TW200941049A - Polarizing plate and image display device - Google Patents

Polarizing plate and image display device Download PDF

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Publication number
TW200941049A
TW200941049A TW097147193A TW97147193A TW200941049A TW 200941049 A TW200941049 A TW 200941049A TW 097147193 A TW097147193 A TW 097147193A TW 97147193 A TW97147193 A TW 97147193A TW 200941049 A TW200941049 A TW 200941049A
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Taiwan
Prior art keywords
film
polarizing plate
resin
layer
optical
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TW097147193A
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Chinese (zh)
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TWI453473B (en
Inventor
Mitsuru Suzuki
Shouji Yamamoto
Kentarou Takeda
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Nitto Denko Corp
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Publication of TWI453473B publication Critical patent/TWI453473B/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • G02B5/305Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

A light-diffusing layered resin film which comprises a resin layer (A) comprising a transparent resin containing a light diffuser dispersed therein having a weight-average particle diameter of 1-20 [mu]m and a transparent resin layer (B) superposed on each side of the resin layer (A), and which has a thickness of 30-500 [mu]m. The resin layer (A) has a thickness which is 5-50%, excluding 50%, of the thickness of the light-diffusing layered resin film. The light-diffusing layered resin film is produced by obtaining a layered film by the coextrusion of a resin composition for forming the resin layer (A) and a resin composition for forming the transparent resin layers (B) and forming the layered film while keeping at least one side of the layered film in contact with an elastic roll. Also provided are: a process for producing the light-diffusing layered resin film; and an antiglare film, antiglare polarizer, and image display each employing the light-diffusing resin film.

Description

200941049 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種將偏光元件與至少丨片膜層疊而成之 偏光板。進而,本發明係關於—種使用該偏光板之圖像顯 示裝置。進而,本發明係關於一種該圖像顯示裝置之製造 方法。 【先前技術】 液晶顯示裝置中’就其圖像形成方式而言,必不可少地 須要於形成液晶面板表面之玻璃基板的兩側設置偏光板。 偏光板通常使用在包含聚乙烯醇系臈以及碘等二色性材料 之偏光元件的兩面上’藉由聚乙烯醇系接著劑而貼合使用 有三乙酸纖維素等之偏光元件保護膜者。 但是,二乙酸纖維素存在以下缺點:其耐濕熱性並不充 分,當於高溫或高濕下使用將三乙酸纖維素膜用作偏光元 件保護膜之偏光板時,偏光度或色相等偏光板之性能下 降。 為解決上述問題,提出有使用環狀烯烴系樹脂來代替三 乙酸纖維素作為偏光元件保護膜之材料。環狀稀煙系樹脂 之透濕性較低,因此可使偏光板具有高耐久性。但是,聚 乙烯醇系接著劑對三乙酸纖維素膜與聚乙烯⑽偏光元件 之接著優異,但缺乏對環狀稀烴系樹脂膜與聚乙稀醇 偏光元件之接著性。 /' 因此’作為將環狀烯烴系樹脂膜與聚乙稀醇系偏光元件 接著之方法,提出有經由丙烤酸系黏著劑層而接著之方法 136640.doc 200941049 (參照專利文獻I)。但是,該方法必須進行加熱壓接,並且 加熱時間亦較長,因此存在會引起聚乙烯醇系偏光元件變 色’導致偏光板之偏光度顯著下降的問題。又,由於需要 長時間之加熱,故亦存在生產效率較低且膜會變形的問 題。 又’作為偏光元件保護膜,提出有聚酯膜(參照專利文 獻2、3)。又’為解決接著性或膜強度之問題,揭示有將 聚酯與苯乙烯系或烯烴系單體、尼龍系樹脂或者丙烯酸系 樹脂共擠出成形的方法(參照專利文獻4〜7)。 專利文獻1:曰本專利特開平5_212828號公報 專利文獻2:日本專利特開平8_271733號公報 專利文獻3:日本專利特開平8_271734號公報 專利文獻4:曰本專利特開2006-215466號公報 專利文獻5:日本專利特開2006-220731號公報 專利文獻6:日本專利特開2006-220732號公報 專利文獻7:曰本專利特開2006-276574號公報 【發明内容】 發明所欲解決之問題 但是,聚酯舆偏光元件或其他樹脂層之接著性並不充 分’於專利文獻4〜7等中所揭示的共擠出之情形時,亦存 在於聚酯層與其他樹脂層之界面處容易產生剝離等問題。 解決問題之技術手段 本發明鑒於上述觀點,提供一種接著性優異、不易產生 膜剝離的具有聚酯層的偏光板。 136640.doc 200941049 本申請案之發明者等人努力研究之結果,發現藉由特定 之構成可解決上述問題,從而達成本發明。即,本發明係 關於-種偏光板’其係將於至少—方主表面上形成:易接 著層Η的至少!片聚醋膜£與偏光元件?以該聚醋膜之易接 著層形成面與該偏光元件相對之方式經由接著劑層 疊。 再者,於本發明之偏光板中,上述接著劑層〇較好的是 由下述接著劑所形成:係含有聚乙烯醇系樹脂、交聯劑以 及平均粒徑為1〜100 nm之金屬化合物膠體而成之樹脂溶 液,並且金屬化合物膠體係對於聚乙烯醇系樹脂100重量 份’以200重量份以下之比例來調配。 又,於本發明之偏光板中’上述易接著層H較好的是含 有聚乙烯醇系化合物或者聚胺甲酸酯化合物。 作為上述偏光板之一實施形態,可列舉:於上述偏光元 件Ρ之方主表面上,經由接著劑層G而層疊有上述於至少 方主表面上形成有易接著劑層Η之聚酯膜Ε,於上述偏 光70件ρ之另一方主表面上並未層疊有膜的偏光板。 再者’本發明係關於一種具有上述偏光板之圖像顯示裝 置。 又’本發明係關於一種上述圖像顯示裝置之製造方法。 作為本發明之圖像顯示裝置之製造方法的一實施形態,較 好的疋包括:捲軸素材準備步驟,其係準備上述偏光板之 長條狀片材作為捲轴素材;切斷步驟,其係自該捲軸素材 拉開片材製品’使用切斷機構將上述偏光板切斷成既定尺 136640.doc 200941049 寸;及貼合步驟’其係於該切斷步驟之後,將上述偏光板 經由黏著劑層而貼合於光學顯示單元上。 【實施方式】 本發明係關於-種將於至少—主表面上形成有易接著芦 Η的至少i片聚醋卿與偏光元件p經由接著劑層〇層疊而成 之偏光板。以下,依序說明關於該聚酯膜e、易接著層 > H、偏光元件p、接著劑層g之較佳形態。 [聚酯膜] ❿ 聚®旨膜E係用作偏光元件保護膜者。對形成聚酯膜之材 料並無特別限定,例如可列舉:將對苯二甲酸、間苯二甲 酸、鄰苯二曱酸、2,5_萘二甲酸、2,6_蔡二甲酸、Μ蔡二 曱酸1,5萘一曱酸、二苯基甲酸、二苯氧基乙烷二曱 酸、二苯基砜曱酸、蒽二甲酸、I%環戊烷二甲酸、H 環己烷二甲酸、Μ_環己烷二曱酸、六氫對苯二甲酸、六 氫間苯二甲酸、丙二酸、二曱基丙二酸、丁二酸、3,3-二 ❿ 乙基丁二酸、戊二酸、2,2-二曱基戊二酸、己二酸、2·曱 基己一酸、二甲基己二酸、庚二酸、壬二酸、二聚酸、癸 二酸、辛二酸、十二烷二甲酸等二羧酸,與乙二醇、丙二 %、己一醇、新戊二醇、12·環己烷二甲醇、丨,4_環己烷 一甲醇、癸二醇、i,3•丙二醇、丁二酵、Μ —戊二醇、 1,6-己一醇、22_雙(4羥基笨基)丙烷、雙(4_羥基苯基)颯 等一醇中的各1種進行聚縮合而得之均聚物,或將1種以上 之一羧酸與2種以上之二醇進行聚縮合而得之共聚物,或 者將2種以上之二羧酸與1種以上之二醇進行聚縮合而得之 136640.doc 200941049 共聚物,以及將2種以上的該等之均聚物或共聚物摻合而 得之摻合樹脂中的任一種聚酯樹脂。其中,較好的是使用 聚對苯二甲酸乙二酯樹脂。 聚酯膜例如可藉由將上述聚酯樹脂熔融擠出成膜狀,並 使用洗鑄滾筒進行冷卻固化而形成膜之方法等而獲得。作 為本發明之偏光板中的㈣膜E,可使用未延伸膜、延伸 膜中之任-種膜。例如,於要求雙折射較小之情形時,可 適宜使用未延伸膜。又’於將雙折射用於液晶顯示裝置之 光學補償之情形等時,可適宜使用延伸膜。又,延伸膜、 尤其是雙㈣㈣自強度方面來考慮亦可適宜使用。 於聚醋膜E為延伸膜之情形時,對其延伸方法並無特別 限疋可¥用縱向單軸延伸法、橫向單軸延伸法、縱橫逐 次雙抽延伸法、縱橫㈣雙軸延伸法等。作為延伸機構, 可使用輥延伸機、拉巾§延伸機、縮放儀式或線性馬達式之 雙軸延伸機等任意合適之延伸機。 上述聚醋膜R厚度較好的是5〜5〇〇叫,更好的是5〜· 二’進而!好的是1〇〜15〇叩。若厚度小於上述範圍則 存在膜變得容易斷裂、庙 應用於偏光板時強度產生問題、哎 二分=Τ不充t而導致偏光元件之耐久性較差的 操作性;降戈:上述範圍,則存在膜缺乏可撓性而使得 =著層膜本身變得難以製造之情形。 本發明之偏光板中,上述聚 成有易接著層Η。作為1且主表面上祀 為該易接者層Η,可列舉由以下化告 136640.doc 200941049 物所形成者:親水性纖維素衍生物、聚乙烯醇系化合物、 親水性聚酯系化合物、聚乙烯系化合物、(曱基)丙烯酸化 合物、環氧樹脂、聚胺曱酸酯化合物、天然高分子化合物 等。 作為親水性纖維素衍生物,可列舉:甲基纖維素、羧曱 基纖維素、羥基纖維素等。 •作為聚乙烯醇系化合物’可列舉:聚乙烯醇、乙酸乙烯 自曰_乙烯醇共聚物、聚乙酸乙烯酯、聚乙烯縮醛、聚乙烯 曱醛、聚乙烯亞苄基等。尤其就與聚酯膜之接著性之觀點 而言,較好的是調配交聯劑。較好的交聯劑將於後文中說 明。 作為親水性聚酯系化合物,可列舉磺化聚對苯二甲酸乙 二酯等。 作為聚乙烯系化合物,可列舉:聚_N_乙烯吡咯烷酮、 聚丙烯醯胺、聚乙烯咪唑、聚乙烯吡唑等。 ❹ 作為(甲基)丙烯酸系化合物,可列舉:丙烯酸、丙烯酸 羧基烷基酯、丙烯酸烷基酯、丙烯酸羥基烷基酯、丙烯酸 羥基烷基酯、曱基丙烯酸、甲基丙烯酸羧基烷基酯、甲基 丙稀酸烧基醋、曱基丙烯酸經基燒基酷、甲基丙缚酸經基 烷基酯等。 作為環氧樹脂,可列舉:雙酚型環氧樹脂、酚醛清漆型 環氧樹脂、環氧化聚乙烯苯料之芳香族環氧樹脂類,芳 香族環氧樹脂之氫化物,環己烷系環氧樹脂、環己基曱醚 系環氧樹脂等之脂環式環氧樹脂類,聚環氧烧縮二甘油 136640.doc -11 - 200941049 聚謎多元醇縮水甘㈣、㈣多㈣縮水甘油喊等之 脂肪族環氧樹脂類。 作為聚胺甲酸醋化合物,可列舉:丙稀酸多元醇、聚醋 多兀醇、聚鍵多元醇等多元醇類與四亞甲基二異氰酸酷、 異佛爾綱一異氰酸醋等聚異氰酸醋類的反應物等。其中, 就與聚醋膜之接著性之觀點而言,適宜使用聚g旨系 甲酸酯。 胺 作為天然高分子化合物,可列舉明膠、酪蛋白、阿扱伯 上述中’就接著性之觀點而言,可適宜使用聚乙締醇系 竹生物或者聚胺甲酸s旨化合物。 “進而’上述易接著層Η亦可含有交聯劑。尤其是當易接 著層主要為如聚乙烯醇系化合物或聚乙烯系化合物等般鱼 聚酯膜之接著性(密著性)通常較低者之情形時,易接著: Η較好的是含有交聯劑。作為該交制,例如可列舉:: 稀酸系、苯乙烯系、環氧系、盼系、苯氧基喊系、苯氧基 :系、三聚氰胺系、胺甲酸醋系等之交聯劑。《中,就提 昇聚醋與㈣著層之密著性之觀點而言,可適宜使用 十坐琳基、二酿亞胺基、肼基、環氧基之交聯劑。 易接著層Η較好的是藉由胳μ、+ 猎由將上錢合物製成溶液、分散 液或者乳化液並塗佈於聚賴上㈣成。㈣_,就防止 ^境污染、獲得防爆性之觀點而言,較好的是製成水性塗 佈液使用。又,自促進水性塗佑 佈液潤,、聚酯膜之觀點或者 &昇塗佈液之敎性之觀點來考慮,亦可調配界面活性 136640.doc 200941049 劑。對塗佈液調配的界面活性劑適當調配量根據界面活性 劑之種類而有所不同,可適當地調整該調配量,以使易接 著層Η與偏光元件具有充分之接著性。例如,相對於水性 塗佈液之固形分100重量份,可含有卜㈣左右之界面活 性劑。 • 界面活性劑可使用陰離子型、陽離子型、非離子型中之 . 任-種’例如聚氧乙稀脂肪酸醋、山梨糖醇肝脂肪酸 ❹Sl、脂肪酸甘油酯、脂肪酸金屬喜、烧基硫酸鹽、烧基項 酸鹽、烧基項基丁二酸鹽、氣化四級錢鹽、烧基胺鹽酸、 甜菜鹼型界面活性劑等。 塗佈液中亦可進-步添加抗靜電劑、著色劑、紫外線吸 收劑、交聯劑、顏料、有機填料、無機填料。 之固形分濃度通常為2〇重量%以下,較好的是 1〜10重1〇/〇。若固形分濃 性舍_ t 則有時對㈣膜之塗佈 會變仔*充力’若固形分濃度過大, ❹ 定性、塗佈層之均-性以及外觀會惡化。 膜液對聚醋膜之塗佈可於任意階段實施。於聚醋 膜為未延伸膜之情形時,可於 佈。又,於& 、/成膜後之任意階段進行塗 又州曰膜為延伸膜之情形時, 之刖、延伸之後壶去证你^ J^π ^者延伸期間中之任-階段進行塗佈均 可。所礴於延伸期間進行塗你 " 雙軸延伸時,在將膜縱向㈣係心例如於採用縱橫逐次 佈之情妒 ±, 之後、橫向延伸之前進行塗 … …在使用拉幅延伸機、縮放儀式或線性 馬達式之雙軸延伸機等進彳 m線生 進仃延料,於延伸步料無須使 136640.doc •13- 200941049 膜與輥相接觸,因此藉由在即將延伸之前塗佈塗佈液,可 以1個步驟來實施延伸及塗佈液之乾燥,故為較好的構 成。 將塗佈液塗佈於聚醋膜上時,自提昇塗佈性之觀點來考 慮,亦可預先對膜表面實施電暈處理、電漿處理等。 塗佈液之塗佈量較好的是調整成使易接著層之厚度為 〇·_〜H) _左右,更好的是0,001〜5 _左右,特別ς的 是O.OOhi μΐη左右。若塗佈層之厚度過小,則存在盥偏光 元件之接著力不足之情形,若厚度過大,則存在產生結 0 塊、或者霧度上升之情形。 作為塗佈方法’可應用公知之任意塗佈法。例如可提 供:輥塗法、凹版印刷式法、輕式刷塗法、喷塗法、氣刀 塗佈法、含浸法、簾塗法。該等可單獨使用,亦可組合使 用。塗佈於聚醋膜上之塗佈液藉由加熱等而乾燥,藉:作 為易接著層而形成於膜上。 [偏光元件] 所謂偏光元件,係指可將自然光或偏光轉換成任意偏光❹ 之膜。作為用於本發明中之偏光元件,可採用任意合適之 偏光元件,較好的是使用將自然光或偏光轉換成直線偏光. 者0 本發明中所使用之偏光板中,作為偏光元件Ρ,可根據 目的而採用任意合適者。例如可列舉:使聚乙烯醇系膜、 部分縮甲醛化聚乙烯醇系臈、乙烯_乙酸乙烯醋共聚物系 部分皂化膜等之親水性高分子膜上吸附碘或二色性染料等 136640.doc •14- 200941049 一色性物質,並加以單軸延伸所得者;以及聚乙烯醇之脫 水處理物或聚氣乙烯之脫鹽酸處理物等之多稀系配向膜 毒又,亦可使用:美國專利5,523,863號等中所揭示的使 包含二色性物質及液晶性化合物之液晶性組合物朝固定方 向配向所得的賓主型之〇型偏光元件,以及美國專利 6,〇49,428號等中所揭示之使溶致型液晶朝固定方向配向所 得的E型偏光元件等。200941049 IX. Description of the Invention: [Technical Field] The present invention relates to a polarizing plate in which a polarizing element and at least a ruthenium film are laminated. Further, the present invention relates to an image display apparatus using the polarizing plate. Further, the present invention relates to a method of manufacturing the image display device. [Prior Art] In the liquid crystal display device, in terms of the image forming method, it is indispensable to provide a polarizing plate on both sides of the glass substrate on which the surface of the liquid crystal panel is formed. The polarizing plate is usually used in the case where a polarizing element protective film such as cellulose triacetate is used in combination on both surfaces of a polarizing element including a polyvinyl alcohol-based bismuth and a dichroic material such as iodine. However, cellulose diacetate has the following disadvantages: its heat and humidity resistance is not sufficient, and when a cellulose triacetate film is used as a polarizing plate of a polarizing element protective film under high temperature or high humidity, a polarizing or color-equal polarizing plate is used. The performance is degraded. In order to solve the above problems, a material in which a cyclic olefin resin is used instead of cellulose triacetate as a protective film for a polarizing element has been proposed. The ring-shaped flue-cured resin has low moisture permeability, so that the polarizing plate can have high durability. However, the polyvinyl alcohol-based adhesive is excellent in adhesion to the cellulose triacetate film and the polyethylene (10) polarizing element, but lacks adhesion to the cyclic rare hydrocarbon resin film and the polyethylene polarizing element. /' Therefore, as a method of forming a cyclic olefin-based resin film and a polyethylene-based polarizing element, a method of passing the acrylic acid-based adhesive layer is proposed. Doc 200941049 (refer to Patent Document I). However, this method requires heating and pressure bonding, and the heating time is also long. Therefore, there is a problem that the polarization of the polyvinyl alcohol-based polarizing element is caused to cause a significant decrease in the degree of polarization of the polarizing plate. Further, since heating is required for a long period of time, there is also a problem that the production efficiency is low and the film is deformed. Further, as a protective film for a polarizing element, a polyester film has been proposed (see Patent Documents 2 and 3). Further, in order to solve the problem of adhesion or film strength, a method of coextruding a polyester with a styrene-based or olefin-based monomer, a nylon-based resin or an acrylic resin has been disclosed (see Patent Documents 4 to 7). Patent Document 1: Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Japanese Patent Laid-Open Publication No. 2006-220731 (Patent Document No. 2006-220732) Patent Document 7: JP-A-2006-276574 SUMMARY OF INVENTION Technical Problem However, the problem to be solved by the invention is The adhesiveness of the polyester-ray polarizing element or other resin layer is not sufficient. In the case of co-extrusion as disclosed in Patent Documents 4 to 7, etc., it is also likely that peeling occurs at the interface between the polyester layer and the other resin layer. And other issues. Means for Solving the Problems In view of the above, the present invention provides a polarizing plate having a polyester layer which is excellent in adhesion and which is less likely to cause film peeling. 