並對該潔淨刷設置往連動旋轉方向旋轉之金屬 滾輪,於該金屬滾輪連接有第二外部電源,在與該轉印滚 產生電位差,並於該金屬滾輪之表面附近,配置有 以前端刮除部來到除附著在該金屬滾輪表面上之異物的潔 淨刮片。 你 乂此方式’可藉由潔淨刷從轉印滾輪將異物加以除 去然後利用靜電力移動至金屬滚輪,再藉由潔淨刮 前端刮除部刮除。此外,由 之 r甶於以靜電力吸附在金屬滾- 面之異物,係藉由嚟嗓丢丨g 雨表 竹錯由潔淨刮片之前端刮除部刮除,因此 效地自金屬滚輪除去異物。尤其,在變更第二外部電:: 施加電壓而使金屬滾輪失去對吸附在其之異物的吸附 時可更有效地自該金屬滾輪除去異物。 又,如申請專利範圍帛14 g 轉印滾輪表面上之m… 戰郷在-置於該 ^ 潔淨到片附近,配置有可藉由負壓势 異物之氣體真空機構的吸入口。 i I:此方式,由於以靜電力吸附在該轉印滾輪 :之吸被潔淨刮片之前端刮除部刮除’並通過氣體真★機 口藉由負壓吸引該異物,因此無該異物會污2 轉印滾輪周邊之虞。 7木垓"Bu. P power supply, but on the surface with the use of electrostatic force to adsorb the attached person in the dream of the net;; fc|·矣13⁄4 W 〇-w foreign matter charge; the clean roller 4-side and the clean The transfer roller is provided on the surface with a charge for adsorbing foreign matter adhering to the surface of the two-roller roller by electrostatic force using a P/mour wheel, and is connected to the cleaning roller by changing The first external lightning, the wide I + ff, and the external power supply of the younger, can change the charging voltage of the transfer roller for adsorbing the foreign matter by electrostatic force. In this way, since the cleaning roller can The surface has a charge on the surface to absorb the foreign matter adhering to the surface of the object to be cleaned, so that the foreign matter on the surface of the cleaned material is adsorbed to the clean roller. Moreover, since the transfer roller can be used on the surface to utilize static electricity Force to adsorb the foreign matter attached to the surface of the wheel of the cleaning roller 9 201036715, so that the foreign matter adsorbed on the cleaning roller is adsorbed to the transfer roller. Therefore, it is not necessary to periodically remove the cleaning roller. (cleaning) or maintenance work that is periodically replaced. Further, by changing the applied voltage of the first external power source connected to the cleaning roller, the charging voltage of the transfer roller for adsorbing the foreign matter by electrostatic force can be changed. This may change the applied voltage of the first external power source to weaken the adsorption force of the transfer roller to the foreign matter adsorbed on the transfer roller. For example, by setting the polarity of the charged voltage of the transfer roller to be used The electrostatic force is used to adsorb the polarity of the opposite polarity of the foreign matter adhering to the (4) fading surface, so that the transfer roller loses the adsorption force to the foreign matter adsorbed on the transfer roller. It is easy to perform the above-mentioned maintenance work of the printing roller. Therefore, it is not necessary to periodically remove (clean) the surface of the roller attached to the cleaning roller as in the conventional cleaning system using the adhesion of the adhesive roller, or periodically replace the material to which the foreign matter is attached. The roller has been repaired and 'for the transfer roller, as the above, the maintenance work has become excellent in maintainability. Therefore, if applying According to the ninth item of the patent scope, the roller is connected between the transfer roller and the cleaning roller by one side and the surface of the cleaning roller, and the roller is different from the cleaning roller according to the (four) roller. (eg, a live sequence) to create a potential difference. The surface is in this way 'by the cleaning roller and the transfer roller away from 'to produce a different potential difference in the transfer roller according to the contact stripping, charging sequence) There is an adsorption (4) t胄 adsorbed on the surface of the cleaned material. Power supply 201036715 Composition: The transfer wear::: According to item 10, it is better to clean the brush in the following way, and have a relationship with X Rotating the roller in the opposite direction of the rotation direction, a potential is generated between the metal wheel that rotates in the direction of rotation of the metal, and a power supply is externally connected to the surface of the wheel with the front end scraping portion and the transfer roller. With a clean blade. Foreign matter on the surface of the roller 〇 In this way, the foreign matter that is cleaned and brushed on the surface of the metal roller will be removed by the wheel and removed by electrostatic force, and the foreign matter will be scraped off from the front end of the surface of the metal roller. The scraper is added to the charged control roller & In particular, if the application force is controlled, it is possible to more effectively "clear the transfer roller to remove foreign matter from the transfer roller efficiently." (4) According to Item 11, it is preferable that the first-external power = lower: mode Composition: In addition to the cleaning of the clean roller, in the phase change =;:: action, the charge on the surface of the transfer roller is oppositely broken and the absolute value is large. ...the charged control roller, the first surface (four) = "the following way: when cleaning, the potential of the same symbol as the charge of the transfer roller = kg is applied to the metal roller to the metal roller and the transfer A potential difference is generated between the rollers. In this way, since the adsorption force on the surface of the transfer roller when sucked by the electrostatic force is weakened by the control applied to the electric house of the charging control roller, it is advantageous in removing foreign matter. As described in item 12 of the patent application, it is preferable to provide a suction Ό 〇 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 367 The foreign matter on the surface of the roller is sucked and removed by the suction port of the gas vacuum mechanism that can be suctioned by the negative pressure. Further, as described in the scope of claim 13 , the transfer roller is preferably configured as follows. a cleaning brush that rotates in a direction opposite to the direction of the rotation, and a metal roller that rotates in the direction of the rotation of the cleaning brush, and a second external power source is connected to the metal roller to generate a potential difference with the transfer roller, and In the vicinity of the surface of the metal roller, a clean blade having a front end scraping portion to a foreign matter adhering to the surface of the metal roller is disposed. In this way, the foreign matter can be removed from the transfer roller by a cleaning brush and then moved to the metal roller by electrostatic force, and then scraped off by the clean scraping front end scraping portion. In addition, the foreign matter adsorbed on the metal roll surface by electrostatic force is scraped off by the scraping end of the clean blade by the 嚟嗓 嚟嗓 g rain gauge, so the effect is removed from the metal roller. foreign matter. In particular, when the second external electric power is changed: the voltage is applied to cause the metal roller to lose the adsorption of the foreign matter adsorbed thereon, the foreign matter can be removed from the metal roller more efficiently. Further, as in the patent application range 帛 14 g on the surface of the transfer roller m... The battle is placed in the vicinity of the ^ clean to the sheet, and a suction port of a gas vacuum mechanism capable of foreign matter by a negative pressure is disposed. i I: In this way, since the electrostatic scraping force is adsorbed on the transfer roller: the scraping portion is scraped off before the cleaning blade is sucked, and the foreign matter is attracted by the negative pressure through the gas port, the foreign matter is not present. Stained 2 The top of the transfer roller. 7 hibiscus
如申請專利範圍第1 S 固第Η項所記載,可設置成以舆該潔淨 12 201036715 弓:ί ί夾持该被潔淨材之方式於該潔淨滾輪相反側配置導 ^輪:該導引滾輪係、用以提高電場強度,以供該潔淨滾 用靜電力來吸附附著在該被潔淨材表面上之異物。 淨材= 輪(潔淨滚輪、導引滾輪)係失持被潔 相對向,破潔淨材則在潔淨滾輪及導引滚輪接觸之 異物之除去:]支承’以在穩定性良好之支承狀態下進行 ο χ ’藉由導引滚輪,來提高潔淨滾輪利用靜電力吸附 附著在被潔淨材表面上之異物的電場強度,依所賦予之電 場強度將被潔淨材上之帶電異物吸附至潔淨滾輪並 效率除去。 者如申叫專利範圍第16項所記載,亦可對轉印滾 輪而非潔淨滾輪設置帶電控制滚輪。亦即,請求項之發明 係一種潔淨系統,其具備與被潔淨材之表面接觸同時一邊 旋轉-邊相對移動的潔淨滾輪,藉由該潔淨滾輪利用靜電 〇 力來除去附著在該被潔淨材表面上之塵埃等異物,其特徵 在於:該冑淨滚輪係可在表面帶有利用靜電力I吸附附著 在該被潔淨材表面上之異物的電荷;對該潔淨滾輪設有一 邊與《亥潔淨滾輪之表面接觸一邊旋轉的轉印滾輪;該轉印 滾輪係由可在表面帶有利用靜電力來吸附附著在該潔淨滚 輪表面之異物之t冑的材料所形纟,對該_滾輪設有一 邊與忒轉印滚輪之表面接觸一邊旋轉的帶電控制滾輪;該 帶電控制滾輪係於芯軸連接有第一外部電源,可對該潔淨 滾輪及該轉印滚輪變更用以利用靜電力來吸附附著在該被 潔淨材表面上之異物的電荷。 13 201036715 以此方式’由於係對轉印滾輪設有帶電控制滾輪,因 此在設有前述第二外部電源的情況下,可防止從第二外部 電源所產生之電流往潔淨滾輪流入,即使被潔淨材為導電 物等,亦可防止被潔淨材之電損傷。 本發明可使前述潔淨滾輪長期間穩定帶有用以利用靜 電力來吸附附著在被潔淨材表面上之異物的電荷。 因此,潔淨滾輪可利用靜電力來吸附附著在前述被潔 淨材表面上之異物,且可長期間穩定地從前述被潔淨材之 表面上除去前述異物。 【實施方式】 以下’根據圖式說明本發明之實施形態。 (基本之實施形態) 如圖1(a)所示,本發明之潔淨系統所使用之潔淨單元 U,係具備與被潔淨材s之表面31接觸同時一邊旋轉一邊 相對移動的潔淨滾輪丨丨,藉由潔淨滾輪〗丨利用靜電力來除 去附著在被潔淨材s表面S1上之塵埃等異物(未圖示卜該 潔淨滾輪11係可在外周面帶有利用靜電力來吸附附著在被 潔淨材S表面S1上之異物的電荷,並利用該潔淨滾輪之滾 輪表面(外周面)的帶電性來吸附異物。 對該潔淨滾輪11,設置一邊與潔淨滾輪i i之外周面接 觸—邊旋轉的帶電控制滚輪21,而構成—個潔淨單元u。 =帶電控制滾輪21可使潔淨滚輪11之外周面(外層部)穩定 ▼有用以利用靜電力來吸附附著在被潔淨材S表面S1上之 異物的電荷。 14 201036715 潔净滾輪11係具備芯軸(芯棒)丨丨a、設於該芯軸11 a外 側之圓筒狀内層部11b、以及設於該内層部Ub之外侧且阻 抗高於内層冑llb之材料所構成的薄圓筒狀外層部llc(例 如’厚度為30"m左右)’呈雙層構造。 用以形成此種潔淨滾輪U之外層部Uc的材料,係選 : 擇可帶有利用靜電力來吸附附著在被潔淨材S表面S1上之 塵埃等異物的電荷者。亦即,只要對異物之帶電電壓具有 〇電位差即可,藉由帶電控制滾輪適當帶電成正⑼叫或負 (minus)。此外,與被潔淨材3或附著在其表面^之異物無 關,藉由帶電控制滾輪即可使潔淨滾輪丨丨之帶電電壓穩定。 潔淨滾輪11之外層部llc的厚度,較佳為2〜 m(更料5〜50—。此係因外層冑Uc之厚度若小於& m’則有在滾輪表面(外層部表面)不易帶有電荷之傾向,另 -方面,設置成超過500" m之厚度在工業上不符I效率之 故。此外,亦可使用由具有導電性之碳枯或合成樹脂複合 〇材等所構成之怎棒來取代芯轴lla。芯棒之體積電 在1〇5Ω cm以下。 於内層部m,係使用具有導電性之彈性材料(例如, 含有碳(導電材)之聚輯系胺甲酸乙醋等),並設置成較外層 部⑴更低硬度或大致相同硬度。又,内層部爪只要其阻 抗低料層部m則無特別限制,不過體積電 、 〜l〇12Qcm左右較佳。 外層部11 c 以上、1 00 °以下 65 °以上、1〇〇°以 所使用之材料係具有 ’更佳為55°以上 下)之硬度(JIS-A)。 50以上(較佳為5〇。 、10 0 °以下 又’外層部 ’再更佳為 11C之阻抗 15 201036715 係高於内層部11 b。外層部11 c較佳為具有1 〇8 q cm以上之 體積電阻率,更佳為具有10 1gQ cm以上之體積電阻率。 就形成潔淨滚輪11之外層部11 c之材料的較佳例而 言’可列舉胺甲酸乙酯樹脂,進一步可列舉丙烯酸混合胺 甲酸乙酯或氟混合胺甲酸乙酯。此處,「丙烯酸混合胺甲 酸乙酯」’係意指以聚酯聚胺曱酸乙酯或聚醚聚胺曱酸乙 酯為主成分’(i)熱可塑性胺曱酸乙酯樹脂與聚矽氧/丙稀酸 共聚樹脂之混合物' (ii)由丙烯酸樹脂(例如,胺乙基接枝於 由甲基丙烯酸-甲基丙烯酸甲酯共聚物所構成之主鏈而成的 接枝化合物)與熱可塑性胺曱酸乙酯樹脂所構成之混合物、 (iii)由丙烯酸樹脂/胺曱酸乙酯樹脂/氟系表面塗佈劑所構成 之混合物,「氟混合胺甲酸乙酯」,係意指以聚胺甲酸乙 S旨為主成分且將胺曱酸乙酯/氟共聚物混合於熱可塑性胺甲 酸乙醋樹脂而成者。 帶電控制滾輪21係具備具有導電性之芯軸21a、設於 該芯軸21a外側之圓筒狀内層部21b、以及設於該内層部2ib 外側的圓筒狀外層部21c,外層部2ic係設定成體積電阻率 兩於内層部21b。該帶電控制滾輪21之芯軸21a、内層部 21b'以及外層部21c,例如亦可分別使用依與潔淨滾輪u 表面特性之不同而產生電位差的材料來形成。此外,以帶 電控制滾輪而言,如圖1(b)所示之帶電控制滚輪2丨,般,亦 可為在芯軸21a,之外側直接具備圓筒狀外層部21c,的構 造。然而,就帶電控制滾輪21、21,之外層部21c、21c,的材 料而言,在不損及穩定之吸附性的範圍,較佳為選定藉由 潔淨滾輪U與帶電控制滾輪21、21,之旋轉㈣觸剝離, 16 201036715 依潔淨滾輪11與帶電控制滾輪21、 所產生之電位差盡可能較大者。 之表面特性的不同 4此外,帶電控制滾輪21係可使潔淨滾輪η帶有利用 靜電力來吸附附著在被潔淨材s表面S1上之異物的電行, =圖1(a)所示之情況’帶電控制滾輪21之芯軸仏係設定 成構成基準之電位(例如接地電位亦即〇v)。 與該帶電控制滾輪21連動旋轉之潔淨滾輪",係藉由 Ο ο =淨滾輪η與帶電控制滾輪21間之接觸剝離而帶電, 輪二與帶電控制滾輪21之間,依該等之表面特 所產生帶電/列而產生電位差。由於在該等滾輪 產生因Λ 差’係依該等之表面特性的不同而 在一定週邊速率下係穩定呈現-定之數值。 卜#依;袞輪u、21間表面特性之不同所產生之電 據形成外層部lic,之材料加上或減去帶電控 亦艮,'、之電位所得的值,即為潔淨滾輪11之帶電電壓。 潔二:t帶電广制滾輪21之外層部21 c的材料相對形成 = 料’若帶電序列為正側,則 輪::二1負側’若帶電序列為負侧,則潔淨滚 輪1丨即帶電成正側。 d:在帶電控制滾輪21之電位係接地電位而為〇v, 又,即# : 輪11之帶電電壓即為·300ν或+鑛。 潔淨滾㈣,在料 =二=的…即一 ^ 丁束電控制滾輪2 1呈現正牲,祕认法 見特性的情況下即呈現+300V。 17 201036715 因此’根據潔淨滾輪1 1 ’由於係在潔淨滚輪11藉由與 帶電控制滾輪21之接觸,使潔淨滾輪u穩定帶有可利用 靜電力吸附異物的電荷,因此可穩定發揮從被潔淨材s之 表面S1除去異物的潔淨性能。 又’如圖2所示,可配置兩組潔淨單元ui、U2,並在 各潔淨單元U1、U2 ’對潔淨滾輪11 a、11 b設置帶電控制 滚輪21A、21B,而可使潔淨滾輪11 a、11 b外周面所帶有 之電荷的符號相反。以此方式,便能以帶負電之潔淨滚輪 11A(潔淨單元ui)除去附著在被潔淨材s表面S1上之帶正 電性的異物,以帶正電之潔淨滚輪丨丨B(潔淨單元)除去 帶負電性的異物,而使可除去之異物的範圍變大。 又’如阖3所示’亦可夾持被潔淨材s而將導引滾輪 41配置於與潔淨滾輪丨丨相反侧。該導引滾輪41係用以提 高電場強度,以供潔淨滾輪丨丨利用靜電力來吸附附著在被 潔淨材s表面si上之異物,其具備芯軸41a、於該芯軸41a 外側具有導電性的内層部41b、以及於該内層部41b外側具 有絕緣性的外層部41c,並形成為使電場強度變高。 該導引滾輪41係使用相對潔淨滾輪n具有電位差 者,並设置具有與帶電控制滾輪21同樣構造之另一帶電控 制滚輪71,藉由導引滚輪41亦可進一步穩定提高作用在被 夾持於潔淨滾輪11與導引滾輪41間之被潔淨材s的電場 強度’以使潔淨性提升。 此時,較佳以使導引滾輪41之電位高於潔淨滾輪i】 之電位或其相反的方式來選定各帶電控制滾輪2丨、7丨。例 如,在帶電控制滾輪2 1、71接地且皆為〇v的情況下,若 18 201036715 對潔淨滾輪η或導引滾輪41所產生之電位差為扇V,且 帶電控制滾輪21呈現正特性,帶電控制滾輪71呈現負特 I·生時’則可分別使潔淨滾輪! i之外周面帶電成_3〇〇ν,導 引滾輪以外周面帶電成+3〇〇v。以此方式,兩支滾輪⑴ 41係夾持被潔淨材^相對向,被潔淨材s則在潔淨滚輪 .U及導引滾輪41所接觸之位置產生_¥之電位差,電場 強度為最高’依所賦予之電場使被潔淨材s表面§ι上之帶 〇電異物因靜電力被吸附至潔淨滾輪u之外周面而可從被 潔淨材S之表面S丨上有效地被除去。 :又,亦可夾持被潔淨材s配置另一潔淨滚輪,以取代 該導引滾輪41,藉此同時進行被潔淨材S之表面及反面(背 面)之潔淨。此時’與圖2所示者同樣地亦可配置兩組。此 外,當然亦可構成為僅對被潔淨材8之反面侧進行潔淨。 如圖4所不,亦可將外部電源3 i (例如高壓電源) 連接於帶電控制滾輪21之芯軸21a。此時,可將帶電控制 〇 滾輪21之基準電位設置成藉由外部電源所施加之電壓 而破賦予之電位。例如’藉由外部電源31將·300ν施加於 帶電控制滾輪21之芯軸21a的情況下,潔淨滾輪工^係呈現 以接地電位為基準電位時所產生之電位差再加上的 值。 接著,針對使用前述單元所進行之異物除去測試丨作 說明。 (測試方法) 如圖5所示,使以絕緣性構件(未圖示)保持之帶電控制 滾輪U及潔淨滚輪U互相接觸,使其以5m/min之週邊速 19 201036715 率連動旋轉,對帶電控制滾輪21之芯轴21a賦予接地電位 ον或外部電源之電壓±5〇〇v。此外,在後述實施例及比較 例之說明中,在未特別述明之情況下,係賦予接地電位。 對此,使用瞑狀之被潔淨材(PET膜:15Cmxl5Cmxi〇〇 μ m)之表面上散布有異物(平均直徑為iymio以瓜之聚苯 乙烯樹脂或丙烯酸樹脂)的樣品,以評估潔淨滾輪之異物除 去性能。 此外’評估測試係連續對5片被潔淨材進行潔淨以 開始之被潔淨材為樣品丨,以其次為樣品2而評估至樣品 5。在對被潔淨材進行潔淨之期間,係使用表面電位計 45(TREK公司製Model 341B)測量潔淨滚輪u之表面電 位。 (實施例及比較例之說明) 將進行異物除去測試丨之實施例及比較例之滾輪的構 造表示於以下之表卜2,該等之内層、外層的組成則表示 於表3。表1、2所示之實施例及比較例之滾輪的製作方法 係如以下所示。將内層部(厚度6mm/寬度(芯軸延伸方向之 尺寸)24〇mm)成形於芯轴(材質:鋁合金製,尺寸:直徑必 28mmx長度25〇mm)。具有外層部者係進一步將外層部(厚度 3〇"m/寬度24〇mm)成形·於前述内層部之外側。藉此,彈性 層係外徑0 40mm、寬度240mm。 然而,針對不具内層部之滾輪(實施例9、16、17之帶 電控制滾輪屬之),係直接將外層部(厚度3〇//m/寬度24〇η^) 成形於與前述相同之芯軸。 20 201036715 表1 帶電控制滾輪 潔淨滾輪 内層 外層 滚輪硬度 JIS-A〇 内層 外層 滚輪硬度 JIS-A〇 實施例1 a A 30 a G 32 實施例1(-500V) a A 30 a G 32 實施例2(-500V) a A 30 a F 28 實施例3 a B 30 a H 30 實施例4 a B 30 a G 32 實施例5 a C 32 a H 30 實施例6 a D 30 a A 30 實施例7 a E 29 a B 30 實施例8 a F 28 a A 30 實施例9 無 A — a H 30 比較例1 無 a A 30 比較例2 無 a G 32 比較例3 無 a H 30 比較例4 無 b 無 26 表2 帶電控制滾輪 潔淨滚輪 内層 外層 滾輪硬度 JIS-A〇 内層 外層 滾輪硬度 JIS-AQ 實施例1(+500V) a A 30 a G 32 實施例2 a A 30 a F 28 實施例2(+500V) a A 30 a F 28 實施例10 a A 30 a D 30 實施例11 a Η 30 a C 32 實施例12 a Η 30 a B 30 實施例13 a G 32 a B 30 實施例14 a G 32 a A 30 實施例15 a B 30 a E 29 實施例16 無 A — a F 28 實施例17 益 A — a D 30 比較例5 無 a F 28 比較例6 無 a E 29 比較例7 無 a D 30 比較例8 無 a B 30 比較例4 無 b 無 26 21 201036715 表3 組成 滚輪硬度 JIS-AO a 相對於聚酯系熱硬化性胺甲酸乙酯樹脂100質量份,添加 碳(導電材)〇.5質量份者。 28 b 黏著性丁基橡膠 26 A 相對於聚醚系熱可塑性胺曱酸乙酯樹脂100質量份,添加 改質材(胺曱酸乙酯/氟共聚物)10質量份者。 93 B 由丙烯酸樹脂/胺甲酸乙酯樹脂/氟系表面塗佈劑所構成之 混合物。 95 C 相對於聚酯系熱可塑性胺曱酸乙酯樹脂100質量份,添加 改質材(聚矽氧/丙烯酸共聚樹脂)30質量份者。 65 D 以丙烯酸樹脂40質量%、聚醚系熱可塑性胺甲酸乙酯樹脂 60質量%所構成者^ 96 E 以聚醚系熱可塑性胺甲酸乙酯樹脂構成,並添加填充劑(氧 化欽)1〇質量%者。 95 F 相對於聚酯系熱可塑性胺曱酸乙酯樹脂100質量份,添加 填充劑(鈦酸鋇)10質量份者。 96 G 相對於聚酯系熱可塑性胺甲酸乙酯樹脂100質量份,添加 改質材(胺甲酸乙酯/氟共聚物)1〇質量份者。 66 H 相對於聚酯系熱可塑性胺甲酸乙酯樹脂100質量份,添加 改質材(胺甲酸乙酯/氟共聚物)3〇質量份者。 66 (測試結果)表4係異物為丙烯酸樹脂、表5則係異物 為聚苯乙烯樹脂之情況下的測試結果。此處,表中〇X記號 係使用數位顯微鏡(數位顯微鏡VHX-200 KEYENCE公司製 透鏡倍率為450倍),確認650 " mx500 # m之範圍的3點, 以◦記號表示在所有點皆未確認到異物之情況,以X記號表 示有確認到異物之情況。 22 201036715 表4As described in the Patent Application No. 1 S 固 Η , , , , 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 2010 The utility model is characterized in that the electric field strength is increased, and the cleaning roller uses an electrostatic force to adsorb foreign matter adhering to the surface of the cleaned material. The net material = the wheel (cleaning roller, guide roller) is lost in the opposite direction, and the broken material is removed by the cleaning roller and the guide roller. The support is carried out under the support state with good stability. ο χ 'Improve the electric field strength of the clean roller by electrostatic force to adsorb foreign matter adhering to the surface of the cleaned material by the guide roller, and adsorb the charged foreign matter on the cleaned material to the clean roller according to the electric field strength imparted. Remove. If it is stated in item 16 of the patent scope, it is also possible to provide a charging control roller for the transfer roller instead of the cleaning roller. That is, the invention of the claim is a clean system having a clean roller that is rotated while moving in contact with the surface of the material to be cleaned, and the clean roller is used to remove the surface attached to the object to be cleaned by electrostatic force. The foreign matter such as dust on the surface is characterized in that the cleaning roller has a charge on the surface of the foreign matter adhered to the surface of the object to be cleaned by the electrostatic force I; the clean roller is provided with one side and the "clean roller" a transfer roller that rotates while contacting the surface; the transfer roller is formed of a material having a surface on which a foreign matter adhering to the surface of the cleaning roller is adsorbed by an electrostatic force, and one side of the roller is provided a charging control roller that rotates while contacting the surface of the transfer roller; the charged control roller is connected to the mandrel with a first external power source, and the cleaning roller and the transfer roller can be changed to adsorb and adhere by electrostatic force The charge of the foreign matter on the surface of the cleaned material. 13 201036715 In this way, since the transfer roller is provided with a charging control roller, when the second external power source is provided, the current generated from the second external power source can be prevented from flowing into the cleaning roller even if it is cleaned. The material is a conductive material, etc., and can also prevent electrical damage of the cleaned material. The present invention can stabilize the aforementioned clean roller with a charge for utilizing static electricity to adsorb foreign matter adhering to the surface of the object to be cleaned. Therefore, the cleaning roller can absorb the foreign matter adhering to the surface of the cleaned material by the electrostatic force, and can stably remove the foreign matter from the surface of the cleaned material for a long period of time. [Embodiment] Hereinafter, embodiments of the present invention will be described based on the drawings. (Basic embodiment) As shown in Fig. 1 (a), the cleaning unit U used in the cleaning system of the present invention has a cleaning roller 相对 that moves while being in contact with the surface 31 of the cleaned material s while rotating. The cleaning roller 丨 丨 丨 丨 丨 丨 丨 丨 静电 静电 静电 静电 静电 静电 静电 静电 静电 ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( The electric charge of the foreign matter on the surface S1 of the S, and the charging property of the surface (outer peripheral surface) of the roller of the cleaning roller is used to adsorb the foreign matter. The cleaning roller 11 is provided with a charging control while rotating in contact with the outer surface of the cleaning roller ii. The roller 21 constitutes a cleaning unit u. The charging control roller 21 stabilizes the outer peripheral surface (outer layer portion) of the cleaning roller 11 to utilize the electrostatic force to adsorb the electric charge attached to the foreign matter on the surface S1 of the cleaned material S. 14 201036715 The cleaning roller 11 includes a mandrel (mandrel) 丨丨a, a cylindrical inner layer portion 11b provided outside the mandrel 11a, and an outer side of the inner layer portion Ub and having a higher impedance The thin cylindrical outer layer portion llc (for example, 'thickness of 30" m or so) formed by the material of the inner layer 胄llb has a two-layer structure. The material for forming the outer layer portion Uc of the cleaning roller U is selected as follows: It is possible to carry a charge by electrostatic force to adsorb foreign matter such as dust adhering to the surface S1 of the cleaned material S. That is, as long as the charged voltage of the foreign matter has a zeta potential difference, the charged control roller is appropriately charged into a positive (9) Or negative (minus). In addition, regardless of the foreign material 3 or the foreign matter attached to the surface thereof, the charging voltage of the cleaning roller can be stabilized by the charging control roller. The thickness of the outer layer of the cleaning roller 11 is Preferably, it is 2 to m (more preferably 5 to 50). This is because the thickness of the outer layer 胄Uc is less than & m', and there is a tendency that the surface of the roller (the surface of the outer layer is less likely to have a charge). The thickness of more than 500" m is industrially inconsistent with the efficiency of I. In addition, the mandrel 11a may be replaced by a conductive carbon or synthetic resin composite coffin. The electricity is below 1〇5Ω cm. The layer portion m is made of an electrically conductive elastic material (for example, a carbon-containing (electrically conductive material)-containing urethane, etc.), and is set to have a lower hardness or substantially the same hardness as the outer layer portion (1). The claws are not particularly limited as long as the impedance is low, but the volume is preferably about 1 to 12 Qcm. The outer layer 11 c or more, 100 ° or less, 65 ° or more, and 1 〇〇 are used. It has a hardness of 'more preferably 55° or more> (JIS-A). 