136640. Doc 200941049 The inventors of the present application have diligently studied the results, and found that the above problems can be solved by a specific configuration, thereby achieving the present invention. That is, the present invention relates to a polarizing plate which is formed on at least a square main surface: at least a sheet of a polyester film which is easily adhered to a layer and a polarizing element, and an easy adhesion layer of the polyester film is formed. The laminate is laminated via an adhesive in a manner opposite to the polarizing element. Further, in the polarizing plate of the present invention, the adhesive layer layer is preferably formed of the following adhesive: a polyvinyl alcohol-based resin, a crosslinking agent, and a metal having an average particle diameter of 1 to 100 nm. The compound solution is a colloidal resin solution, and the metal compound gum system is formulated in a ratio of 200 parts by weight or less of the polyvinyl alcohol-based resin to 200 parts by weight or less. Further, in the polarizing plate of the present invention, the above-mentioned easy-adhesion layer H preferably contains a polyvinyl alcohol compound or a polyurethane compound. In one embodiment of the polarizing plate, a polyester film having an adhesive layer formed on at least one of the main surfaces is laminated on the main surface of the polarizing element Ε via the adhesive layer G. A polarizing plate in which no film is laminated on the other main surface of the above-mentioned polarized light 70 ρ. Further, the present invention relates to an image display device having the above polarizing plate. Further, the present invention relates to a method of manufacturing the above image display device. As an embodiment of the method of manufacturing an image display device of the present invention, preferably, the method includes a reel material preparation step of preparing a long sheet of the polarizing plate as a reel material, and a cutting step. Pulling the sheet product from the reel material 'cut the polarizing plate into a predetermined ruler 136640 using a cutting mechanism. Doc 200941049 inch; and bonding step', after the cutting step, the polarizing plate is bonded to the optical display unit via the adhesive layer. [Embodiment] The present invention relates to a polarizing plate in which at least i sheets of polyester and a polarizing element p which are formed on at least a main surface and which are easily followed by a reed, are laminated via an adhesive layer. Hereinafter, preferred embodiments of the polyester film e, the easy-adhesion layer > H, the polarizing element p, and the adhesive layer g will be described in order. [Polyester film] 聚 Poly® film E is used as a protective film for polarizing elements. The material for forming the polyester film is not particularly limited, and examples thereof include terephthalic acid, isophthalic acid, phthalic acid, 2,5-naphthalene dicarboxylic acid, 2,6-cai dicarboxylic acid, and hydrazine. Cai dimethane 1,5 naphthalene monodecanoic acid, diphenylcarboxylic acid, diphenoxyethane dicarboxylic acid, diphenylsulfone decanoic acid, hydrazine dicarboxylic acid, I% cyclopentane dicarboxylic acid, H cyclohexane Dicarboxylic acid, hydrazine-cyclohexanedicarboxylic acid, hexahydroterephthalic acid, hexahydroisophthalic acid, malonic acid, dimercaptomalonic acid, succinic acid, 3,3-difluorene ethyl butyl Diacid, glutaric acid, 2,2-dimercaptoglutaric acid, adipic acid, 2, mercaptohexanoic acid, dimethyl adipate, pimelic acid, sebacic acid, dimer acid, hydrazine Dicarboxylic acids such as diacid, suberic acid and dodecanedicarboxylic acid, and ethylene glycol, propane propylene, hexanol, neopentyl glycol, 12·cyclohexane dimethanol, hydrazine, 4 _ cyclohexane a methanol, decanediol, i, 3 • propylene glycol, butyl diacetate, quinone pentanediol, 1,6-hexanol, 22 bis (4-hydroxyphenyl) propane, bis (4-hydroxyphenyl) a homopolymer obtained by polycondensation of one of each of the monohydric alcohols, or one or more carboxylic acids Two or more kinds of diol obtained by polycondensation of the copolymer, or two or more kinds of the dicarboxylic acid obtained by polycondensation of 136,640 and one or more types of diols. Doc 200941049 A copolymer, and any one of the blended resins obtained by blending two or more of these homopolymers or copolymers. Among them, it is preferred to use a polyethylene terephthalate resin. The polyester film can be obtained, for example, by melt-extruding the above-mentioned polyester resin into a film form, and forming a film by cooling and solidifying using a washing drum. As the (4) film E in the polarizing plate of the present invention, any of the unstretched film and the stretched film may be used. For example, in the case where a small birefringence is required, an unstretched film can be suitably used. Further, when birefringence is used for the optical compensation of a liquid crystal display device or the like, a stretched film can be suitably used. Further, the stretched film, in particular, the double (four) (four) may be suitably used in terms of strength. When the polyacetal film E is a stretched film, the stretching method is not particularly limited, and the longitudinal uniaxial stretching method, the transverse uniaxial stretching method, the vertical and horizontal sequential double stretching method, the vertical and horizontal (four) biaxial stretching method, and the like are not limited. . As the extending mechanism, any suitable stretching machine such as a roll stretching machine, a draping machine, a zooming ceremony, or a linear motor type double-axis stretching machine can be used. The thickness of the above-mentioned polyester film R is preferably 5 to 5 bark, and more preferably 5 to 2. Good is 1〇~15〇叩. If the thickness is less than the above range, there is a problem that the film becomes easy to be broken, the strength is caused when the temple is applied to the polarizing plate, and the operability of the polarizing element is poor, and the durability of the polarizing element is poor, and the above range is present. The lack of flexibility of the film makes it possible that the film itself becomes difficult to manufacture. In the polarizing plate of the present invention, the above-mentioned aggregation is easy to laminate. As 1 and the 表面 on the main surface is the splicer layer, it can be cited as the following stipulation 136640. Doc 200941049 The substance is formed by a hydrophilic cellulose derivative, a polyvinyl alcohol compound, a hydrophilic polyester compound, a polyethylene compound, a (meth)acrylic compound, an epoxy resin, a polyamine phthalate compound, Natural polymer compounds, etc. Examples of the hydrophilic cellulose derivative include methyl cellulose, carboxymethyl cellulose, and hydroxy cellulose. • Examples of the polyvinyl alcohol-based compound include polyvinyl alcohol, vinyl acetate, ruthenium-vinyl alcohol copolymer, polyvinyl acetate, polyvinyl acetal, polyethylene furfural, and polyethylenebenzylidene. In particular, from the viewpoint of adhesion to the polyester film, it is preferred to formulate a crosslinking agent. A preferred crosslinking agent will be described later. The hydrophilic polyester compound may, for example, be a sulfonated polyethylene terephthalate or the like. Examples of the polyethylene compound include poly-N-vinylpyrrolidone, polypropylene decylamine, polyvinylimidazole, and polyvinylpyrazole. ❹ Examples of the (meth)acrylic compound include acrylic acid, carboxyalkyl acrylate, alkyl acrylate, hydroxyalkyl acrylate, hydroxyalkyl acrylate, methacrylic acid, carboxyalkyl methacrylate, Methyl acrylate sulphuric acid vinegar, mercapto acrylic acid via carbaryl, methyl propyl acid via alkyl acrylate. Examples of the epoxy resin include a bisphenol epoxy resin, a novolak epoxy resin, an aromatic epoxy resin of an epoxidized polyethylene benzene material, a hydrogenated product of an aromatic epoxy resin, and a cyclohexane ring. An alicyclic epoxy resin such as an oxy resin or a cyclohexyl oxime ether epoxy resin, polyepoxy-squeezing diglycerin 136640. Doc -11 - 200941049 Polyester polyols shrinking water (four), (four) and more (four) glycidol shouting and other aliphatic epoxy resins. Examples of the polyurethane vinegar compound include polyhydric alcohols such as acrylic acid polyol, polyglycol polyol, and poly-bond polyol, and tetramethylene diisocyanate, isophora-isocyanac vinegar. A reaction product such as a polyisocyanate. Among them, in view of the adhesion to the polyester film, it is preferred to use a poly-glycol. Amine, as a natural polymer compound, may be exemplified by gelatin, casein, or arsenic. From the viewpoint of adhesion, a compound of polybendane-based bamboo or polyamine sulphate may be suitably used. Further, the above-mentioned easy-adhesive layer may also contain a crosslinking agent, especially when the easy-adhesion layer is mainly a polyvinyl alcohol-based compound or a polyethylene-based compound, and the adhesion (adhesion) of the fish polyester film is generally higher. In the case of the latter, it is preferred to: Η preferably contain a crosslinking agent. Examples of the crosslinking include: dilute acid, styrene, epoxy, phenyl, phenoxy Phenoxy group: a cross-linking agent such as a melamine-based or a urethane-based vinegar-based hydrazine. In the viewpoint of enhancing the adhesion between the vinegar and the (4) layer, it is suitable to use the ten-seat-based, two-breasted An amine group, a mercapto group or an epoxy group crosslinker. It is preferred to use a layer of a solution, a dispersion or an emulsion and apply it to the polylai. (4) _, (4) _, in terms of preventing environmental pollution and obtaining explosion-proof properties, it is preferably used as an aqueous coating liquid. Moreover, from the viewpoint of promoting the water-based coating, or the polyester film, Considering the bismuth of the coating solution, it is also possible to adjust the interface activity of 136640. Doc 200941049 agent. The appropriate amount of the surfactant to be added to the coating liquid varies depending on the kind of the surfactant, and the amount can be appropriately adjusted so that the layer and the polarizing element have sufficient adhesion. For example, an interface active agent may be contained in an amount of about 100 parts by weight based on the solid content of the aqueous coating liquid. • Surfactants can be used in anionic, cationic or nonionic forms.  Any-type 'such as polyoxyethylene fatty acid vinegar, sorbitol liver fatty acid ❹Sl, fatty acid glycerides, fatty acid metal hi, alkyl sulphate, sulphate base, succinyl succinate, gasification four Grade money salt, alkylamine hydrochloric acid, betaine type surfactant, and the like. An antistatic agent, a colorant, an ultraviolet absorber, a crosslinking agent, a pigment, an organic filler, and an inorganic filler may be further added to the coating liquid. The solid content concentration is usually 2% by weight or less, preferably 1 to 10% by weight. If the solid content is concentrated, the coating of the film may be changed. If the solid content is too large, the stability, the uniformity of the coating layer, and the appearance may deteriorate. The coating of the film solution on the polyacetal film can be carried out at any stage. When the polyester film is an unstretched film, it can be used as a cloth. In addition, in the case of applying the film to the film at any stage after & / film formation, after the extension and extension, the pot will prove that you are in the extension period of the J J ^ π ^ Cloth can be. When applying the "double-axis extension" during the extension, the film is longitudinally oriented (4), for example, by using the vertical and horizontal grading, and then before the lateral extension... using a tenter extension, zooming Ceremony or linear motor type double-axis extension machine, etc., enters the 彳m line to enter and extend the material, and does not need to make 136640. Doc •13- 200941049 Since the film is in contact with the roll, it is possible to carry out the stretching and the drying of the coating liquid in one step by applying the coating liquid immediately before the stretching, which is a preferable constitution. When the coating liquid is applied to the polyester film, the surface of the film may be subjected to corona treatment, plasma treatment or the like in advance from the viewpoint of improving the coating property. The coating amount of the coating liquid is preferably adjusted so that the thickness of the easy-adhesion layer is about 〇·_~H) _, preferably 0,001~5 _, especially O. OOhi μΐη or so. If the thickness of the coating layer is too small, the adhesion of the ruthenium polarizing element may be insufficient. If the thickness is too large, a knot may occur or the haze may increase. As the coating method, any known coating method can be applied. For example, a roll coating method, a gravure printing method, a light brushing method, a spray coating method, an air knife coating method, an impregnation method, and a curtain coating method can be provided. These may be used alone or in combination. The coating liquid applied to the polyester film is dried by heating or the like, and formed on the film as an easy-adhesion layer. [Polarizing element] A polarizing element is a film that converts natural light or polarized light into an arbitrary polarizing ❹. As the polarizing element used in the present invention, any suitable polarizing element can be employed, and it is preferred to convert natural light or polarized light into linear polarized light.  In the polarizing plate used in the present invention, as the polarizing element Ρ, any suitable one may be employed depending on the purpose. For example, iodine or a dichroic dye may be adsorbed on a hydrophilic polymer film such as a polyvinyl alcohol film, a partially formalized polyvinyl alcohol oxime, or an ethylene-vinyl acetate vine copolymer partial saponified film. Doc •14- 200941049 One-color substance, which is obtained by uniaxial extension; and the poly-dense alignment of polyvinyl alcohol dehydration treatment or poly-ethylene dehydrochlorination treatment, etc., can also be used: US patent A bismuth-type polarizing element which is obtained by aligning a liquid crystal composition containing a dichroic substance and a liquid crystal compound in a fixed direction, as disclosed in No. 5,523,863, and the like, and the disclosure of U.S. Patent No. 6, ,49, 428, et al. The lyotropic liquid crystal is aligned to the obtained E-type polarizing element or the like in a fixed direction.

上述偏光元件中,就具有高偏光度之觀點 '以及與形成 有上述易接著層之聚酯膜之接著性之觀點而言,適宜使用 由含有碘之聚乙烯醇系膜所形成之偏光元件。作為應用於 偏光元件的聚乙烯醇系膜之材料,係使用聚乙烯醇或其衍 生物。作為聚乙烯醇之衍生物,可列舉聚乙烯甲醛、聚乙 烯縮酸等’除此料可列舉:以乙稀、丙料之稀煙,丙 烯酸、f基丙烯酸、T稀酸等之不飽㈣酸或其烧基醋、 以及丙烯醢胺等加以改性所得者。通常使用聚乙稀酵之聚 合度為1000〜10000左右、皂化度為8〇〜1〇〇莫耳%左右者。 上述聚乙料线中亦可含有增塑料之添加劑。作為 增塑劑,可列舉多元醇及其縮合物等,例如可列舉:甘 油、二甘油、三甘油、乙二醇、丙二醇、$乙二醇等。對 增塑劑之使用量並無特職制,較好的是在聚Μ㈣膜 申占20重量%以下。 上述聚乙烯醇系獏(未延伸# a、+ τ联Μ糸利用常法而實施至少單 軸延伸處理、碘染色處理。進而 延而,可實施硼酸處理、碘離 子處理。又,將經實施上述處理 〜理之聚乙烯醇系膜(延伸膜) J 36640.doc 15 200941049 利用常法而加以乾燥,形成偏光元件。 對單軸延伸處理中线㈣法並無㈣ 潤延伸法及乾式延伸法之任-種方法。作為乾式=: =伸方法’例如可列舉:輥間延伸方法、加熱輥延伸方 …㈣延伸方法等。延伸亦可以多階段來進行 述延伸方法時,未延伸膜通常為加熱狀態。 使用30〜150 力亡奂 时 f ^ ^ μ左右者。延伸膜之延伸倍率可根據目的來 適备设定’理想的是延伸倍率(總延伸倍率)為2〜8倍左 右’較好的是3〜6.5倍,更好的是3.5〜6倍。延伸膜之厚度 適宜的是5〜4〇 μιη左右。 蛾染色處理係藉由將聚乙稀醇系膜浸潰於含有硤及破化 卸之峨溶液中而進行。祕液通常為礙水溶液含有峨以 及作為溶解助劑之蛾㈣。較好的是㈣濃度為⑽^重 量%左右’較好的是0_02〜0.5重量%,碟化鉀濃度為 〇·〇ι〜10重量%左纟’更好的是0.02〜8重量%之條件下加以 使用。 進行碘染色處理時,碘溶液之溫度通常為20〜50t:左 右,較好的是25〜40t。浸潰時間通常為1〇〜3〇〇秒左右, 較好的是20〜240秒之範圍❶進行碘染色處理時,可藉由調 整碘心液之濃度、聚乙烯醇系膜在碘溶液中之浸潰溫度、 浸潰時間等之條件,而將聚乙烯醇系膜中之碘含量及鉀含 量調整為上述範圍。碘染色處理可於單軸延伸處理之前、 單轴延伸處理中、單軸延伸處理後之任一階段進行。 硼酸處理可藉由將聚乙烯醇系臈浸潰於硼酸水溶液中而 136640.doc -16- 200941049 進行。蝴酸水溶液中之㈣濃度為2〜15重量%左右,較好 的是3〜1G重量%。水溶液中可藉由峨㈣而含有卸離 子:碘離子。硼酸水溶液中之碘化鉀濃度較好的是〇.5〜1〇 量/〇左右t好的是j〜8重量%。含有蛾化卸之刪酸水溶 液可獲传著色較少之偏光元件,即遍及可見光之大致全波 段域,吸光度均大致固定的所謂中性灰之偏光元件。 块離子處理中例如使用藉由蛾化鉀等而含有㈣子之水 Ο ❹ 溶液。峨化鉀濃度較好的是〇·5〜1()重量%左右,更好的是 ^重量%。。進行破離子含浸處理時,其水溶液之溫度通 吊為15 6GC左右’較好的是25〜4代。浸潰時間通常為 1 120和左右,較好的是3〜卯秒之範圍。碘離子處理之階 段只要在乾燥步驟之前則並無特別限制。亦可在後述之水 清洗之後進行。 又偏光7L件中亦可含有鋅。偏光元件中含有辞時,就 抑制於加熱環i兄下之色相劣化之方面而言較好。偏光元件 中之辞之含量較好的是調整為使偏光元件中含有0.002〜2 重量%之鋅元素的程度。更好的是調整為使偏光元件中含 有0.01::重量%之辞元素的程度。當偏光元件中之鋅含量 為上述犯圍時’耐久性提昇效果較好在抑制色相劣化之方 面較好。 鋅3 /又處理中使用鋅鹽溶液。作為辞鹽,合適的是氣化 鋅匕辞等之南化辞,硫酸鋅、乙酸辞等之水溶液之無 機氯化合物。該等中,硫酸辞可提高鋅在偏光元件中之保 持率,故而較好。5A >上 7' 又鋅含浸處理亦可使用各種鋅錯合 136640.doc • 17- 200941049 物。鋅鹽水溶液中之鋅離子之濃度為0.1〜10重量%左右, 較好的是0.3〜7重量%之範圍。又,當鋅鹽溶液使用藉由碘 化鉀等而含有鉀離子及碘離子之水溶液時,可容易地含浸 辞離子,故而較好。鋅鹽溶液中之碘化鉀濃度較好的是 0.5〜10重量%左右,更好的是1〜8重量%。 進行鋅含浸處理時,鋅鹽溶液之温度通常為15〜85°C左 右,較好的是25〜70°C。浸潰時間通常為1〜120秒左右,較 好的是3〜90秒之範圍。進行辞含浸處理時,可藉由調整鋅 鹽溶液之濃度、聚乙烯醇系膜在鋅鹽溶液中之浸潰溫度、 浸潰時間等之條件,而調整聚乙烯醇系膜中之鋅含量。對 鋅含浸處理之階段並無特別限制,可在碘染色處理之前進 行,亦可在碘染色處理後之硼酸水溶液浸潰處理之前、硼 酸處理中、硼酸處理後進行。另外,亦可使鋅鹽共存於碘 染色溶液中,與碘染色處理之同時進行辞含浸處理。辞含 浸處理較好的是與硼酸處理一起進行。另外,亦可與鋅含 浸處理一起進行單軸延伸處理。又,鋅含浸處理亦可進行 複數次。 經實施上述處理之聚乙烯醇系膜(延伸膜)可利用常法而 供給至水清洗步驟、乾燥步驟。 水清洗步驟通常係藉由將聚乙烯醇系膜浸潰於純水中而 進行。水清洗溫度通常為5〜50°C,較好的是10〜45°C,更 好的是15〜40°C之範圍。浸潰時間通常為1〇〜300秒,較好 的是20〜240秒左右。 乾燥步驟可採用任意適當之乾燥方法,例如自然乾燥、 136640.doc •18- 200941049 風乾燥力cr熱乾燥等。例如,於採用加熱乾燥之情形 時,乾燥溫度具有代表性的是20〜80T:,較好的是 25 70 C ’乾燥時間具有代表性的是丨〜1〇分鐘左右。又, 乾燥後之偏光元件之水分率較好的是1〇〜3〇重量%,更好 的疋12〜28重量%,進而更好的是16〜25重量%。若水分率 過大則存在下述傾向:當對如後文中所述般經由接著層 而將偏光元件肖光學元件&等向十生膜貼合而形成之層疊貼 合體’即冑光板進行乾燥時,冑著偏《元件之乾燥,偏光 度下降。尤其是500 nm以下之短波長區域之正交透射率會 增大,即紐波長之光會洩漏,因此存在黑顯示會著色成藍 色之傾向。反之,若偏光元件之水分率過小,則存在出現 容易產生局部凹凸缺陷(裂點缺陷)等問題之情形。 作為用於本發明之偏光板中之偏光元件P之厚度,可採 用任意適當之厚度。偏光元件之厚度具有代表性的是5〜80 μιη,較好的是10〜50 μπι,更好的是2〇〜4〇 。若偏光元 件Ρ之厚度為上述範圍,則光學特性及機械強度優異。 [接著劑層] 將上述於至少一主表面上形成有易接著層Η之聚酯膜Ε 與偏光元件Ρ,以使聚酯膜之易接著層形成面與偏光元件 相對向之方式經由接著劑層G而層疊。此時理想的是,利 用接著劑層無空氣隙地將兩者層疊。接著劑層G係由接著 劑所形成《對接著劑之種類並無特別限制,可使用各種接 著劑。 尤其是本發明中’於將偏光元件Ρ與聚酯膜Ε層疊之接著 136640.doc -19- 200941049 劑層G中,作為接著劑,較好的是使用含有聚乙烯醇系樹 脂、交聯劑以及平均粒徑為丨〜丨00 nm之金屬化合物膠體而 成之樹脂溶液。偏光元件與偏光元件保護膜通常於經由接 著劑層而接著後進行乾燥,但是此時存在容易產生凹凸缺 陷(裂點)之傾向。尤其於對由聚乙烯醇系膜所形成之偏光 元件,使用聚酯膜作為偏光元件保護膜之情形時,與使用 通常用作偏光元件保護膜之三乙酸纖維素等纖維素系樹脂 膜來作為偏光元件保護膜之情形相比,裂點之產生容易變 得顯著。因此,本發明之偏光板中聚酯膜E與偏光元件p之 ◎ 層疊較好的是使用上述組成之接著劑。 作為接著劑中所使用之聚乙烯醇系樹脂,可列舉聚乙烯 醇樹脂或者具有乙醯乙醯基之聚乙烯醇樹脂。具有乙醯乙 醯基之聚乙烯醇樹脂係具有反應性高之官能基的聚乙烯醇 系接著劑’可提昇偏光板之财久性,故而較好。 聚乙烯醇系樹脂可列舉:將聚乙酸乙烯酯皂化而獲得之 聚乙烯醇;其衍生物;進而與對乙酸乙烯酯具有共聚性之 單體之共聚物的皂化物;將聚乙烯醇加以縮醛化、胺曱酸 © 酯化、醚化、接枝化、磷酸酯化等所得之改性聚乙烯醇。 作為上述單體,可列舉:順丁烯二酸(酐)、反丁烯二酸、 . 丁稀酸、亞甲基丁二酸、(曱基)丙烯酸等之不飽和羧酸及 其醋類·’乙烯、丙烯等之α_烯烴;(曱基)烯丙基磺酸 (納)、(順丁烯二酸單烷基酯)磺酸鈉、順丁烯二酸烷基酯 一 %酸納、Ν-經甲基丙烯醯胺、丙烯醯胺烷基磺酸鹼金屬 鹽、Ν-乙烯《•比咯烷酮、Ν_乙烯吡咯烷酮衍生物等。該等聚 136640.doc -20- 200941049 乙烯醇系樹脂可單獨使用一種或者併用二種以上。 對上述聚乙烯醇系樹脂並無特別限定,就接著性方面而 言,平均聚合度為100〜5000左右’較好的是1〇〇〇〜4〇〇〇, 平均皂化度為85〜1〇〇莫耳%左右,較好的是9〇〜1〇〇莫耳 %。 ' 含有乙醯乙醯基之聚乙烯醇系樹脂可藉由以公知之方 * 法,使聚乙烯醇系樹脂與雙乙晞酮反應而獲得《例如可列 舉.將聚乙烯醇系樹脂分散於乙酸等之溶劑中,於其中添 力口雙乙烯_之方法;以及將聚乙烯醇系樹脂預先溶解於二 甲基甲酿胺或者二吟院等之溶劑中,於其中添加雙乙稀網 之方法等。另外’可列舉使雙乙稀鲷氣體或液態雙乙稀酮 與聚乙烯醇直接接觸之方法。 含有乙醯乙醯基之聚乙烯醇系樹脂的乙醯乙醯基改性度 只要為0.1莫耳%以上則無特別限制。若未滿〇1莫耳%,則 存在接著劑層之耐水性不充分之傾向。乙醯乙醯基改性度 φ 較好的是0·1〜40莫耳%左右,更好的是1〜20莫耳%,特別 好的是2〜7莫耳%。當乙醯乙醯基改性度超過4〇莫耳%時, 存在無法獲得充分之耐水性提昇效果的情形。乙醯乙醯基 改性度可藉由 NMR(NuClear Magnetic Resonance,磁核共 振)來定量。 作為用於接著劑之交聯劑,可無特別限制地使用聚乙烯 醇系接著劑所使用者。可使用含有至少2個與上述聚乙烯 醇系樹脂具有反應性之官能基的化合物。例如可列舉:乙 二胺、三乙二胺、己二胺等之具有伸烷基及2個胺基之烷 136640.doc -21 - 200941049 二胺類;曱苯二異氰酸酯、氫化甲苯二異氰酸酯、三羥甲 基丙烷甲苯二異氰酸酯加合物、三苯基曱烷三異氰酸酯、 亞甲基雙(4-苯基甲烷)三異氰酸酯、異佛爾酮二異氰酸酯 以及該等之酮肟嵌段物或者苯酚嵌段物等異氰酸酯類;乙 二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、甘油二縮水 甘油醚、甘油三縮水甘油醚、丨,6_己二醇二縮水甘油醚、 二羥曱基丙烷三縮水甘油醚、二縮水甘油基苯胺、二縮水 甘油基胺4之環氧類,甲搭、乙搭、丙酸、丁膝等之單搭 類;乙二醛、丙二醛、丁二醛、戊二醛、順丁烯二醛、鄰 〇 苯二甲越等之二酸類;經曱基腺、經甲基三聚氮胺、院基 化經甲基脲、院基化羥曱基化三聚氰胺、乙胍_、苯胍畊 與曱醛之縮合物等胺基-甲醛樹脂;進而可列舉鈉、鉀、 鎂鈣紹、鐵、鎳等二價金屬或者三價金屬之鹽及其氧 化物。該等中,較好的是胺基-甲醛樹脂或二醛類。作為 胺基-曱醛樹脂,較好的是具有羥甲基之化合物作為二 經類,較好的是乙二酸。其中,特別好的是作為具有經曱 基之化合物的羥甲基三聚氰胺。 〇 上述乂聯劑之調配量可根據接著劑中之聚乙烯醇系樹脂 之種類等而適當設定’相對於聚乙烯醇系樹脂100重量. 伤通予為10〜60重置份左右,較好的是2〇〜5〇重量份。於 該範圍中,可獲得良好之接著性。 為提昇耐久性,較好的是使用含有乙醯乙酿基之聚乙烯 醇系樹脂。於此情形時較好的亦是,相對於接著劑中之聚 乙烯醇系樹脂100重量份,於1〇〜6〇重量份,更好的是 136640.doc -22· 200941049 。〜5重量份之範圍使用交聯劑。若交聯劑之調配量過 ^存在交聯劑之反應於短時間内進行,接著劑凝谬化In the polarizing element, a polarizing element formed of a polyvinyl alcohol-based film containing iodine is preferably used from the viewpoint of having a high degree of polarization and the adhesion to the polyester film having the above-mentioned easy-to-adhere layer. As a material of the polyvinyl alcohol-based film applied to the polarizing element, polyvinyl alcohol or a derivative thereof is used. Examples of the polyvinyl alcohol derivative include polyethylene formaldehyde, polyvinyl acid, and the like. In addition, the raw materials of the polyvinyl alcohol, such as ethylene, propylene, and acrylic acid, f-based acid, and T-acid are not sufficient. It is obtained by modifying an acid or its base vinegar, and acrylamide. Usually, the polymerization degree of the polyethylene glycol is about 1000 to 10,000, and the degree of saponification is about 8 〇 to 1 〇〇 mol%. The poly-ethylene strand may also contain an additive for plasticizing. Examples of the plasticizer include a polyhydric alcohol and a condensate thereof, and examples thereof include glycerin, diglycerin, triglycerin, ethylene glycol, propylene glycol, and ethylene glycol. There is no special system for the amount of plasticizer used, and it is preferred to use 20% by weight or less of the poly(tetra) film. The polyvinyl alcohol-based hydrazine (unextended # a, + τ Μ糸 is subjected to at least uniaxial stretching treatment and iodine dyeing treatment by a usual method. Further, it may be subjected to boric acid treatment or iodide ion treatment. Further, it will be carried out. The above-mentioned treatment of the polyvinyl alcohol-based film (stretching film) J 36640.doc 15 200941049 is dried by a conventional method to form a polarizing element. The uniaxial stretching process has no (4) run-in method and dry-extension method. Any method may be used as a dry type:: = stretching method, for example, a method of extending between rolls, a method of extending a heating roll, a method of stretching (4), and the like. When the stretching method can be carried out in multiple stages, the unstretched film is usually heated. When using 30~150 force, the extension of the film is about ^^μμ. The extension ratio of the extension film can be set according to the purpose. The ideal extension ratio (total extension ratio) is about 2~8 times. It is 3 to 6.5 times, more preferably 3.5 to 6 times. The thickness of the stretched film is suitably about 5 to 4 〇 μιη. The moth dyeing treatment is performed by impregnating the polyethylene film with ruthenium and broken Unloading in a solution The secret liquid is usually a moth (4) which contains hydrazine in the aqueous solution and as a dissolution aid. It is preferred that the concentration of (4) is about (10)^% by weight, preferably 0_02 to 0.5% by weight, and the concentration of potassium in the dish is 〇·〇ι When the iodine dyeing treatment is carried out, the temperature of the iodine solution is usually about 20 to 50 t: preferably about 25 to 40 t. The immersion is preferably carried out under conditions of 0.02 to 8% by weight. The time is usually about 1 〇 to 3 〇〇 seconds, preferably in the range of 20 to 240 seconds. When iodine dyeing is performed, the concentration of the iodine solution and the immersion of the polyvinyl alcohol film in the iodine solution can be adjusted. The iodine content and the potassium content in the polyvinyl alcohol film are adjusted to the above range under the conditions of temperature, impregnation time, etc. The iodine dyeing treatment can be performed before the uniaxial stretching treatment, the uniaxial stretching treatment, and the uniaxial stretching treatment. The boric acid treatment can be carried out by immersing the polyvinyl alcohol hydrazine in an aqueous solution of boric acid at 136640.doc -16-200941049. The concentration of the (4) in the aqueous acid solution is about 2 to 15% by weight. Good is 3~1G% by weight.峨(4) contains the unloading ion: iodide ion. The concentration of potassium iodide in the aqueous solution of boric acid is preferably 〇5~1〇/〇~ is preferably 〜8wt%, and the aqueous solution containing moth can be obtained. A polarizing element having a small amount of coloration, that is, a so-called neutral gray polarizing element having a substantially constant absorbance throughout a substantially full-band range of visible light. For example, a potassium ion containing potassium (potassium) or the like is used for the block ion treatment. The concentration of potassium telluride is preferably 〇·5~1 ()% by weight, more preferably ^% by weight. When the ion-impregnation treatment is carried out, the temperature of the aqueous solution is about 15 6GC'. It is 25 to 4 generations. The dipping time is usually about 1 120 and around, preferably 3 to leap seconds. The stage of iodide treatment is not particularly limited as long as it is before the drying step. It can also be carried out after the water washing described later. In addition, the polarized 7L piece may also contain zinc. When the polarizing element contains a word, it is preferable to suppress the deterioration of the hue under the heating ring. The content of the word in the polarizing element is preferably adjusted so as to contain 0.002 to 2% by weight of zinc element in the polarizing element. More preferably, it is adjusted to the extent that the polarizing element contains 0.01::% by weight of the element. When the zinc content in the polarizing element is the above-mentioned entanglement, the durability improving effect is better and the hue deterioration is better. Zinc 3 / used in the treatment of zinc salt solution. As the salt, it is suitable to use a chemically-chlorinated compound of an aqueous solution such as zinc sulfate or acetic acid. Among these, the sulfuric acid can improve the retention ratio of zinc in the polarizing element, which is preferable. 5A > Upper 7' and zinc impregnation can also be used with a variety of zinc mismatches 136640.doc • 17- 200941049. The concentration of zinc ions in the aqueous zinc salt solution is about 0.1 to 10% by weight, preferably 0.3 to 7% by weight. Further, when the zinc salt solution contains an aqueous solution containing potassium ions and iodide ions by potassium iodide or the like, it is preferable to easily impregnate the ion. The concentration of potassium iodide in the zinc salt solution is preferably from about 0.5 to 10% by weight, more preferably from 1 to 8% by weight. When the zinc impregnation treatment is carried out, the temperature of the zinc salt solution is usually about 15 to 85 ° C, preferably 25 to 70 ° C. The immersion time is usually about 1 to 120 seconds, preferably 3 to 90 seconds. When the impregnation treatment is carried out, the zinc content in the polyvinyl alcohol-based film can be adjusted by adjusting the concentration of the zinc salt solution, the impregnation temperature of the polyvinyl alcohol-based film in the zinc salt solution, and the time of the impregnation. The stage of the zinc impregnation treatment is not particularly limited and may be carried out before the iodine dyeing treatment, or after the boronic acid aqueous solution impregnation treatment after the iodine dyeing treatment, the boric acid treatment, and the boric acid treatment. Further, the zinc salt may be coexisted in the iodine dyeing solution, and the immersion treatment may be carried out simultaneously with the iodine dyeing treatment. Preferably, the impregnation treatment is carried out together with the boric acid treatment. Alternatively, the uniaxial stretching treatment may be carried out together with the zinc impregnation treatment. Further, the zinc impregnation treatment may be carried out plural times. The polyvinyl alcohol-based film (stretched film) subjected to the above treatment can be supplied to the water washing step and the drying step by a usual method. The water washing step is usually carried out by impregnating a polyvinyl alcohol-based film in pure water. The water washing temperature is usually 5 to 50 ° C, preferably 10 to 45 ° C, more preferably 15 to 40 ° C. The immersion time is usually from 1 Torr to 300 seconds, preferably from about 20 to 240 seconds. The drying step may be carried out by any suitable drying method, such as natural drying, 136640.doc • 18-200941049, wind drying force, cr drying, and the like. For example, in the case of heat drying, the drying temperature is typically 20 to 80 T: preferably 25 to 70 C'. The drying time is typically about 〇1 to 1 minute. Further, the moisture content of the polarizing element after drying is preferably from 1 to 3 % by weight, more preferably from 12 to 28% by weight, still more preferably from 16 to 25% by weight. When the moisture content is too large, there is a tendency to dry the calendered sheet which is formed by laminating the polarizing element, the optical element, and the like, to the tenth film through the adhesive layer. , 胄 biased "the drying of the components, the degree of polarization decreased. In particular, the orthogonal transmittance in the short-wavelength region below 500 nm increases, that is, the light of the neon wavelength leaks, so there is a tendency that the black display will be colored blue. On the other hand, if the moisture content of the polarizing element is too small, there are cases where local unevenness defects (cracking defects) are likely to occur. As the thickness of the polarizing element P used in the polarizing plate of the present invention, any appropriate thickness can be employed. The thickness of the polarizing element is typically 5 to 80 μm, preferably 10 to 50 μm, more preferably 2 to 4 μ. When the thickness of the polarizing element 为 is in the above range, the optical characteristics and mechanical strength are excellent. [Adhesive layer] The polyester film Ε and the polarizing element 形成 having the easy-to-layer layer formed on at least one of the main surfaces are formed so that the easy-adhesion layer forming surface of the polyester film faces the polarizing element via the adhesive Layer G is laminated. At this time, it is desirable to laminate the two layers without an air gap using an adhesive layer. The subsequent agent layer G is formed of an adhesive. The type of the adhesive is not particularly limited, and various adhesives can be used. In particular, in the present invention, in the layer 136640.doc -19-200941049 in the layer G of the polarizing element Ρ and the polyester film ,, it is preferred to use a polyvinyl alcohol-based resin and a crosslinking agent as an adhesive. And a resin solution obtained by colloidal metal compound having an average particle diameter of 丨~丨00 nm. The polarizing element and the polarizing element protective film are usually dried after passing through the adhesive layer, but at this time, there is a tendency that unevenness (cracking) is likely to occur. In particular, when a polyester film is used as the polarizing element protective film for the polarizing element formed of the polyvinyl alcohol film, a cellulose resin film such as cellulose triacetate which is generally used as a protective film for a polarizing element is used as In the case of the polarizing element protective film, the generation of cracks is likely to become remarkable. Therefore, in the polarizing plate of the present invention, it is preferable to laminate the polyester film E and the polarizing element p by using an adhesive of the above composition. The polyvinyl alcohol-based resin used in the adhesive may, for example, be a polyvinyl alcohol resin or a polyvinyl alcohol resin having an ethyl acetonitrile group. A polyvinyl alcohol-based adhesive having a vinyl alcohol group having a high reactivity is preferable because it can improve the long-term durability of the polarizing plate. Examples of the polyvinyl alcohol-based resin include polyvinyl alcohol obtained by saponifying polyvinyl acetate; a derivative thereof; and a saponified product of a copolymer of a monomer copolymerizable with vinyl acetate; A modified polyvinyl alcohol obtained by hydroformylation, amine oxime acid esterification, etherification, grafting, phosphation, or the like. Examples of the monomer include unsaturated carboxylic acids such as maleic acid (anhydride), fumaric acid, butyric acid, methylene succinic acid, and (decyl)acrylic acid, and vinegars thereof. - 'α-olefin of ethylene, propylene, etc.; (mercapto)allylsulfonic acid (nano), sodium (succinic acid monoalkyl ester) sulfonate, alkyl maleate mono-acid Na, Ν-methacrylamide, acrylamide alkyl sulfonate alkali metal salt, Ν-ethylene "• pyrrolidone, Ν_vinyl pyrrolidone derivative and the like. The above-mentioned poly 136640.doc -20- 200941049 The vinyl alcohol-based resin may be used alone or in combination of two or more. The polyvinyl alcohol-based resin is not particularly limited, and the average degree of polymerization is from about 100 to 5,000 in terms of adhesion. It is preferably from 1 to 4 Torr, and the average degree of saponification is from 85 to 1 Torr. 〇 耳 % %, preferably 9 〇 ~ 1 〇〇 耳 %. The polyvinyl alcohol-based resin containing an ethyl acetonitrile group can be obtained by reacting a polyvinyl alcohol-based resin with acetophenone by a known method. For example, a polyvinyl alcohol-based resin is dispersed. In a solvent such as acetic acid, a method of adding a diethylene glycol to the solvent; and dissolving the polyvinyl alcohol-based resin in a solvent such as dimethylamine or a brothel, and adding a diethyl ether network thereto Method, etc. Further, a method of directly contacting the ethylene glycol or liquid diacetone with polyvinyl alcohol can be mentioned. The degree of modification of the ethyl acetyl group of the polyvinyl alcohol-based resin containing an ethyl acetonitrile group is not particularly limited as long as it is 0.1 mol% or more. If it is less than 1% by mole, the water resistance of the adhesive layer tends to be insufficient. The degree of modification of acetamidine is preferably from about 0. 1 to 40 mol%, more preferably from 1 to 20 mol%, particularly preferably from 2 to 7 mol%. When the degree of modification of the acetamidine group exceeds 4 〇 mol%, there is a case where a sufficient water resistance improving effect cannot be obtained. The degree of modification of acetamidine can be quantified by NMR (NuClear Magnetic Resonance). As the crosslinking agent for the adhesive, a user of the polyvinyl alcohol-based adhesive can be used without particular limitation. A compound containing at least two functional groups reactive with the above polyvinyl alcohol-based resin can be used. For example, an alkyl group having an alkylene group and two amine groups such as ethylenediamine, triethylenediamine, hexamethylenediamine, etc. 136640.doc-21 - 200941049 diamines; indole diisocyanate, hydrogenated toluene diisocyanate, Trimethylolpropane toluene diisocyanate adduct, triphenyldecane triisocyanate, methylene bis(4-phenylmethane) triisocyanate, isophorone diisocyanate and the ketone oxime blocks or Isocyanates such as phenol blocks; ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerol diglycidyl ether, glycerol triglycidyl ether, hydrazine, 6-hexanediol diglycidyl ether, two Hydroxymercaptopropane triglycidyl ether, diglycidyl aniline, diglycidylamine 4 epoxy, single, methicone, ethyl, propionate, butanthine; glyoxal, malondialdehyde , succinaldehyde, glutaraldehyde, maleic aldehyde, o-nonyl benzoate, etc.; thiol glands, methyl trisamine, novolatization, methylurea, hospitalization Amino-formaldehyde such as hydroxylated melamine, acetamidine, benzoquinone and furfural condensate Further, examples of the resin include divalent metals such as sodium, potassium, magnesium, iron, and nickel, and salts of trivalent metals and oxides thereof. Among these, an amine-formaldehyde resin or a dialdehyde is preferred. As the amino-furfural resin, a compound having a methylol group is preferred as the dicarboxylic acid, preferably oxalic acid. Among them, particularly preferred is methylol melamine which is a compound having a mercapto group.调 The amount of the above-mentioned chelating agent can be appropriately set according to the type of the polyvinyl alcohol-based resin in the adhesive, etc., and is equivalent to 100 parts by weight of the polyvinyl alcohol-based resin. It is 2〇~5〇 parts by weight. Within this range, good adhesion can be obtained. In order to improve durability, it is preferred to use a polyvinyl alcohol-based resin containing an ethyl acetate. In this case, it is preferably in the range of 1 Torr to 6 Torr, more preferably 136640.doc -22. 200941049, based on 100 parts by weight of the polyvinyl alcohol resin in the adhesive. A crosslinking agent is used in a range of ~5 parts by weight. If the amount of the crosslinking agent is too high, the reaction of the crosslinking agent is carried out in a short time, and the adhesive is condensed.