50 or more (preferably 5〇., 10°° below and 'outer layer' is more preferably 11C impedance 15 201036715 is higher than Inner layer portion 11 b. The outer layer portion 11c preferably has a volume resistivity of 1 〇 8 q cm or more, and more preferably has a volume resistivity of 10 1 g Q cm or more. A preferred example of the material for forming the outer layer portion 11c of the cleaning roller 11 is urethane resin, and further, acrylic acid mixed amine ethyl acrylate or fluorine mixed urethane ethyl ester is exemplified. Here, the "acrylic mixed urethane" means that the polyester polyamine phthalate or the polyether polyethyl phthalate is the main component '(i) thermoplastic amino phthalate resin and poly a mixture of a neon/acrylic copolymer resin' (ii) an acrylic resin (for example, a grafting compound in which an amine ethyl group is grafted to a main chain composed of a methacrylic acid-methyl methacrylate copolymer) a mixture of a thermoplastic resin amine phthalate resin and (iii) a mixture of an acrylic resin/amine phthalate resin/fluorine-based surface coating agent, "fluorine mixed urethane", meaning It is a mixture of a polyurethane sulphate as a main component and an amine citrate/fluoro copolymer mixed with a thermoplastic urethane acetate resin. The charging control roller 21 includes a conductive mandrel 21a, a cylindrical inner layer portion 21b provided outside the mandrel 21a, and a cylindrical outer layer portion 21c provided outside the inner layer portion 2ib, and the outer layer portion 2ic is set. The volume resistivity is two in the inner layer portion 21b. The mandrel 21a, the inner layer portion 21b', and the outer layer portion 21c of the charging control roller 21 may be formed, for example, by using a material that generates a potential difference depending on the surface characteristics of the cleaning roller u. Further, in the case of the charging control roller, as shown in Fig. 1(b), the charging control roller 2 may have a cylindrical outer layer portion 21c directly on the outer side of the mandrel 21a. However, in the range of the materials for the electrification control rollers 21, 21 and the outer layer portions 21c, 21c, it is preferable to select the cleaning roller U and the charging control roller 21, 21 in a range that does not impair the stable adsorption property. Rotation (4) Touch peeling, 16 201036715 According to the cleaning roller 11 and the charging control roller 21, the potential difference generated is as large as possible. In addition, the charging control roller 21 can cause the cleaning roller η to have an electrostatic force to adsorb the foreign matter adhering to the foreign matter on the surface S1 of the cleaned material s, as shown in Fig. 1(a). The mandrel of the charging control roller 21 is set to a potential that constitutes a reference (for example, a ground potential, that is, 〇v). The cleaning roller that rotates in conjunction with the charging control roller 21 is charged by the contact between the 滚轮 ο = net roller η and the charging control roller 21, and between the wheel 2 and the charging control roller 21, according to the surface A charge/column is generated to generate a potential difference. Since the enthalpy difference in the rollers is based on the difference in surface characteristics, the values are stably exhibited at a certain peripheral rate.卜#依; The electrical data generated by the difference in surface characteristics between the 衮 wheel u and 21 forms the outer layer portion lic, and the material is added or subtracted with the electric control, and the value obtained by the electric potential is the clean roller 11 Charged voltage. Jie 2: The material of the outer layer 21 c of the electrified wide roller 21 is relatively formed = material 'If the charging sequence is positive side, then the wheel: 2 1 negative side' If the charging sequence is negative, the cleaning roller 1 Charged to the positive side. d: The potential of the electrification control roller 21 is the ground potential, and is 〇v, that is, the charging voltage of the #: wheel 11 is ·300 ν or + 矿. The clean roll (4), in the material = two = ... that is, a ^ Ding beam control roller 2 1 is presented, and the signature is +300V when the characteristics are seen. 17 201036715 Therefore, according to the clean roller 11 1 by the contact with the charging control roller 21, the cleaning roller u is stabilized with an electric charge capable of adsorbing foreign matter by electrostatic force, so that it can be stably used from the cleaned material. The surface S1 of s removes the cleansing properties of the foreign matter. 'As shown in Fig. 2, two sets of clean units ui, U2 can be arranged, and the charging control rollers 21A, 21B are provided to the cleaning rollers 11a, 11b in the cleaning units U1, U2', and the cleaning rollers 11a can be made. The sign of the charge on the outer surface of 11 b is opposite. In this way, the positively charged foreign matter adhering to the surface S1 of the cleaned material s can be removed by the negatively charged cleaning roller 11A (cleaning unit ui) to clean the positively charged roller 丨丨B (cleaning unit) The negatively charged foreign matter is removed, and the range of the removable foreign matter is increased. Further, as shown in Fig. 3, the cleaning member s can be held and the guide roller 41 can be disposed on the opposite side of the cleaning roller. The guide roller 41 is configured to increase the electric field strength for the clean roller to adsorb the foreign matter adhering to the surface si of the cleaned material s by the electrostatic force, and has the mandrel 41a and the outer side of the mandrel 41a. The inner layer portion 41b and the outer layer portion 41c having an insulating outer side of the inner layer portion 41b are formed to increase the electric field intensity. The guide roller 41 is provided with a potential difference of the relatively clean roller n, and is provided with another electrification control roller 71 having the same structure as the charging control roller 21. The guide roller 41 can further stably improve the action on the clamp roller 41. The electric field strength ' of the cleaned material s between the cleaning roller 11 and the guide roller 41 is improved to improve the cleanliness. At this time, it is preferable to select the respective electrification control rollers 2A, 7丨 so that the potential of the guide roller 41 is higher than the potential of the cleaning roller i] or vice versa. For example, in the case where the charging control roller 2 1 , 71 is grounded and both are 〇v, if the potential difference generated by the 18 201036715 to the cleaning roller η or the guiding roller 41 is the fan V, and the charging control roller 21 exhibits a positive characteristic, the charging is performed. When the control roller 71 presents a negative special I. When it is born, the cleaning roller can be separately made! The outer surface of i is charged to _3〇〇ν, and the outer surface of the guide roller is charged to +3〇〇v. In this way, the two rollers (1) 41 are clamped relative to the cleaned material, and the cleaned material s generates a potential difference of _¥ at the position where the clean roller.U and the guide roller 41 are in contact, and the electric field strength is the highest. The applied electric field causes the foreign matter of the surface of the cleaned material s to be adsorbed to the outer surface of the clean roller u by electrostatic force, and can be effectively removed from the surface S of the cleaned material S. Further, in place of the cleaning roller s, another cleaning roller may be disposed instead of the guide roller 41, whereby the surface and the back surface (back surface) of the cleaned material S are simultaneously cleaned. At this time, two groups can be arranged in the same manner as those shown in Fig. 2 . Further, of course, it is also possible to clean only the reverse side of the material to be cleaned 8. As shown in Fig. 4, an external power source 3i (e.g., a high voltage power source) may be connected to the mandrel 21a of the charging control roller 21. At this time, the reference potential of the charging control 滚轮 roller 21 can be set to a potential which is broken by the voltage applied from the external power source. For example, when 300 volts is applied to the mandrel 21a of the charging control roller 21 by the external power source 31, the cleaning roller system exhibits a value added by the potential difference generated when the ground potential is used as the reference potential. Next, the foreign matter removal test performed using the aforementioned unit will be described. (Test method) As shown in Fig. 5, the charging control roller U and the cleaning roller U held by an insulating member (not shown) are brought into contact with each other, and are rotated at a peripheral speed of 19 201036715 at a rate of 5 m/min to be charged. The mandrel 21a of the control roller 21 is given a ground potential ον or a voltage of an external power source ± 5 〇〇 v. Further, in the description of the examples and comparative examples described later, the ground potential is applied unless otherwise specified. For this purpose, a sample of a foreign material (a diameter of iymio with a polystyrene resin or an acrylic resin) was used on the surface of a cleaned material (PET film: 15 cm x 15 Cmxi 〇〇 μ m) to evaluate the clean roller. Foreign matter removal performance. In addition, the evaluation test system continuously cleans 5 cleaned materials to start with the cleaned material as the sample, and secondly to the sample 2 and evaluates to the sample 5. The surface potential of the clean roller u was measured using a surface potentiometer 45 (Model 341B manufactured by TREK Co., Ltd.) during the cleaning of the cleaned material. (Description of Examples and Comparative Examples) The structures of the rolls of the examples and comparative examples in which the foreign matter removal test was carried out are shown in the following Table 2. The composition of the inner layer and the outer layer is shown in Table 3. The methods for producing the rollers of the examples and comparative examples shown in Tables 1 and 2 are as follows. The inner layer portion (thickness: 6 mm/width (dimension of the mandrel extending direction) of 24 mm) was molded into a mandrel (material: made of aluminum alloy, size: diameter: 28 mm x length: 25 mm). The outer layer portion further has an outer layer portion (thickness 3 〇 " m / width 24 mm) formed on the outer side of the inner layer portion. Thereby, the elastic layer has an outer diameter of 40 mm and a width of 240 mm. However, for the roller without the inner layer portion (the charged control roller of the embodiment 9, 16, 17 is), the outer layer portion (thickness 3 〇 / / m / width 24 〇 η ^) is directly formed in the same core as described above. axis. 20 201036715 Table 1 Charge control roller Clean roller Inner layer outer roller hardness JIS-A〇 Inner layer outer roller hardness JIS-A〇 Example 1 a A 30 a G 32 Example 1 (-500V) a A 30 a G 32 Example 2 (-500V) a A 30 a F 28 Example 3 a B 30 a H 30 Example 4 a B 30 a G 32 Example 5 a C 32 a H 30 Example 6 a D 30 a A 30 Example 7 a E 29 a B 30 Example 8 a F 28 a A 30 Example 9 None A — a H 30 Comparative Example 1 No a A 30 Comparative Example 2 No a G 32 Comparative Example 3 No a H 30 Comparative Example 4 No b No 26 Table 2 Charge control roller Clean roller Inner layer outer roller hardness JIS-A〇 Inner layer outer roller hardness JIS-AQ Example 1 (+500V) a A 30 a G 32 Example 2 a A 30 a F 28 Example 2 (+ 500V) a A 30 a F 28 Example 10 a A 30 a D 30 Example 11 a Η 30 a C 32 Example 12 a Η 30 a B 30 Example 13 a G 32 a B 30 Example 14 a G 32 a A 30 Example 15 a B 30 a E 29 Example 16 No A - a F 28 Example 17 Benefit A - a D 30 Comparative Example 5 No a F 28 Comparative Example 6 None a E 29 Comparative Example 7 No a D 30 Comparative Example 8 a B 30 Comparative Example 4 No b No 26 21 201036715 Table 3 Composition Roller Hardness JIS-AO a Adding carbon (conductive material) 〇.5 parts by mass to 100 parts by mass of the polyester thermosetting urethane resin . 28 b Adhesive butyl rubber 26 A is added to 10 parts by mass of a modified material (ethylamine decanoate/fluoro copolymer) with respect to 100 parts by mass of the polyether-based thermoplastic amine phthalate resin. 93 B A mixture of an acrylic resin/urethane resin/fluorine-based surface coating agent. 95 C is added to 30 parts by mass of a modified thermoplastic (polyoxyl/acrylic copolymer resin) based on 100 parts by mass of the thermoplastic thermoplastic amine phthalate resin. 65 D is composed of 40% by mass of an acrylic resin and 60% by mass of a polyether-based thermoplastic urethane resin. 96 E is a polyether-based thermoplastic urethane resin, and a filler (oxidized) is added. 〇% by mass. 95 F is added to 10 parts by mass of a filler (barium titanate) per 100 parts by mass of the thermoplastic thermoplastic amine phthalate resin. 96 G is added to 100 parts by mass of the thermoplastic thermoplastic urethane resin, and a modified material (ethyl urethane/fluoro copolymer) is added in an amount of 1 part by mass. 66 H is added to a mass of the polyester-based thermoplastic urethane resin in an amount of 3 parts by mass based on 100 parts by mass of the modified thermoplastic material (ethyl urethane/fluoro copolymer). 66 (Test results) Table 4 shows the test results in the case where the foreign matter is an acrylic resin and the foreign matter in Table 5 is a polystyrene resin. Here, the 〇X mark in the table is a digital microscope (the lens magnification of the digital microscope VHX-200 KEYENCE company is 450 times), and the 3 points of the range of 650 " mx500 # m are confirmed, and the ◦ mark indicates that it is not confirmed at all points. In the case of foreign matter, the X mark indicates that a foreign object has been confirmed. 22 201036715 Table 4
潔淨滾輪電位 ⑺ 樣品 10/zm 1 μτα 1 2 3 4 5 1 2 3 4 5 實施例1 -378〜-332 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例1(-500V) -868〜-824 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例2(-500V) -208〜-163 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例3 -492〜-448 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例4 -407〜-356 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例5 -437—392 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例6 -339〜-291 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例7 -167〜-111 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例8 -338〜-277 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例9 -371〜-325 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 比較例1 氺-6000〜+2000 〇 X X X X 〇 X X X X 比較例2 氺-6000〜+3000 〇 X X X X 〇 X X X X 比較例3 氺-6000〜+2000 〇 X X X X 〇 X X X X 比較例4 氺-2000〜+9000 〇 〇 〇 〇 〇 X X X X XClean roller potential (7) Sample 10/zm 1 μτα 1 2 3 4 5 1 2 3 4 5 Example 1 -378~-332 Example 1 (-500V) -868~-824 〇〇〇〇〇〇〇〇〇〇Example 2 (-500V) -208~-163 〇〇〇〇〇〇〇〇〇〇Example 3 -492~-448 〇〇〇〇〇〇〇〇〇〇 Example 4 -407~-356 〇〇〇〇〇〇〇〇〇〇Example 5 -437-392 〇〇〇〇〇〇〇〇〇〇Example 6 -339~-291 〇〇〇〇〇〇〇 〇〇〇Example 7-167~-111 〇〇〇〇〇〇〇〇〇〇Example 8 -338~-277 〇〇〇〇〇〇〇〇〇〇Example 9 -371~-325 〇〇〇 〇〇〇〇〇〇〇Comparative example 1 氺-6000~+2000 〇XXXX 〇XXXX Comparative example 2 氺-6000~+3000 〇XXXX 〇XXXX Comparative example 3 氺-6000~+2000 〇XXXX 〇XXXX Comparative example 4 氺-2000~+9000 〇〇〇〇〇XXXXX
表5table 5
潔淨滚輪電位 (V) 樣品 10"m 1 βΤΆ 1 2 3 4 5 1 2 3 4 5 實施例1(+500V) +118〜+153 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例2 +268〜+324 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例2(+500V) +762〜+803 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例10 +341〜+388 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例11 +403 〜+451 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例12 +452〜+494 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例13 +359〜+408 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例14 +346〜+384 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例15 +301〜+347 〇 〇 〇 〇 〇 〇 〇— 〇 〇 〇 實施例16 +264〜+311 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 實施例17 +338〜+381 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 比較例5 氺-2000〜+%00 〇 X X X X 〇 X X X X 比較例6 氺-3000〜+6000 〇 X X X X 〇 X X X X 比較例7 氺-2000〜+9000 〇 X X X X 〇 X X X X 比較例8 氺-2000〜+9000 〇 X X X X 〇 X X X X 比較例4 氺-2000〜+9000 〇 〇 〇 〇 〇 X X X X X 23 201036715 在導入有帶電控制滾輪2 1之實施例1〜1 7中,可知由 於在帶電控制滾輪21、潔淨滾輪丨丨間會依表面特性(例如 帶電序列)之不同而產生電位差,因此潔淨滾輪1 1之帶電電 壓穩定’在各個樣品異物皆已除去’可獲得長期穩定之潔 淨性能。 ' 又,例如如實施例6與實施例14,亦可確認即使潔淨 滾輪11相同,藉由改變帶電控制滚輪21,亦可將潔淨滾輪 電位改變至負側或改變至正側。此外,比較例4係全部利 用黏著力來除去異物,1〇//1]1之異物雖可除去,不過更細之 1 /z m的異物卻無法除去。 另一方面,在未導入帶電控制滾輪之比較例1〜8中, 潔淨滾輪11之帶電電壓會變動而無法獲得連續之穩定性 (參照表1、2之* ),負帶電電壓或正帶電電壓持續明顯上 升之後,產生因放電(電弧放電)所造成之帶電電壓的不均, 導致滾輪帶電電壓變成正或I亦即,無法獲得連續之異 物吸附性。 、 前述實施形態中,雖對可在外周面帶有利用靜電力來 吸附附著在被潔淨材表面上之異物之電荷的潔淨滾輪"設 置有帶電控制滾輪21 ’不過如圖6所示,除了帶電控制滾 輪h以外’亦可設置一邊與潔淨滾輪"之外周面接觸一 邊旋轉的轉印滾輪51 ’以構成使維修性提升之潔淨單元 亦即’藉由設置成在潔淨滾輪u之與被潔淨材s相反 側,使轉印滾輪51與潔淨滾輪u接觸,即可使以靜電力 附者在潔淨滾輪η之異物轉印(移動)至轉印滾輪⑴則。藉 24 201036715 此,溧淨滾輪11,係在附著在潔淨滾輪丨丨之外周面的異物 被轉印至轉印滾輪5 1之狀態下,與被潔淨材s接觸。 該轉印滾輪51係與潔淨滾輪U同樣地,可設置成具 備具有導電性之芯軸51a、設於該芯軸51a外側之圓筒狀内 層邛5 1 b、及s免於該内層部5 1 b之外側的外層部5丨c(彈性層 部),且外層部51c係體積電阻率高於内層部51b。然而’Clean Roller Potential (V) Sample 10"m 1 βΤΆ 1 2 3 4 5 1 2 3 4 5 Example 1 (+500V) +118~+153 〇〇〇〇〇〇〇〇〇〇Example 2 +268~ +324 〇〇〇〇〇〇〇〇〇〇Example 2 (+500V) +762~+803 〇〇〇〇〇〇〇〇〇〇Example 10 +341~+388 〇〇〇〇〇〇〇〇 〇〇Example 11 +403 to +451 〇〇〇〇〇〇〇〇〇〇Example 12 +452~+494 〇〇〇〇〇〇〇〇〇〇Example 13 +359~+408 〇〇〇〇 〇〇〇〇〇〇Example 14 +346~+384 〇〇〇〇〇〇〇〇〇〇Example 15 +301~+347 〇〇〇〇〇〇〇—〇〇〇Example 16 +264~+ 311 〇〇〇〇〇〇〇〇〇〇Example 17 +338~+381 〇〇〇〇〇〇〇〇〇〇Comparative Example 5 氺-2000~+%00 〇XXXX 〇XXXX Comparative Example 6 氺-3000~ +6000 〇XXXX 〇XXXX Comparative Example 7 氺-2000~+9000 〇XXXX 〇XXXX Comparative Example 8 氺-2000~+9000 〇XXXX 〇XXXX Comparative Example 4 氺-2000~+9000 〇〇〇〇〇XXXXX 23 201036715 In the first to seventh embodiments in which the charging control roller 2 1 is introduced, it is known that since the charging control roller 21 and the cleaning roller are in between The potential difference is generated depending on the surface characteristics (for example, the charged sequence), so that the charged voltage of the cleaning roller 1 is stabilized 'the foreign matter in each sample has been removed' to obtain long-term stable clean performance. Further, for example, as in the sixth embodiment and the fourteenth embodiment, it is also confirmed that the clean roller potential can be changed to the negative side or to the positive side by changing the charging control roller 21 even if the cleaning roller 11 is the same. Further, in Comparative Example 4, the foreign matter was removed by the adhesive force, and the foreign matter of 1 〇//1]1 was removed, but the finer 1 /z m foreign matter could not be removed. On the other hand, in Comparative Examples 1 to 8 in which the charging control roller was not introduced, the charging voltage of the cleaning roller 11 fluctuated and continuous stability (refer to Tables 1 and 2), negative charging voltage or positive charging voltage was not obtained. After a continual increase in the rise, unevenness of the charging voltage due to discharge (arc discharge) occurs, and the charged voltage of the roller becomes positive or I, that is, continuous foreign matter adsorption cannot be obtained. In the above-described embodiment, the cleaning roller that is capable of adsorbing the charge of the foreign matter adhering to the surface of the object to be cleaned by the electrostatic force on the outer peripheral surface is provided with the charging control roller 21', but as shown in Fig. 6, except In addition to the charging control roller h, it is also possible to provide a transfer roller 51' that rotates while being in contact with the outer surface of the cleaning roller to form a cleaning unit that enhances maintenance, that is, by being disposed in the cleaning roller u On the opposite side of the clean material s, the transfer roller 51 is brought into contact with the cleaning roller u, so that the foreign matter attached to the cleaning roller η by the electrostatic force can be transferred (moved) to the transfer roller (1). By the way, the cleaning roller 11 is in contact with the to-be-cleaned material s in the state in which the foreign material adhered to the outer surface of the cleaning roller is transferred to the transfer roller 51. Similarly to the cleaning roller U, the transfer roller 51 may be provided with a conductive mandrel 51a, a cylindrical inner layer 邛5 1 b provided outside the mandrel 51a, and s from the inner layer portion 5. The outer layer portion 5丨c (elastic layer portion) on the outer side of 1b, and the outer layer portion 51c has a volume resistivity higher than that of the inner layer portion 51b. however'