變H短其結果,存在作為接著劑之可使用壽命(適用期) 广短’工業上之使用變得困難的情形。就該觀點而 …聯劑之調配量可為上述調配量,由於本發明之樹脂 :液含有金屬化合物膠體’故即便如上所述交聯劑之調配 量較多時,亦可敎性良料加以❹1於接著劑之金 屬化合物膠體’係將微粒子分散於分散介質中者,其由於 微粒子之同種電荷相互排斥而靜電穩定化,永久地具有穩 定性。金屬化合物膠體(微粒子)之平均粒徑為hWO 若上述膠體之平均粒徑為上述範圍,則金屬化合物可大致 均一地分散於接著劑層中,從而可確保接著性,且可抑制 裂點》上述平均粒徑之範圍遠遠小於可見光之波長區域, 因此於所形成之接著劑層中,即便由於金屬化合物而使得 透射光散射,亦不會對偏光特性產生不良影響。金屬化合 物膠體之平均粒徑較好的是丨〜丨⑽nm,更好的是丨〜別 nm ° 可使用各種金屬化合物膠體。例如,作為金屬化合物膠 體,可列舉:氧化鋁、二氧化矽、氧化锆、氧化鈦、矽酸 銘、碳酸鈣、矽酸鎂等金屬氧化物之膠體;碳酸鋅、碳酸 鋇、磷酸鈣等金屬鹽之膠體;矽藻土、滑石、黏土、高嶺 土等礦物之膠體。 金屬化合物膠體係分散於分散介質中而以膠體溶液之狀 態存在。分散介質主要為水。除水以外,亦可使用醇類等 136640.doc •23· 200941049 其他分散介質。 濃声並盔姓 、^體洛液中之金屬化合物膠體之固形分 澴度並無特別限制, /刀 1〜30重量%。又厶 量%左右,更通常為 酸、乙酸等之…屬化合物膠體可使用含有确酸、鹽 寺之酸作為穩定劑者。 金屬化合物膠體靜雷 ~ 有負電荷者,金屬化人分為具有正電荷者與具 盥負電體為非導電性之材料。正電荷 係根據製備接著劑後之溶液的膠體表面電荷之電 用動ΐ 區分。金屬化合物膠體之電荷例如可藉由使 ,疋機來測定動電位而加以確認。金屬化合物膠 體之表面電荷通常會根據师而變化。因此,本申請案之 膠體溶液之狀^之電荷會受到所製備的接著劑溶液之姆 之影響。接著劑溶液之ρΗ值通常設定為2~6,較好的是 2.5〜5’更好的是3〜5,進而更好的是3.5〜4.5之範圍。於本 發明中’較之具有負電荷之金屬化合物膠體 之㈣化合物膠體抑制裂點產生之效果更大。作為具= 電狀金屬化合物膠體,可列舉氧化銘膠體、氧化欽膠體 等°亥荨^,特別合適的是氧化銘膠體。 金屬化合物踢體較好的是以相對於聚乙稀醇系樹脂⑽ 重量份而為_重量份以下之比例(固形分之換算值)來調 配。藉由使金屬化合物膠體之調配比例為上述範圍,可確 保偏光元件與保護膜之接著性,同時抑制裂點之產生。金 屬化合物膠體之調配比例較好的是1〇〜2〇〇重量份,更好的 是Μ5重量份’進而更好的是3〇〜15〇重量份。若金屬化 合物膠體相對於聚乙烯醇系樹脂之調配比例過剩,則存在 136640.doc -24- 200941049 接著性較罢夕掩取 信形’若金屬化合物膠體之調配比例較小, 、J存在無法獲得充分之抑制裂點產生之效果的情形。 、此種接著劑通常係製成水溶液而使用。對樹脂溶液濃度 並無特別限制’若考慮到塗佈性或放置穩定性等,則樹脂 '合液/辰度為0·1〜15重量%,較好的是0.5〜10重量%。 對作為接著劑之樹脂溶液之黏度並無特別限制,可適宜 使用黏度為u mPa s之範圍者。通常,在將偏光元件與 • it明保δ蒦膜相接著時,隨著接著劑之黏度下降,所產生之 會、曰多’若使接著劑採用如上所述之組成,則不會受 樹月曰'合液之黏度之侷限,即便於如1〜20 mPa.s之範圍的低 黏度範圍中,亦可抑制裂點之產生。較之普通之聚乙烯醇 樹月曰,含有乙醯乙醯基之聚乙烯醇系樹脂不能提高聚合 度,因此儘管於如上所述之低黏度下使用,然由於使接著 /=iJ採用上述組成,則即便使用含有乙酼乙酿基之聚乙稀醇 系樹脂時,亦可抑制由於樹脂溶液之低黏度而產生裂點。 ❹ 對作為接著劑之樹脂溶液之製備方法並無特別限制。通 常藉由在將聚乙烯醇系樹脂與交聯劑混合並調整為適當之 濃度者中調配金屬化合物膠體而製備樹脂溶液。又,於使 用含有乙醯乙醯基之聚乙烯醇系樹脂作為聚乙烯醇系樹 脂,或者交聯劑之調配量較多之情形時,考慮到溶液之穩 定性’可在將聚乙烯醇系樹脂與金屬化合物膠體混合之 後’一面考慮所獲得之樹脂溶液之使用期等一面混合交聯 劑。再者’作為接著劑之樹脂溶液的濃度,亦可在製備樹 脂溶液之後加以適當調整。 136640.doc •25· 200941049 再者’接著劑中亦可進—步調配㈣偶合劑、鈦偶合劑 等之偶合劑’各種增黏劑,紫外線吸收劑,抗氧化劑,耐 熱穩定劑,耐水解穩定劑等之穩定劑等。又,本申請案中 之金屬化合物膠體為非導電性之材料,但亦可含有導電性 物質之微粒子。 於使用接著劑將上述偏光元件p與形成有易接著層Η之 聚醋膜Ε層疊之情形時,可將接著劑塗佈於以旨膜ε之易接 著層Η形成面、偏光元件ρ之任一者上,亦可塗佈於兩者 上。較好的是以使乾燥後之接著劑層G之厚度成為ι〇〜3〇〇 nm左右之方式來塗佈接著劑。就獲得均一之面内厚度、以 及獲得充分之接著力方面而言’接著劑層〇之厚度更好的 是1〇〜2〇〇nm,更好的是2〇〜15〇細。又,於使用上述之含 有聚乙烯醇系樹脂、交聯劑以及平均粒徑為nm之金 屬化合物膠體而成之樹脂溶液來作為接著劑之情形時,接 著劑層G之厚度較好的是設計成大於接著劑中所含之金屬 化合物膠體之平均粒徑。 作為調整接著劑層G之厚度之方法並無特別限制,例如 可列舉對接著劑溶液之固形分濃度或接著劑之塗佈裝置加 以調整之方法。作為此種接著劑層厚度之測定方法並無特 別限制,較好的是採用藉由SEM(Scanning Elect_As a result of the change in H, there is a case where the service life (application period) as an adhesive is wide and the industrial use becomes difficult. From this point of view, the blending amount of the binder may be the above-mentioned blending amount, and since the resin: the liquid of the present invention contains the colloid of the metal compound, even if the amount of the cross-linking agent is large as described above, it can be imparted with good properties. The metal compound colloid in the adhesive agent is a method in which fine particles are dispersed in a dispersion medium, which is electrostatically stabilized due to mutual repulsion of the same kinds of charges of the fine particles, and is permanently stable. The average particle diameter of the metal compound colloid (fine particles) is hWO. When the average particle diameter of the colloid is in the above range, the metal compound can be substantially uniformly dispersed in the adhesive layer, thereby ensuring adhesion and suppressing cracking. Since the range of the average particle diameter is much smaller than the wavelength region of visible light, even in the formed adhesive layer, even if the transmitted light is scattered by the metal compound, the polarizing characteristics are not adversely affected. The average particle size of the metal compound colloid is preferably 丨~丨(10) nm, more preferably 丨~ other nm °. Various metal compound colloids can be used. For example, examples of the colloid of the metal compound include colloids of metal oxides such as alumina, ceria, zirconia, titania, strontium carbonate, calcium carbonate, and magnesium ruthenate; and metals such as zinc carbonate, cesium carbonate, and calcium phosphate. Colloid of salt; colloid of minerals such as diatomaceous earth, talc, clay, kaolin. The metal compound gum system is dispersed in the dispersion medium and exists as a colloidal solution. The dispersion medium is mainly water. In addition to water, alcohols can also be used. 136640.doc •23· 200941049 Other dispersion media. The solid part of the colloid of the metal compound in the body fluid is not particularly limited, and the knife is 1 to 30% by weight. Further, the amount of 厶 is about %, and more usually, acid, acetic acid, etc., a compound colloid, and an acid containing a sulphuric acid or a salt temple can be used as a stabilizer. Metal compound colloidal static mine ~ When there is a negative charge, the metallized person is divided into a material having a positive charge and a material having a non-conductivity. The positive charge is distinguished by the electrical enthalpy of the colloidal surface charge of the solution after the preparation of the adhesive. The charge of the metal compound colloid can be confirmed, for example, by measuring the zeta potential by means of a helium gas. The surface charge of a metal compound colloid usually varies according to the division. Therefore, the charge of the colloidal solution of the present application is affected by the preparation of the adhesive solution. The pH of the subsequent solution is usually set to 2 to 6, preferably 2.5 to 5', more preferably 3 to 5, and still more preferably 3.5 to 4.5. In the present invention, the compound of the (4) colloid which has a negatively charged metal compound colloid inhibits the generation of cracks more. Examples of the colloidal metal compound colloid include an oxidized gelatin body, an oxidized gelatin body, and the like, and an oxidized gelatin body is particularly suitable. The metal compound kicking body is preferably blended in a ratio of not more than 重量 parts by weight based on the weight of the polyvinyl alcohol-based resin (10) (converted value of the solid content). By setting the compounding ratio of the metal compound colloid to the above range, the adhesion between the polarizing element and the protective film can be ensured, and the occurrence of cracks can be suppressed. The blending ratio of the metal compound colloid is preferably from 1 to 2 parts by weight, more preferably from 5 parts by weight, and still more preferably from 3 to 15 parts by weight. If the blending ratio of the metal compound colloid to the polyvinyl alcohol-based resin is excessive, there is 136640.doc -24- 200941049. The next step is to hide the letter shape. If the blending ratio of the metal compound colloid is small, J may not be fully obtained. The case of suppressing the effect of crack initiation. Such an adhesive is usually used as an aqueous solution. The concentration of the resin solution is not particularly limited. When the coating property, the standing stability, and the like are taken into consideration, the resin 'liquid ratio/length is from 0.1 to 15% by weight, preferably from 0.5 to 10% by weight. The viscosity of the resin solution as the adhesive is not particularly limited, and a range in which the viscosity is u mPa s can be suitably used. Usually, when the polarizing element is followed by the 蒦 明 蒦 , film, as the viscosity of the adhesive decreases, the resulting 曰 曰 ' 'If the adhesive is composed as described above, it will not be affected by the tree. The limitation of the viscosity of the Moonlight's liquid mixture, even in the low viscosity range of the range of 1 to 20 mPa.s, can also suppress the occurrence of cracks. Compared with the conventional polyvinyl alcohol tree, the polyvinyl alcohol-based resin containing an ethyl acetate group cannot increase the degree of polymerization, and therefore, although it is used at a low viscosity as described above, the above composition is made by following /=iJ. Further, even when a polyvinyl alcohol-based resin containing an ethyl acetate-based base is used, cracking due to low viscosity of the resin solution can be suppressed.制备 There is no particular limitation on the preparation method of the resin solution as an adhesive. The resin solution is usually prepared by blending a metal compound colloid in a mixture in which a polyvinyl alcohol-based resin and a crosslinking agent are mixed and adjusted to an appropriate concentration. Further, when a polyvinyl alcohol-based resin containing an ethyl acetonitrile group is used as the polyvinyl alcohol-based resin, or when the amount of the crosslinking agent is large, the stability of the solution can be considered. After the resin is mixed with the metal compound colloid, the crosslinking agent is mixed while considering the use period of the obtained resin solution. Further, the concentration of the resin solution as the adhesive may be appropriately adjusted after preparing the resin solution. 136640.doc •25· 200941049 In addition, 'adhesive agent can also be added to the step (4) coupler, titanium coupling agent and other coupling agents' various tackifiers, UV absorbers, antioxidants, heat stabilizers, hydrolysis stability Stabilizers such as agents. Further, the colloidal metal compound in the present application is a non-conductive material, but may also contain fine particles of a conductive material. When the polarizing element p and the polyacetal film formed with the adhesive layer are laminated by using an adhesive, the adhesive can be applied to the surface of the easy-to-layer layer and the polarizing element ρ of the film ε. In one case, it can also be applied to both. It is preferred to apply the adhesive so that the thickness of the adhesive layer G after drying becomes about 〇3 to 3 〇〇 nm. The thickness of the adhesive layer layer is preferably from 1 〇 to 2 〇〇 nm, more preferably from 2 〇 to 15 Å, in terms of obtaining a uniform in-plane thickness and obtaining a sufficient adhesion. Further, when a resin solution containing a polyvinyl alcohol-based resin, a crosslinking agent, and a metal compound colloid having an average particle diameter of nm is used as an adhesive, the thickness of the adhesive layer G is preferably a design. It is larger than the average particle diameter of the colloid of the metal compound contained in the adhesive. The method of adjusting the thickness of the adhesive layer G is not particularly limited, and examples thereof include a method of adjusting the solid content concentration of the adhesive solution or the coating device of the adhesive. The method for measuring the thickness of such an adhesive layer is not particularly limited, and it is preferably employed by SEM (Scanning Elect_).