轉印滾輪51亦可為將圓筒狀之外層部(彈性層部)直接配備 於芯轴51a的構造。x,轉印滾輪51之外層部&,係選 擇體積電阻率高於芯轴51a,且可帶有將附著在潔淨滚輪n 之外周面之異物利用靜電力吸附至外周面的電荷者。 轉印滚輪51係與潔淨滾輪U連動㈣,藉由接觸剝 離而帶電,在轉印滾輪51之外周面與潔淨滾輪u之外周 面之間,產生可利用靜電力使附著在潔淨滾輪η之外周面 之異物轉印(移動)至轉印滾輪51之外周面程度的電位差。 亦即’轉印滾輪51係藉由滾輪表面特性(例如帶電序列)之 不同’而對潔淨滾輪11具有與滾輪"所帶之電荷(正電荷 或負電荷)同—符號且帶電電壓之絕對值大於滾輪u並可 吸附異物的電位差。其私a a ^ 基於此情形,就形成轉印滾輪51之外 層部W㈣料而言,較佳為選定對潔淨滾輪U同一極性, 在不4貝及穩疋之吸附性的ρ阁& + 生的範圍所產生之電位差盡可能大 骨0 帑電量為一定,則依所產生 (依滾輪51,11間表面特 位差 ^ ,,跬之不同的電位差)來決定轉印滾輪 51之帶電電壓。例如 -I求輪 右篇#滾輪1 1呈現_3〇〇V夕册;& 麼,潔淨滾輪U、轉印見3猜之,電電 展輪51間之電位差為300v,且轉 25 201036715 印滾輪51係呈現負特性時,轉印滾輪51則呈現_6〇〇v之帶 電電壓。 以藉由潔淨滚輪Η與轉印滚輪51之接觸剝離所產生 之電位差而轉印至轉印滾輪51側的異物,由於係藉由停止 轉印滚輪51之旋轉,而使轉印滾輪51本身失去靜電力所 產生之吸附性,因此可比較容易地從轉印滾輪5ι除去。此 處,用以從轉印滾輪51除去異物之方法’例如可採用擦拭、 沖洗、橡膠製刮刀等之到除、噴氣以及其他適當之方法。 因此,因靜電力吸附在潔淨滚輪U之異物,由於若藉 由潔淨滚輪11之旋轉而與轉印滾輪51 滾…潔淨滾輪η之間產生有電位差,因二= 開潔淨滾輪1 1之外周面,而被轉印(移動)至轉印滾輪5 i之 外周面。 藉此,由於潔淨滾輪η外周面上之異物會不斷地被轉 印至轉印滾輪51側’潔淨滾輪u係呈隨時皆可發揮潔淨 效果之狀態,因此潔淨滾輪u可在較長期間持續進行異物 之吸附動作。因此’無需定期地除去潔淨滾輪u外周面之 異物、或更換潔淨滾輪u之維修作#,而可提升維修性。 、此時,如圖7所示,亦可配置兩組潔淨單元u u、丨2, 並對轉印滾輪51A、51B所接觸之潔淨滾輪11A、11B設置 :電控制滚輪21A、21B ’以使滾輪UA、"B所帶有之電 2符號相反。藉由亦使潔淨滾輪Ua、Ub所帶有之電荷 反’便能以帶負電之潔淨滾輪UA除去附著在被 , 《帶正電性之異物,以帶正電之潔淨滾輪11B除 古附著在被潔淨材S之帶負電性之異物。 26 201036715 如圖8所示,藉由使用外部電源3 1來變更帶電控制滾 輪21之基準(使用接地時係0V),即可變更潔淨滾輪u之 帶電電壓。例如,在將_300V施加於帶電控制滾輪21之情 況下’潔淨滾輪1 i之帶電電壓即呈現滾輪21、u間所產 生之電位差加上_3〇〇v的值。 如圖9所示,亦可夾持被潔淨材S而將導引滾輪41配 置於與潔淨滾輪i丨相反側。該導引滚輪41係用以提高電The transfer roller 51 may have a structure in which a cylindrical outer layer portion (elastic layer portion) is directly provided to the core shaft 51a. x, the outer layer portion of the transfer roller 51 is selected to have a higher volume resistivity than the core shaft 51a, and may have a charge for adsorbing foreign matter adhering to the outer peripheral surface of the clean roller n to the outer peripheral surface by electrostatic force. The transfer roller 51 is coupled to the cleaning roller U (four), and is charged by contact peeling. Between the outer peripheral surface of the transfer roller 51 and the outer peripheral surface of the cleaning roller u, an electrostatic force is applied to adhere to the outer circumference of the cleaning roller η. The surface foreign matter is transferred (moved) to a potential difference of the outer peripheral surface of the transfer roller 51. That is, the 'transfer roller 51 has the same sign as the charge (positive or negative charge) of the roller " by the difference in the surface characteristics of the roller (e.g., the charging sequence), and the absolute voltage of the charging voltage The value is larger than the roller u and can absorb the potential difference of the foreign matter. In this case, in terms of forming the outer layer W (four) of the transfer roller 51, it is preferable to select the same polarity for the cleaning roller U, and the adsorption of the ρ 阁 & The potential difference generated by the range is as large as possible. When the amount of the bone is constant, the charged voltage of the transfer roller 51 is determined according to the difference (potential difference between the rollers 51 and 11). For example, -I seeks the right part of the wheel #1 wheel presents _3〇〇V 夕册; &, clean roller U, transfer see 3 guess, the potential difference between the electric power wheel 51 is 300v, and turn 25 201036715 When the roller 51 exhibits a negative characteristic, the transfer roller 51 exhibits a charging voltage of _6 〇〇v. The foreign matter transferred to the transfer roller 51 side by the potential difference generated by the contact between the cleaning roller Η and the transfer roller 51 is lost by the rotation of the transfer roller 51, thereby causing the transfer roller 51 itself to be lost. The adsorptivity generated by the electrostatic force can be relatively easily removed from the transfer roller 5ι. Here, the method for removing foreign matter from the transfer roller 51 can be carried out, for example, by wiping, rinsing, rubber scraper, etc., by jetting, and the like. Therefore, the foreign matter adsorbed on the cleaning roller U by the electrostatic force causes a potential difference between the cleaning roller 51 and the cleaning roller η by the rotation of the cleaning roller 11, because the second surface of the cleaning roller 1 1 is opened. And is transferred (moved) to the outer peripheral surface of the transfer roller 5 i. Thereby, since the foreign matter on the outer peripheral surface of the cleaning roller η is continuously transferred to the side of the transfer roller 51, the cleaning roller u can be cleaned at any time, so that the cleaning roller u can be continuously performed for a long period of time. The adsorption action of foreign matter. Therefore, it is not necessary to periodically remove the foreign matter on the outer peripheral surface of the cleaning roller u or replace the maintenance roller # of the cleaning roller u to improve the maintainability. At this time, as shown in FIG. 7, two sets of cleaning units uu and 丨2 may be disposed, and the cleaning rollers 11A, 11B contacted by the transfer rollers 51A, 51B are provided: electric control rollers 21A, 21B' to make the rollers UA, " B with the electric 2 symbol is opposite. By also making the charge carried by the cleaning rollers Ua, Ub reverse, it can be removed by the negatively charged cleaning roller UA, "positively charged foreign matter, with the positively charged cleaning roller 11B attached to the ancient A negatively charged foreign matter of the cleaned material S. 26 201036715 As shown in Fig. 8, by changing the reference of the charging control roller 21 (0V when grounding is used) by using the external power supply 31, the charging voltage of the cleaning roller u can be changed. For example, when _300 V is applied to the charging control roller 21, the charged voltage of the cleaning roller 1 i exhibits a potential difference between the rollers 21 and u plus a value of _3 〇〇 v. As shown in Fig. 9, the cleaning material S can be held and the guide roller 41 can be placed on the opposite side of the cleaning roller i. The guiding roller 41 is used to increase electricity
場強度,以供潔淨滾輪丨丨利用靜電力來吸附附著在被潔淨 材S之表面上的異物。 此時,亦可對導引滾輪41設置帶電控制滾輪7ι,藉由 導引滾輪41來進—步提高作用在夾持於潔淨滾輪"與導 引滾輪41間之被潔淨材s的電場強度,以斗 例如,藉由對導引滾輪41導入電位差為3卿且==特 性之帶電控制滾輪7卜即可使導引滾輪41之帶電電壓為 此外,在亦必須進行被潔淨材s反面之潔淨的情況下 當然亦可設置潔淨滾輪以取代導引滾# 4卜此時,如圖g 虛= 斤示,藉由導入轉印滾輪72,而可設置成在被潔 ::=r構…,可與前述之情-樣 接著,針對使用轉印滾輪之情 作說明。 之I兄下的異物除去測試2 (測試方法) 之帶電控制滾輪21及潔 n之週邊速率連動旋轉, 使以絕緣性構件(未圖示)保持 淨滚輪1 1接觸,並使其以5m/mi 27 201036715 對帶電控制滾輪2 1之 電壓±500V。此外,在 之芯轴賦予接地電壓0V或外部電源之 在後述實施例友比較例之說明中,在未 特別敘明之情況下,係賦予接地電位〇v。 對此,使用膜狀之被潔淨材s(pET膜:15cmxl5cmxl〇〇The field strength is used to clean the roller and use electrostatic force to adsorb foreign matter adhering to the surface of the material S to be cleaned. At this time, the charging roller 71 may be disposed on the guiding roller 41, and the electric field strength of the cleaned material s between the cleaning roller and the guiding roller 41 is further improved by the guiding roller 41. For example, the charging voltage of the guiding roller 41 can be made by introducing the charging control roller 7 having a potential difference of 3 qing and == to the guiding roller 41. In addition, the opposite side of the cleaning material s must also be performed. In the case of cleanliness, of course, a clean roller can be provided instead of the guide roller #4. At this time, as shown in Fig. g, the dummy roller is introduced, and by introducing the transfer roller 72, it can be set to be cleaned::=r... It can be explained with the above-mentioned situation, as well as the use of the transfer roller. The foreign matter removal test 2 (test method) of the foreign matter removal test 2 (test method) is rotated in conjunction with the peripheral speed of the charging control roller 21 and the cleaning n, so that the insulating member (not shown) keeps the net roller 1 1 in contact and makes it 5 m/ Mi 27 201036715 The voltage of the charged control roller 2 1 is ±500V. Further, in the description of the embodiment in which the grounding voltage is 0 V or the external power source is applied to the mandrel, the ground potential 〇v is given unless otherwise specified. For this, use a film-like cleaned material s (pET film: 15cmxl5cmxl〇〇)
能。此外,評估測試係以 ’以評估潔淨滾輪之異物除去性 1 0片膜狀之被潔淨材為1群組而 連續進行5群組。 . 又’確認潔淨結束後附著在潔淨滚輪丨丨之異物並確認 藉由含有水之抹布擦拭轉印滾輪51後殘存在轉印滾輪51 上之異物。 使用表面電位計55、56(TREK公司製Model 341B)測 量潔淨中之潔淨滾輪Π及轉印滾輪5丨的表面電位。 (實施例及比較例之說明) 將進行異物除去測試2之實施例及比較例之滾輪的構 造表不於以下之表6、7,該等之内層、外層的組成則表示 於表3。表6、7所示之實施例及比較例之滾輪的製作方法, 亦與前述異物除去測試1之情形相同,係將内層部(厚度 6mm/見度(芯轴延伸方向之尺寸)24〇inm)成形於芯轴(材 質.紹合金製,尺寸:直徑0 28mmx長度250mm),具有外 層部者係進一步將外層部(厚度30/zm/寬度240mm)予以成 开7 彈性層則設置成外徑0 40mm、寬度240mm。又,針對 不具内層部之滚輪(實施例20之轉印滾輪屬之),係直接將 外層部(厚度3〇 ym/寬度240mm)成形於與前述相同之芯 28 201036715 表6 声電控制滚輪 潔淨月 l輪 轉印岛 !輪 内層 外層 滾輪硬度 JIS-A(°) 内層 外層 滾輪硬度 JIS-A〇 内層 外層 滚輪硬度 JIS-A〇 實施例18 a D 30 a A 30 a G 32 實施例 18(-500V) a D 30 a A 30 a G 32 實施例19 a E 29 a B 30 a G 32 實施例20 a D 30 a A 30 無 G — 比較例10 a D 30 a A 30 a F 28 比較例11 a D 30 a A 30 b 無 26 表7 帶電控制滚輪 潔淨分 轉印月 (輪 内層 外層 滾輪硬度 JIS-A〇 内層 外層 滚輪硬度 JIS-A(°) 内層 外層 滚輪硬度 JIS-A(°) 實施例21 a G 32 a B 30 a E 29 實施例22 a G 32 a A 30 a D 30 實施例 22(+500V) a G 32 a A 30 a D 30 比較例12 a A 30 a F 28 a A 30 比較例13 a A 30 a B 30 b 無 26 〇 (測試結果) 表8係異物為丙烯酸樹脂、表9則係異物為聚苯乙烯 樹脂之情況下的測試結果。 此處,表8、9中,與異物除去測試1之情形同樣地, 〇X記號係使用數位顯微鏡(數位顯微鏡 VHX-200 KEYENCE公司製,透鏡倍率為450倍),確認650 // mx500 M m之範圍的3點,以◦記號表示在所有點皆未確認到異物 之情況,以X記號表示有確認到異物之情況。 29 201036715 表8 潔淨滾 輪電位 (V) 轉印滾 輪電位 (V) 群組 潔淨滾 輪附著 異物 轉印滾 輪殘存 異物(擦 拭後) 10//m 1 μτη 1 2 3 4 5 1 2 3 4 5 實施例18 -316 〜 -284 -644 ~ -621 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例18 (-500V) -774 〜 -751 -1113 〜 -1095 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例19 -162 〜 -139 -512 〜 -488 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例20 -302 〜 -280 -598 〜 -577 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 比較例10 -338 〜 -309 -48〜 -41 〇 〇 X X X 〇 〇 X X X 有 無 比較例11 -306 〜 -286 氺-2000〜 +9000 〇 〇 〇 〇 〇 〇 〇 X X X 有 有 表9 潔淨滾 輪電位 (V) 轉印滾 輪電位 (V) 群組 潔淨滾 輪附著 異物 轉印滾 輪殘存 異物(擦 拭後) lO^m 1 μτη 1 2 3 4 5 1 2 3 4 5 實施例21 +333 〜 +356 +683 〜 +696 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例22 +348 〜 +366 +654 〜 +669 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例22 (+500V) +827 〜 +841 +1129 〜 +1143 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 比較例12 +272 〜 +294 -39〜 -34 〇 〇 X X X 〇 〇 X X X 有 無 比較例Β +348 〜 +362 -2000〜 +9000 〇 〇 〇 〇 〇 〇 〇 X X X 有 有 30 201036715 在相對於潔淨滾輪i i之帶電電遷,轉印滾輪5 i之帶 電電壓為同一極性’且轉印滾輪51之帶電電壓之絕對值大 於H袞輪11之帶電電遷之絕對值的實施例中, 在所有群組’吸附在潔淨滾輪i i之異物皆轉印至轉印滚輪 51 ’持續發揮潔淨效果。 相對於此,在相對於潔淨滾輪11之帶電電壓,轉印滾 輪51之帶電電塵即使是同—極性,轉印滾輪Η之帶電電 壓之絕對值小於潔淨滚輪丨丨之帶電電壓之絕對值的比較例 1〇、或相料潔淨滚輪u之帶電„,轉印滾輪51之帶 電電壓為不⑽性的比較例12中,異物並無法從潔淨滚輪 11轉印至轉印滾輪5 1。 此外tb較例11、13係將以往之黏著滾輪使用於轉印 滾輪5卜如【先前技術】所說明般,並無法轉印之異 物。 之一例作說 針對具有前述潔淨部之潔淨系統整體構成 明 〇 如圖11所示’潔淨系統61係具備利用靜電力來除去 附著在被潔淨材S表面S1上之塵埃等異物(導體或介電體) 的潔淨部62、朝向該潔淨部62搬送被潔淨材s之搬入部 63、及從料部62搬出料後之被料材^搬出部Μ。 搬入部63係於-對滾輪63Α、63Β捲掛有搬送帶㈣, 以朝向潔淨部62搬送搬送帶63C上之被潔淨材s。 搬出部64係於一對滾輪64A、64B捲掛有搬送帶6化’ 以朝離開潔淨部62之方向搬送從潔淨部62排出至搬 64C上的被潔淨材s。 、 31 201036715 潔淨部62係具備一邊使外周面與被潔淨材s之表面 叫上面)上接觸—邊旋轉的—對潔淨滾輪11A、HB,對各 潔淨滾輪11A、11B ’帶電控制滾輪21八、及轉印滾輪 之外周Φ係一邊接觸一邊旋轉。X·,對被潔淨材 反面(下面)亦對應上側之潔淨滚輪丨丨a、丨丨Β配置有 一對潔淨滾輪ua,、ub,,以將被料材s夾持於與潔淨 滾輪11A 11B之間’並使被潔淨材s移動至搬出部側。can. In addition, the evaluation test was carried out in groups of 5 in order to evaluate the foreign matter removal of the clean roller, and the film-like cleaned material was one group. Further, it is confirmed that the foreign matter adhered to the clean roller 后 after the cleaning is completed, and the foreign matter remaining on the transfer roller 51 after the transfer roller 51 is wiped by the rag containing water is confirmed. Surface potentials of the cleaned cleaning roller and the transfer roller 5 were measured using surface potentiometers 55 and 56 (Model 341B manufactured by TREK Corporation). (Description of Examples and Comparative Examples) The compositions of the examples of the foreign matter removal test 2 and the comparative examples were shown in Tables 6 and 7 below, and the compositions of the inner and outer layers are shown in Table 3. The manufacturing method of the roller of the embodiment and the comparative example shown in Tables 6 and 7 is the same as the case of the foreign matter removal test 1, and the inner layer portion (thickness: 6 mm/viscosity (dimension of the mandrel extension direction) is 24 〇 inm. ) formed on the mandrel (material: made of alloy, size: diameter 0 28mmx length 250mm), with the outer layer, further the outer layer (thickness 30 / zm / width 240mm) is opened 7 elastic layer is set to the outer diameter 0 40mm, width 240mm. Further, for the roller having no inner layer portion (the transfer roller of the embodiment 20), the outer layer portion (thickness 3 〇 ym / width 240 mm) is directly formed into the same core as the above. 28 201036715 Table 6 Acoustic control roller cleaning Monthly transfer of the island! Wheel inner layer roller hardness JIS-A (°) Inner layer outer roller hardness JIS-A 〇 inner layer outer roller hardness JIS-A 〇 Example 18 a D 30 a A 30 a G 32 Example 18 (- 500 V) a D 30 a A 30 a G 32 Example 19 a E 29 a B 30 a G 32 Example 20 a D 30 a A 30 No G - Comparative Example 10 a D 30 a A 30 a F 28 Comparative Example 11 a D 30 a A 30 b No 26 Table 7 Charge control roller clean sub-transfer month (inner wheel outer roller hardness JIS-A 〇 inner layer outer roller hardness JIS-A (°) inner layer outer roller hardness JIS-A (°) Example 21 a G 32 a B 30 a E 29 Example 22 a G 32 a A 30 a D 30 Example 22 (+500 V) a G 32 a A 30 a D 30 Comparative Example 12 a A 30 a F 28 a A 30 Comparative Example 13 a A 30 a B 30 b No 26 〇 (test result) Table 8 is a case where the foreign matter is an acrylic resin, and Table 9 is a case where the foreign matter is a polystyrene resin. In the same manner as in the case of the foreign matter removal test 1, the 〇X mark is a digital microscope (manual microscope VHX-200 KEYENCE, lens magnification: 450 times), and 650 / / mx500 M m of 3 points, the ◦ mark indicates that no foreign matter has been confirmed at all points, and the X mark indicates that foreign matter has been confirmed. 29 201036715 Table 8 Clean roller potential (V) Transfer roller potential ( V) Group cleaning roller attached foreign matter transfer roller Residual foreign matter (after wiping) 10//m 1 μτη 1 2 3 4 5 1 2 3 4 5 Example 18 -316 ~ -284 -644 ~ -621 〇〇〇〇 〇〇〇〇〇〇 No Example 18 (-500V) -774 ~ -751 -1113 ~ -1095 〇〇〇〇〇〇〇〇〇〇 No Example 19 -162 ~ -139 -512 ~ -488 〇〇〇〇〇〇〇〇〇〇 No Example 20 -302 ~ -280 -598 ~ -577 〇〇〇〇〇〇〇〇〇〇 No Comparative Example 10 -338 ~ -309 -48~ -41 〇〇XXX 〇〇XXX Is there a comparison example 11 -306 ~ -286 氺-2000 +9000 〇〇〇〇〇〇〇XXX There are Table 9 Clean Roller Potential (V) Transfer Roller Potential (V) Group Clean Roller Attached Foreign Matter Transfer Roller Residual Foreign Matter (after wiping) lO^m 1 μτη 1 2 3 4 5 1 2 3 4 5 Example 21 +333 ~ +356 +683 ~ +696 〇〇〇〇〇〇〇〇〇〇 No Example 22 +348 ~ +366 +654 ~ +669 〇〇〇〇〇 〇〇〇〇〇 No Example 22 (+500V) +827 ~ +841 +1129 ~ +1143 〇〇〇〇〇〇〇〇〇〇 No Comparative Example 12 +272 ~ +294 -39~ -34 〇 〇XXX 〇〇XXX There is no comparison Β+348 ~ +362 -2000~ +9000 〇〇〇〇〇〇〇XXX There are 30 201036715 In the opposite phase of the clean roller ii, the charging roller 5 i is charged voltage In the embodiment in which the absolute value of the charging voltage of the transfer roller 51 is greater than the absolute value of the charged current of the H wheel 11 , the foreign matter adsorbed on the cleaning roller ii in all groups is transferred to the transfer. The roller 51' continues to play a cleansing effect. On the other hand, in the charged electric dust of the transfer roller 51 with respect to the charging voltage of the cleaning roller 11, even if it is the same polarity, the absolute value of the charging voltage of the transfer roller 小于 is smaller than the absolute value of the charging voltage of the cleaning roller 丨丨. In Comparative Example 1 or the charging of the phase cleaning roller u, in the comparative example 12 in which the charging voltage of the transfer roller 51 was not (10), the foreign matter could not be transferred from the cleaning roller 11 to the transfer roller 51. In the first and third embodiments, the conventional adhesive roller is used for the transfer roller 5 as described in the prior art, and the foreign matter that cannot be transferred is used. One example is for the overall configuration of the clean system having the aforementioned clean section. As shown in FIG. 11 , the clean system 61 includes a clean portion 62 that removes foreign matter (conductor or dielectric) adhering to the surface S1 of the cleaned material S by electrostatic force, and transports the cleaned material toward the clean portion 62. The loading unit 63 of the s and the material handling unit Μ after the material is discharged from the material unit 62. The loading unit 63 is connected to the rollers 63Α and 63Β, and the conveying belt (4) is wound, and the conveying belt 63C is conveyed toward the cleaning unit 62. The cleaned material on the s. 64 is a pair of rollers 64A and 64B wound with a transport belt 6' to transport the cleaned material s discharged from the clean portion 62 to the transport 64C in a direction away from the clean portion 62. 31, 201036715 The clean portion 62 has one side The outer peripheral surface is contacted with the surface of the material to be cleaned s. - the side is rotated - the cleaning roller 11A, HB, the cleaning roller 11A for the cleaning rollers 11A, 11B, and the outer circumference of the transfer roller. Rotate on the side of the contact. X·, the opposite side of the cleaned material (below) also corresponds to the upper side of the clean roller 丨丨a, 丨丨Β is equipped with a pair of clean rollers ua, ub, to clamp the material s and clean Between the rollers 11A to 11B', the cleaned material s is moved to the carry-out portion side.