MiCr0SC0py,掃描電子顯微法)或 TEM(Transmiss_MiCr0SC0py, scanning electron microscopy) or TEM (Transmiss_

Electron Microscopy’透射電子顯微法)來進行剖面觀察測 定之方法。對接著劑之塗佈操作並無特別限制,可採用輥 塗法、喷霧法、浸潰法等之各種方法。 136640.doc -26- 200941049 又’亦可在塗佈接著劑之前,對形成於聚§旨膜ε上之易 接著層Η進-步實施表面改質處理。作為具體之處理,例 如可進行電暈處理、電聚處理、底塗處理、I化處理等。 塗佈接著劑後,用輥層壓機等將偏光元件ρ與聚醋駐貼 合。如上所述,提供給該貼合步驟之偏光元件的水分率較 f的是10〜30重量%,更好的是12〜28重量%,進而更好的 是16〜25重量%。藉由使水分率為上述範圍,可將偏光度 保持為較高,並且可防止產生裂點或外觀上之不均。 一進而,就使偏光度或色相等光學特性穩定化之觀點而 言,較好的是在對偏光元件之兩面貼合聚酯膜之後,於適 當之乾燥溫度下進行乾燥。就光學特性之觀點而言’乾燥 ^度較好的是9(TC以下,更好的是85。〇以下,進而更好的 是8〇t以下。又,乾燥溫度並無下限,但考慮到步驟之效 率或實用性,則較好的是抓以上。χ,亦可使乾燥溫度 在上述溫度範圍内階段性地升溫而實施乾燥。 φ [偏光板之層疊形態] 本發明之偏光板係將形成有上述易接著層Η之聚酯膜ε 層疊於偏光元件Ρ之至少一主表面上。作為此種實施形 態’可列舉例如圖1(a)〜(c)之形態。以下,依序對該等之 構成加以詳細說明。 [層疊形態a] 圖1(a)係於偏光元件P之兩主表面上層疊有聚酯膜e之形 態。於該形態中較好的是如圖1(a)所示,於兩聚酯膜£上 形成有易接著層H。又,層疊於偏光元件ρ之—主表面上之 136640.doc -27- 200941049 聚酯膜E、與層疊於另一主表面上之聚酯膜E可相同亦可 同。 (聚酯膜之相位差值) 作為聚酯膜E,可使用雙折射小、不會轉換偏光狀態的 正面相位差未滿40 nm,且厚度方向之相位差未滿8〇订瓜 者。作為此種雙折射小之聚酯膜,適宜使用未延伸臈。 正面相位差Re可以Re=(nx_ny)xd來表示。厚度方向相位 差Rth可以Rth=(nx-nz)xd來表示。另外,Nzs數可以Nz= (nx-nz)/(nx-ny)來表示[其中,膜之慢軸方向、快軸方向、 厚度方向之折射率分別為nx、ny、nz,d(nm)為臈之厚 度。慢軸方向係膜面内之折射率達到最大之方向]。 另一方面,藉由使用具有正面相位差為4〇 nm以上及/或 厚度方向相位差為80 nm以上之相位差的聚酯膜,亦可使 偏光元件保護膜兼發揮相位差板之功能。於此情形時,可 將正面相位差或厚度方向相位差適當地調整為作為相位差 板進行光學補償所必需之值。作為該相位差板,可適宜使 用延伸聚酯膜。 又,可於偏光元件p之一主表面側與另一主表面側使用 具有不同相位差值之聚酯膜E。例如在形成液晶顯示裝置 Ν' ’可採用如下構成:作為配置於偏光元件與液晶單元之 間即内側之聚酯膜,為不轉換偏光狀態而使用未延伸之聚 8曰膜’且作為配置於另一側即外側之聚酯膜,為確保強度 而使用延伸聚酯膜。 上述相位差板可對應於各種用途而選擇使用滿足 136640.doc -28· 200941049 nx=ny〉nz 、 nx>ny>nz 、 nx>ny=nz 、 nx>nz>ny 、 nz=nx>ny、nz>nx>ny、nz>nx=ny 之關係者。再者,戶斤謂 ny=nz,不僅指ny與nz完全相同之情开>,亦包含ny與nz實 質上相同之情形。 例如,滿足nx>ny>nz之相位差板中,較好的是使用滿足 正面相位差為40〜100 nm,厚度方向相位差為100〜320 nm,Nz係數為1.8〜4.5者。例如,滿足nx>ny=nz之相位差 板(正A板)中,較好的是使用滿足正面相位差為100〜200 nm者。例如,滿足nz=nx>ny之相位差板(負A板)中,較好 的是使用滿足正面相位差為100〜200 nm者。例如滿足 nx>nz>ny之相位差板中,較好的是使用滿足正面相位差為 150〜300 nm,Nz係數超過0且為0.7以下者。又,如上所 述,可使用例如滿足nx=ny>nz、nz>nx>ny或者nz>nx=ny 者。 (偏光元件與聚酯膜之層疊) 至於偏光元件P與形成有易接著層Η之聚酯膜E之層疊, 只要至少一聚酯膜Ε藉由接著劑層G而層疊即足夠,就光 之利用效率之觀點而言,較好的是如圖1 (a)所示,兩聚酯 膜E經由接著劑層G而與偏光元件P層疊。 [層疊形態b] 圖1(b)係於偏光元件P之一主表面上層疊有形成有易接 著層Η之聚酯膜E,於偏光元件P之另一主表面上層疊有聚 酯膜以外之透明膜Τ作為保護膜的形態。 (透明膜) 136640.doc -29- 200941049 對聚醋以外之透明膜τ並無特別限定,可使用任意者。 作為此種透明膜之材料’例如可使用透明性、機械強度、 熱穩定性、水分阻隔性、等向性等優異之熱塑性樹脂。作 為此種熱塑性樹脂之呈#也,, 之八體例,可列舉:三乙酸纖維素等之 纖維素系樹脂、聚醋系樹脂、聚喊碾系樹脂、聚砜系樹 月曰、聚碳酸S旨系樹脂、&醯胺f、樹脂、聚醯亞胺系樹脂、 聚烯焱系樹月曰、(甲基)丙烯酸系樹脂、環狀烯烴系樹脂(降 冰:烯系樹脂)、㈣醋系樹脂、聚苯乙烯系樹脂、聚乙Electron Microscopy' transmission electron microscopy was used to perform cross-sectional observation measurement. The coating operation of the adhesive is not particularly limited, and various methods such as a roll coating method, a spray method, and a dipping method can be employed. 136640.doc -26- 200941049 Further, it is also possible to carry out surface modification treatment on the easy-to-continue layer formed on the ε film ε before applying the adhesive. As a specific treatment, for example, corona treatment, electropolymerization treatment, primer treatment, I treatment, or the like can be performed. After the application of the adhesive, the polarizing element ρ is bonded to the polyacetate by a roll laminator or the like. As described above, the moisture content of the polarizing element supplied to the bonding step is 10 to 30% by weight, more preferably 12 to 28% by weight, still more preferably 16 to 25% by weight. By setting the water content to the above range, the degree of polarization can be kept high, and cracking or unevenness in appearance can be prevented. Further, from the viewpoint of stabilizing the optical properties of the polarizing degree or the color, it is preferred to apply the polyester film to both surfaces of the polarizing element and then dry it at an appropriate drying temperature. From the viewpoint of optical characteristics, the dryness is preferably 9 (TC or less, more preferably 85. 〇 or less, and even more preferably 8 〇t or less. Further, there is no lower limit of the drying temperature, but considering In the efficiency or practicability of the step, it is preferable to carry out the drying. The drying temperature may be gradually increased in the above temperature range to be dried. φ [Laminated form of polarizing plate] The polarizing plate of the present invention will be The polyester film ε having the above-mentioned easy-adhesion layer 层叠 is laminated on at least one main surface of the polarizing element 。. Examples of such an embodiment include, for example, the forms of Figs. 1(a) to 1(c). The configuration of the above is described in detail. [Laminated Form a] Fig. 1(a) shows a form in which a polyester film e is laminated on both main surfaces of a polarizing element P. In this form, it is preferable that Fig. 1 (a) ), an easy adhesion layer H is formed on the two polyester films. Further, 136640.doc -27- 200941049 polyester film E laminated on the main surface of the polarizing element ρ, and laminated on the other main surface The polyester film E can be the same or the same. (The phase difference of the polyester film) As the polyester film E, a double fold can be used. The front phase difference that is small and does not change the polarization state is less than 40 nm, and the phase difference in the thickness direction is less than 8 〇. For such a birefringent polyester film, it is suitable to use unstretched 臈. The difference Re can be expressed by Re = (nx_ny) xd. The thickness direction phase difference Rth can be expressed by Rth = (nx - nz) xd. In addition, the Nzs number can be expressed by Nz = (nx - nz) / (nx - ny) [ The refractive index of the slow axis direction, the fast axis direction, and the thickness direction of the film are respectively nx, ny, nz, and d (nm) is the thickness of 臈. The direction of the refractive index in the plane of the slow axis is the largest. On the other hand, by using a polyester film having a front phase difference of 4 〇 nm or more and/or a thickness direction retardation of 80 nm or more, the polarizing element protective film can also function as a phase difference plate. In this case, the front phase difference or the thickness direction phase difference can be appropriately adjusted to a value necessary for optical compensation as a phase difference plate. As the phase difference plate, an extended polyester film can be suitably used. One of the main surface sides of the element p has a different phase from the other main surface side The polyester film E having a value of, for example, a liquid crystal display device Ν'' can be configured as a polyester film disposed between the polarizing element and the liquid crystal cell, and an unstretched poly 8 is used in a state where the polarization state is not changed. The ruthenium film 'is a polyester film disposed on the other side, that is, the outer side, and an extended polyester film is used for ensuring strength. The above-mentioned phase difference plate can be selected and used in accordance with various uses to satisfy 136640.doc -28· 200941049 nx=ny 〉nz, nx>ny>nz, nx>ny=nz, nx>nz>ny, nz=nx>ny,nz>nx>ny,nz>nx=ny. Furthermore, the household name is ny=nz, which means not only that ny and nz are exactly the same, but also the case where ny and nz are substantially the same. For example, in the phase difference plate satisfying nx > ny > nz, it is preferable to use a case where the front phase difference is 40 to 100 nm, the thickness direction phase difference is 100 to 320 nm, and the Nz coefficient is 1.8 to 4.5. For example, in a phase difference plate (positive A plate) satisfying nx > ny = nz, it is preferable to use a case where the front phase difference is 100 to 200 nm. For example, in the phase difference plate (negative A plate) satisfying nz = nx > ny, it is preferable to use a case where the front phase difference is 100 to 200 nm. For example, in the phase difference plate satisfying nx > nz > ny, it is preferable to use a case where the front phase difference is 150 to 300 nm and the Nz coefficient is more than 0 and 0.7 or less. Further, as described above, for example, nx = ny > nz, nz > nx > ny or nz > nx = ny can be used. (Lamination of Polarizing Element and Polyester Film) As for the lamination of the polarizing element P and the polyester film E on which the easy-adhesion layer is formed, it is sufficient that at least one polyester film is laminated by the adhesive layer G. From the viewpoint of efficiency, it is preferred that the two polyester films E are laminated with the polarizing element P via the adhesive layer G as shown in FIG. 1(a). [Layered form b] Fig. 1(b) is a polyester film E in which an easy-adhesion layer is formed on one main surface of a polarizing element P, and a polyester film is laminated on the other main surface of the polarizing element P. The transparent film is in the form of a protective film. (Transparent film) 136640.doc -29- 200941049 The transparent film τ other than the vinegar is not particularly limited, and any of them can be used. As the material of such a transparent film, for example, a thermoplastic resin excellent in transparency, mechanical strength, thermal stability, moisture barrier property, and isotropic property can be used. Examples of the thermoplastic resin include a cellulose resin such as cellulose triacetate, a polyester resin, a polyfluorinated resin, a polysulfone tree, and a polycarbonate S. A resin, & guanamine f, a resin, a polyimide resin, a polyene fluorene tree, a (meth)acrylic resin, a cyclic olefin resin (ice-free: an olefin resin), (4) Vinegar resin, polystyrene resin, polyethylene

稀醇系樹知以及該等之混合物。再者,作為透明膜T,亦 :(甲基)丙烯酸系、胺甲酸酯系、丙烯酸胺甲酸酯 系裒氧系、矽氧系等之熱硬化性樹脂或紫外線硬化型樹 透月膜τ中亦可含有1種以上之任意適當之添加劑。作 =添加劑’例如可列舉:紫外線吸收劑、抗氧化劑、潤滑 增塑劑、脫模劑、防著色劑、阻燃劑、成核劑、抗靜 、顏料、I色劑等。透明膜T中之上述熱塑性樹脂之 含篁較好的是50〜10〇重量◦/◦,更好的是50〜99重量%,進而Dilute alcohols are known and mixtures thereof. Further, the transparent film T is also a thermosetting resin such as a (meth)acrylic acid, an urethane-based compound, an urethane urethane-based oxime system or a fluorene-based system, or an ultraviolet-curable tree-permeable moon-film. τ may contain one or more of any appropriate additives. Examples of the additive include an ultraviolet absorber, an antioxidant, a lubricant plasticizer, a mold release agent, a coloring inhibitor, a flame retardant, a nucleating agent, an antistatic agent, a pigment, a coloring agent, and the like. The ruthenium of the above thermoplastic resin in the transparent film T is preferably 50 to 10 Å by weight ◦/◦, more preferably 50 to 99% by weight, and further

更好的疋60〜98重量。/0,特別好的是7〇〜97重量%。於透明 膜T中夕 μ 、 上述熱塑性樹脂之含量為50重量%以下之情形 有可《b無法充分地表現出熱塑性樹脂本來所具有之高 透明性等。 甘 由 ’作為透明膜T,就透明性或光學等向性之觀點而 5 ’較好的是使用選自纖維素系樹脂、聚碳酸酯系樹脂、 環狀稀系樹脂以及(曱基)丙烯酸系樹脂中的任意之至少 一種樹脂。 136640. -30· 200941049 作為纖維素系樹脂,適宜使㈣維素之經基由脂肪酸加 以酿化之纖維素醋。作為此種纖維素醋之具體例,可列 舉-乙酸纖維素、一乙酸纖維素、三丙酸纖維素、二丙 酸纖、准素等。該等中’特別好的是三乙酸纖維素。三乙酸 纖維素市售有許多製品,於獲得容易性以本方面亦較為 有利。作為三乙酸纖維素之市售品之例’可列舉:富士軟 片公司製造之商品名「uv_50」、「UV 8〇」、「sh 8〇」、 ❹ 「TD-晴」、「TD_TAC」、「UZ_TAC」或者柯尼卡(κ〇η_ 公司製造之「KC系列」等。通常,料三乙酸纖維素之 面内相位差Re大致為〇,厚度方向相位差Rth約為6〇 ^①左 右。 再者,厚度方向相位差較小之纖維素系樹脂膜例如可藉 由對上述纖維素樹脂進行處理而獲得。例如可列舉:將塗 佈有環戊酮、曱基乙基酮等溶劑之聚對苯二甲酸乙二酯、 聚丙烯、不鏽鋼等之基材膜貼合於普通之纖維素系樹脂膜 Φ 上,加熱乾燥(例如於80〜bOt:下加熱乾燥3〜1〇分鐘左右) 後,將基材膜剝離之方法;將於環戊酮、甲基乙基酮等溶 劑中/谷解有降冰片婦系樹脂、(曱基)丙婦酸系樹脂等之溶 液塗佈於普通之纖維素系樹脂膜上,加熱乾燥(例如於 80 150C下加熱乾燥3〜10分鐘左右)後,將塗佈膜剝離之 方法等。 又’作為厚度方向相位差較小之纖維素系樹脂膜,可使 用取代度得到控制之纖維素酯之樹脂膜。通常所使用之三 乙酸纖維素中乙酸取代度為2.8左右,較好的是將乙酸取 13664〇.<J〇c -31- 200941049 ::控制為1>8〜2.7,藉此可減小Rth。可藉由 酸纖維素系樹脂中添加鄰苯二甲酸二丁_、對甲苯 胺、乙醯檸檬酸^ 争稼鳗一乙8曰等之增塑劑’而將触控制為較 小。曰塑劑之添加量相對於脂肪酸纖維素㈣脂⑽重量 份’較好的是40重量份以下,更好的是_重量份,⑼ 更好的是1〜15重量份。 料環㈣㈣樹脂之具㈣彳,㈣的是降^稀系樹 脂。環狀烯烴系樹脂係以環狀浠烴作為聚合單位聚合而成 之樹脂的總稱,例如可列舉曰本專利特開平^40517號公 報、日本專利特開平3_14882號公報、日本專利特開平: 122137號公報等中所記載之樹脂。作為具體例,可列舉: 環狀烯烴之開環(共)聚合物、環狀烯煙之加成聚合物、環 狀烯烴與乙烯及丙;等α·烯㉟之共聚物(具有代表性的是 無規共聚物)以及將該等以不飽和羧酸或其衍生物加以改 性所得之接枝聚合物、以及其等之氫化物等。作為環狀烯 烴之具體例,可列舉降冰片烯系單體。 環狀烯烴系樹脂市售有各種製品。作為具體例,可列 舉··日本Zeon股份有限公司製造之商品名「。⑽以」、 「Zeonor」,JSR股份有限公司製造之商品名「Αη〇η」, TICONA公司製造之商品名「Topas」,三井化學股份有限 公司製造之商品名「Apel」等。 作為(甲基)丙稀酸系樹脂’其Tg(玻璃轉移溫度)較好的 疋115C以上’更好的是120C以上,進而更好的是i25°C 以上’特別好的是130°C以上。藉由Tg為115°C以上,可使 136640.doc -32- 200941049 偏光板之耐久性優異。對上述(甲基)丙烯酸系樹脂之、之 上限值並無特別限定,就成形性等之觀點而言,較好的是 170C以下。由(甲基)丙稀酸系樹脂可獲得面内相位差 (Re)、厚度方向相位差(Rth)大致為〇之膜。 作為(甲基)丙烯酸系樹脂,可於不損及本發明之效果之 範圍内採用任意適當之(甲基)丙烯酸系樹脂。例如可列 舉·聚甲基丙浠酸甲醋等之聚(甲基)丙烯酸醋、曱基丙烤 酸甲酯-(曱基)丙烯酸共聚物、甲基丙烯酸甲酯_(甲基)丙烯 酸酯共聚物、甲基丙烯酸甲酯-丙烯酸酯·(甲基)丙烯酸共 聚物、(甲基)丙烯酸曱酯-苯乙烯共聚物(MS樹脂等)、具有 脂環族烴基之聚合物(例如甲基丙烯酸甲酯-甲基丙稀酸環 己酯共聚物、甲基丙烯酸甲酯_(甲基)丙浠酸降冰片酯共聚 物等)。較好者可列舉聚(甲基)丙烯酸甲酯等之聚(甲基)丙 稀酸C1〜6烧基酯。更好者可列舉以曱基丙烯酸甲酯作為主 成分(50〜100重量%,較好的是70〜1〇〇重量之曱基丙稀 酸甲酯系樹脂。 作為(曱基)丙稀酸系樹脂之具體例,例如可列舉:三菱 麗陽(Mitsubishi Rayon)股份有限公司製造之Acrypet VH或 Acrypet VRL20A、日本專利特開20〇4_7029ό號公報中所記 載之分子内具有環結構的(甲基)丙烯酸系樹脂、藉由分子 内交聯或分子内環化反應而獲得之高Tg(曱基)丙烯酸系樹 脂。 作為(甲基)丙烯酸系樹脂,亦可使用具有内酯環結構之 (曱基)丙烯酸系樹脂。其原因在於,此種(甲基)丙烯酸系 136640.doc -33- 200941049 樹脂具有高耐熱性、高透明性且藉由雙軸延伸而具有高機 械強度。 作為具有内酯環結構之(甲基)丙烯酸系樹脂,可列舉: 曰本專利特開2000-230016號公報、日本專利特開2〇〇1_ 151814號公報、曰本專利特開2〇〇2_12〇326號公報、曰本 專利特開2002-254544號公報、日本專利特開2〇〇5_146〇84 號a報等中所記載的具有内酯環結構之(曱基)丙烯酸系樹 脂。 具有内西旨環結構之(甲基)丙稀酸系樹脂較好的是以下述❹ 通式(1)所表示之環狀結構。 [化1] 9〇〇R2 尽3 冬彳 式中R R及R分別獨立表示氫原子或者碳原子數為 卜20之有機殘基。再者,有機殘基亦可包含氧原子。 〇 具有内s旨環結構之(甲基)丙賴系樹脂之結構中的以通 式(化)所表7Γ之内環結構的含有比例較好的是5〜如重 量%,更好的是10〜70重|。/ _ 置里/〇進而更好的是10〜60重量 %,特別好的是10〜5〇重#。/。# i & 篁/〇右具有内酯環結構之(甲基) 丙烤酸系樹脂之結構中的 傅〒的以通式(化1)所表示之内酯環結構 的含有比例小於5重量。/ , 貝J ί…、性、耐溶劑性、表面硬 度有可能變得不充分。若I古由妒供^ 具有内S曰衣結構之(甲基)丙烯酸 系樹脂之結構中的以通式(介〗彳路矣_ Λ(化1)所表不之内酯環結構的含有 I36640.doc -34· 200941049 比例大於90重量%,則存在缺乏成形加工性之情形。 具有内酯環結構之(甲基)丙稀酸系樹脂之重量平均分子 里(有時亦稱為重量平均分子量)較好的是1〇〇〇〜2〇〇〇〇〇〇, 更好的是5000〜1000000,進而更好的是1〇〇〇〇〜5〇〇〇〇〇,特 別好的是50〇〇〇〜500000。若重量平均分子量脫離上述範 圍’則存在無乏成形加工性之情形。 . 具有内酯環結構之(甲基)丙烯酸系樹脂之Tg較好的是 0 U5 C以上,更好的是120°c以上,進而更好的是125°c以 上,特別好的是130°c以上。藉由丁§為115。〇以上,則當將 該樹脂製成本發明之偏光板中之透明膜τ(偏光元件保護 膜)而組入於偏光板中時,耐久性優異。上述具有内酯環 結構之(甲基)丙烯酸系樹脂的Tg之上限值並無特別限定, 就成形性等之觀點而言,較好的是17(rc以下。 對於具有内酯環結構之(甲基)丙烯酸系樹脂而言,將其 射出成形而獲得之成形品的利用以ASTM_D·丨003為依據之 φ 方法而測疋的總光線透射率越高越好,較好的是85%以 上,更好的是88%以上,更好的是9〇%以上。總光線透射 率係透明性之標準,若總光線透射率未滿85%,則存在透 明性下降之情形。 又,作為透明膜τ,可列舉日本專利特開2〇〇1_343529號 公報(W〇〇1/37007)中所記載之聚合物膜,例如含有⑴側鏈 上具有經取代及/或未經取代之醯亞胺基之熱塑性樹脂、 以及(II)側鏈上具有經取代及/或未經取代之苯基及腈基之 熱塑性樹脂的樹月旨組合物。作為具體例,可列舉含有包含 136640.doc -35- 200941049 ,、二烯與N_甲基順丁烯二酿亞胺之交替共聚物、以及丙婦 腈笨乙稀共聚物之樹脂組合物的《。膜彳使用包含樹脂 組合物之混合擠出品等之膜。言亥等媒之相位差λΙ、’且光彈 陡係數小’因此可消除由偏光板之應變所引起之不均等不 良狀況ffii且,由於該等膜之透濕度較小,故而加渴耐久 性優異。 透月膜T之厚度可適當地確^,與上述聚醋膜之情形同 Θ 樣,較好的是5〜500 _,更好的是5〜200 μιη,進而更好的 是 10〜1 50 μηι 〇 作為透明膜Τ,亦可使用雙折射小且不會轉換偏光㈣ 者、可發揮相位差板之作用者中之任一種。 聚砜、聚對苯二甲酸乙二醋、聚萘二甲酸〔 一 砜、聚苯硫醚、聚苯醚、聚烯丙基砜、聚醯胺、聚醯亞 胺、聚稀烴、聚氣乙烯、纖維素樹脂、環狀烯烴樹脂(降 冰片稀系樹脂)或該等之二元系、三元系之各種共聚物、 接枝共聚物、摻合物等。該等高分子素材係藉由延伸等而 形成配向物(延伸臈)。 作為液晶聚合物,例如可列舉聚合物之主鏈或側鏈中導 入有賦予液晶配向性的共輛性之直線狀原子團(液晶原基) 的主鏈型或側鏈型之各種液晶聚合物等。作為主鏈型液晶 ;使用可發揮相位差板之作用者作為透明膜了之情形 時’作為其高分子素材,例如可列舉:聚乙稀醇、聚乙婦 丁酸、聚甲基乙稀_、聚丙稀酸經基乙自旨、經基乙基纖維 素、經基丙基纖維素、甲基纖維素、聚碳酸S旨、聚芳醋、 酯、聚蜮 Ο 136640.doc -36 - 200941049 聚口物之具體例,可列舉:於賦予可撓性之間隔基部鍵結 液明原基之結構的例如向列配向性之聚醋系液晶聚合物、 圓盤形聚合物或膽固醇聚合物等。作為側鏈型液晶聚合物 之’、體例’可列舉:以聚石夕氧烧、聚丙烯酸s旨、聚甲基丙 婦酸^或聚丙—酸g旨作為主鏈骨架,且經由包含共輛性原 子團之間隔基部而具有包含向列配向賦T性之對位取代環 狀化5物單元的液晶原基部來作為侧鏈者等。對於該等液 晶聚合物’例如於對形成於玻璃板上之聚酿亞胺或聚乙婦 醇等之薄膜之表面進行摩擦處理所得者、以及斜向蒸鍵有 -氧化石夕者等的配向處理面上,展開液晶聚合物之溶液並 進行熱處理。 相位差板可為例如各種波片或者以對由液晶層之雙折射 所引起之著色或視角等進行補償作為目的者等具有與使用 目的相對應之適當相位差者,亦可為將2種以上之相位差 板層疊而使相位差等光學特性得到控制者等。再者,亦可 〇 訂述具有相位差之膜另行貼合於不具有相位差之透明膜 上而對其賦予上述功能。 另外,就達成視認性較佳之廣視角方面等而言,亦 用以三乙酸纖維素膜來支持包含液晶聚合物之配向層,尤 其是圓盤形液晶聚合物之傾斜配向層光 補償相位差板等。 注層的先學 偏光元件P與聚酿膜E之層疊係如上所述經由接 進行。又,偏光元件p與透明膜了之層疊亦同樣,較好的0 經由接者劑層而進行。將偏光元件p與透明膜了層叠時,= 136640.doc •37- 200941049 抑制凹凸缺陷產生之觀點而言,較好的亦是使用含有聚乙 烯醇系樹脂、交聯劑以及金属化合物膠體而成之樹脂溶 液。又,將偏光元件p與透明膜τ層疊接著時,亦可在塗佈 接著劑之4,對透明膜τ之接著面實施表面改質處理。作 為表面改質處理’可利用形成上述者作為聚賴之易接著 層之方法或者進行電暈處理、電漿處理、底塗處理、皂化 處理等。 [層疊形態c] 圖1(c)係於偏光元件P之一主表面上層疊有聚酯膜e,於 另一主表面上未層疊有膜之形態。於此種形態中,偏光元 件P與聚酿膜£之層疊係如上所述般經由接著劑層G而進 行。 [其他光學層] (表面處理層之形成) 本發明之偏光板只要層疊有於至少一主表面上形成有易 接著層Η的至少i片聚醋駐與偏光元件p,則其形態並不 限定於上述層疊形態⑷〜(c)中所列舉者,而可追加任意之 光學層。料此種光料,例如可於上述聚醋膜以/或透 明膜T的未層叠偏光元件P之主表面上,使用硬塗層或經實 施抗反射處理及以防黏、擴散或防眩為目的之處理者。 硬塗處理係為了防止偏光板表面受到損傷等而實施者, 例如可藉由將由丙稀酸系、1氧系等適當之紫外線硬化型 樹脂所形成之硬度及滑動特性等優異的硬化皮膜⑭& 上述聚醋膜或透明膜T之表面的方式等而形成。抗反 136640.doc -38· 200941049 射處理㈣了防止偏光板表面之外部光反射而實施者,可 藉由形成依據先前之抗反射膜等而達成。χ,防點處理係 為了防止與鄰接層(例如,背光側之擴散板)之密著而實 施0Better 疋 60~98 weight. /0, particularly preferably 7〇~97% by weight. In the case where the content of the thermoplastic resin is 50% by weight or less in the transparent film T, "b" cannot sufficiently exhibit the high transparency which the thermoplastic resin originally has. From the viewpoint of transparency or optical isotropicity as the transparent film T, it is preferred to use a cellulose resin, a polycarbonate resin, a cyclic rare resin, and a (fluorenyl) acrylic acid. Any of at least one of the resins. 136640. -30· 200941049 As the cellulose resin, cellulose vinegar which is made by blending a fatty acid with a fatty acid is suitable. Specific examples of such cellulose vinegar include cellulose acetate, cellulose monoacetate, cellulose tripropionate, diacrylic acid fiber, and elemental. Particularly preferred among these are cellulose triacetate. Triacetate Cellulose is commercially available in a number of products, and is also advantageous in terms of ease of availability. As an example of a commercial product of cellulose triacetate, the product name "uv_50", "UV 8〇", "sh 8〇", "TD-晴", "TD_TAC", "" manufactured by Fujifilm Co., Ltd." UZ_TAC" or "KC series" manufactured by Konica (Knocks, Inc.). Generally, the in-plane retardation Re of cellulose triacetate is approximately 〇, and the phase difference Rth in the thickness direction is about 6〇^1. The cellulose resin film having a small phase difference in the thickness direction can be obtained, for example, by treating the cellulose resin. For example, a pair of solvents coated with a solvent such as cyclopentanone or mercaptoethyl ketone can be mentioned. A substrate film of ethylene phthalate, polypropylene, stainless steel or the like is bonded to a common cellulose resin film Φ, and dried by heating (for example, drying at 80 to bOt: for about 3 to 1 minute). a method of peeling off a base film; applying a solution of a norbornene resin or a (mercapto)-acrylic acid-based resin to a solvent such as cyclopentanone or methyl ethyl ketone; Drying on a plain resin film (for example, drying at 80 150 C) After the film is peeled off, the method of peeling off the coating film, etc., can be used as the cellulose resin film having a small degree of retardation in the thickness direction, and a resin film of a cellulose ester having a controlled degree of substitution can be used. The degree of substitution of acetic acid in cellulose acetate is about 2.8, preferably acetic acid is taken as 13664 〇. <J〇c -31 - 200941049 :: control is 1 > 8~2.7, whereby Rth can be reduced. The acid cellulose resin is added with a plasticizer such as dibutyl phthalate, p-toluidine, acetonitrile, citric acid, etc., and the touch is controlled to be small. The amount is preferably 40 parts by weight or less, more preferably _ parts by weight, more preferably 1 to 15 parts by weight, based on the fatty acid cellulose (tetra) lipid (10). Rings (4) (4) Resin (4) 彳, (4) The olefin-based resin is a general term for a resin obtained by polymerizing a cyclic hydrazine-based hydrocarbon as a polymerization unit, and for example, JP-A No. 40517, Japanese Patent Laid-Open No. Hei 3_14882 The resin described in Japanese Patent Laid-Open No. 122137 or the like. Specific examples thereof include a ring-opening (co)polymer of a cyclic olefin, an addition polymer of a cyclic olefin, a cyclic olefin, and an copolymer of α and a olefin; And a graft polymer obtained by modifying the unsaturated carboxylic acid or a derivative thereof, and a hydrogenated product thereof, etc. Specific examples of the cyclic olefin include norbornene. The olefin-based resin is commercially available as various products. Specific examples include the product names "(10)," "Zeonor", and JSR Co., Ltd., which are manufactured by Zeon Co., Ltd., Japan. "Αη〇η", the product name "Topas" manufactured by TICONA, and the trade name "Apel" manufactured by Mitsui Chemicals Co., Ltd. As the (meth)acrylic resin, the Tg (glass transition temperature) is preferably 疋115C or more, and more preferably 120 C or more, and more preferably i25 ° C or more. Particularly preferably 130 ° C or more. . By having a Tg of 115 ° C or more, the durability of the 136640.doc -32 - 200941049 polarizing plate is excellent. The upper limit of the (meth)acrylic resin is not particularly limited, and from the viewpoint of moldability and the like, it is preferably 170 C or less. A film having an in-plane retardation (Re) and a thickness direction retardation (Rth) of approximately 〇 can be obtained from the (meth)acrylic resin. As the (meth)acrylic resin, any suitable (meth)acrylic resin can be used without departing from the effects of the present invention. For example, poly(meth)acrylic acid vinegar, methyl mercaptopropionate methyl ester-(mercapto)acrylic acid copolymer, methyl methacrylate_(meth)acrylate, etc. Copolymer, methyl methacrylate-acrylate-(meth)acrylic acid copolymer, (meth)acrylic acid methacrylate-styrene copolymer (MS resin, etc.), polymer having an alicyclic hydrocarbon group (for example, methyl group) Methyl acrylate-methyl methacrylate cyclohexyl ester copolymer, methyl methacrylate _ (methyl) propionic acid norbornyl ester copolymer, etc.). Preferably, poly(methyl)acrylic acid C1 to 6 alkyl ester such as poly(methyl) acrylate is used. More preferably, it is a mercaptomethyl acrylate-based resin having methyl methacrylate as a main component (50 to 100% by weight, preferably 70 to 1 Å by weight). Specific examples of the resin are, for example, Acrypet VH or Acrypet VRL20A manufactured by Mitsubishi Rayon Co., Ltd., and (Methyl) having a ring structure in the molecule described in JP-A No. 20-70-29A An acrylic resin, a high Tg (mercapto) acrylic resin obtained by intramolecular crosslinking or intramolecular cyclization. As the (meth)acrylic resin, a lactone ring structure can also be used. Acrylic resin. This is because the (meth)acrylic 136640.doc -33- 200941049 resin has high heat resistance, high transparency and high mechanical strength by biaxial stretching. The (meth)acrylic resin of the ring structure is exemplified by the following: Japanese Laid-Open Patent Publication No. 2000-230016, Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. No. Hei. The (fluorenyl) acrylic resin having a lactone ring structure described in JP-A-2002-254544, JP-A-2002-254-A, and the like. The (meth)acrylic resin is preferably a cyclic structure represented by the following formula (1): [Chemical Formula 1] 9〇〇R2 3 In the winter formula, RR and R each independently represent a hydrogen atom. Or an organic residue having a carbon number of 20. Further, the organic residue may further contain an oxygen atom. The structure of the (meth) propylene-based resin having a ring structure within the s- The content of the inner ring structure of Table 7 is preferably from 5 to 5% by weight, more preferably from 10 to 70% by weight. | / _ 里 / 〇 and further preferably from 10 to 60% by weight, particularly good Is 10~5〇重#./.# i & 篁/〇 The structure of the (meth) propanolic acid resin having a lactone ring structure is represented by the formula (Chemical Formula 1) The content of the lactone ring structure is less than 5 wt%. / , The shell, the solvent resistance, the surface hardness may become insufficient. In the structure of the (meth)acrylic resin of the coating structure, the content of the lactone ring structure represented by the formula (Formula 矣 矣 Λ 化 (Chemical Formula 1) is I36640.doc -34· 200941049. The ratio is greater than 90% by weight. %, there is a case where the formability is lacking. The weight average molecular weight (sometimes referred to as weight average molecular weight) of the (meth)acrylic resin having a lactone ring structure is preferably 1〇〇〇~ 2〇〇〇〇〇〇, more preferably 5000~1000000, and further preferably 1〇〇〇〇~5〇〇〇〇〇, especially good 50〇〇〇~500000. If the weight average molecular weight is out of the above range, there is no shortage of moldability. The Tg of the (meth)acrylic resin having a lactone ring structure is preferably 0 U5 C or more, more preferably 120 ° C or more, further preferably 125 ° C or more, particularly preferably 130 °. c or more. By Ding § is 115. In the case where the resin is formed into the polarizing film τ (polarizing element protective film) in the polarizing plate of the present invention, the resin is excellent in durability. The upper limit of the Tg of the (meth)acrylic resin having a lactone ring structure is not particularly limited, and from the viewpoint of moldability and the like, it is preferably 17 (r or less). For a lactone ring structure. In the (meth)acrylic resin, the higher the total light transmittance of the molded article obtained by injection molding and formed by the φ method based on ASTM_D·丨003, the better, preferably 85%. More preferably, it is 88% or more, more preferably 9 % by weight or more. The total light transmittance is a standard of transparency, and if the total light transmittance is less than 85%, there is a case where the transparency is lowered. The transparent film τ includes a polymer film described in JP-A No. 2-343529 (W〇〇1/37007), for example, containing (1) a substituted and/or unsubstituted yam having a side chain. An amine-based thermoplastic resin and (II) a resin composition having a substituted and/or unsubstituted phenyl group and a nitrile group-containing thermoplastic resin in a side chain. Specific examples include a composition comprising 136640.doc - 35- 200941049 ,, diene and N-methyl-butylene diimine The resin composition of the alternating copolymer and the acrylonitrile-stirsty copolymer is used. The film is a film of a mixed extrusion product containing a resin composition, etc. The phase difference λΙ, 'and the light-elastic coefficient of the medium such as Yanhai Therefore, it is possible to eliminate the unevenness ffii caused by the strain of the polarizing plate, and since the moisture permeability of the films is small, the durability of the thirst is excellent. The thickness of the translucent film T can be appropriately confirmed. The above-mentioned polyacetate film is similarly the same, preferably 5 to 500 Å, more preferably 5 to 200 μm, and even more preferably 10 to 1 50 μηι 〇 as a transparent film, or a small birefringence. It does not convert polarized light (4), and can play any role as a phase difference plate. Polysulfone, polyethylene terephthalate, polynaphthalene dicarboxylic acid [monosulfone, polyphenylene sulfide, polyphenylene ether, Polyallylsulfone, polyamine, polyimine, polysulfide, polystyrene, cellulose resin, cyclic olefin resin (norborning resin) or such binary or ternary Various copolymers, graft copolymers, blends, etc. The polymer materials are extended by The liquid crystal polymer is, for example, a main chain in which a linear atomic group (liquid crystal primordium) which imparts a liquid crystal alignment property to the liquid crystal is introduced into the main chain or the side chain of the polymer. In the case of a liquid crystal polymer of a type or a side chain type, as a main chain type liquid crystal, when a function of a retardation plate is used as a transparent film, as the polymer material, for example, polyethylene glycol, Polyethylene ethyl butyric acid, polymethylethylene _, polyacrylic acid by base ethyl succinct, trans-ethyl cellulose, propyl propyl cellulose, methyl cellulose, polycarbonate S, poly vinegar, Ester, polyfluorene 136640.doc -36 - 200941049 Specific examples of the smear are, for example, a nematic collateral liquid crystal polymer having a structure which imparts a clear primordium to the flexible spacer base. , disc-shaped polymer or cholesterol polymer, and the like. The 'body type' of the side chain type liquid crystal polymer is exemplified by poly-stone oxy-oxygen, polyacrylic acid s, polymethyl ketone acid or poly-propionic acid g as a main chain skeleton, and includes a common vehicle. The spacer base portion of the atomic group has a liquid crystal primordial portion including a para-substitution-substituted cyclic atomic unit having a T-alignment, and is a side chain or the like. For the liquid crystal polymer, for example, a surface obtained by rubbing a surface of a film of a polyimide or a polyethylene glycol which is formed on a glass plate, and an alignment of an oblique steaming key, a oxidized stone, etc. On the treated surface, a solution of the liquid crystal polymer is developed and heat treated. The retardation plate may be, for example, a variety of wave plates or an appropriate phase difference corresponding to the purpose of use, such as compensation for coloring or viewing angle caused by birefringence of the liquid crystal layer, or two or more types may be used. The phase difference plates are stacked to control optical characteristics such as phase difference. Further, it is also possible to specify that the film having the phase difference is attached to the transparent film having no phase difference to impart the above-described function. In addition, in terms of achieving a wide viewing angle, such as a wide viewing angle, a cellulose triacetate film is also used to support an alignment layer containing a liquid crystal polymer, in particular, a tilt alignment layer optical compensation phase difference plate of a disc-shaped liquid crystal polymer. Wait. The preliminarily of the injection layer The lamination of the polarizing element P and the condensed film E is carried out as described above. Further, similarly to the lamination of the polarizing element p and the transparent film, a preferable 0 is performed via the patch layer. When the polarizing element p and the transparent film are laminated, it is preferable to use a polyvinyl alcohol-based resin, a crosslinking agent, and a metal compound colloid in view of suppressing generation of unevenness defects. Resin solution. Further, when the polarizing element p and the transparent film τ are laminated, the surface of the transparent film τ may be subjected to surface modification treatment by applying the fourth agent. As the surface modification treatment, a method of forming the above-mentioned one as an easy-to-adhere layer or a corona treatment, a plasma treatment, a primer treatment, a saponification treatment or the like can be used. [Laminated Form C] Fig. 1(c) shows a state in which a polyester film e is laminated on one main surface of a polarizing element P, and a film is not laminated on the other main surface. In this embodiment, the lamination of the polarizing element P and the condensed film is carried out via the adhesive layer G as described above. [Other Optical Layers] (Formation of Surface Treatment Layer) The polarizing plate of the present invention is not limited in shape as long as at least one of the polyacetate standing on the at least one main surface and having the layer of the easy-to-layer layer is formed. Any of the optical layers may be added as described in the above laminated forms (4) to (c). Such a light material may be, for example, a hard coat layer or an anti-reflection treatment and anti-adhesion, diffusion or anti-glare on the main surface of the unlaminated polarizing element P of the above-mentioned polyester film or/transparent film T. The handler of the purpose. In order to prevent the surface of the polarizing plate from being damaged or the like, the hard coating treatment can be performed by, for example, a hardened film 14& which is excellent in hardness and sliding properties, which are formed of an appropriate ultraviolet curable resin such as acrylic acid or oxygen. The surface of the above-mentioned polyester film or transparent film T is formed or the like. Anti-reverse 136640.doc -38· 200941049 Injection treatment (4) The prevention of external light reflection on the surface of the polarizing plate can be achieved by forming a conventional anti-reflection film or the like. χ, anti-point processing system To prevent adhesion to adjacent layers (for example, the diffuser on the backlight side)