於該潔淨滾輪UA,、UB,,亦對應設有轉印滾輪72A、72B 及帶電控制滾輪71A、71B。 驅動皮帶73傳達至潔淨滾輪 動潔淨滾輪11A,、11B,。 藤動滾輪74之旋轉力係透過 11A'、11B’之軸部,以旋轉驅 (第一具體實施形態) 如圖12⑷所#,本發明之潔淨系統所使用之潔淨單元 u,係在被潔淨材s之表面S1上與潔淨滾輪n i之表面接 觸同時-邊旋轉-邊對被潔淨材s相對移動,#由潔淨滾 輪Hi利用靜電力來除去附著在被潔淨材s之表面si上之 塵埃等異物(導體或介電體省略圖示)。 —該潔耗輪1 ί 1,係可在表面帶有利用靜電力來吸附附 者在被潔淨材S表面S1上之異物的電荷者,並利用該潔淨 滾輪m之滾輪表面(外周面)的帶電性來吸附異物。該潔淨 滾輪⑴係以具有絕緣性之構件(未圖示)保持成可旋轉,於 與被潔淨材s相反側則設有一邊與潔淨滾輪iu之表面(外 周面)接觸一邊旋轉的帶電控制滾輪121及轉印滾輪13卜 而構成一個潔淨單元U。該等兩滾輪i 2 J 緣性之構件(未圖示)保持成可旋轉。 13 1亦在具有絕 32 201036715 帶電控制滾輪121 ’係可使潔淨滾輪〗丨丨之外周面(外 層部)穩定帶有用以利用靜電力來吸附附著在被潔淨材s表 面S1上之異物的電荷者。又,轉印滾輪131,係可使轉印 滾輪131之外周面(外層部)穩定帶有用以利用靜電力來吸 附附著在潔淨滾輪1Π表面之異物的電荷者。 轉印滾輪131係與潔淨滾輪lu連動旋轉,在兩滾輪 1 3 1、111間依各滾輪i 3丨' i丨丨表面特性(例如帶電序列)之 不同而產生電位差。藉此,藉由潔淨滾輪111與轉印滾輪 131之旋轉的接觸剝離,於轉印滾輪131產生依與潔淨滾輪 m之表面特性(例如帶電序列)之不同的電位差,而帶有用 以利用靜電力來吸附附著在潔淨滾輪lu表面上之異物的 電荷。 接著針對潔淨滚輪i i i、帶電控制滾輪121及轉印滾 輪13 1分別作說明。 (潔淨滾輪111)The cleaning rollers UA, UB are also provided with transfer rollers 72A and 72B and charging control rollers 71A and 71B. The drive belt 73 is conveyed to the clean roller cleaning rollers 11A, 11B. The rotation force of the rattan moving roller 74 is transmitted through the shaft portions of the 11A' and 11B', and is rotated by the first embodiment. As shown in Fig. 12 (4), the cleaning unit u used in the cleaning system of the present invention is cleaned. The surface S1 of the material s is in contact with the surface of the cleaning roller ni at the same time - the side is rotated - the side is moved relative to the cleaned material s, and the electrostatic roller is used to remove the dust adhering to the surface si of the cleaned material s by the cleaning roller Hi. Foreign matter (conductor or dielectric is omitted). - the cleaning wheel 1 ί 1 is provided with an electric charge on the surface to adsorb the foreign matter attached to the surface S1 of the cleaned material S, and utilizes the surface of the roller (outer peripheral surface) of the cleaning roller m Chargeability to adsorb foreign matter. The cleaning roller (1) is rotatably held by an insulating member (not shown), and is provided with a charging control roller that rotates while contacting the surface (outer peripheral surface) of the cleaning roller iu on the side opposite to the cleaning material s. 121 and the transfer roller 13 constitute a cleaning unit U. The members (not shown) of the two roller i 2 J edges are kept rotatable. 13 1 also has the absolute 32 201036715 electrified control roller 121 ' can be used to stabilize the outer surface (outer layer) of the clean roller 〗 带有 with the electrostatic charge to adsorb the foreign matter attached to the surface S1 of the cleaned material s By. Further, the transfer roller 131 stabilizes the outer peripheral surface (outer layer portion) of the transfer roller 131 with a charge for adsorbing foreign matter adhering to the surface of the clean roller 1 by electrostatic force. The transfer roller 131 rotates in conjunction with the cleaning roller lu, and a potential difference is generated between the two rollers 1 3 1 and 111 depending on the surface characteristics (e.g., the charging sequence) of the respective rollers i 3 ''. Thereby, by the peeling contact of the cleaning roller 111 and the rotation of the transfer roller 131, the transfer roller 131 generates a potential difference depending on the surface characteristics (for example, a charging sequence) of the cleaning roller m, and is used to utilize the electrostatic force. To adsorb the charge of foreign matter attached to the surface of the clean roller lu. Next, the cleaning roller i i i , the charging control roller 121, and the transfer roller 13 1 will be described separately. (clean roller 111)
房、淨滚輪1 1 1係且错 I女播恭L L Ο ,、備具有導電性之芯轴(芯棒)11 la、設 於該芯軸111 a外側之圓衿此免a 圓简狀内層部lllb、及設於該内層部 11 lb之外侧且由較内層 ^ „ D llb更两阻抗之材料構成的薄圓 疴狀外層部111c(例如,厚 序度馮30 左右),而呈雙層構 造。 用以形成此種潔淨滾 -Γ 'f ^ ^ ^ 1 ! 輪111之外層部111C的材料,與 刖述春淨滾輪11之情形 同樣地’係選擇可帶有利用靜電力 來吸附附著在被潔淨材 V韦扪用静%刀 者。 表面S1上之塵埃等異物的電荷 潔淨滾輪111之外展邮、η lc的厚度,基於與前述潔淨 33 201036715 滾輪11之情形同樣的理由,較佳亦為2〜5〇〇以m(更佳為5 50 # m) ’亦可使用由具有導電性之礙材或合成樹脂複合 材等所構成之芯棒來取代芯軸丨丨丨a。 该潔淨滾輪111之外層部丨丨丨c所使用之材料,亦與前 述潔淨滾輪11之情形相同。 又’潔淨滾輪111之内層部1丨丨b,亦與前述潔淨滾輪 11之情形相同。 (帶電控制滾輪12 1) 帶電控制滾輪1 2 1係具備具有導電性之芯軸(芯 棒)1 2 1 a、設於該芯軸1 2 1 a外側之圓筒狀内層部1 2 1 b、及 设於該内層部1 2 1 b之外側的外層部12丨^,外層部1 2 1 c之 體積電阻率係設定成高於内層部12ib之體積電阻率。該帶 電控制滾輪121之芯軸121a、内層部121b、及外層部121c, 例如亦可分別使用依與潔淨滾輪11表面特性之不同而產生 電位差的材料來形成。此外,如圖12(b)所示之潔淨單元u,, ▼電控制滾輪1 21 ’亦可為在芯軸12 1 a’之外側直接配備圓筒 狀外層部121c,的構造。 又’於該帶電控制滾輪121、121,之芯轴12la、121a, 連接有第一外部電源141,而可藉由第一外部電源ι41將電 壓施加於帶電控制滾輪12卜121,之芯輛12 la、121a,。藉此, 為了利用靜電力來吸附附著在被潔淨材S表面S1上之異 物’而可對潔淨滚輪111任意地變更使其所帶有之電荷(電 何之符號或電荷之大小)。 此外,帶電控制滚輪121係可使潔淨滚輪U1帶有利 用靜電力來吸附附著在被潔淨材S表面S1上之異物的電荷 34 201036715 者在—圖12(&)所τ之情況下,帶電控制滾輪之芯軸Η。 係疋成構成基準之電位(例如接地電位亦即〇v)。 a /、為▼電控制滾輪121連動旋轉之潔淨滾輪111,亦與 刖述潔淨滾輪11之情形同樣地,係藉由在與帶電控制滾輪 121間之接觸剝離而帶電,在潔淨滾輪111與帶電控制滾輪 121之間,依該等之表面特性的不同,根據帶電序列而產生 電位差。 (轉印滾輪131) 轉印滾輪131係具備具有導電性之芯軸(芯棒)131&、設 於該芯軸131a外側之圓筒狀内層部mb、及設於該内層部 131b之外侧的外層部131c,而構成為可在滚輪表面帶有利 用靜電力來吸附利用靜電力附著在潔淨滾輪丨丨丨表面之異 物的電荷。轉印滾輪i 3 i之外層部i 3 i c其體積電阻率高於 内層部131b。然而,如圖12(b)所示,轉印滾輪131,亦可為 在芯軸13 la’直接具備圓筒狀外層部131c,(彈性層部)的構 造。又,就轉印滾輪131,之外層部131c,的材料而言,較佳 為在不損及穩定之吸附性的範圍内,選定藉由與潔淨滾輪 111之旋轉的接觸剝離,依潔淨滾輪丨丨丨與轉印滚輪丨3 i, 之表面特性的不同所產生之電位差盡可能較大者。 該轉印滾輪131係設定成在對帶電控制滾輪121之芯 軸121a設置之第一外部電源141所產生之施加電壓為例如 ον的情況下,與藉由連動旋轉而產生在潔淨滾輪丨丨丨之帶 電電魔同一極性,且產生在轉印滾輪131之帶電電壓的絕 對值大於產生在潔淨滾輪1 1 1之帶電電壓的絕對值。 因此’以靜電力吸附在潔淨滾輪丨n之異物,若藉由 35 201036715 潔淨滾輪iu之旋轉與轉印滾輪131接觸時,貝4由於在轉 印滾輪m與潔淨滾輪m之間,會依表面特性之不同而 產生電位差,因此異物即會離開潔淨滾輪iu t外周面而 轉印(移動)至轉印滾輪131之外周面。 藉此,潔淨滾輪⑴夕Μ面上之異物便不斷地被轉印 至轉印滾^ 131側,潔淨滚輪U1呈隨時皆可發揮潔淨效 果之狀態’因此潔淨滾#⑴可在較長期間持續進行異物 之吸附動作。因此’無需定期地除去潔淨滾輪】"外周面 之異物、或更換潔淨滾輪111之維修作業,而提升維修性。 又,上述潔淨系統中,在第一外部電源141之施加電 壓與上述情形中之轉印滚輪131的帶電電壓為相反極性且 帶電電壓之絕對值較大的情況,可變更成使轉印滾輪131 之帶電極性相反,以減弱轉印滾輪131之吸附力。因此, 除了潔淨滚輪m之潔淨時’第一外部電源141係將與轉 印滾輪131之轉印動作時轉印滾輪131表面所帶有之電荷 為相反符號且絕對值較大的電壓施加於帶電控制滾輪 121 ’藉此使附著在轉印滾輪131之異物易於除去。 因此,上述單元中,例如在藉由帶電控制滾輪121與 潔淨滾輪1 1 1之連動旋轉所產生之電位差為3〇〇v且帶電控 制滾輪121對潔淨滾輪ni呈現正側之帶電性的情況,若 使對帶電控制滾輪121所設置之第一外部電源141所產生 之施加電壓為0V時,則潔淨滾輪i丨丨係_3〇〇v。此外,在 藉由潔淨滾輪111與轉印滾輪131之連動旋轉所產生之電 位差為300V且潔淨滾輪1 1 1對轉印滾輪13ι呈現正側之帶 電丨生的情況’轉印滚輪13 1係-6 0 0 V。此時,對潔淨滚輪1 11 36 201036715 呈現正侧之帶電性的異物,係利用靜電力而被吸附至潔淨 滾輪111,再從潔淨滚輪111卜魏如$ e a {柄i H上轉印至轉印滾輪1 3 i。 另 方面’右將第外立β φ、、S 1 /1 1 £/ >1· 外源141所產生之施加電壓 例如從0V變更為+900V時,唯潘、-奋鉍1 ,,〆 叶/累年滾輪111係+600V,轉印 滾輪131係+ 300V,轉£[7¾給―册森 科P澴輪131之帶電極性則從負侧變更 至正側。其結果,轉印滾於 较輪1 3 1即失去對利用靜電力吸附 在轉印滾輪1 3 1之呈正側揲啻M H & 側帶電性之異物的吸附力,而可輕 Ο Ο 易從轉印滚輪131除去異物。 又’從轉印滾輪131除去里必 于、舌異物之方法,較佳為採用例 如擦拭、沖洗、橡膠製刮刀笙 教]刀4之刮除、喷氣以及其他適當 之方法。 例如如圖1 3所示之潔潘留& 4淨単几U1,對轉印滾輪131,將 旋轉於連動旋轉方向之相及 相反方向且用以刮除以靜電力附著 在轉P滾輪131表面之異物的潔淨刷i5i設置成可旋轉, 並可將例如不_合金(SUS3G4)製之金屬滾輪15 對該潔淨刷151往連動旋糙古a#姑 -轴⑸…人 旋轉。該潔淨刷151係於 心軸151a具有合成樹脂製 輪152 m拉+够 乇°卩151b(刷部)。於該金屬滾 輸152係連接有第二外部電 , 而呈在與轉印滾輪 之間產生電位差之構成。亦 ^ ^ 8# ^ ^ ^ , 藉由弟一外部電源153在 4淨時將與轉印滾輪131表 雨, 由所▼有之電荷為柑同符垆的The room and the net roller 1 1 1 are the wrong ones, and the mandrel LL Ο is provided, and the mandrel (mandrel) 11 la having conductivity is provided, and the circle provided on the outer side of the mandrel 111 a is free of a round inner layer. a thin portion 11bb and a thin circular outer layer portion 111c (for example, a thick order von 30 or so) formed on the outer side of the inner layer portion 11 lb and having a material having two more impedances than the inner layer Δ D llb The material used to form such a clean roll-Γ 'f ^ ^ ^ 1 ! wheel 111 outer layer portion 111C is the same as the case of the description of the spring net roller 11, which can be attached with an electrostatic force. In the case of the cleaned material V, the static cleaning tool is used. The thickness of the net cleaning roller 111 other than the dust on the surface S1, and the thickness of η lc are based on the same reason as the case of the above-mentioned cleaning 33 201036715 roller 11 It is also possible to use a mandrel composed of a conductive material or a synthetic resin composite material instead of the mandrel 丨丨丨a for 2 to 5 〇〇 in m (more preferably 5 50 # m). The material used for the outer layer portion c of the cleaning roller 111 is also the same as that of the cleaning roller 11 described above. The inner layer portion 1b of the net roller 111 is also the same as the above-described cleaning roller 11. (The charging control roller 12 1) The charging control roller 1 2 1 is provided with a conductive mandrel (mandrel) 1 2 1 a a cylindrical inner layer portion 1 2 1 b provided outside the mandrel 1 2 1 a, and an outer layer portion 12丨 provided on the outer side of the inner layer portion 1 2 1 b, and a volume resistance of the outer layer portion 1 2 1 c The rate is set to be higher than the volume resistivity of the inner layer portion 12ib. The mandrel 121a, the inner layer portion 121b, and the outer layer portion 121c of the charging control roller 121 may be respectively subjected to a potential difference depending on the surface characteristics of the cleaning roller 11, respectively. In addition, as shown in FIG. 12(b), the cleaning unit u, ▼ the electric control roller 1 21 ' may also be provided with a cylindrical outer layer portion 121c directly on the outer side of the mandrel 12 1 a'. The first external power source 141 is connected to the mandrel 12a, 121a of the charging control roller 121, 121, and the voltage can be applied to the charging control roller 12 by the first external power source ι 41, the core 12 la, 121a, by which, in order to use electrostatic force to adsorb and attach to be cleaned The foreign matter on the surface S1 of the material S can be arbitrarily changed to the electric charge (the size of the symbol or the electric charge) of the cleaning roller 111. In addition, the charging control roller 121 can utilize the cleaning roller U1. The electrostatic force is applied to adsorb the electric charge attached to the foreign matter on the surface S1 of the cleaned material S. 201036715 In the case of FIG. 12 (&), the core shaft of the control roller is charged. The potential is formed as a reference (for example, the ground potential is 〇v). a /, the cleaning roller 111 that is rotated by the electric control roller 121, as in the case of the description of the cleaning roller 11, is charged by contact with the charging control roller 121, and is charged with the cleaning roller 111. Between the control rollers 121, a potential difference is generated according to the charging sequence depending on the surface characteristics. (Transfer Roller 131) The transfer roller 131 is provided with a conductive mandrel (mandrel) 131 & a cylindrical inner layer portion mb provided outside the mandrel 131a, and an outer side portion of the inner layer portion 131b. The outer layer portion 131c is configured to have an electric charge on the surface of the roller that adsorbs foreign matter adhering to the surface of the clean roller by electrostatic force. The outer layer portion i 3 i c of the transfer roller i 3 i has a higher volume resistivity than the inner layer portion 131b. However, as shown in Fig. 12 (b), the transfer roller 131 may have a configuration in which the cylindrical outer layer portion 131c (elastic layer portion) is directly provided to the mandrel 13 la'. Further, in the material of the transfer roller 131 and the outer layer portion 131c, it is preferable that the contact with the rotation of the cleaning roller 111 is selected in a range that does not impair the stable adsorption property, and the cleaning roller is used. The potential difference generated by the difference in surface characteristics between the crucible and the transfer roller 丨3 i is as large as possible. The transfer roller 131 is set such that when the applied voltage generated by the first external power source 141 provided to the core shaft 121a of the charging control roller 121 is, for example, ον, it is generated in the cleaning roller by the interlocking rotation. The charged electric magic has the same polarity, and the absolute value of the charged voltage generated in the transfer roller 131 is greater than the absolute value of the charged voltage generated in the clean roller 11 1 . Therefore, if the foreign matter adsorbed on the clean roller 丨n by electrostatic force is contacted with the transfer roller 131 by the rotation of the cleaning roller iu at 35 201036715, the shell 4 is depending on the surface between the transfer roller m and the cleaning roller m. The difference in characteristics causes a potential difference, so that the foreign matter is removed from the outer peripheral surface of the cleaning roller iu t and transferred (moved) to the outer peripheral surface of the transfer roller 131. Thereby, the foreign matter on the surface of the cleaning roller (1) is continuously transferred to the transfer roller 131 side, and the cleaning roller U1 can be in a state of being cleaned at any time. Therefore, the cleaning roller #(1) can be continued for a long period of time. Perform the adsorption of foreign matter. Therefore, it is not necessary to periodically remove the clean roller and the foreign matter on the outer peripheral surface or replace the maintenance work of the cleaning roller 111 to improve the maintainability. Further, in the above-described cleaning system, when the applied voltage of the first external power source 141 is opposite to the charging voltage of the transfer roller 131 in the above case and the absolute value of the charging voltage is large, the transfer roller 131 can be changed. The strip polarity is reversed to weaken the adsorption force of the transfer roller 131. Therefore, in addition to the cleaning of the cleaning roller m, the first external power source 141 applies a voltage having a reverse sign to the surface of the transfer roller 131 at the time of the transfer operation of the transfer roller 131, and a voltage having a large absolute value is applied to the charging. The roller 121' is controlled to thereby facilitate the removal of foreign matter adhering to the transfer roller 131. Therefore, in the above unit, for example, when the potential difference generated by the rotation of the charging control roller 121 and the cleaning roller 1 1 1 is 3 〇〇 v and the charging control roller 121 presents the positive side charging property to the cleaning roller ni, When the applied voltage generated by the first external power source 141 provided to the charging control roller 121 is 0 V, the cleaning roller i is _3 〇〇 v. Further, in the case where the potential difference generated by the rotation of the cleaning roller 111 and the transfer roller 131 is 300 V and the cleaning roller 1 1 1 presents the positive side of the transfer roller 13 i, the transfer roller 13 1 - 6 0 0 V. At this time, the charged foreign matter on the positive side of the cleaning roller 1 11 36 201036715 is adsorbed to the cleaning roller 111 by the electrostatic force, and then transferred from the cleaning roller 111 to the ru Printing roller 1 3 i. On the other hand, when the applied voltage generated by the external source β φ, S 1 /1 1 £/ > 1 external source 141 is changed from 0 V to +900 V, for example, only Pan, - Fen 铋 1 , 〆 The leaf/tire roller 111 series +600V, the transfer roller 131 series + 300V, and the polarity of the belt of the [73⁄4 to the "Senco P" wheel 131 is changed from the negative side to the positive side. As a result, the transfer roller loses the adsorption force against the foreign matter which is adsorbed on the positive side 揲啻 MH & side of the transfer roller 13 by the electrostatic force on the wheel 1 31, and can be easily smashed. The transfer roller 131 removes foreign matter. Further, the method of removing the foreign matter from the transfer roller 131, preferably by using, for example, wiping, rinsing, rubber scraping, scraping, jetting, and other appropriate methods. For example, as shown in FIG. 13 , the cleaning roller 131 is rotated in the phase of the interlocking rotation direction and the opposite direction, and is used for scraping off and attaching to the P roller 131 by electrostatic force. The cleaning brush i5i of the foreign matter on the surface is set to be rotatable, and the metal roller 15 made of, for example, SUS3G4 can be rotated to the cleaning brush 151 to rotate the ancient a#-axis (5). The cleaning brush 151 is attached to the mandrel 151a with a synthetic resin wheel 152 m + 乇 卩 151b (brush portion). A second external electric power is connected to the metal rolling 152 to form a potential difference between the transfer roller and the transfer roller. Also ^ ^ 8# ^ ^ ^ , by the brother an external power supply 153 will be raining with the transfer roller 131 when it is 4 net, the charge is the same as the citrus
電位施加於金屬滾輪j 52 JU 位差。 乂在與轉印滾輪⑶之間產生電 於金屬滾輪152表面附近, 滚㈣表面接觸之潔淨到片14::=刮除部與金屬 除附著在金屬滾輪152表面上 ^淨刮片146到 異物該潔淨到片146係 37 201036715 以合成樹脂製(例如熱硬化 _成,並藉由具有絕緣性成之彈性 外,潔淨心之保待具(未圖不)所保持。此 、 之保持具亦可藉由絕緣物保持。 引異二Γ屬滚輪152表面附近,係設有可利用負麼吸 、氣體真空機構的吸入口 145。 、 附近配置有潔淨刹H W 田於在-亥吸入口 145 除去由潔淨到片146所二此通過該吸入口 145即可吸引 附著在金屬'.I 物。藉此’可有效地除去 可刺^ 52之異物。此處,氣體真空機構只要是 了利用負磨吸引異物 泵。 異物者即可’例如可採用周知之氣體真空 根據上述單兀’藉由潔淨滾輪⑴與附著在作為潔淨 子象之被潔淨材S的異物接觸, ·' 、 潔淨滾輪⑴之表面(外層部u" 便被吸附至 S1除去。 面(卜層。p 1Uc)’而從被潔淨材S表面 然後,若以靜電力吸附在潔淨滾輪u =滾輪⑴之旋轉而與轉印滚輪心面異: 電位差固於在轉印滾輪131與潔淨滾輪111面之間產生有 印滾會離開潔淨滾輪111而被轉印(移動)至轉 接著,附著在轉印滾輪131表面之異物,係藉由潔淨 =從轉印…"皮刮除,且被吸附至金屬滾輪152 到片在該金屬滚輪152表面之異物,係藉由潔淨 46來加以到除’若設置成藉由該潔淨刮片146所刮 二過氣體真空機構之吸入σ 145被吸引除去而 在金屬浪輪152之表面上,則可使轉印滾輪131、潔 38 201036715 淨刷⑸、以及金^&% U1表面之異物,且轉印滚輪⑶1續除去附著在潔淨滾輪 不會因所到除之I & 或金屬滾輪152之周邊亦 J陆又異物而受到污染。 因此,由於除了無需定期地除 滾輪13 1表面之異从 潔’於滾輪111或轉印 等的維修作孝以外或更換潔淨》衷輪111或轉印滾輪131 m外,亦無轉印滾輪 到污染之虞,因此 31周邊會因異物而受 此具有優異之維修性。 ΟThe potential is applied to the metal roller j 52 JU.乂 is generated between the transfer roller (3) and the surface of the metal roller 152, and the surface of the roller (4) is cleaned to the sheet 14::= the scraping portion and the metal are attached to the surface of the metal roller 152 to clean the blade 146 to the foreign matter. The clean-to-sheet 146 series 37 201036715 is made of synthetic resin (for example, heat-hardened, and is maintained by the elasticity of insulation, and the maintenance of the clean heart (not shown). It can be held by an insulator. A suction port 145 is provided in the vicinity of the surface of the divergent roller 152, and a vacuum suction mechanism can be used. A clean brake HW field is disposed in the vicinity of the suction port 145. From the cleansing to the sheet 146, the suction port 145 can be attracted to the metal '.I. Thus, the foreign matter of the thorn can be effectively removed. Here, the gas vacuum mechanism is used as a negative grinding machine. Attracting the foreign matter pump. The foreign matter can be 'for example, using a well-known gas vacuum according to the above-mentioned single 兀' by the clean roller (1) and the foreign matter attached to the cleaned material S as a clean image, the surface of the clean roller (1) (outer part u&Quot; is adsorbed to S1 to remove. Surface (bu layer. p 1Uc)' and from the surface of the cleaned material S, then if the electrostatic force is adsorbed on the clean roller u = roller (1) rotation and the transfer roller is different: The potential difference is fixed between the transfer roller 131 and the surface of the cleaning roller 111, and the printing roller is transferred from the cleaning roller 111 to be transferred (moved) to the surface, and the foreign matter adhering to the surface of the transfer roller 131 is cleaned. = from the transfer..."scrape, and the foreign object adsorbed to the metal roller 152 to the surface of the metal roller 152 is removed by the cleaning 46, except if it is set by the cleaning blade 146 The suction σ 145 of the scraping gas vacuum mechanism is sucked and removed on the surface of the metal wheel 152, so that the transfer roller 131, the cleaning brush, the cleaning brush (5), and the foreign matter on the surface of the gold &% U1, and The transfer roller (3) 1 is continuously removed from the cleaning roller and is not contaminated by the surrounding area of the I & or the metal roller 152. Therefore, since it is not necessary to periodically remove the surface of the roller 13 1 Clean's maintenance on the roller 111 or transfer Clean or replace the outer "outer co transferring roller wheel 111 or 131 m, and had no danger of contamination to the transferring roller, so due to the foreign matter 31 surrounding this by having the excellent maintainability. Ο