又’防眩處理係為了防止在偏光板之表面反射外部光而 妨礙偏光板透射光之視認等而實施者,例如可以下述方法 來形成:藉由利用噴砂方式或愿紋加工方式之粗面化方式 或者調配透明微粒子之方式等適當的方式,對上述聚醋膜 Ε及/或透明膜τ之表面賦予微細凹凸結構。作為上述形成 表面微細凹凸結構時所含之微粒子,例如可使用平均粒徑 為〇.5〜20㈣的包含二氧化矽、氧化鋁、氧化鈦、氧化 锆、氧化錫、氧化銦、氧化鎘、氧化銻等之亦具有導電性 的無機系微粒子’包含交聯或者未交聯之聚合物等之有機 系微粒子等透明微粒子。形成表面微細凹凸結構時,微粒 子之使用量相對於形成《面微細凹凸結構之透明樹脂⑽ 重置份,通常為2〜7〇重量份左右,較好的是5〜5〇重量份。 防眩層亦可為兼為用以使偏光板透射光擴散而擴大視角等 之擴散層(視角擴大功能等)者。 再者,上述抗反射層、防黏層、擴散層或防眩層等除可 設置於上述聚酯膜Ε&/或透明膜丁本身上以外,亦可以單 獨層之形式作為光學層而另行設置。 除此以外,作為可應用於本發明之偏光板中的光學層之 例還可列舉増亮膜、反射層、相位差板等。 (增亮膜) 136640.doc -39· 200941049 增亮膜係表現出下述特性者,即,當液晶顯示裝置等之 背光射入、或自然光藉由自背側反射等而射入時,其使既 定偏光轴之直線偏光或既定方向之圓偏光反射,而使其他 光透射;將增亮膜與偏光板層疊所得者使來自背光等光源 之光射入,而獲得既定偏光狀態之透射光,並且上述既定 偏光狀態以外之光反射而不透射。使由該增亮膜反射之光 進一步經由設置於其後侧之反射層等而反轉後再次射入至 增亮膜,使该射入之光的一部分或全部作為既定偏光狀態 之光而透射,從而使透射過增亮膜之光量增加,並且供給 難以被偏光元件吸收之偏光,從而使液晶顯示等之圖像顯 示可利用之光量增加’藉此可使亮度提昇。將偏光板與增 亮膜貼合所得之偏光板多設置於液晶單元之背光侧而使 用,但亦可如WO 2006/038404號國際公開小冊子中所揭示 般’設置於液晶單元之視認側而使用。 作為增亮膜,例如可使用:如介電體之多層薄膜或折射 率異向性不同之薄膜的多層疊層疊體般,表現出使既定偏 光軸之直線偏光透射而使其他光反射之特性者;以及如膽 固醇液晶聚合物之配向膜或將其配向液晶層支持於膜基材 上所成者般,表現出使左旋或右旋中之任—種围偏光反射 而使其他光透射之特性者等適當者。 (反射層) 藉由於本發明之偏光板上設置反射層,可製成反射型偏 光板。反射型偏光板係用以形成由偏光板使來自視認側 (顯示側)之入射光反射而進行顯示之類型的液晶顯示裝置 136640.doc -40· 200941049 等者具有可省略背光等光源之内藏,從而使液晶顯示裝 置谷易實現薄型化等優點。反射型偏光板可藉由視需要經 由上述聚酯膜E或透明骐T等,於偏光板 之单面上附设包含 金屬等之反射層之方式等適當的方式而形成。 再者,半透射型偏光板可藉由於上述中,製成於反射層 使光反射且透射之半鏡面等半透射型反射層而獲得。半透 射型偏光板通常設置於液晶單元之背側(背光側),其可形 成下述類型的液晶顯示裝置等:於在比較明亮之環境中使 用液晶顯示裝置等之情形時,使來自視認側(顯示側)之入 射光反射而顯示圖像,於比較暗之環境中,使用内藏於半 透射型偏光板之背側之背光等内藏光源而顯示圖像。即, 半透射型偏光板可用於形成在明亮環境中可節約背光等光 源所使用之能量,且在比較暗之環境中亦可使用内藏光源 之類型的液晶顯示裝置等。 [相位差板] 作為相位差板’可使用對高分子素材進行單軸或雙轴延 伸處理而成之雙折射膜、液晶聚合物之配向膜、用膜支持 液晶聚合物之配向層者等如上所述的相位差板。 作為如此般將相位差板層疊於偏光板上的層疊偏光板之 一例,對橢圓偏光板或者圓偏光板進行說明。於將直線偏 光轉換成橢圓偏光或圓偏光、將橢圓偏光或圓偏光轉換成 直線偏光、或者改變直線偏光之偏光方向之情形時,使用 相位差板等。尤其作為將直線偏光轉換成圓偏光、或者將 圓偏光轉換成直線偏光之相位差板,可使用所謂的1/4波 136640.doc •41 _ 200941049 片(亦稱為λ/4板)。1/2波片(亦稱為λ/2板)通常在改變直線 偏光之偏光方向時使用。 橢圓偏光板可有效地用於對超扭轉向列(STN,Super Twisted Nematic)型液晶顯示裝置的由於液晶層之雙折射 而產生之著色(藍色或黃色)進行補償(防止),從而進行無 上述著色之白黑顯示的情形等。進而,三維折射率得到控 制之橢圓偏光板對自傾斜方向觀看液晶顯示裝置之晝面時 所產生之著色亦可進行補償(防止),因此較好。圓偏光板 可有效地用於例如對圖像為彩色顯示之反射型液晶顯示裝 置的圖像色調進行調整之情形等,並且亦具有抗反射之功 能。 又,上述橢圓偏光板或反射型橢圓偏光板係以適當之組 合將偏光板或反射型直線偏光板與相位差板層疊而成者。 該橢圓偏光板等亦可藉由以形成(反射型)偏光板與相位差 板之組合之方式,於製造液晶顯示裝置之過程十將其等依 序個別地層疊而形成,但是如上所述般預先形成橢圓偏光 板等光學補償偏光板者,具有品質之穩定性或層疊作業性 等優異,可提高液晶顯示裝置等之製造效率的優點。 視肖補償膜係用以擴大視角之膜,以便即使自並非與液 晶顯示裝置之晝面垂直而稍微傾斜之方向觀看畫面時,亦 可比較清晰地看到圖像。此種視角補償相位差板例如包括 相位差膜液晶聚合物等之配向膜或者將液晶聚合物等之 配向層支持於透明基材上所得者等。普通的相位差板係使 用於其面方向上進行單軸延伸所得的具有雙折射之聚合物 136640.doc -42- 200941049 膜與此相s,用作才見角補償膜之相位差板係使用:於面 方向上進行雙軸延伸所得的具有雙折射之聚合物膜;於面 方向上進行單軸延伸’且於厚度方向上亦進行延伸所得的 厚度方向上之折射率得到控制之具有雙折射之聚合物膜、 • 或傾斜配向膜等雙向延伸膜等。作為傾斜配向膜,例如可 列舉.於聚合物膜上接著熱收縮膜,於由於而產生之 . 其收縮力之作用下對聚合物膜進行延伸處理或/及收縮處 理所仵者,以及使液晶聚合物傾斜配向所得者等。相位差 之素材原料聚合物係使用與前文之相位差板中所說明的 聚合物相同者,可使用以防止由基於液晶單元之相位差的 視》忍角之變化所引起的著色等、或擴大視認性較佳之視角 等為目的之適宜者。 [光學層之層疊] 增亮膜、反射層、相位差板等光學層可藉由於製造液晶 顯示裝置等之過程中依序個別地層疊之方式而形成但是 〇 預先層疊而形成層疊偏光板者具有品質之穩定性或組裝作 業性等優I,可提昇液晶顯示裝置等之製造步驟的優點。 層疊時可使用黏著層等適當之接著機構。將該等層疊時, 各光學層之光學軸(相位差膜之慢軸、偏光元件之吸收轴 等)可根據目標之相位差特性等而形成為適當之配置角 度。 (黏著層) 本發明之偏光板上亦可層疊各光學層、或者設置用以將 其與液晶單元等其他構件接著之黏著層。對形成點著層之 136640.doc -43- 200941049 黏著劑並無特別限制,例如可適當地選擇使用以丙烯酸系 聚合物、矽氧系聚合物、聚酯、聚胺曱酸酯、聚醯胺、聚 醚、氟系或橡膠系等之聚合物作為基礎聚合物者。尤其可 較好地使用如丙烯酸系黏著劑般光學透明性優異,表現出 適度之潤濕性、凝集性及接著性之黏著特性,且耐候性及 耐熱性等優異者。 另外’除上述以外,就防止由於吸濕而產生的發泡現象 或剝離現象、防止由於熱膨脹差等而導致的光學特性下降 或液晶單元之翹曲、進而高品質且耐久性優異之圖像顯示 ❹ 裝置之形成性等方面而言,較好的是吸濕率低且耐熱性優 異之黏著層。 黏著層中亦可含有例如天然物或合成物之樹脂類,尤其 是增黏樹脂,包括玻璃纖維、玻璃珠、金屬粉、其他無機 粉末等之填充劑,或者顏料、著色劑、抗氧化劑等可:加 於黏著層中之添加劑。並且’亦可為含有微粒子而表現出 光擴散性之黏著層等。Further, the anti-glare treatment is performed by preventing the external light from being reflected on the surface of the polarizing plate and obstructing the transmission of light from the polarizing plate. For example, it may be formed by a method of sandblasting or rough processing by a sandblasting method or a pattern processing method. A fine concavo-convex structure is imparted to the surface of the polyester film Ε and/or the transparent film τ in an appropriate manner, such as a method of dispersing or a method of blending transparent fine particles. As the fine particles contained in the above-described surface fine uneven structure, for example, cerium oxide, aluminum oxide, titanium oxide, zirconium oxide, tin oxide, indium oxide, cadmium oxide, or oxidation having an average particle diameter of 〇.5 to 20 (four) can be used. The inorganic fine particles "which are also electrically conductive" include transparent fine particles such as organic fine particles such as crosslinked or uncrosslinked polymers. When the surface fine uneven structure is formed, the amount of the fine particles used is usually about 2 to 7 parts by weight, preferably 5 to 5 parts by weight, based on the amount of the transparent resin (10) which is formed into the fine surface uneven structure. The anti-glare layer may be a diffusion layer (viewing angle expanding function or the like) which expands the viewing angle or the like for diffusing the transmitted light of the polarizing plate. Further, the antireflection layer, the anti-adhesion layer, the diffusion layer or the anti-glare layer may be provided separately as the optical layer in addition to the polyester film Ε&/or the transparent film itself. . In addition, examples of the optical layer which can be applied to the polarizing plate of the present invention include a bright film, a reflective layer, a phase difference plate and the like. (Brightness Enhancement Film) 136640.doc -39· 200941049 The brightness enhancement film system exhibits characteristics such as when a backlight of a liquid crystal display device or the like is incident, or natural light is incident by reflection from the back side or the like, A linearly polarized light of a predetermined polarization axis or a circularly polarized light of a predetermined direction is reflected, and other light is transmitted; and a light-emitting film and a polarizing plate are laminated, and light from a light source such as a backlight is incident to obtain a transmitted light of a predetermined polarization state. And the light other than the predetermined polarized state is reflected and not transmitted. The light reflected by the brightness enhancement film is further inverted by a reflection layer or the like provided on the rear side thereof, and then incident on the brightness enhancement film again, and a part or all of the incident light is transmitted as light of a predetermined polarization state. Thereby, the amount of light transmitted through the brightness enhancing film is increased, and the polarized light which is hard to be absorbed by the polarizing element is supplied, so that the amount of light available for display of an image such as a liquid crystal display is increased, whereby the brightness can be increased. A polarizing plate obtained by laminating a polarizing plate and a brightness enhancement film is provided on the backlight side of the liquid crystal cell, and may be used as shown in the international publication of WO 2006/038404. . As the brightness enhancement film, for example, a multilayer film of a dielectric body or a multilayer laminate of films having different refractive index anisotropy can be used, and a characteristic that reflects a linear polarization of a predetermined polarization axis and reflects other light can be used. And an alignment film such as a cholesteric liquid crystal polymer or a aligning liquid crystal layer supported on the film substrate, exhibiting any characteristic of causing the left-hand or right-handed to be reflected by the polarized light to transmit other light. Wait for the appropriate person. (Reflective layer) By providing a reflective layer on the polarizing plate of the present invention, a reflective polarizing plate can be obtained. The reflective polarizing plate is a liquid crystal display device 136640.doc-40·200941049 of a type that reflects incident light from the viewing side (display side) by a polarizing plate, and can be omitted from a light source such as a backlight. Therefore, the liquid crystal display device can be easily thinned and the like. The reflective polarizing plate can be formed by appropriately attaching a reflective layer containing a metal or the like to one surface of the polarizing plate via the above-mentioned polyester film E or transparent crucible T or the like. Further, the semi-transmissive polarizing plate can be obtained by forming a semi-transmissive reflective layer such as a semi-mirror surface which reflects light and transmits the reflection layer as described above. The semi-transmissive polarizing plate is usually disposed on the back side (backlight side) of the liquid crystal cell, and can form a liquid crystal display device or the like of the following type: when a liquid crystal display device or the like is used in a relatively bright environment, the viewing side is made The incident light on the (display side) is reflected and displayed, and in a relatively dark environment, an image is displayed using a built-in light source such as a backlight built in the back side of the semi-transmissive polarizing plate. That is, the semi-transmissive polarizing plate can be used to form a liquid crystal display device of a type in which a light source such as a backlight can be saved in a bright environment, and a built-in light source can be used in a relatively dark environment. [Phase Difference Plate] As the phase difference plate, a birefringent film obtained by subjecting a polymer material to uniaxial or biaxial stretching treatment, an alignment film of a liquid crystal polymer, and an alignment layer supporting a liquid crystal polymer by a film may be used. The phase difference plate. An elliptically polarizing plate or a circularly polarizing plate will be described as an example of a laminated polarizing plate in which a retardation plate is laminated on a polarizing plate. A phase difference plate or the like is used when converting linear polarization into elliptically polarized or circularly polarized light, converting elliptically polarized or circularly polarized light into linearly polarized light, or changing the direction of polarization of linearly polarized light. In particular, as a phase difference plate that converts linearly polarized light into circularly polarized light or converts circularly polarized light into linearly polarized light, a so-called 1/4 wave 136640.doc •41 _ 200941049 piece (also referred to as λ/4 plate) can be used. A 1/2 wave plate (also known as a λ/2 plate) is usually used when changing the direction of polarization of linear polarization. The elliptically polarizing plate can be effectively used for compensating (preventing) the coloring (blue or yellow) generated by the birefringence of the liquid crystal layer of a super twisted nematic (STN) type liquid crystal display device, thereby performing no The case where the white and black of the above coloring is displayed. Further, it is preferable that the elliptically polarizing plate whose three-dimensional refractive index is controlled can also compensate (prevent) the coloring generated when the inside of the liquid crystal display device is viewed from the oblique direction. The circularly polarizing plate can be effectively used, for example, in the case of adjusting the image color tone of a reflective liquid crystal display device in which the image is displayed in color, and also has an anti-reflection function. Further, the elliptically polarizing plate or the reflective elliptically polarizing plate is formed by laminating a polarizing plate or a reflective linear polarizing plate and a phase difference plate in an appropriate combination. The elliptically polarizing plate or the like may be formed by sequentially laminating the liquid crystal display device in a process of manufacturing a liquid crystal display device by forming a combination of a (reflective) polarizing plate and a phase difference plate, but as described above. When an optical compensation polarizing plate such as an elliptically polarizing plate is formed in advance, it is excellent in quality stability or lamination workability, and the manufacturing efficiency of a liquid crystal display device or the like can be improved. The viewing compensation film is used to expand the film of the viewing angle so that the image can be seen relatively clearly even when the picture is viewed from a direction that is not slightly inclined perpendicular to the plane of the liquid crystal display device. Such a viewing angle compensation phase difference plate includes, for example, an alignment film of a retardation film liquid crystal polymer or the like, or a support layer such as a liquid crystal polymer or the like, which is supported on a transparent substrate. A common phase difference plate is a polymer having birefringence obtained by uniaxially extending in the plane direction thereof. 136640.doc -42- 200941049 film and phase s, used as a phase difference plate for an angle compensation film. a birefringent polymer film obtained by biaxially stretching in the plane direction; a uniaxially extending in the plane direction and a refractive index in the thickness direction which is controlled in the thickness direction is controlled to have birefringence A polymer film, or a biaxially stretched film such as a tilted alignment film. Examples of the oblique alignment film include a heat-shrinkable film on a polymer film, which is caused by a shrinkage treatment, a stretching treatment or a shrinkage treatment of the polymer film, and a liquid crystal. The polymer is tilted to the resultant and the like. The phase difference material material polymer is the same as the polymer described in the above-mentioned phase difference plate, and can be used to prevent coloring or the like caused by a change in the angle of the liquid crystal cell based on the phase difference of the liquid crystal cell. Appropriate for the purpose of visual recognition and other perspectives. [Lamination of the optical layer] The optical layer such as the brightness enhancement film, the reflective layer, and the retardation film can be formed by sequentially laminating in the process of manufacturing a liquid crystal display device or the like, but the laminate is preliminarily laminated to form a laminated polarizing plate. The quality stability, assembly workability, and the like are excellent, and the advantages of the manufacturing steps of the liquid crystal display device and the like can be improved. An appropriate bonding mechanism such as an adhesive layer can be used for lamination. When these layers are laminated, the optical axis of each optical layer (the slow axis of the retardation film, the absorption axis of the polarizing element, and the like) can be appropriately set according to the target phase difference characteristics and the like. (Adhesive layer) The optical layer of the present invention may be laminated with an optical layer or an adhesive layer for adhering it to another member such as a liquid crystal cell. 136640.doc -43- 200941049 The adhesive layer is not particularly limited, and for example, an acrylic polymer, a siloxane polymer, a polyester, a polyamine phthalate, a polyamide may be appropriately selected and used. A polymer such as a polyether, a fluorine-based or a rubber-based polymer is used as a base polymer. In particular, it is excellent in optical transparency such as an acrylic pressure-sensitive adhesive, and exhibits excellent wettability, cohesiveness, and adhesion properties, and is excellent in weather resistance and heat resistance. In addition, in addition to the above, it is possible to prevent foaming or peeling due to moisture absorption, prevent deterioration of optical characteristics due to poor thermal expansion, or warp of liquid crystal cells, and further improve image quality and durability. In terms of the formability of the device, an adhesive layer having a low moisture absorption rate and excellent heat resistance is preferred. The adhesive layer may also contain a resin such as a natural product or a composite, especially a tackifying resin, including a filler such as glass fiber, glass beads, metal powder, other inorganic powder, or a pigment, a coloring agent, an antioxidant, or the like. : Additives added to the adhesive layer. Further, it may be an adhesive layer containing fine particles and exhibiting light diffusibility.