G 此處’氣體真空機構之吸引 / 可設置成除了潔淨滚輪lu之:仃’不過亦 成。尤其,第一外A 、時卜才進仃驅動的構 淨時外,在轉印滚輪131之1潔淨滚輪ιη之潔 表面所帶有之電荷相反㈣絲對值較131 電控制滾輪U1的播 電壓施加於帶 輪⑵,以… 電廢施加於帶電控制滾 輪以除㈣滾輪131對異物之吸附力 效率地進行異物之吸引除去。此時,是否為潔淨滾:ηι 之潔淨時,可電性十M yΛ m機齡地檢心被料材之移動來加 以判疋,亦可藉由例如潔淨滾輪⑴之芯轴llla的上下位 移’㈣出被潔淨材s之通過而來加以判定。又,亦可設 置成將潔淨到a 146支承成可進退之構造, : 空機構驅動時,使嚟溱刹κ 146夕^ 乳瓶具 滚輪152之表面 則端刮除部接觸於金屬 此外’即使在上述任-情況下’由於潔淨滾輪iu係 對轉印滾輪131具有+300V之電位差,因此對潔淨滾輪⑴ 呈現正側之帶電性的異物,一旦轉印至轉印滾輪ΐ3ι之後, 便不會再轉印到潔淨滾輪111。 39 201036715 又’依上述滾輪m、ui間表面特性之不同所產生的 電位差’由㈣以帶電控制滚輪121為基準(例如對地電壓 〇v等)而產生電位差,因此在一定週邊速率下係穩定呈現一 定之數值。 如圖14所示,藉由配置兩組潔淨單元並使各 单兀之潔淨滾輪11 i、丨丨i A的符號相反,即可以帶負電之 潔淨滾輪111除去附著在被潔淨材s之帶正電性的異物, 以帶正電之潔淨滾輪丨丨1A除去帶負電性的異物。以此方 式,可藉由潔淨單元Ul、U2(潔淨滾輪lu、uiA)擴大可 從被潔淨# S上除去之異物的範圍。此時,亦在各潔淨單 元in、u2設置有帶電控制滾輪12卜121A、轉印滚輪丨31、 131A、第二外部電源153、153A、真空機構之吸入口⑷、 145A及潔淨刮片146、146A、潔淨刷l5i、i5ia、以及金 屬滚輪1 52、1 52A。 如圖15所示,亦可設置成夾持被潔淨材s設置導引滾 輪154,在潔淨滾輪lu及導引滾輪154接觸之位置,從上 下支承被潔淨材S’以在穩定性良好之支承狀態下進行異物 之除去。 此時,將帶電控制滾輪121,,及第一外部電源141,,設 置於導引滾輪154’而帶電成使導m 154 _潔淨滚輪 111電位差變大,藉此可進一步增強作用在被潔淨材s之電 場強度以提升潔淨性。料,由於W# S係在潔淨滾 輪Π1及導引滾輪154接觸之位置電場強度為最高,因此 藉由對導引滚輪154設置帶電控制滾輪121” ,即可依所賦 予之電場有效將被潔淨# s上之帶電異物吸附至潔淨滚輪 201036715 111而予以除去。 如圖16所不,可藉由使用潔淨滾輪ηΐΒ來取 輪154 ’藉由潔淨單元U3來與表面之潔淨同時進行 子讀S反面之潔淨。此時,亦設置有帶電控制滾輪⑵、 轉Ρ浪輪131、131Β、第二外部電源153、153β 空機構之吸人D 145、145β及潔淨刮片ΐ46、ΐ46Β、潔淨 刷151、151Β、以及金屬滾輪152、152β。 Ο 此等圖15、16所示之情形,亦與圖14所示之情形同 樣地,當然亦可配置兩組。 接著,針對就潔淨滾輪ln之異物除去性能的測試作 說明。 (方法) 在圖17所示之潔淨系統中,使以具有絕緣性之構件(未 圖示)保持之帶電控制滾# 121及潔淨滚㉟川、轉印滾輪 131接觸,並使其以5m/min之週邊速率連動旋轉,藉由第 〇 一外部電源141對帶電控制滾輪⑵之芯軸121a賦予任意 之電壓(接地〇V、第一外部電源±900V)。第一外部電源141 係设定成在被潔淨材通過時,亦即潔淨時設為〇v,其以外 之情況則施加任意之電壓(表14之情形係第一外部電源 + 9〇〇V,表1 5之情形係第一外部電源-900V)。將第二外部 電源153連接於透過潔淨刷151對轉印滾輪i3i所設置之 金屬滾輪152 ’該第—外部電源i 53係隨時施加與潔淨時之 轉印滾輪電位㈣符號且絕對值為3GGV。潔淨刷151係設 置成對轉印滾輪131往與連動旋轉方向相反方向旋轉,金 屬滾輪152則設置成對潔淨刷151往連動旋轉方向旋轉。 41 201036715 氣體真空機構之吸入口 145係設置成與金屬滾輪152 表面(外周面)之間隙長為2mm,並將潔淨刮片146設置在從 吸入口 145開口端正下方之滾輪表面算起滾輪之行進方向 後方5mm的位置。 對此,使用被潔淨材S(PET膜:15cmxl5cmxl〇〇^m) 上散佈有異物(平均直徑為l#m、1〇ym之聚苯乙烯樹脂或 丙烯酸樹脂)的樣品,以評估潔淨滾輪丨丨丨之異物除去性 能。此外,評估測試係以5〇片膜為!群組而連續進行5群 組。 又,進行潔淨完成後附著在潔淨滾輪丨丨丨之異物的確 認及附著在轉印滾輪13 1之異物的確認。 使用表面電位計161、162、163 (TREK公司製 341B)測量潔淨中之潔淨滾輪m、帶電控制滾輪η〗、及 轉印滾輪1 3 1的表面電位。 (實施例及比較例之說明) 將進行異物除去測試!之實施例23〜28及比較例14、 15之滾輪的構造表示於以下之表1〇、u,該等之内層、外 層的組成則表示於表3。表1〇、"所示之實施例及比較例 之滾輪的製作方法係如以下所述。 將内層部(厚度6mm/寬度(怒軸延伸方向之尺寸)24〇mm) 成形於芯軸(材質:鋁合金製,尺寸:直徑028mmx長度 250mm),具有外層部者係進一步將外層部(厚度3〇"心寬度 240mm)成形於前述内層部之外側。藉此,彈性層即為外徑 4 40mm、寬度240mm。然而,針對不具内層部之滾輪(實 施例25、28之轉印滾輪屬之),係直接將外層部(厚度3〇 # m/寬度240mm)形成於與前述相同之芯軸。 42 201036715 表ίο 帶電控制滾輪 潔淨滚輪 轉印滚輪 内層 外層 滚輪硬度 JIS-A〇 内層 外層 滾輪硬度 JIS-A〇 内層 外層 滚輪硬度 JIS-A(。) 細列23 a D 30 a A 30 a G 32 實施例24 a E 29 a B 30 a G 32 倾例25 a D 30 a A 30 無 G — 交例14 a D 30 a A 30 a G 32 表11 帶電控制滾輪 潔淨滾輪 轉印滾輪 内層 外層 滚輪硬度 nS-A(°) 内層 外層 滚輪硬度 JIS-A(°) 内層 外層 滾輪硬度 JIS-A(°) 細列26 a G 32 a A 30 a D 30 a G 32 a B 30 a E 29 雜例28 a G 32 a A 30 無 D —— _例15 a G 32 a A 30 a D 30 ❹ (測試結果) 表12係異物為丙烯酸樹脂、表13則係異物為聚苯乙 烯樹脂之情況下的測試結果。此處,表中〇X記號係使用數 位顯微鏡(數位顯微鏡VHX-200 KEYENCE公司製透鏡倍 率為450倍),確認650// mx 5 0 0 m之範圍的3點,以〇記 號表示在所有點皆未確認到異物之情況,以X記號表示有確 認到異物之情況。 43 201036715 表12G Here, the attraction of the gas vacuum mechanism can be set to be the same as the clean roller: 仃'. In particular, when the first outer A and the hour are driven, the charge on the clean surface of the transfer roller 131 is opposite (four), and the value of the wire is higher than that of the 131 electric control roller U1. The voltage is applied to the pulley (2), and the electric waste is applied to the charging control roller to efficiently remove the foreign matter by the adsorption force of the (four) roller 131 on the foreign matter. At this time, whether it is a clean roll: when the ηι is clean, the electric charge of the machine is judged by the movement of the material, and the upper and lower displacement of the mandrel 111a of the clean roller (1) can also be used. '(4) It is judged by the passage of the cleansing material s. Further, it is also possible to provide a structure for supporting the cleaning to a 146 to advance and retreat. When the hollow mechanism is driven, the surface of the roller 152 is applied to the surface of the roller 152, and the end scraping portion is in contact with the metal. In the above-described case, since the cleaning roller iu has a potential difference of +300 V to the transfer roller 131, the cleaning roller (1) exhibits a positive side chargeable foreign matter, and once transferred to the transfer roller ΐ3, it does not Re-transferred to the cleaning roller 111. 39 201036715 Further, the potential difference generated by the difference in the surface characteristics between the above-mentioned rollers m and ui is (4) the potential difference is generated based on the charging control roller 121 (for example, the ground voltage 〇v, etc.), so that it is stable at a certain peripheral rate. Present a certain value. As shown in FIG. 14, by arranging two sets of cleaning units and making the signs of the cleaning rollers 11 i and 丨丨i A of the respective units opposite, the negatively-charged cleaning roller 111 can remove the belt attached to the cleaned material s. Electrical foreign matter, remove the negatively charged foreign matter with a positively charged clean roller 丨丨 1A. In this way, the range of foreign matter that can be removed from the cleaned #S can be enlarged by the cleaning units Ul, U2 (cleaning roller lu, uiA). At this time, the cleaning control unit 12, 121A, the transfer roller 31, 131A, the second external power source 153, 153A, the suction ports (4), 145A of the vacuum mechanism, and the cleaning blade 146 are also provided in the cleaning units in, u2. 146A, clean brush l5i, i5ia, and metal rollers 1 52, 1 52A. As shown in Fig. 15, the guide roller 154 may be provided to hold the cleaned material s, and the cleaned material S' may be supported from the upper and lower sides at a position where the clean roller lu and the guide roller 154 are in contact with each other for good stability. The foreign matter is removed in the state. At this time, the charging control roller 121 and the first external power source 141 are placed on the guide roller 154' to be charged to increase the potential difference between the guide m 154 and the cleaning roller 111, thereby further enhancing the action on the cleaned material. The electric field strength of s to improve cleanliness. The electric field strength is the highest at the position where the W# S system contacts the cleaning roller Π1 and the guide roller 154. Therefore, by providing the charging control roller 121" to the guiding roller 154, the electric field can be effectively cleaned according to the applied electric field. The charged foreign matter on # s is adsorbed to the cleaning roller 201036715 111 and removed. As shown in Fig. 16, the wheel 154' can be taken by using the cleaning roller η' to clean the surface with the cleaning unit U3 while performing the sub-reading S surface. At this time, the charging control roller (2), the turning wave wheel 131, 131Β, the second external power source 153, 153β, the suction mechanism D 145, 145β and the cleaning blade 46, the ΐ 46 Β, the cleaning brush 151, 151Β, and the metal rollers 152, 152β. Ο In the case shown in Figs. 15 and 16, as in the case shown in Fig. 14, it is of course possible to arrange two groups. Next, the foreign matter removal performance for the cleaning roller ln (Method) In the cleaning system shown in Fig. 17, the charging control roller #121, the cleaning roller 35, and the transfer roller 131 which are held by an insulating member (not shown) are brought into contact with each other, and Make It is rotated in parallel at a peripheral speed of 5 m/min, and an arbitrary voltage (ground 〇V, first external power supply ±900 V) is applied to the mandrel 121a of the charging control roller (2) by the second external power source 141. The first external power source 141 It is set to be 〇v when it is passed through the cleaned material, that is, when it is cleaned, and any voltage is applied in other cases (the situation in Table 14 is the first external power supply + 9〇〇V, Table 15) The first external power source is -900 V. The second external power source 153 is connected to the metal roller 152 provided to the transfer roller i3i through the cleaning brush 151. The first external power source i 53 is applied to the transfer roller at any time. The potential (four) symbol and the absolute value are 3 GG V. The cleaning brush 151 is arranged to rotate the transfer roller 131 in the opposite direction to the interlocking rotation direction, and the metal roller 152 is arranged to rotate the cleaning brush 151 in the interlocking rotation direction. 41 201036715 Gas vacuum mechanism The suction port 145 is disposed to have a gap of 2 mm from the surface of the metal roller 152 (outer peripheral surface), and the cleaning blade 146 is disposed on the surface of the roller directly below the open end of the suction port 145. a position of 5 mm in the rear. For this, a sample of a foreign material (polystyrene resin or acrylic resin having an average diameter of l#m, 1 μm) was dispersed on the cleaned material S (PET film: 15 cm x 15 cm x 1 cm). To evaluate the foreign matter removal performance of the clean roller 。. In addition, the evaluation test was carried out in groups of 5 〇 film for the group of 5, and the confirmation of the foreign matter attached to the clean roller after the cleaning was completed. And confirmation of the foreign matter attached to the transfer roller 13 1 . The surface potentials of the clean cleaning roller m, the charging control roller η, and the transfer roller 133 were measured using surface potentiometers 161, 162, and 163 (manufactured by TREK Corporation 341B). (Explanation of Examples and Comparative Examples) A foreign matter removal test will be performed! The structures of the rollers of Examples 23 to 28 and Comparative Examples 14 and 15 are shown in Tables 1 and 5 below, and the compositions of the inner and outer layers are shown in Table 3. The manufacturing methods of the rollers of the examples and the comparative examples shown in Table 1 and " are as follows. The inner layer portion (thickness: 6 mm/width (dimension in the direction in which the anger axis extends) is 24 mm) is formed on a mandrel (material: made of aluminum alloy, size: diameter: 028 mm x length: 250 mm), and the outer layer portion is further provided with the outer layer portion (thickness). 3〇"heart width 240mm) is formed on the outer side of the inner layer portion. Thereby, the elastic layer has an outer diameter of 4 40 mm and a width of 240 mm. However, for the roller having no inner layer portion (the transfer roller of the embodiments 25 and 28), the outer layer portion (thickness 3 〇 # m / width 240 mm) was directly formed on the same mandrel as described above. 42 201036715 Table ίο Electric control roller Clean roller Transfer roller Inner layer Outer roller hardness JIS-A 〇 Inner layer outer roller hardness JIS-A 〇 Inner layer outer roller hardness JIS-A (.) Detail 23 a D 30 a A 30 a G 32 Example 24 a E 29 a B 30 a G 32 Pour Example 25 a D 30 a A 30 No G - Example 14 a D 30 a A 30 a G 32 Table 11 Charge Control Roller Clean Roller Transfer Roller Inner Layer Outer Roller Hardness nS-A(°) Inner layer outer roller hardness JIS-A(°) Inner layer outer roller hardness JIS-A(°) Detail 26 a G 32 a A 30 a D 30 a G 32 a B 30 a E 29 Hybrid 28 a G 32 a A 30 No D —— _ Example 15 a G 32 a A 30 a D 30 ❹ (Test results) Table 12 is a test in the case where the foreign matter is an acrylic resin and the foreign matter in Table 13 is a polystyrene resin. result. Here, in the table, the 〇X mark is a digital microscope (the lens magnification of the digital microscope VHX-200 KEYENCE is 450 times), and 3 points in the range of 650// mx 500 m are confirmed, and the mark is indicated at all points by the 〇 mark. When the foreign matter is not confirmed, the X mark indicates that the foreign object has been confirmed. 43 201036715 Table 12
表13Table 13
將第一外部電源141連接於帶電控制滾輪121之怒轴 121&’控制第一外部電源141之施加電壓的實施例23〜28, 不論在任—群組皆無異物之蓄積且未確認料間經過所造 成之潔淨性降低。相對於此,將接地連接於帶電控制滚輪 121之比較例1、2 ’有蓄積於轉印滾輪131之異物,確認 到時間經過所造成之潔淨性降低。 因此,藉由第—外部電源141之電壓控制由於可維 持潔淨滾% 111之潔淨性能及轉印滾輪131之轉印性能, 且無異物之蓄積’因此無需實施定期地除去(清掃)附著在潔 44 201036715 淨滾輪」11或轉印滾輪131之滾輪表面之異物、或定期地 更換附著有前述異物之潔淨滾輪"1或轉印滾⑨ι31的唯 修作業。 m 又亦可確涊到若藉由第一外部電源i 4丨之電壓施加, 對帶電控制滾^ 121在潔淨時施加與轉印滾⑥131表面所 帶有之電何相反符號且絕對值較大之電壓,藉此使轉印滚 所具有之▼電性為相反極性,以減弱吸附在轉印滾 之異物的吸附力,則可輕易從轉印滾輪丨3 1除去異 物。 、The first external power source 141 is connected to the anger axis 121 of the charging control roller 121 and the embodiments 23 to 28 for controlling the applied voltage of the first external power source 141, regardless of the accumulation of foreign matter in any of the groups and the failure of the inter-material passage is confirmed. The cleanliness is reduced. On the other hand, in Comparative Examples 1 and 2' where the grounding was connected to the charging control roller 121, foreign matter accumulated in the transfer roller 131 was accumulated, and it was confirmed that the cleanliness caused by the passage of time was lowered. Therefore, by the voltage control of the first external power source 141, since the cleaning performance of the clean roll % 111 and the transfer performance of the transfer roller 131 can be maintained, and no foreign matter is accumulated, it is not necessary to perform regular removal (cleaning) adhesion to the cleaning. 44 201036715 The net roller "11" or the foreign matter on the roller surface of the transfer roller 131, or the replacement work of the cleaning roller "1 or the transfer roller 9ι31 to which the foreign matter is attached is periodically replaced. m can also confirm that if the voltage is applied by the first external power source i 4 , the charging control roller 121 is applied with the opposite sign of the electric charge on the surface of the transfer roller 6131 when cleaned, and the absolute value is larger. The voltage is thereby made such that the transfer roller has the opposite polarity to reduce the adsorption force of the foreign matter adsorbed on the transfer roller, so that the foreign matter can be easily removed from the transfer roller 丨3 1 . ,
針對具有前述潔淨部之潔淨系統之整體構成之 說明。 F 士圖1 8所不,潔淨系統171係具備利用靜電力來除去 附者在被潔淨材S表面S1上之塵埃等異物(導體或介電體) 的潔淨部172、朝向該潔淨部172搬送被潔淨材3之搬入部 173、及從潔淨部172搬出潔淨後之被潔淨材sA description of the overall configuration of a clean system having the aforementioned clean room. In the case of the cleaning system 171, the cleansing system 171 is provided with a cleaned portion 172 that removes foreign matter (conductor or dielectric) attached to the surface S1 of the cleaned material S by electrostatic force, and is transported toward the clean portion 172. The moving portion 173 of the cleaned material 3 and the cleaned material s after being cleaned from the clean portion 172
174 〇 1 搬入部173係於一對滾輪173A、mB捲掛有搬送帶 173C,以朝向潔淨部172搬送搬送帶mc上之被潔淨材& 搬出部174係於-對滾輪174A、174B捲掛有搬送帶 174C,於遠離潔淨部172之方向搬送從潔淨172排 送帶174C上之被潔淨材s。 潔淨部172係具備一邊使表面接觸於被潔淨材$之表 面si(上面)上一邊旋轉的一對潔淨滚輪lu,對各潔淨滚輪 ’帶電控制滾輪121及轉印滾輪131之表面係—邊接觸 一邊旋轉。又,對被潔淨材s之反面(下面),亦對應上側之 45 201036715 潔淨滾輪111配置有一對潔淨滾輪ιη,以將被潔淨材s夾 持於與潔淨雜111之間,並使被潔淨材s移動至搬出部 174側。於該潔淨滚輪1U,亦對應設有轉印滚輪i3i及帶 電控制滾輪121。驅動滾輪176之旋轉力係透過驅動皮帶 175傳達至潔淨滾輪1U之軸部,以旋轉驅動潔淨滾輪η卜 於各帶電控制滾輪121之芯轴,連接有第一外部 電源U壓電源)141 ’於各轉印滾輪131係透過潔淨刷151 〇又有金屬滾輪152,對該金屬滾輪152則設有氣體真空泵 178(¾體真空機構)之吸入口 145及潔淨刮片146。各吸入 口 係透過集塵機(過濾器)177連接於氣體真空泵178。 前述實施形態中,雖將潔淨刷151設置成可對轉印滾 輪131旋轉,並對該潔淨刷151設置有金屬滚輪152,且於 金屬滾輪152表面附近設置有潔淨刮# i46或氣體真空機 構之吸入口 145,不過本發明並非限制於該種構造,亦可為 省略潔淨刷或金屬滾輪,將潔淨刮片或氣體真空機構 之吸入口 145设置於轉印滾輪之表面附近的構造。 又,則述實施形態中,雖對潔淨滾輪丨丨丨設有帶電控 制滾輪12i ’不過亦可如圖19所示,對轉印滾輪131設置。 接著,針對就潔淨滾輪丨丨丨之異物除去性能的測試作 說明。 (方法) -在圖19所示之潔淨系統中,使以具有絕緣性之構件(未 ^ 保持之潔淨滾輪1U、帶電控制滾輪121、及轉印滾輪 j 1 =觸,並使其以5m/min之週邊速率連動旋轉,藉由第 外部電源141對帶電控制滾輪121之芯轴121&賦予任意 46 201036715 之電壓(接地ον)。將第二外部電源153連接於透過潔淨刷 151對轉印滾輪131所設置之金屬滾輪152,該第二外部電 源153係在潔淨時,賦予與潔淨時之轉印滾輪電位相同符 號且絕對值為lkV’其他以外之情況則赋予與潔淨時之轉印 滾輪電位相反符號且絕對值為lkv<)潔淨刷151係設置成對 轉印滾輪131往與連動旋轉方向相反方向旋轉,金屬滾輪 152則設置成對潔淨刷151往連動旋轉方向旋轉。 0 氣體真空機構之吸入口 145係設置成與金屬滾輪152 表面(外周面)之間隙長為2mm,並將潔淨刮片146設置在從 吸入口 145開口端正下方之滾輪表面算起滾輪之行進方向 後方5mm的位置。 對此’使用被潔淨材s(附有銅箔之玻璃環氧基板:12〇以 x^l2Cmx2mm)上散佈有異物(平均直徑為^爪、i〇#m之聚 苯乙烯樹脂或丙稀酸樹脂)的樣品,以評估潔淨滚輪⑴之 異物除去性能。此處’表中〇X記號係使用數位顯微鏡(數 Ο位顯微鏡VHX·200 keyence公司製透鏡倍率為45〇 倍)’確認650^x50^^範圍的3點,以〇記號表示在 所有點皆未確認到異物之情況,以\記號表示有確認到異物 之If况。此外’評估測試係以5〇片玻璃環氧基板為工群組 而連續進行5群组。 又,使用表面電位計(TREK公51製M〇del 34ib)測量 潔淨中之料滾輪⑴的表面電位。再者,連接被潔淨材 之銅箱面與接地,以測量在潔淨時流至前述銅猪面 流值。 电 此外,將實施例29〜32及比較例16〜19之滾輪的構 47 201036715 造表示於表14 ’該等之内層、外層的 _ 、’成則表示於表3。 如圖13所示’比較例16〜19係設詈忐册 罝成▼電控制滾輪121 為對潔淨滾輪111 一邊與其表面接觸一邊 邃奴轉的滾輪配置。 (實施例及比較例之說明)174 〇1 The loading unit 173 is connected to the pair of rollers 173A and mB, and the transport belt 173C is wound, and the cleaned material & transporting unit 174 on the transport belt mc is transported toward the clean unit 172, and is attached to the pair of rollers 174A and 174B. The conveyance belt 174C carries the cleaned material s from the clean 172 discharge belt 174C in a direction away from the clean section 172. The cleansing unit 172 is provided with a pair of clean rollers lu that rotate while the surface is in contact with the surface si (upper surface) of the cleaned material $, and the surface of each of the clean rollers 'the charging control roller 121 and the transfer roller 131 is in contact with each other. Rotate on one side. Further, a pair of cleaning rollers ιη are disposed on the reverse side (below) of the cleaned material s, and the cleaning roller 111 is placed on the upper side of the 2010 20101515 clean roller 111 to hold the cleaned material s between the clean and the miscellaneous 111 and to be cleaned. s moves to the side of the carry-out unit 174. The cleaning roller 1U is also provided with a transfer roller i3i and a charging control roller 121. The driving force of the driving roller 176 is transmitted to the shaft portion of the cleaning roller 1U through the driving belt 175 to rotationally drive the cleaning roller n to the core shaft of each of the charging control rollers 121, and the first external power source U is connected to the power source 141'. Each of the transfer rollers 131 passes through the cleaning brush 151 and has a metal roller 152. The metal roller 152 is provided with a suction port 145 and a cleaning blade 146 of a gas vacuum pump 178 (3⁄4 body vacuum mechanism). Each of the suction ports is connected to the gas vacuum pump 178 through a dust collector (filter) 177. In the above embodiment, the cleaning brush 151 is provided to be rotatable to the transfer roller 131, and the cleaning brush 151 is provided with the metal roller 152, and a cleaning blade #i46 or a gas vacuum mechanism is disposed near the surface of the metal roller 152. The suction port 145 is not limited to this configuration, and the cleaning blade or the metal roller may be omitted, and the suction port of the cleaning blade or the gas vacuum mechanism may be disposed near the surface of the transfer roller. Further, in the embodiment, the charging roller 12i is provided to the cleaning roller 不过. However, as shown in Fig. 19, the transfer roller 131 may be provided. Next, a test for the foreign matter removal performance of the clean roller crucible will be described. (Method) - In the cleaning system shown in Fig. 19, the member having the insulating property (the cleaning roller 1U, the charging control roller 121, and the transfer roller j 1 which are not held) are touched and brought to 5 m/ The peripheral speed of min is rotated in conjunction with each other, and the external power source 141 applies a voltage (grounding ον) of any 46 201036715 to the mandrel 121 & of the charging control roller 121. The second external power source 153 is connected to the transfer roller through the cleaning brush 151 The metal roller 152 provided in the first external power source 153 is provided with the same sign as the transfer roller potential at the time of cleaning, and the absolute value is lkV'. The opposite sign and the absolute value are lkv<) The cleaning brush 151 is disposed to rotate the transfer roller 131 in the opposite direction to the interlocking rotation direction, and the metal roller 152 is disposed to rotate the cleaning brush 151 in the interlocking rotation direction. The suction port 145 of the gas vacuum mechanism is disposed to have a gap of 2 mm from the surface (outer peripheral surface) of the metal roller 152, and the cleaning blade 146 is disposed on the surface of the roller directly below the open end of the suction port 145 to calculate the traveling direction of the roller. 5mm position at the rear. For this, use a cleaned material s (a glass epoxy substrate with copper foil: 12 〇 to x ^ 2 Cm x 2 mm) with foreign matter (polystyrene resin or acrylic acid with an average diameter of 2 claws, i 〇 #m) A sample of the resin to evaluate the foreign matter removal performance of the clean roller (1). Here, the 〇X mark in the table is a digital microscope (the lens magnification of the digital microscope VHX·200 keyence company is 45〇). 3 points in the range of 650^x50^^ are confirmed, and the mark is indicated at all points. If the foreign matter is not confirmed, the \ sign indicates that the foreign matter has been confirmed. In addition, the evaluation test consisted of 5 groups of 5 glass epoxy substrates as a group. Further, the surface potential of the material roller (1) in the cleanness was measured using a surface potentiometer (TREK Corporation 51 M〇del 34ib). Furthermore, the copper box surface of the cleaned material is connected to the ground to measure the flow value of the copper pig surface when it is clean. Further, the structures of the rollers of Examples 29 to 32 and Comparative Examples 16 to 19, 47,367,315, are shown in Table 14. The _ and '' of the inner and outer layers are shown in Table 3. As shown in Fig. 13, the comparative examples 16 to 19 are provided with a register. The electric control roller 121 is a roller arrangement in which the cleaning roller 111 is in contact with the surface while being in contact with the surface. (Description of Examples and Comparative Examples)
將内層部(厚度6mm/寬度(芯軸延伸古A 延伸方向之尺寸)240mm) 成形於这軸(材質:銘合金製,尺寸:直“ 28職父長产 250·)’具有外層部者係進一步將外層部(厚度3 —寬二 240mm)成形於前述内層部之外侧。藉此,彈性層則成為= 徑0 40mm、寬度240mm。然而,針對不具内層部B之滾輪/帶 電控制滾輪屬之)’係直接將外層部(厚度3G//m/寬度24〇 形成於與前述相同之芯軸。 表14The inner layer (thickness: 6 mm/width (the size of the mandrel extension in the direction of the extension of the ancient A) is 240 mm) is formed on this axis (material: made of alloy, size: straight "28-year-old product 250") Further, the outer layer portion (thickness 3 - width 240 mm) is formed on the outer side of the inner layer portion. Thereby, the elastic layer has a diameter of 40 mm and a width of 240 mm. However, the roller/charged control roller having no inner layer portion B is 'The thickness of the outer layer (thickness 3G / / m / width 24 〇 is formed in the same mandrel as before). Table 14
從表14所不之結果可知,在對轉印滾輪1 3 1設置帶電 控制滾輪12 1之實施例29〜32中,在任一樣品皆已除去異 物,沒有發生時間之經過所造成之潔淨性的降低,且可獲 48 201036715 得長期穩定之潔淨性能。相對於此,對潔淨滾輪丨丨丨設置 π電控制滾輪121之比較例16〜19中,確認到時間之經過 所造成之潔淨性的降低。 Ο ❹ 又,亦確認藉由對轉印滾輪13丨設置帶電控制滾輪 12卜可防止從第二外部電源153所產生之電流流入潔淨滾 輪111,以降低流過被潔淨材s之電流,即使被潔淨材S為 導電物等’亦可防止被潔淨# s之電損傷。亦即,對潔淨 滾輪111言受置有一邊與潔淨滾輪ιη纟面接觸—邊旋轉之 帶電控制滾輪121的系統中,在從第二外部電源153所產 生之電流流人潔淨滾輪lu,且被潔淨材3係導電物等的产 況時’雖有對被潔淨材s造成損傷之虞,不過藉由將帶^ 控制滚輪121導人至轉印滾輪131上而非潔淨滾輪lu上,As can be seen from the results of Table 14, in Examples 29 to 32 in which the charging roller 12 1 was provided to the transfer roller 13 1 , foreign matter was removed in any of the samples, and no cleanliness caused by the passage of time occurred. Reduced, and can obtain 48 201036715 long-term stable clean performance. On the other hand, in Comparative Examples 16 to 19 in which the π electric control roller 121 was provided for the cleaning roller, the deterioration of the cleanliness caused by the passage of time was confirmed. Ο ❹ Also, it is confirmed that by providing the charging control roller 12 to the transfer roller 13 可, the current generated from the second external power source 153 can be prevented from flowing into the cleaning roller 111 to reduce the current flowing through the cleaned material s even if The clean material S is a conductive material, etc., and can also prevent electrical damage from being cleaned. That is, in the system in which the cleaning roller 111 is placed with the charging control roller 121 that is in surface contact with the cleaning roller, the current generated from the second external power source 153 flows into the cleaning roller lu, and is In the case of the clean material 3 series of conductive materials, etc., although there is damage to the cleaned material s, the guide roller 121 is guided to the transfer roller 131 instead of the cleaning roller.
即可防止從第二外部f c,a 4 A p電源153所產生之電流往潔淨滾輪i i i "丨入,以防止被潔淨材s之電損傷。 將具有前述潔淨部之潔淨系統整體構成之 圖20。 W衣不於 (第一具體實施形態) # ,¾-圖21⑷所不’在潔淨系統所使用之潔淨單元u,係 袞輪m之表面(外周面)接觸於被潔淨材 面 上,同時-邊旋轉—邊相對移動,然 表面 利用靜電力除去附著在被潔淨材s表面si上之 =211 (導體或介電體’省略圖示)。 埃等異物 該潔淨滾輪川係藉由與被潔淨材 可在表面帶有用之接觸剝離’而 面以上之異物㈣電力來吸附附著在被潔淨材s表 上之異物的電荷者,並具備 π等冤性之芯軸(芯 49 201036715 棒)21 la、設於芯軸211a外側之圓筒狀内層部mb、及設 於該内層部211b之外側且由較内層部2Ub更高阻抗之= 料構成的薄圓筒狀外層部2Uc(例如,厚度為3〇//m左右), 而呈雙層構造。此外,於潔淨滾輪211之芯軸2Ua係連接 有第一外部電源21。 對利用滾輪表面之帶電性並利用靜電力來吸附異物的 潔淨滾輪211 ’係設有一邊與潔淨滾輪21丨之表面接觸一邊 旋轉的轉印滚輪23卜該轉印滾輪231係在表面帶有用以利 用靜電力來吸附附著在潔淨滾輪211表面上之異物的電 荷。使以靜電力附著在潔淨滾輪211之異物轉印(移動)至轉 印滚輪231側。同時,藉由變更連接於潔淨滚輪211之第 一外部電源221的施加電壓,即可任意地變更轉印滾輪23工 之用以利用靜電力來吸附前述異物的帶電電壓。 轉印滾輪231係具備具有導電性之芯轴(芯棒)231a、設 於該芯轴231a外側之圓筒狀内層部2Mb、及設於該内層部 231b之外側的外層部231c,該外層部231〇之體積電阻率係 高於内層部23 lb。 對該轉印滾輪231將往與連動旋轉方向相反方向旋轉 且用以刮除以靜電力附著在轉印滾輪231表面之異物的潔 淨刷243設置成可旋轉,並以可對該潔淨刷243往連動旋 轉方向旋轉之方式,設置有例如不銹鋼合金(SUS3 04)製之 金屬滾輪244。該潔淨刷243係於芯轴243a具有合成樹脂 製之毛部243b(刷部)。於該金屬滾輪244,係連接有第二外 部電源245’為在與轉印滾輪231之間產生電位差的機構。 亦即,藉由第二外部電源245,可在潔淨時將與轉印滾輪 50 201036715 23丨表面所帶有之電荷相同符號的電位施加於金屬滾輪 244 〇 於金屬滾輪244表面附近,係設有前端刮除部與金屬 滚輪244表面接觸之潔淨刮片241,藉由該潔淨刮片241來 刮除附著在金屬滾輪244表面上之異物。該潔淨刮片241 係以由合成樹脂製(例如熱硬化性聚胺曱酸乙酯樹脂)構成 之彈性體所形成,並藉由具有絕緣性之保持具(未圖示)所保 〇持外,潔淨刮片24l之保持具亦可設置成藉由絕緣物 保持。 又’對在金屬滾輪244表面附近且轉印滾輪231之滾 輪表面與潔淨刮片241之前端刮除部的接觸部分附近,係 設有可利用負壓吸引異物之氣體真空機構的吸人口 2d 於在該吸人口 242附近配置有潔淨到片24ι,因此通過該吸 ^ 口 242,可吸引除去藉由潔淨到片241所刮除之異物。藉 I有效率地除㈣著在金屬滾輪⑷^物。此處, 機構只要是可利用負壓吸引異物者即可,例如可 採用周知之氣體真空栗。 以此方式,在從金屬滾輪 藉由設置成潔淨刮片241 U除去異物之情況下, 心 之别端刮除部接觸於氣體真空機 構之吸入口 242附近 ㈣具工機 造,附著在金屬滾輪=輪44上以刮除異物的構 會污染周圍。 之異物即可有效率地被除去且不 《淨;袞輪211與轉印滚輪231 圖不)保持,轉印滾輪巴緣性之材枓(未 ψ ^ 係與潔淨滾輪21 1連動旋韓, 兩滚輪如、211間係依 連動轉,在 輪231、211表面特性之不同 51 201036715 而產生電位差。藉!, ^ 藉由潔淨滾輪211與轉印滾輪231 之%轉的接觸剥離,於糙如 '吞认m ^ & $ P滾輪23 1之滾輪表面即產生依 與潔淨滾輪2 11表面特^丨l+ ®特性(例如帶電序列)之不同的電位 差,而帶有用以利用靜番士七竹 ^ W用許電力來吸附附著在潔淨滾輪211 面上之異物的電荷。 可藉由第一外部雷湄0 Λ,μ而β 原22 1將電壓細加於潔淨滾輪2 i i 之心轴2 11 a ’例如在連接私,梦兔、吞认。, 疋钱於潔淨滾輪2 11之芯軸2 11 a之第 —外部電源22 1的施加雷厭& & & 力電壓為ον的情況下,相對藉由連動 %轉而產生於轉印滾輪231之帶電電壓的極性,將同—極 性之電壓賦予第一外部電源221時,潔淨滾輪211即可從 被潔淨材S吸附显物,η 且轉印滾輪23 1即可轉印附著在潔 淨滾輪2 1 1之異物。 ' 根據前述條件吸附在轉印滾輪231之異物,在前述條 件之施加電壓為0V的情況下,係藉由第一外部電源221對 潔淨滾輪211之芯轴2Ua施加與藉由連動旋轉而產生於轉 印滾輪231之帶電電壓相反極性且較該帶電電壓之絕對值 大之絕對值的電壓,使轉印滾輪231失去吸附異物之吸附 力(靜電力因此,前述異物便被潔淨刷243所刮除,而移 動至金屬滾輪244之表面。接著,移動至金屬滾輪244表 面之異物’將會被潔淨刮>;241所刮除,然後通過氣體真 空機構之吸入口 242被吸引除去。 ' 此處所使用之轉印滚輪231係與潔淨滚輪211同樣之 構造,不過如圖21 (b)所示之單元ui,,轉印滾輪231,亦可 設置成除去内層部而於芯轴23 la,(芯棒)之外側直接配備圓 筒狀外層部23 lc’的構造。此外,在不損及靜電力之穩定吸 52 201036715 附力的範圍内,外層部之材料較佳為選定成對潔淨滚輪2ιι 之帶電電壓電位差盡可能較大。 潔淨滾輪211之外層部21 lc的厚度,與前述潔淨滚輪 u、111同樣地’較佳為2〜500 " m(更佳為5〜50从m)。此 外’亦可使用由具有導電性之碳材或合成樹脂複合材等構 成之心棒以取代芯轴211 a。 外層。卩2 11 c所使用之材料或内層部2丨丨b所使用之材料 〇 ,與前述潔淨滚輪U、1U相同。 轉印滾輪231係具備具有導電性之芯軸(芯棒)231&、設 於該芯軸231a外側之圓筒狀内層部2Mb、及設於該内層部 Ulb之外側的外層部231c,並構成為可在滾輪表面帶有用 以利用靜電力來吸附附著在潔淨滾輪211表面之異物的電 荷。轉印滾輪231之外層部231e之體積電阻率高於内層部 23〗b。設定成與賦予第一外部電源221之電壓相同極性且 絕對值較大。同時,轉印滾輪231可藉由連接於潔淨滾輪 〇 211之芯轴21 “的第一外部電源221,來任意地變更利用靜 電力來吸附附著在潔淨滚輪211表面之異物的帶電電壓。 ^藉此,以靜電力附著在潔淨滾輪211之異物,係隨著 旋轉而依序轉印(移動)至轉印滾輪231側。其結果,由於異 2會殘留在潔淨滾輪211《表面上,且異物不會回到被 4材s之表面S1上’因此潔淨滚輪2ΐι可長期持續進行 異物之吸附動作。 、rf根據上述單元,藉由使潔淨滾輪211與附著在作為潔 被潔淨# S的異物接觸,塵埃等異物便被吸附至 卜^輪2U之表面(外層部211c),而從被潔淨材s之表 53 201036715 然後’以靜電力吸附在潔淨滾輪211表 + 藉由潔淨滚輪211之旋轉與轉印滾輪231之表面接時右 則由於在轉印滾輪231與潔淨滾輪2ΐι面之 電位 滾輪⑶之表L 輪211而被轉印(移動)至轉印 243從接轉著印,1 著在轉印滾輪231表面之異物,係被潔淨刷 =轉:231刮除’而吸附至金屬滚輪244 。 附者在该金屬滾輪244表面 除,而被該潔淨刮片物?丨’到片241到 機構之吸…2被吸引除去異物,即通過氣體真空 里物:二由於異物並不會殘留在潔淨滾輪2"之表面上, 異物亦不會回到被潔潘 可長期持續運行==rsi上’因此潔淨滾輪2" 金屬滾輪244所^之^動作。又,被潔淨到片加從 π 242 A Bp ' 、物,係通過氣體真空機構之吸入 因所Cl:引除去,因此金屬一 ^ u所引除之異物而受到污染。 因此’由於除了無需定 滾輪231表面之里物、^4二也除去潔淨滾輪211或轉印 等的維修作業以:,5 、潔淨滚輪211或轉印滾輪231 受到污毕之虞,轉印滾輪231周邊亦幾乎無因異物而 』^之虞,因此維修性優異。 可設2第:ί空機構之吸引動作可隨時進行,不過亦 g* . 。卩電源2U係除了潔淨滾輪211之潔淨 時,在轉印滾銓U^ 面所帶有之H t轉印動作時’將與轉印滾輪231表 有之電何相反符號且較轉印滾輪231之帶電電壓之 54 201036715 ’巴對值大之絕對值的電壓施加於潔淨滾輪211,並設置成除 了潔^滾輪211之潔淨時,來驅動前述氣體真空機構。此 處 潔淨時」係指潔淨滾輪211與被潔淨材之表面接觸 同時邊旋轉一邊相對移動的那段時間。該潔淨滚輪2丄丄 之潔淨時,係可電性或機械性地檢測被潔淨材之移動來加 以判定,亦可藉由例如潔淨滾輪21丨之芯軸21 la的上下位 移檢測出被潔淨材S之通過來加以判定。又,亦可設置 〇成將mi丨241支承成可進退之構造,以僅在氣體真空 機構之驅動時,使潔淨刮片24丨之前端刮除部與金屬滾輪 244表面接觸。 接著,針對上述潔淨單元U丨當中潔淨滾輪2丨丨與轉印 滾輪23 1之關係之一例作說明。 首先,在上述潔淨單元中,在轉印滾輪23丨與潔淨滾 輪211之連動旋轉所產生之電位差為3〇〇v且潔淨滾輪 對轉印滾輪231呈現正侧之帶電性的情況下(在帶電序列為 Q 正側的障況下)’如圖22(a)所示,在連接於潔淨滾輪211之 外部電源221的施加電壓為〇v時,轉印滾輪231係_3〇〇v, 潔淨滚輪211則為〇v。 又,如圖22(b)所示,若將外部電源221之施加電壓設 置成-30GV時,轉印滾輪231係_6,,潔淨滾輪2ιι則為 -300V,正侧之帶電性的異物被吸附至潔淨滾輪2 11後便 被轉印吸附至轉印滾輪23 j。 然後,如圖22(c)所示,若將外部電源221之施加電壓 設為+600V時,轉印滾輪231係+3〇〇ν,潔淨滾輪2ιι則為 + 600V,主現正侧之帶電性的異物即欲離開帶電成正側之轉 55 201036715 在該狀悲下,藉由潔淨刷243前述異物便從轉 印滾輪231到除,再移動至金屬滾輪244之表面上。該移 動至金屬滾輪244纟面之異物’係在氣體真空機構之吸入 口 242附近,被潔淨刮片241之前端部刮除,再被吸 引通過虱體真空機構之吸入口 242,而從金屬滾輪2料之滾 輪表面上除去。 又’在轉印滾輪231肖潔淨滾輪211 <連動旋轉所產 生之電位差為3〇〇V且潔淨滾輪211對轉印滾輪231呈現負 侧之帶電性的情況下(在帶電序列為負側的情況下),如圖 ()斤示在連接於潔淨滾輪2 1 1之外部電源22 1的施加 電壓為0V時’轉印滾輪231係+300V,潔淨滾輪川則為 0V。 ^接者,如圖22(e)所示,若將外部電源221之施加電壓 «又為+3G0V時,轉印滾輪231係+6卿,潔淨滾輪⑴則為 + 300V,負側之帶電性的異物被吸附至潔淨滾輪川後,便 被轉印吸附至轉印滾輪23 1。 <然後,如圖22(f)所示,若將外部電源221之施加電塵 置成600V時,轉印滾輪231係-300V,潔淨滾輪211則 為.ΟΥ’呈現負側之帶電性的異物即欲離開帶電成負側之 轉I3滾輪23 1。在該狀態下,藉由潔淨刷243前述異物便被 到除再移動至金屬滚輪244之表面上。該移動至金屬滾 表面之異物,係在氣體真空機構之吸入口 242附近, 被潔淨刮# 241之刖端刮除部刮除,再被吸引通過氣體真 空機構之吸入口 242’而從金屬滾輪244之滾輪表面上除去。 上述依滾輪211、231間表面特性之不同所產生的電位 56 201036715 由於係以潔淨滾輪211之帶電電邀為基準而產生電位 因此在冑週邊速率下係穩定呈現一定之數值。 卜在圖22(a)〜(c)之情況下,由於潔淨滾輪211 仏對轉印滚輪231具有正側且為+3_之電位,因此一旦轉 P至轉印滾輪23 1《呈現正側之帶電性的異物,便不會再 被轉印至潔淨滾輪2 !!。同樣地,在圖22⑷〜⑺之情況 下,由於潔淨滚輪2U係對轉印滚輪231具有負側且為 )-300V之電位,因此—旦轉印至轉印滾輪23ι之呈現負侧之 帶電性的異物’便不會再被轉印至潔淨滾輪21卜在此等情 況下構成基準者,係連接於潔淨滚輪211之芯軸211a之第 一外部電源221的施加電壓。 接著,針對就潔淨滚輪211之性能的測試結果作說明。 (方法) 在圖23所示之潔淨系統中,使以具有絕緣性之構件(未 圖示)保持之轉印滾輪231及潔淨滚輪211接觸,並使其以 》5m/min之週邊速率連動旋轉,對潔淨滾輪211(芯軸21^) 藉由第一外部電源221賦予任意之電壓(±3〇〇v、±6〇()v)。 第一外部電源221係設置成被潔淨材S通過時(亦即潔 淨時)施加±300V其中之一,其以外之情況下則設定成施加 與先刖所施加之電位相反極性且為土600V之電壓。第_外部 電源245係隨時施加與第一外部電源221在被潔淨材s通 過時所施加之電壓相同之值。 潔淨刷243係設置成對轉印滚輪23 1往與連動旋轉之 方向相反方向旋轉’金屬滚輪244則設置成對潔淨刷243 往連動旋轉之方向旋轉。氣體真空機構之吸入口 242係設 57 201036715 置成與金屬滾輪244之滾輪表面的間隙長為2mm,並將潔 淨刮片2 41設詈為你λ ^ 在從及入口 242開口端正下方之滾輪表面 异起金屬滾輪244之行進方向後方5mm的位置。 對此使用被潔淨材s(pET膜:⑸mx^cmxl〇〇#m) 散佈有異物(平均直徑為1Q#m之聚苯乙烯樹脂或 =稀I樹& )的樣品’以評估潔淨㈣2 η之異物除去性 月匕此外’ #估測試係以10#膜為1群組而連續進行5群 組0 又進行潔淨完成後附著在潔淨滾輪2丨丨之異物的確 認及附著在轉印滾輪231之異物的確認。 使用表面電位計261、262(trek公司製M〇dei 34ιβ) 測量潔淨中之潔淨滾輪2 i i及轉印滾輪23 ^的表面電位。 (實施例及比較例之說明) 將進行異物除去測試i之實施例33〜48及比較例2〇、 21之康輪的構造表示於以下之表15、16,該等之内層 '外 層的組成則表示於前述表3。表15、16所示之實施例”〜 48及比較例2〇、21之滾輪的製作方法係如以下所述。 將内層。P (厚度6mm/寬度(芯軸延伸方向之尺寸)24〇mm) 成形於芯軸(材質:鋁合金製,尺寸:直徑028mmX長度 25〇mm)’具有外層部者係進-步將外層部(厚度30 —寬度 240mm)成形於刖述内層部之外側。冑&,彈性層便成為外 位φ 40mm、寬度24〇mm。然而’針對不具内層部之滚輪(實 】 41之轉印滾輪屬之),係直接將外層部(厚度3 0 " m/寬度24Gmm)形成於與前述相同之芯轴。 58 201036715 表15 潔淨句 笑輪 轉印岛 复輪 内層 外層 滾輪硬度 JIS-A〇 内層 外層 滾輪硬度 JIS-A(。) 實施例33 a D 30 a A 30 實施例34 a A 30 a G 32 實施例35 a B 30 a H 30 實施例36 a B 30 a G 32 實施例37 a C 32 a H 30 實施例38 a E 29 a B 30 實施例39 a F 28 a A 30 實施例40 a D 28 無 A — 比較例20 a E 29 b 無 26 表16 潔淨句 1輪 轉印岛 !輪 内層 外層 滚輪硬度 JIS-A〇 内層 外層 滾輪硬度 JIS-A〇 實施例41 a G 32 a A 30 實施例42 a G 32 a B 30 實施例43 a A 30 a F 28 實施例44 a A 30 a D 30 實施例45 a H 30 a C 32 實施例46 a H 20 a B 30 實施例47 a B 30 a E 29 實施例48 a G 32 益 A — 比較例21 a G 32 b 無 26 (測試結果) 表1 7係異物為丙烯酸樹脂、表1 8則係異物為聚苯乙 烯樹脂之情況。此處,表中〇X記號係使用數位顯微鏡(數 位顯微鏡VHX-200 KEYENCE公司製透鏡倍率為450 倍),確認65 0 # mx500 /z m之範圍的3點,以〇記號表示在 所有點皆未確認到異物之情況,以X記號表示有確認到異物 之情況。 59 201036715 表17 潔淨滾 輪電位 (V) 轉印滾 輪電位 (V) 群組 潔淨滾 輪附著 異物 轉印滾 輪附著 異物 10#m 1 um 1 2 3 4 5 1 2 3 4 5 實施例33 -300, +600 -608, +276 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例34 -300, +600 -642, +253 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例35 -300, +600 -758, +148 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例36 -300, +600 -666, +219 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例37 -300, +600 -701, +199 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例38 -300, +600 -431, +459 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例39 -300, +600 -594, +290 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例40 -300, +600 -589, +298 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 比較例20 -300, +600 — 〇 〇 X 〇 X 〇 X X X X 有 有 表18 潔淨滾 輪電位 (V) 轉印滾 輪電位 (V) 群組 潔淨滾 輪附著 異物 轉印滾 輪附著 異物 ΙΟβϊΏ 1 βτη 1 2 3 4 5 1 2 3 4 5 實施例41 +300, -600 +658, -228 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例42 +300, -600 +671, -218 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例43 +300, -600 +581, -304 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例44 +300, -600 +660, -247 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例45 +300, -600 +728, -180 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例46 +300, -600 +749, -153 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例47 +300, -600 +610, -279 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 實施例48 +300, -600 +643, -248 〇 〇 〇 〇 〇 〇 〇 〇 〇 〇 無 無 比較例21 +300, -600 — 〇 X 〇 X X 〇 X X X X 有 有 60 201036715 從表17、18可知,將第一外部電源22丨連接於潔淨滾 輪211以施加電壓的實施例33〜48中,即使進行連續使用 亦確認不到異物往轉印滾輪之蓄積而無法觀察到潔淨性之 降低。 相對於此,㈣法獲得本發明之效果之轉印滾輪使用 在潔淨滾輪的比較例20、21中,係無法獲得連續之潔淨性。It is possible to prevent the current generated from the second external f c, a 4 A p power source 153 from entering the cleaning roller i i " to prevent electrical damage to the cleaned material s. Fig. 20 shows the overall configuration of the clean system having the clean portion described above. W clothing is not in the (first embodiment) # , 3⁄4- Figure 21 (4) does not 'clean unit u used in the clean system, the surface of the wheel m (outer peripheral surface) is in contact with the surface of the cleaned material, at the same time - While rotating - while moving relative to each other, the surface is removed by electrostatic force to 211 on the surface si of the material to be cleaned (the conductor or dielectric 'not shown). Foreign matter such as angstroms, the clean roller, and the electric charge of the foreign matter attached to the surface of the cleaned material s by the foreign matter (4) of the surface of the cleaned material which can be peeled off by the surface of the cleaned material, and has a π, etc. The elastic mandrel (core 49 201036715 rod) 21 la, the cylindrical inner layer portion mb provided outside the mandrel 211a, and the outer side of the inner layer portion 211b and composed of a higher resistance than the inner layer portion 2Ub The thin cylindrical outer layer portion 2Uc (for example, having a thickness of about 3 Å/m) has a two-layer structure. Further, a first external power source 21 is connected to the mandrel 2Ua of the cleaning roller 211. The cleaning roller 211' that utilizes the charging property of the surface of the roller and adsorbs foreign matter by electrostatic force is provided with a transfer roller 23 that rotates while being in contact with the surface of the cleaning roller 21, and the transfer roller 231 is attached to the surface. The electrostatic charge is used to adsorb the charge of the foreign matter attached to the surface of the cleaning roller 211. Foreign matter adhering to the cleaning roller 211 by electrostatic force is transferred (moved) to the side of the transfer roller 231. At the same time, by changing the applied voltage of the first external power source 221 connected to the cleaning roller 211, the transfer roller 23 can be arbitrarily changed to apply a charged voltage for adsorbing the foreign matter by an electrostatic force. The transfer roller 231 includes a conductive mandrel (mandrel) 231a, a cylindrical inner layer portion 2Mb provided outside the mandrel 231a, and an outer layer portion 231c provided on the outer side of the inner layer portion 231b. The volume resistivity of 231 高于 is higher than 23 lb of the inner layer. The cleaning roller 231 is rotatably disposed to rotate the cleaning roller 231 in a direction opposite to the interlocking rotation direction to scrape off the foreign matter adhering to the surface of the transfer roller 231 by electrostatic force, and the cleaning brush 243 can be rotated toward the cleaning brush 243. A metal roller 244 made of, for example, a stainless steel alloy (SUS3 04) is provided in a manner of rotating in the rotational direction. The cleaning brush 243 has a synthetic resin-made hair portion 243b (brush portion) on the core shaft 243a. The metal roller 244 is connected to the second external power source 245' as a mechanism for generating a potential difference between the transfer roller 231 and the transfer roller 231. That is, by the second external power source 245, a potential having the same sign as that of the surface of the transfer roller 50 201036715 23 can be applied to the metal roller 244 near the surface of the metal roller 244 during cleaning. The cleaning blade 241 which is in contact with the surface of the metal roller 244 at the front end scraping portion scrapes off the foreign matter adhering to the surface of the metal roller 244 by the cleaning blade 241. The cleaning blade 241 is formed of an elastomer made of a synthetic resin (for example, a thermosetting polyamine phthalate resin), and is held by an insulating holder (not shown). The holder of the cleaning blade 24l may also be disposed to be held by the insulator. Further, in the vicinity of the contact portion of the surface of the roller 231 near the surface of the metal roller 244 and the roller portion of the transfer roller 241 and the scraping portion of the cleaning blade 241, a gas vacuum mechanism for attracting foreign matter by using a negative pressure is attached to the population 2d. Since the cleaned sheet 24 is disposed in the vicinity of the sucking population 242, the foreign matter scraped off by the sheet 241 can be sucked and removed by the suction port 242. I effectively remove (4) the metal roller (4). Here, the mechanism may be any one that can attract foreign matter by using a negative pressure, and for example, a well-known gas vacuum pump can be used. In this way, in the case where the foreign metal is removed from the metal roller by the cleaning blade 241 U, the end scraping portion of the core is in contact with the suction port 242 of the gas vacuum mechanism (4), and is attached to the metal roller. = The structure of the wheel 44 to scrape foreign matter contaminates the surroundings. The foreign matter can be removed efficiently and is not "clean; the wheel 211 and the transfer roller 231 are not shown", and the transfer roller is smashed with the material of the roller (not linked to the clean roller 21 1). The two rollers, such as 211, are connected to each other, and the surface characteristics of the wheels 231 and 211 are different from each other 51 201036715 to generate a potential difference. By ^, ^ by the clean roller 211 and the transfer roller 231, the contact of the transfer roller is peeled off, 'Thank the m ^ & $ P wheel 23 1 on the surface of the roller to produce a different potential difference depending on the characteristics of the surface of the cleaning roller 2 11 (such as the charging sequence), with the use of the static fan ^W uses electric power to adsorb the charge of the foreign matter attached to the surface of the cleaning roller 211. The voltage can be finely applied to the mandrel 2 of the cleaning roller 2 ii by the first external Thunder 0 Λ, μ and β original 22 1 a 'For example, in connection with private, dream rabbit, swallowing., saving money on the clean roller 2 11 core shaft 2 11 a - external power supply 22 1 application of the thunder &&&& force voltage is ον Next, the polarity of the charged voltage generated by the transfer roller 231 by the interlocking % is the same When the voltage of the polarity is applied to the first external power source 221, the cleaning roller 211 can adsorb the object from the material to be cleaned S, and the transfer roller 23 1 can transfer the foreign matter adhering to the cleaning roller 2 1 1 . The foreign matter adsorbed on the transfer roller 231 is applied to the transfer roller 231 by the first external power source 221 to the mandrel 2Ua of the cleaning roller 211 and the rotation of the transfer roller 231 by the first external power source 221 when the applied voltage of the transfer roller 231 is 0V. The voltage of the opposite polarity of the charged voltage and greater than the absolute value of the charged voltage causes the transfer roller 231 to lose the adsorption force for adsorbing the foreign matter (the electrostatic force, therefore, the foreign matter is scraped off by the cleaning brush 243, and moved to The surface of the metal roller 244. Then, the foreign matter 'moved to the surface of the metal roller 244' will be scraped off by the cleaning blade 241, and then sucked and removed by the suction port 242 of the gas vacuum mechanism. 'Transfer used here The roller 231 has the same structure as the cleaning roller 211. However, as shown in FIG. 21(b), the transfer roller 231 may be provided to remove the inner layer portion and be outside the core shaft 23 la, (core rod). The side is directly provided with the structure of the cylindrical outer layer portion 23 lc'. In addition, the material of the outer layer portion is preferably selected as the charged voltage potential difference of the cleaning roller 2 ιι within a range that does not impair the electrostatic force of the stable suction 52 201036715. The thickness of the outer layer portion 21 lc of the cleaning roller 211 is preferably 2 to 500 " m (more preferably 5 to 50 from m) in the same manner as the cleaning roller u, 111. Instead of the mandrel 211 a, a mandrel composed of a conductive carbon material or a synthetic resin composite or the like is used. Outer layer. The material used in 卩2 11 c or the material used in the inner layer 2丨丨b is the same as the above-mentioned cleaning rollers U and 1U. The transfer roller 231 includes a conductive mandrel (mandrel) 231 & a cylindrical inner layer portion 2Mb provided outside the mandrel 231a; and an outer layer portion 231c provided on the outer side of the inner layer portion U1b, and is configured It is possible to have a charge on the surface of the roller for adsorbing foreign matter adhering to the surface of the cleaning roller 211 by electrostatic force. The volume resistivity of the outer layer portion 231e of the transfer roller 231 is higher than that of the inner layer portion 23b. It is set to have the same polarity as the voltage given to the first external power source 221 and has a large absolute value. At the same time, the transfer roller 231 can arbitrarily change the charging voltage of the foreign matter adhering to the surface of the cleaning roller 211 by the electrostatic force by the first external power source 221 connected to the mandrel 21 of the cleaning roller 211. As a result, the foreign matter adhering to the cleaning roller 211 by the electrostatic force is sequentially transferred (moved) to the transfer roller 231 side with the rotation. As a result, the difference 2 remains on the surface of the cleaning roller 211, and the foreign matter It does not return to the surface S1 of the 4th material s. Therefore, the cleaning roller 2ΐι can continuously perform the adsorption operation of the foreign matter for a long time. The rf is in contact with the foreign matter attached as the cleansing #S according to the above unit. Foreign matter such as dust is adsorbed to the surface of the wheel 2U (outer layer portion 211c), and from the surface of the cleaned material s 53 201036715 and then 'statically adsorbed on the clean roller 211 table + by the rotation of the cleaning roller 211 When the surface of the transfer roller 231 is connected to the right, it is transferred (moved) to the transfer 243 by the transfer wheel 211 of the potential roller (3) on the transfer roller 231 and the cleaning roller 2, and the transfer is performed. Transfer roller 231 The foreign matter on the surface is cleaned by the brush = 223: scraped 'and adsorbed to the metal roller 244. The attached surface is removed from the surface of the metal roller 244, and the cleaned scraper is 丨' to the sheet 241 to the suction of the mechanism... 2 is attracted to remove foreign matter, that is, through the gas vacuum material: Second, because the foreign matter does not remain on the surface of the clean roller 2", the foreign matter will not return to the long-term continuous operation of the clean pan ==rsi' 2" Metal roller 244 ^ ^ action. Also, cleaned to the sheet plus π 242 A Bp ', the object, through the gas vacuum mechanism suction due to the removal of Cl:, so the metal is removed Foreign matter is contaminated. Therefore, 'there is no need to fix the surface of the roller 231, the maintenance of the cleaning roller 211 or transfer, etc., 5, the cleaning roller 211 or the transfer roller 231 is contaminated.虞, there is almost no foreign matter around the transfer roller 231, so it is excellent in maintainability. It can be set at 2: The suction action of the ί space mechanism can be performed at any time, but it is also g*. 卩 Power supply 2U system is clean When the roller 211 is clean, the transfer roller When the H t transfer operation is carried out, the voltage of the transfer roller 231 is opposite to that of the transfer roller 231 and the voltage of the transfer roller 231 is higher than the voltage of the transfer roller 231. The cleaning roller 211 is disposed to drive the gas vacuum mechanism in addition to the cleaning of the cleaning roller 211. Here, the cleaning roller 211 refers to the section in which the cleaning roller 211 is in contact with the surface of the cleaned material while rotating while moving relatively. time. When the cleaning roller 2 is clean, it can be electrically or mechanically detected to determine the movement of the cleaned material, and the cleaned material can be detected by, for example, the up and down displacement of the mandrel 21 la of the cleaning roller 21 The passage of S is judged. Further, it is also possible to provide a structure in which the mi crucible 241 is supported to be retractable, so that the front end scraping portion of the cleaning blade 24 is brought into contact with the surface of the metal roller 244 only when the gas vacuum mechanism is driven. Next, an example of the relationship between the cleaning roller 2A and the transfer roller 23 1 in the above-described cleaning unit U丨 will be described. First, in the above-described cleaning unit, when the potential difference generated by the interlocking rotation of the transfer roller 23A and the cleaning roller 211 is 3〇〇v and the cleaning roller is positively charged to the transfer roller 231 (on the charged side) When the sequence is the positive side of the Q side, as shown in FIG. 22(a), when the applied voltage of the external power source 221 connected to the cleaning roller 211 is 〇v, the transfer roller 231 is _3〇〇v, clean. The roller 211 is 〇v. Further, as shown in Fig. 22 (b), when the applied voltage of the external power source 221 is set to -30 GV, the transfer roller 231 is _6, and the cleaning roller 2 ι is -300 V, and the positive side of the charged foreign matter is After being adsorbed to the cleaning roller 2 11, it is transferred and adsorbed to the transfer roller 23j. Then, as shown in FIG. 22(c), when the applied voltage of the external power source 221 is set to +600 V, the transfer roller 231 is +3 〇〇ν, and the cleaning roller 2 ι is +600 V, and the main positive side is charged. The foreign matter that is intended to leave the charging is turned to the positive side. 55 201036715 In this case, the foreign matter is removed from the transfer roller 231 by the cleaning brush 243, and then moved to the surface of the metal roller 244. The foreign matter moving to the surface of the metal roller 244 is in the vicinity of the suction port 242 of the gas vacuum mechanism, scraped off by the front end of the cleaning blade 241, and then sucked through the suction port 242 of the body vacuum mechanism, and the metal roller The 2 material roller is removed on the surface. Further, in the case where the potential difference generated by the interlocking rotation of the transfer roller 231 is 3 〇〇V and the cleaning roller 211 exhibits the charging property on the negative side of the transfer roller 231 (on the negative side of the charging sequence) In this case, as shown in the figure (), when the applied voltage of the external power source 22 1 connected to the cleaning roller 2 1 1 is 0 V, the transfer roller 231 is +300 V, and the clean roller is 0 V. ^, as shown in Fig. 22(e), if the applied voltage «the external power supply 221 is +3G0V, the transfer roller 231 is +6 qing, and the cleaning roller (1) is +300V, and the negative side is charged. After the foreign matter is adsorbed to the clean roller, it is transferred and adsorbed to the transfer roller 23 1 . < Then, as shown in Fig. 22 (f), when the electric dust applied to the external power source 221 is set to 600 V, the transfer roller 231 is -300 V, and the cleaning roller 211 is charged on the negative side. The foreign object is to turn off the I3 roller 23 1 that is charged to the negative side. In this state, the foreign matter is removed by the cleaning brush 243 and moved to the surface of the metal roller 244. The foreign matter moving to the surface of the metal roll is in the vicinity of the suction port 242 of the gas vacuum mechanism, scraped off by the end scraping portion of the cleaning blade #241, and then sucked through the suction port 242' of the gas vacuum mechanism from the metal roller. Remove the surface of the roller of 244. The above-mentioned electric potential generated by the difference in surface characteristics between the rollers 211 and 231 56 201036715 is generated by the electrification of the clean roller 211 as a reference, and thus stably exhibits a certain value at the peripheral velocity of the crucible. In the case of Figs. 22(a) to (c), since the cleaning roller 211 has a positive side to the transfer roller 231 and is at a potential of +3_, once the P is transferred to the transfer roller 23 1 "presents the positive side" The charged foreign matter will not be transferred to the cleaning roller 2!! Similarly, in the case of FIGS. 22(4) to (7), since the cleaning roller 2U has a negative side to the transfer roller 231 and is a potential of -300 V, the charging property on the negative side of the transfer roller 23 ι is transferred. The foreign matter 'will not be transferred to the cleaning roller 21 again. In this case, the reference voltage is applied to the first external power source 221 of the mandrel 211a of the cleaning roller 211. Next, the test results regarding the performance of the cleaning roller 211 will be described. (Method) In the cleaning system shown in Fig. 23, the transfer roller 231 and the cleaning roller 211 held by an insulating member (not shown) are brought into contact with each other and rotated at a peripheral speed of "5 m/min". The cleaning roller 211 (the mandrel 21) is given an arbitrary voltage (±3〇〇v, ±6〇()v) by the first external power source 221. The first external power source 221 is disposed such that one of ±300V is applied when the cleaning material S passes (that is, when it is clean), and in other cases, it is set to apply a polarity opposite to the potential applied by the precursor and is 600V of soil. Voltage. The first external power source 245 is applied at the same value as the voltage applied when the first external power source 221 passes through the cleaned material s. The cleaning brush 243 is provided to rotate the transfer roller 23 1 in a direction opposite to the direction of the interlocking rotation. The metal roller 244 is provided to rotate in the direction in which the cleaning brush 243 rotates in conjunction. The suction port 242 of the gas vacuum mechanism is set to 57 201036715, and the gap between the surface of the roller of the metal roller 244 is set to be 2 mm, and the cleaning blade 2 41 is set to be the surface of the roller directly below the open end of the inlet 242. The position of the different metal roller 244 in the direction of travel 5 mm behind. For this, use a cleaned material s (pET film: (5) mx^cmxl〇〇#m) with a sample of foreign matter (polystyrene resin with an average diameter of 1Q#m or = dilute I tree &) to evaluate cleanliness (4) 2 η In addition, it is confirmed that the foreign matter adhered to the clean roller 2 is cleaned and adhered to the transfer roller 231 after the cleaning is completed. Confirmation of foreign matter. The surface potentials of the clean cleaning roller 2 i i and the transfer roller 23 ^ were measured using surface potentiometers 261 and 262 (M〇dei 34ιβ manufactured by Trek Corporation). (Description of Examples and Comparative Examples) The structures of the Kang Wheels of Examples 33 to 48 and Comparative Examples 2 and 21 which were subjected to the foreign matter removal test i are shown in Tables 15 and 16 below, and the composition of the inner layer 'the outer layer' It is shown in Table 3 above. The manufacturing methods of the rollers of Examples "48" and "Comparative Examples 2" and 21 shown in Tables 15 and 16 are as follows. The inner layer P (thickness 6 mm/width (dimension of the mandrel extension direction) 24 mm The mandrel is formed on a mandrel (material: made of aluminum alloy, size: diameter: 028 mm, length: 25 mm). The outer layer portion (thickness 30 - width 240 mm) is formed on the outer side of the inner layer portion. &, the elastic layer becomes the outer position φ 40mm, the width is 24〇mm. However, 'for the roller without the inner layer (real) 41, the transfer roller belongs to the outer layer (thickness 3 0 " m/) The width of 24 Gmm) is formed on the same mandrel as described above. 58 201036715 Table 15 Clean sentence transfer wheel transfer island inner wheel outer layer roller hardness JIS-A 〇 inner layer outer roller hardness JIS-A (.) Example 33 a D 30 a A 30 Example 34 a A 30 a G 32 Example 35 a B 30 a H 30 Example 36 a B 30 a G 32 Example 37 a C 32 a H 30 Example 38 a E 29 a B 30 Example 39 a F 28 a A 30 Example 40 a D 28 No A - Comparative Example 20 a E 29 b No 26 Table 16 Clean sentence 1 round transfer island Inner wheel outer roller hardness JIS-A 〇 inner layer outer roller hardness JIS-A 〇 Example 41 a G 32 a A 30 Example 42 a G 32 a B 30 Example 43 a A 30 a F 28 Example 44 a A 30 a D 30 Example 45 a H 30 a C 32 Example 46 a H 20 a B 30 Example 47 a B 30 a E 29 Example 48 a G 32 Benefit A - Comparative Example 21 a G 32 b No 26 ( Test results) Table 1 The case where the foreign matter is an acrylic resin, and the foreign matter in Table 18 is a polystyrene resin. Here, the 〇X mark in the table is a digital microscope (the lens magnification of the digital microscope VHX-200 KEYENCE) 450 times), confirm the 3 points of the range of 65 0 # mx500 /zm, the 〇 mark indicates that no foreign matter has been confirmed at all points, and the X mark indicates that foreign matter has been confirmed. 59 201036715 Table 17 Clean roller potential ( V) Transfer roller potential (V) Group clean roller attached foreign matter transfer roller attached foreign matter 10#m 1 um 1 2 3 4 5 1 2 3 4 5 Example 33 -300, +600 -608, +276 〇〇 〇〇〇〇〇〇〇〇 No Example 34 -300, +600 -642, +253 〇〇〇 〇〇〇〇〇〇 No Example 35 -300, +600 -758, +148 〇〇〇〇〇〇〇〇〇〇 No Example 36 -300, +600 -666, +219 〇〇〇〇 〇〇〇〇〇〇 No Example 37 -300, +600 -701, +199 〇〇〇〇〇〇〇〇〇〇 No Example 38 -300, +600 -431, +459 〇〇〇〇 〇〇〇〇〇〇 No Example 39 -300, +600 -594, +290 〇〇〇〇〇〇〇〇〇〇 No Example 40 -300, +600 -589, +298 〇〇〇〇 〇〇〇〇〇〇 No Comparative Example 20 -300, +600 — 〇〇X 〇X 〇XXXX There are Table 18 Clean Roller Potential (V) Transfer Roller Potential (V) Group Clean Roller Attached Foreign Material Transfer Roller Attached foreign matter ΙΟβϊΏ 1 βτη 1 2 3 4 5 1 2 3 4 5 Example 41 +300, -600 +658, -228 〇〇〇〇〇〇〇〇〇〇 No Example 42 +300, -600 +671 , -218 〇〇〇〇〇〇〇〇〇〇 No Example 43 +300, -600 +581, -304 〇〇〇〇〇〇〇〇〇 None Example 44 +300, -600 +660, -247 〇〇〇〇〇〇〇〇〇〇 No Example 45 +300, -600 +728, -180 〇〇〇〇〇〇〇〇〇〇 None Example 46 +300, -600 +749, -153 〇〇〇〇〇〇〇〇〇〇 No Example 47 +300, -600 +610, -279 〇〇〇〇〇〇〇〇〇〇 None Example 48 +300, -600 +643, -248 〇〇〇〇〇〇〇〇〇〇 No Comparative Example 21 +300, -600 — 〇X 〇XX 〇XXXX There are 60 201036715 from Table 17, In the examples 33 to 48 in which the first external power source 22 is connected to the cleaning roller 211 to apply a voltage, it is understood that the accumulation of the foreign matter to the transfer roller is not observed even if the continuous use is continued, and the deterioration of the cleanliness cannot be observed. On the other hand, in the comparative examples 20 and 21 in which the (4) method obtained the effect of the present invention, in the comparative examples 20 and 21 of the cleaning roller, continuous cleanliness could not be obtained.
又,如圖23所示,藉由配置兩組潔淨單元υ〗、u2並 使各單元m、U2之潔淨滾輪211、2nA所帶有之電荷的 符號相反,即可以帶電成負側之潔淨滾輪21 1除去附著在 被潔淨材S《呈現正側之帶電性的異斗勿,以帶電成正側之 潔淨滾輪211A除去呈現負側之帶電性的異物。22i、22ia 係第一外部電源’ 231、231A則為轉印滾輪。 再者’如® 24所示,亦可夾持被潔淨材s而將導引滾 輪25 1B 6又置於潔淨滾輪2 (i之相反側,並對該導引滾輪 251B設置轉印滾輪231B,藉由導引滾輪2別進一步增強 作用在夾持於潔淨滾輪211與導引滚輪25 ; s的電場錢轉㈣淨性。 此時,亦可藉由使用潔淨滾輪以取代導引滾輪25 1B , 以同時進行被潔淨材S反面之潔淨。又,與圖23所示之情 形同樣地,亦可配置兩组單元。 針對具有前述潔淨部之潔淨系統整體構成之一例 明。 。 圖所示潔淨系統2 71係具備利用靜電力來除去 附著在被潔淨材S表面9L β , 衣面S1上之塵埃等異物(導體或介電體) 的潔淨部2 7 2、朝向讀省、益 Π哀潔淨部272搬送被潔淨材S之搬入部 201036715 273、 以及從潔淨部272搬出潔淨後之被潔淨材s的搬出 274。 搬入部273係於一對滾輪273A、273B捲掛有搬送帶 273C’以朝向潔淨部272搬送搬送帶273C上之 搬出㈣係於一對滾輪274一捲掛 274C,以往離開潔淨部272之方向搬送從潔淨部π〕排出 至搬送帶274C上之被潔淨材s。 潔淨部272係具備對被潔淨材s之表面S1(上面)上一 邊使表面接觸一邊旋轉的一對潔淨滾輪211,並對各潔淨滾 輪211 —邊使轉印滾輪231之表面接觸一邊旋轉。又,對 被潔淨材s之反面(下面),亦對應上側之潔淨滾輪21丨配置 有一對潔淨滾輪211 ’以將被潔淨材s夾持於與潔淨滾輪 211之間,並使被潔淨材s移動至搬出部274側。於該潔淨 滾輪211,亦對應設有轉印滾輪231。驅動滾輪2%之旋轉 力係透過驅動皮帶275傳達至潔淨滾輪211之軸部,以驅 動潔淨滚輪2 1 1旋轉。 又,於各潔淨滾輪211之芯軸係連接有第一外部電源 (高壓電源)221,於各轉印滾輪231係透過潔淨刷243設有 金屬滾輪244,於各金屬滾輪244則連接有第二外部電源 245。又’對金屬滾輪244設有氣體真空栗278(氣體真空機 構)之吸入口 242及潔淨刮片241。各吸入口 242係透過集 塵機(過濾器)277連接於氣體真空泵278。 【圖式簡單說明】 圖l(a)(b)係分別表示本發明之潔淨系統所使用之潔淨 62 201036715 單元的一實施形態。 圖 2係表示配置有雨έ ^ 令两、、且刖述潔淨單元的實施形態。 圖 系表示本毛明之潔淨單元之另一實施形態的說明 圖。 圖 表示本發明之潔淨單元之其他實施形態的說明 圖。 圖 5係異物除去測試1之說明圖。 圖 6 1糸表不潔淨單元之其他實施形態之與圖1(a)相同 的圖。 圖 7係表示酉己置有兩組其他實㈣態之潔淨單元之實 施形態之與圖2相同的圖。 圖8係表示潔淨單元之其他實施形態之與圖4相同的 圖。 圖9係表示潔淨單元之其他實施形態之與圖3相同的 圖。 圖10係異物除去測試2之說明圖。 圖11係表示本發明{潔淨系統之一例。 圖12(a)(b)係分別表示本發明之潔淨系統所使用之潔 淨單元之基本構造的說明圖。 圖13係表示前述潔淨單元的實施形態。 圖14係表示配置有兩組潔淨單元的實施形態。 圖15係針對另一實施形態之與圖2相同的圖。 圖16係針對其他實施形態之與圖2相同的圖。 圖17係異物除去測試之說明圖。 圖18係表示本發明之潔淨系統之一例。 63 201036715 圖19係表示:參、免„ _ 不潔年早兀之其他實施形態。 圖2 0係矣+ & ^ 不使用圖19所示之潔淨單元之潔淨系統之 一例。 圖21 u)(b)係分別表示本發明之潔淨系統所使用之潔 淨單7L之例之利用靜電力以除去塵埃等異物之原理的說 明圖。 圖22(a)〜⑺分別係前述單元之動作的說明圖。 圖23係針對另一實施形態之與圖1 (a)相同的圖。 圖24係針對其他實施形態之與圖1 (a)相同的圖。 圖25係異物除去測試之說明圖。 圖2 6係表示本發明之潔淨系統一例之圖。 【主要元件符號說明】 11、11A ' 11A,,11B、11B’ 潔淨滾輪 11a 怒軸 lib 11c 21、21A、21B、2Γ 21a ' 21a' 21b 21c、21c’ 31 41 41a 41b 内層部 外層部 帶電控制滾輪 芯轴 内層部 外層部 外部電源 導引滾輪 怒轴 内層部 64 201036715Moreover, as shown in FIG. 23, by arranging two sets of clean cells, u2, and making the signs of the charges carried by the cleaning rollers 211, 2nA of the respective units m, U2 opposite, the charging roller can be charged to the negative side. 21 1 Remove the foreign matter attached to the cleaned material S, which is on the positive side, and remove the charged foreign matter on the negative side by the clean roller 211A that is charged to the positive side. The 22i, 22ia first external power sources '231, 231A are transfer rollers. Furthermore, as shown in the '24, the cleaning roller s can be clamped and the guide roller 25 1B 6 is placed on the opposite side of the cleaning roller 2 (i, and the transfer roller 231B is disposed on the guide roller 251B, The electric field of the cleaning roller 211 and the guiding roller 25 s is further enhanced by the guiding roller 2, and the cleaning roller 25 1B can be replaced by using the cleaning roller. The cleaning of the opposite side of the cleaned material S is performed at the same time. Further, as in the case shown in Fig. 23, two sets of units may be disposed. An example of the overall configuration of the clean system having the clean portion described above is shown. 2 71 is a cleansing unit that removes foreign matter (conductor or dielectric) adhering to the surface of the cleaned material S by 9L β and the surface S1 by electrostatic force (2, 2, 2, 2, 2, 2, 2) 272, the loading portion of the cleaned material S is transferred to the cleaning unit s. 201036715 273, and the unloaded portion 274 of the cleaned material s is removed from the cleaning unit 272. The loading unit 273 is wound around the pair of rollers 273A and 273B with the conveying belt 273C' to be cleaned. The part 272 carries out the transport on the transport belt 273C (four) The roller 274 is wound 274C, and the cleaned material s discharged from the clean portion π] to the transport belt 274C is transported in the direction away from the clean portion 272. The clean portion 272 is provided on the surface S1 (upper surface) of the cleaned material s A pair of cleaning rollers 211 that rotate while contacting the surface, and rotate the surfaces of the transfer roller 231 while the cleaning rollers 211 are in contact with each other. The opposite side (below) of the cleaned material s also corresponds to the cleaning of the upper side. A pair of cleaning rollers 211' are disposed on the roller 21A to sandwich the cleaned material s between the clean roller 211 and the cleaned material s to move to the carry-out portion 274. The cleaning roller 211 is also provided with a turn The printing roller 231. The rotating force of the driving roller 2% is transmitted to the shaft portion of the cleaning roller 211 through the driving belt 275 to drive the cleaning roller 2 1 1 to rotate. Further, the first outer portion is connected to the core shaft of each cleaning roller 211. The power source (high voltage power source) 221 is provided with a metal roller 244 through the cleaning brush 243 in each of the transfer rollers 231, and a second external power source 245 is connected to each of the metal rollers 244. Further, the metal roller 244 is provided with a gas vacuum pump 278. ( The suction port 242 and the cleaning blade 241 of the body vacuum mechanism. Each of the suction ports 242 is connected to the gas vacuum pump 278 through a dust collector (filter) 277. [Schematic description] Fig. 1(a)(b) shows the present Fig. 2 shows an embodiment in which a cleaning unit is disposed in a cleaning system. An explanatory diagram of the form. Figure is an explanatory view showing another embodiment of the cleaning unit of the present invention. Fig. 5 is an explanatory diagram of the foreign matter removal test 1. Fig. 6 is a view similar to Fig. 1(a) of another embodiment of the unclean unit. Fig. 7 is a view similar to Fig. 2 showing an embodiment in which two sets of other solid (four) state clean cells are placed. Fig. 8 is a view similar to Fig. 4 showing another embodiment of the cleaning unit. Fig. 9 is a view similar to Fig. 3 showing another embodiment of the cleaning unit. Fig. 10 is an explanatory diagram of the foreign matter removal test 2. Fig. 11 is a view showing an example of the {clean system of the present invention. Fig. 12 (a) and (b) are explanatory views each showing a basic structure of a clean unit used in the cleaning system of the present invention. Fig. 13 is a view showing an embodiment of the above-described cleaning unit. Fig. 14 shows an embodiment in which two sets of cleaning units are arranged. Figure 15 is a view similar to Figure 2 for another embodiment. Fig. 16 is a view similar to Fig. 2 for another embodiment. Fig. 17 is an explanatory diagram of a foreign matter removal test. Fig. 18 is a view showing an example of the cleaning system of the present invention. 63 201036715 Figure 19 shows the other embodiments of the 参 免 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ b) is an explanatory view showing the principle of using an electrostatic force to remove foreign matter such as dust, respectively, in the example of the clean sheet 7L used in the clean system of the present invention. Fig. 22 (a) to (7) are explanatory views of the operation of the above unit. Fig. 23 is a view similar to Fig. 1(a) for another embodiment. Fig. 24 is a view similar to Fig. 1(a) for another embodiment. Fig. 25 is an explanatory view of a foreign matter removal test. A diagram showing an example of the cleaning system of the present invention. [Explanation of main component symbols] 11, 11A '11A, 11B, 11B' Clean roller 11a Axis lib 11c 21, 21A, 21B, 2Γ 21a ' 21a' 21b 21c, 21c ' 31 41 41a 41b Inner layer outer layer part electrification control roller mandrel inner layer outer layer outer power supply guide roller anger axis inner layer portion 64 201036715
41c 45 、 55 、 56 51、51A、51B 51a 51b 51c 61 62 6341c 45 , 55 , 56 51 , 51A , 51B 51a 51b 51c 61 62 63
63A、63B 63C 6463A, 63B 63C 64
64A 、 64B 64C64A, 64B 64C
71、 71A、71B 72、 72A、72B 74 11 1、1 11A、11 IB、111( 111a 111b 111c 121、121A、121B、12Γ 121a ' 121a' 121b 121c > 121c' 外層部 表面電位計 轉印滚輪 芯軸 内層部 外層部 潔淨系統 潔淨部 搬入部 滾輪 搬送帶 搬出部 滚輪 搬送帶 帶電控制滾輪 轉印滾輪 驅動滾輪 、111D 潔淨滾輪 芯軸 内層部 外層部 、12Γ 帶電控制滚輪 芯軸 内層部 外層部 65 201036715 131、 131A、 131B、 131' 轉印滾輪 131a、 131a, 芯軸 131b 内層部 131c、 131c, 外層部 141、 141A、 141B、 141” 第一外部電源 145、 145A、 145B、 145C、 145D 吸入口 146、 146A、 146B、 146C、 146D 潔淨刮片 151、 151A、 151B 潔淨刷 151a 芯軸 151b 毛部 152、 152A、 152B 金屬滚輪 153 ' 153A、 153B 第二外部電源 154 導引滾輪 161、 162 、 163 表面電位計 171 潔淨系統 172 潔淨部 173 搬入部 173A 、173B 滾輪 173C 搬送帶 174 搬出部 174A 、174B 滾輪 174C 搬送帶 175 驅動皮帶 176 驅動滾輪 177 集塵機 66 178 178 ❹ 201036715 21 1、21 ΙΑ 211a 211b 211c71, 71A, 71B 72, 72A, 72B 74 11 1, 1 11A, 11 IB, 111 ( 111a 111b 111c 121, 121A, 121B, 12Γ 121a ' 121a' 121b 121c > 121c' outer surface surface potentiometer transfer roller Mandrel inner layer outer layer cleaning system clean part loading part roller conveyor belt carrying-out part roller conveyor belt charged control roller transfer roller drive roller, 111D clean roller mandrel inner layer outer layer portion, 12Γ charged control roller mandrel inner layer outer layer portion 65 201036715 131, 131A, 131B, 131' transfer rollers 131a, 131a, mandrel 131b inner layer portions 131c, 131c, outer layer portions 141, 141A, 141B, 141" first external power source 145, 145A, 145B, 145C, 145D suction port 146, 146A, 146B, 146C, 146D cleaning blade 151, 151A, 151B cleaning brush 151a mandrel 151b hair portion 152, 152A, 152B metal roller 153 ' 153A, 153B second external power source 154 guiding roller 161, 162, 163 Surface potentiometer 171 Clean system 172 Clean unit 173 Carry-in unit 173A, 173B Roller 173C Conveyor belt 174 Carry-out unit 174A, 174B Roller 174C Conveyor belt 175 Drive belt 176 Drive roller 177 Dust collector 66 178 178 ❹ 201036715 21 1,21 ΙΑ 211a 211b 211c
221、221A、221B 23 1、231A、231B、23Γ 231a ' 231a' 231b 231c ' 231c'221, 221A, 221B 23 1, 231A, 231B, 23Γ 231a '231a' 231b 231c '231c'
241 、 241A241, 241A
242 、 242A 243 、 243A 243a 243b242, 242A 243, 243A 243a 243b
244 、 244A244, 244A
245 、 245A 251B 261 、 262 271 272245, 245A 251B 261, 262 271 272
273 273A 、 273B273 273A, 273B
273C 氣體真空泵 潔淨滚輪 芯軸 内層部 外層部 外部電源 轉印滾輪 芯軸 内層部 外層部 潔淨刮片 吸入口 潔淨刷 芯軸 毛部 金屬滾輪 第二外部電源 導引滾輪 表面電位計 潔淨系統 潔淨部 搬入部 滚輪 搬送帶 搬出部 67 274 201036715 274A ' 274B 滾輪 274C 搬送帶 275 驅動皮帶 276 驅動滾輪 111 集塵機 278 氣體真空泵 S 被潔淨材 SI 表面 U、U'、U1、Ul’ U2、U3 潔淨單元 U10、U1 1、U12 潔淨單元 68273C Gas Vacuum Pump Clean Roller Mandrel Inner Layer Outer Part External Power Transfer Roller Mandrel Inner Layer Outer Part Clean Blade Sucker Clean Brush Core Shaft Metal Roller Second External Power Guide Roller Surface Potentiometer Clean System Cleaner Move In Roller conveyor belt carry-out section 67 274 201036715 274A ' 274B Roller 274C conveyor belt 275 Drive belt 276 Drive roller 111 Dust collector 278 Gas vacuum pump S Clean material SI Surface U, U', U1, Ul' U2, U3 Clean unit U10, U1 1, U12 clean unit 68
Claims (1)
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JP2009069972 | 2009-03-23 | ||
JP2009138108 | 2009-06-09 | ||
JP2009138107 | 2009-06-09 |
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TW201036715A true TW201036715A (en) | 2010-10-16 |
TWI483789B TWI483789B (en) | 2015-05-11 |
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TW099104324A TWI483789B (en) | 2009-03-23 | 2010-02-11 | Clean system |
Country Status (5)
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JP (1) | JP5605813B2 (en) |
KR (2) | KR101523693B1 (en) |
CN (1) | CN102361703A (en) |
TW (1) | TWI483789B (en) |
WO (1) | WO2010109755A1 (en) |
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TWI482711B (en) * | 2011-02-15 | 2015-05-01 | Bando Chemical Ind | Cleaning device |
TWI725170B (en) * | 2016-03-09 | 2021-04-21 | 日商阪東化學股份有限公司 | Cleaning device |
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TWI408012B (en) * | 2010-02-15 | 2013-09-11 | Bando Chemical Ind | Clean device |
CN104334290B (en) * | 2012-06-06 | 2016-11-09 | 阪东化学株式会社 | Cleaning apparatus |
JPWO2015083467A1 (en) * | 2013-12-03 | 2017-03-16 | バンドー化学株式会社 | Cleaning device |
JP6382622B2 (en) * | 2014-02-25 | 2018-08-29 | バンドー化学株式会社 | Cleaning device, adhesive roller unit and adhesive roller |
WO2015187161A1 (en) * | 2014-06-05 | 2015-12-10 | Illinois Tool Works Inc. | System and method for cleaning an object |
CN104148333B (en) * | 2014-07-02 | 2016-04-13 | 京东方科技集团股份有限公司 | A kind of reative cell clearing apparatus |
WO2017155075A1 (en) * | 2016-03-09 | 2017-09-14 | バンドー化学株式会社 | Cleaning device and cleaning method |
CN107377565B (en) * | 2017-07-19 | 2019-06-25 | 安徽云融信息技术有限公司 | A kind of glass cleaning plant and method for cleaning |
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GB2578134B (en) * | 2018-10-18 | 2021-06-30 | Illinois Tool Works | Low static contact cleaning system |
GB2628201A (en) * | 2023-08-31 | 2024-09-18 | Illinois Tool Works | Contacting cleaning system |
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- 2010-02-11 TW TW099104324A patent/TWI483789B/en active
- 2010-02-15 WO PCT/JP2010/000916 patent/WO2010109755A1/en active Application Filing
- 2010-02-15 JP JP2011505825A patent/JP5605813B2/en active Active
- 2010-02-15 CN CN2010800135973A patent/CN102361703A/en active Pending
- 2010-02-15 KR KR1020147019013A patent/KR101523693B1/en active IP Right Grant
- 2010-02-15 KR KR1020117022243A patent/KR20120004420A/en active Application Filing
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TWI482711B (en) * | 2011-02-15 | 2015-05-01 | Bando Chemical Ind | Cleaning device |
TWI725170B (en) * | 2016-03-09 | 2021-04-21 | 日商阪東化學股份有限公司 | Cleaning device |
Also Published As
Publication number | Publication date |
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WO2010109755A1 (en) | 2010-09-30 |
KR20140099947A (en) | 2014-08-13 |
KR20120004420A (en) | 2012-01-12 |
KR101523693B1 (en) | 2015-05-28 |
TWI483789B (en) | 2015-05-11 |
JP5605813B2 (en) | 2014-10-15 |
CN102361703A (en) | 2012-02-22 |
JPWO2010109755A1 (en) | 2012-09-27 |
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