可採用適當之方式將黏著層附設於偏光板或其他光學 之單面或者兩面上。作為其例,例如可列舉以下方式等 將基礎聚合物或其組合物溶解或者分散於包含▼苯^乙 二等適當溶劑之單獨物或混合物之溶劑中,製们。〜 里。左右之黏著劑溶液’將其以流延方式或塗 適當之展開方式直接附設於偏光板上或光學膜上^ 據上述而於分離膜上形成黏著層,然後將其轉移至芦 學膜或其他光學層上。 ^疊 136640.doc -44- 200941049 成為成或種類等不同者之重疊層而嗖置 先學層之單面或者兩面上。並且,於 _ ’亦可於偏光板或光學膜之表背側 =組成'種類或厚度等不同之黏著層。黏著層之厚度可 使用目的或接著力等而適當確^,通常為卜則叫, 較好的是5〜扇㈣,特別好的是.⑽㈣。 (脫模膜)The adhesive layer may be attached to one or both sides of the polarizing plate or other optical means in an appropriate manner. As an example, for example, the base polymer or a composition thereof may be dissolved or dispersed in a solvent containing a separate substance or a mixture of a suitable solvent such as phthalic acid or the like. ~ Li. The left and right adhesive solutions are directly attached to the polarizing plate or the optical film by casting or coating, and the adhesive layer is formed on the separation film according to the above, and then transferred to the ruthenium film or the like. On the optical layer. ^Stack 136640.doc -44- 200941049 Become an overlapping layer of different types or types and set the first or both sides of the learning layer. Further, the _ ' may also be on the back side of the polarizing plate or the optical film = an adhesive layer of different types or thicknesses. The thickness of the adhesive layer can be appropriately determined by the purpose or the adhesion force, etc., usually, it is preferably 5 to fan (four), and particularly preferably (10) (four). (release film)

對於黏著層之露出面,較好的是至提供給實際應用為止 =間,暫時貼附脫模膜(分離膜)而將其覆蓋以防止受到 亏木等# ’可防止於通常之操作狀態下接觸黏著層。 作為脫模膜’除上述厚度條件以外,例如可使用:塑膠 膜橡膠片材’紙,布,不織布,網狀物,發泡片材或金 屬箔,以及對該等之層壓體等適當之薄片體視需要用矽氧 系或長鏈烷烴系、氟系或硫化鉬等適當之剝離劑加以塗佈 處理所得者等的依據先前之適當者。 再者,於本發明中,形成上述偏光板之偏光元件、聚酯 膜、透明膜或其他光學層、接著劑、黏著層等之各層,亦 可為藉由以例如水楊酸酯系化合物或苯并苯酚系化合物、 苯并三唑系化合物或氰基丙烯酸酯系化合物、鎳錯鹽系化 合物等紫外線吸收劑進行處理之方式等方式而具有紫外線 吸收功能者等。 [圖像顯示裝置] 本發明之偏光板可較好地用於形成液晶顯示裝置或有機 EL(Electro-Luminescence,電致發光)顯示裝置等之圖像顯 136640.doc .45- 200941049 示裝置。 (液晶顯示裝置) 液曰曰顯不襄置係依據先前來形成。艮p,液晶顯示裝置通 常係以如下方式來形成:將液晶單元與偏光板貼合,視需 要於適當之位置上配層或2層以上的例如擴散板、防眩 層抗反射膜、保護板、稜鏡陣列、透鏡陣列片材、光擴 散板旁光等適當之零件,並組入驅動電路等。在形成液 晶顯示裝置時,除使用本發明之偏光板之方面以外並無特 別限定,可依據先前來進行。液晶單元亦可使用例如〇 TN(Twlsted Nematic ’扭轉向列)型或STN型、兀型等之任竟 類型者。 & 本發明之偏光板可設置於液晶單元之單側或兩側。於將 偏光板設置於兩側之情形時’該等偏光板可為相同者亦可 為不同者。特別好的是本發明之偏光板經由黏著劑等而與 液晶單元貼合成一體。 (有機EL顯示裝置) 繼而,就有機電致發光裝置(有機虹顯示裝置)進行說〇 ^ °通常,有機EL顯示裝置係於透明基板上依序層疊透明 電極、有機發光層及金屬電極而形成發光 , 光發光體)。此處,有機發光層係各種有機薄膜之層I 鍾’例如已知有具有以下各種組合之構成:包含三苯胺衍 生物等之電洞佈植層、與包含葱等螢光性有機固體之發光 層的層疊體’此種發光層與包含㈣生物等之電子佈植層 &層疊體’或者該等電洞佈植層、發光層、及電子佈植層 136640.doc -46- 200941049 之層疊體等。 有機EL顯不裝置係以下述原理而發光:藉由對透明電極 及金屬電極施加電壓,而於有機發光層中佈植電洞及電 子,由該等電洞與電子再結合而產生之能量激發螢光物 質,當被激發之螢光物質恢復成基態時放射出光。中途之 再結合機制與普通二極體相同,由此亦可預測到電流及 發光強度相對於施加電壓而表現出伴隨整流性之強非線 性。 ® 於有機EL顯示裝置中,為使有機發光層之發光射出,必 須使至少一個電極為透明電極,通常將以氧化姻錫(IT〇, Indium Tin Oxide)等之透明導電體所形成之透明電極用作 陽極。另一方面,為了可容易地佈植電子且提高發光效 率’重要的是於陰極使用功函數小之物質,通常使用Mg_ Ag、Al-Li等之金屬電極。 於上述構成之有機EL顯示裝置令,有機發光層係以厚度 參為10 nm左右之極薄之膜所形成。因此,有機發光層亦與 透明電極同樣,可使光幾乎完全地透射。其結果,當不發 光時自透明基板之表面射入,透射過透明電極及有機發光 層並由金屬電極反射之光再次射出至透明基板之表面側, 因此自外部目視時’有機EL顯示裝置之顯示面看上去如同 鏡面。 包含於藉由施加電壓而發光的有機發光層之表面側具備 透明電極、並且於有機發光層之背面側具備金屬電極而成 之有機電致發光發光體的有機EL顯示裝置中,可於透明電 136640.doc •47- 200941049 極之表面側設置偏光板,並且於該等透明電極與偏光板之 間設置相位差板。 相位差板及偏光板由於具有使自外部射入並由金屬電極 反射而來之光偏振的作用’因此有藉由該偏光作用而使得 無法自外部目視到金屬電極之鏡面的效果。尤其是若以 1/4波片構成相位差板,且將偏光板與相位差板之偏振方 向所成的角度調整為π/4(90。),則可將金屬電極之鏡面完 全遮蔽。 即’射入至該有機EL顯示裝置之外部光中,藉由偏光板 僅直線偏光成分透射。該直線偏光通常藉由相位差板會成 為橢圓偏光,尤其當相位差板為1/4波片、且偏光板與相 位差板之偏振方向所成的角度為π/4(9〇。)時,會成為圓偏 光。 該圓偏光透射過透明基板、透明電極、有機薄膜,並由 金屬電極反射’再次透射過有機薄膜、透明電極、透明基 板,並藉由相位差板而再次成為直線偏光。並且,由於該 直線偏光與偏光板之偏振方向正交,故無法透射過偏光 板。其結果’可將金屬電極之鏡面完全遮蔽。 藉由使用為獲得該圓偏光而層疊有例如1/4波片作為光 學補償層之本發明之層疊光學膜,可抑制外部光之反射, 獲得室外之視認性亦較高之有機EL顯示裝置。又,與上述 液晶顯示裝置同樣,該有機EL顯示裝置於耐擦傷性優異之 方面亦較好。 於將本發明之偏光板用於此種有機EL顯示裝置中之情形 136640.doc -48- 200941049 時,可採用將聚酯膜用作光學補償層即1/4波片之構成、 以及將聚酯膜僅用作偏光元件保護膜之構成中的任一種。 [液晶顯示裝置之形成方法] [先前之液晶顯示裝置之形成方法] ❹ 但疋,在形成液晶顯示裝置或有機EL顯示裝置等之圖像 顯不裝置時,尤其當使用如上述層疊形態1?(圖所示, 偏光元件p之-主表面與另一主表面上所層疊之膜並不相 同,或者如上述層疊形態c(圖1(c))所示,僅於偏光元件p 之一主表面上層疊有膜之構成的偏光板時,有在層疊有聚 醋膜E之側之主表面與另一主表面,對偏光元件p的膜界面 所賦予之應力不同之情形。即,有由於偏光元件p之表背 側之層結構不同,而導致對偏光元件所賦予之外部岸力於 膜之表背侧不同之情形。由於該外部應力之差,膜容易呈 有彎曲性。如此容易彎曲之膜於先前之製造步驟中,如: 下所述難以加工成圖像顯示裝置。 如圖2中概念性地表示般’先前之圖像裝置之製造步驟 大致分為光學膜製造廠家之製造步驟以及面板加工廠家之 裳造步驟。首先’光學膜製造廠家製造出偏光板等光學 膜’作為長條狀(帶狀)之片狀製品之捲軸素材(#1)。繼 而,將捲轴素材切割成既定尺寸(依照光學顯示單元之尺 寸的尺寸)(#2)。然後,配合液晶單元或有機EL面板等將 要貼合之光學顯示單元之尺寸 ' .^ . m ^ 將所切割出之長條狀素材 切斷成固疋尺寸(#3)。接著,對切斷成固定尺寸的單片之 片狀製品(光學膜)進行外觀檢查㈣。作為其檢查方法, 136640.doc -49- 200941049 例如可列舉以目視進行瑕疵檢查、使用公知之瑕疵檢查裝 置之檢查。瑕疵係指例如表面或内部之污潰、損傷、齧入 異物時之衝擊痕狀缺陷、凹凸缺陷、氣泡、異物等。繼 而,進行成品檢查(#5)。成品檢查係依據合格品判定比外 觀檢查更為嚴格之品質基準而進行的檢查。接著,對單片 之片狀製品的四方之端面進行端面加工(#6)。該端面加工 係為防止在運輸過程中黏著劑等自端面滲出。然後,於無 塵室環境中’對單片之片狀製品進行無塵包裝(#7)。繼For the exposed surface of the adhesive layer, it is preferable to temporarily attach the release film (separation film) to cover it to prevent the loss of the wood, etc., to prevent the normal operation state. Contact the adhesive layer. As the release film', in addition to the above thickness conditions, for example, a plastic film rubber sheet 'paper, cloth, non-woven fabric, mesh, foamed sheet or metal foil, and the like, and the like can be used. The sheet is required to be coated with a suitable release agent such as an oxygen-based or long-chain alkane-based, fluorine-based or molybdenum sulfide, etc., according to the prior art. Furthermore, in the present invention, the polarizing element, the polyester film, the transparent film, or other layers of the optical layer, the adhesive, the adhesive layer, and the like which form the polarizing plate may be formed by, for example, a salicylate compound or A method of treating an ultraviolet absorber such as a benzophenol-based compound, a benzotriazole-based compound, a cyanoacrylate-based compound, or a nickel-salt-based compound, and the like, and having an ultraviolet absorbing function. [Image display device] The polarizing plate of the present invention can be preferably used for forming a liquid crystal display device or an organic EL (Electro-Luminescence) display device, such as an image display device 136640.doc.45-200941049. (Liquid Crystal Display Device) Liquid helium display is formed based on the previous one.艮p, the liquid crystal display device is usually formed by laminating a liquid crystal cell and a polarizing plate, and arranging a layer or two or more layers such as a diffusion plate, an antiglare layer antireflection film, and a protective plate at an appropriate position as needed. , 稜鏡 array, lens array sheet, light diffusing sheet, etc., and other suitable components, and incorporated into the drive circuit. When the liquid crystal display device is formed, it is not particularly limited except for the use of the polarizing plate of the present invention, and it can be carried out according to the prior art. For the liquid crystal cell, for example, a TN (Twlsted Nematic) type, an STN type, or a 兀 type may be used. & The polarizing plate of the present invention may be disposed on one side or both sides of the liquid crystal cell. In the case where the polarizing plate is disposed on both sides, the polarizing plates may be the same or different. Particularly preferably, the polarizing plate of the present invention is integrally bonded to the liquid crystal cell via an adhesive or the like. (Organic EL display device) Next, an electroluminescence device (organic rainbow display device) is used. Generally, an organic EL display device is formed by sequentially laminating a transparent electrode, an organic light-emitting layer, and a metal electrode on a transparent substrate. Luminescence, light illuminator). Here, the organic light-emitting layer is a layer of various organic thin films, for example, a configuration in which various combinations of the following are included: a hole-laying layer containing a triphenylamine derivative or the like, and a luminescent light containing a fluorescent organic solid such as onion Lamination of a layer of such a light-emitting layer and an electronic wiring layer & laminated body comprising (4) organisms or the like, or a stack of such a hole-laying layer, a light-emitting layer, and an electron-laying layer 136640.doc -46-200941049 Body and so on. The organic EL display device emits light by applying a voltage to the transparent electrode and the metal electrode, thereby implanting holes and electrons in the organic light-emitting layer, and exciting energy generated by recombination of the holes and electrons. A fluorescent substance that emits light when the excited fluorescent substance returns to the ground state. The recombination mechanism in the middle is the same as that of the ordinary diode, and it is also predicted that the current and the luminous intensity exhibit strong nonlinearity accompanying the rectification with respect to the applied voltage. In an organic EL display device, in order to emit light from the organic light-emitting layer, at least one of the electrodes must be a transparent electrode, and a transparent electrode formed of a transparent conductor such as Indium Tin Oxide (IT) is usually used. Used as an anode. On the other hand, in order to easily implant electrons and improve luminous efficiency, it is important to use a material having a small work function at the cathode, and a metal electrode such as Mg_Ag or Al-Li is usually used. In the organic EL display device having the above configuration, the organic light-emitting layer is formed by an extremely thin film having a thickness of about 10 nm. Therefore, the organic light-emitting layer also transmits light almost completely, similarly to the transparent electrode. As a result, when the light is not emitted, it is incident from the surface of the transparent substrate, and the light transmitted through the transparent electrode and the organic light-emitting layer and reflected by the metal electrode is again emitted to the surface side of the transparent substrate, so that the organic EL display device is visually viewed from the outside. The display surface looks like a mirror. An organic EL display device including an organic electroluminescence device having a transparent electrode on the surface side of the organic light-emitting layer that emits light by applying a voltage and having a metal electrode on the back side of the organic light-emitting layer can be transparently 136640.doc •47- 200941049 A polarizing plate is disposed on the surface of the pole, and a phase difference plate is disposed between the transparent electrodes and the polarizing plate. Since the phase difference plate and the polarizing plate have an effect of polarizing light which is incident from the outside and reflected by the metal electrode, there is an effect that the mirror surface of the metal electrode cannot be visually observed from the outside by the polarizing action. In particular, when the retardation plate is formed by a quarter-wave plate and the angle formed by the polarization directions of the polarizing plate and the phase difference plate is adjusted to π/4 (90 Å), the mirror surface of the metal electrode can be completely shielded. That is, it is incident on the external light of the organic EL display device, and only the linearly polarized light component is transmitted through the polarizing plate. The linearly polarized light is usually elliptically polarized by the phase difference plate, especially when the phase difference plate is a quarter wave plate and the angle formed by the polarization directions of the polarizing plate and the phase difference plate is π/4 (9 〇). Will become a circular polarized light. The circularly polarized light is transmitted through the transparent substrate, the transparent electrode, and the organic thin film, and is reflected by the metal electrode to be transmitted again through the organic thin film, the transparent electrode, and the transparent substrate, and is again linearly polarized by the phase difference plate. Further, since the linearly polarized light is orthogonal to the polarization direction of the polarizing plate, it cannot be transmitted through the polarizing plate. As a result, the mirror surface of the metal electrode can be completely shielded. By using the laminated optical film of the present invention in which, for example, a quarter-wave plate is obtained as an optical compensation layer in order to obtain the circularly polarized light, reflection of external light can be suppressed, and an organic EL display device having high outdoor visibility can be obtained. Further, similarly to the above liquid crystal display device, the organic EL display device is also excellent in abrasion resistance. When the polarizing plate of the present invention is used in such an organic EL display device, 136640.doc -48- 200941049, a polyester film can be used as an optical compensation layer, that is, a quarter-wave plate, and a poly-poly layer can be used. The ester film is used only as any of the constituents of the polarizing element protective film. [Method of Forming Liquid Crystal Display Device] [Formation Method of Liquid Crystal Display Device] ❹ However, when forming an image display device such as a liquid crystal display device or an organic EL display device, in particular, the above-described laminated form 1 is used. (The figure shows that the main surface of the polarizing element p is different from the film laminated on the other main surface, or as shown in the above laminated form c (Fig. 1 (c)), only one of the polarizing elements p When a polarizing plate having a film structure is laminated on the surface, there is a case where the stress applied to the film interface of the polarizing element p is different between the main surface on the side on which the polyester film E is laminated and the other main surface. The layer structure of the back side of the polarizing element p is different, and the external bank force imparted to the polarizing element is different on the back side of the film. Due to the difference of the external stress, the film is easily bent. The film is in the previous manufacturing steps, such as: It is difficult to process into an image display device as described below. As shown conceptually in Figure 2, the manufacturing steps of the prior image device are roughly divided into the manufacturing steps of the optical film manufacturer. And face The processing steps of the processing manufacturer. First, 'the optical film manufacturer manufactures an optical film such as a polarizing plate' as a reel material (#1) of a long strip-shaped sheet product. Then, the reel material is cut into The predetermined size (the size according to the size of the optical display unit) (#2). Then, the size of the optical display unit to be attached to the liquid crystal unit or the organic EL panel is ''^.m ^ The material is cut into a solid size (#3). Next, a single-piece sheet product (optical film) cut into a fixed size is subjected to visual inspection (4). As an inspection method, 136640.doc -49- 200941049 For example, inspection by a visual inspection and inspection using a known inspection device is used. For example, the flaws on the surface or the inside are damaged, damaged, impact-like defects when the foreign matter is caught, uneven defects, bubbles, foreign matter, etc. Finished product inspection (#5). The finished product inspection is based on the quality standard that is judged to be more stringent than the visual inspection. Then, the end face of the square end of the monolithic sheet product is processed (# 6) The end face processing is to prevent the adhesive agent from oozing out from the end face during transportation. Then, in a clean room environment, the single-piece sheet product is subjected to dust-free packaging (#7).

而,進行包裝(運輸打包)以進行運輸(#8)。如此製造出單 片之片狀製品,然後運輸給面板加工廠家。Instead, packaging (transportation) is carried out for transportation (#8). A single sheet product is thus produced and then shipped to a panel manufacturer.

y面板加工廠家將運輸來之單片之片狀製品解包(#11)。然 後進行外觀檢查,以檢查於運輸過程中或者解包時所造 成的損傷、污漬等(#12)。將檢查中判定為合格品的單片之 片狀製:搬送至下—步驟。再者,有時亦省略該外觀檢 一與單片之片狀製品相貼合之光學顯示單元(例如,作 =封入有液晶單it之玻璃基板單元的液晶單元)係預先製 造’且於貼合步驟之前清洗光學顯示單元(#13)。 繼rfq 入 將單片之片狀製品與光學顯示單元(液晶單元 (4)自單片之片狀製品上剝離脫模膜而保留黏著 層’以黏著劑層作為貼合面而贴合於光學顯示單元之一 上進而,對光學顯示單元之另一面亦可以相同之方式 行貼合。於貼合於兩者上之情形時,於光學顯示單元之 ^播可構成為貼合㈣構叙光學膜,亦可構成為貼 5成之光學膜。繼而,進行貼合狀態之檢查以及瑕 136640.doc •50· 200941049 檢查(#15)。將該檢查中判定為合格品之光學顯示單元搬送 至安裝步驟,安裝於圖像顯示裝置中(#16)。另一方面,對 判疋為不合格品之光學顯示單元實施重工處理(#17卜於重 工處理中’自光學顯示單元上剝離光學膜。於經重工處理 之光學顯示單元上重新貼合光學膜(#14)。 當對容易彎曲之膜實施如上所述之先前之製造步驟時, •於偏光板以捲軸狀而存在之(#1)、(#2)步驟中,由於係架 設於搬送線間,故而由於其張力而使彎曲行為得到抑制。 但疋,將其切斷成固定尺寸(#3)後,抑制偏光板之彎曲行 為之張力解除而產生彎曲,導致外觀檢查(#4)〜與液晶單 元之貼合(#14)之操作變得困難。進而,於先前之製造步驟 之情形時,除上述由於彎曲性而引起之操作問題以外,亦 由於須進行檢查、打包等多步驟,而存在製造成本上升之 問題。 [連續方式之製造方法] ❹ 藉由將此種形成為長條之捲軸狀之膜,一面於張力之存 在下拉開一面連續地貼合於液晶單元上,可抑制彎曲,從 而解決上述問題。即,可於一處場所,連續地進行先前由 光學膜製造廠家與面板加工廠家分別進行的固定尺寸切斷 (#3)及對液晶單元之貼合(#14),因此無需外觀檢查(#釣、 成品檢查(#5)、端面加工(#6)、無塵包裝(#7)、運輸打包 (#8)、解包(#U)、外觀檢查(#12),並且由彎曲所引起之操 作性問題亦可得到解決。 利用此種連續方式來形成圖像顯示裝置時,包括:捲軸 136640.doc -51 - 200941049 素材準備步驟,準備本發明之偏光板之長條狀片材作為捲 抽素材;切斷步驟,自該捲轴素材拉開片材製品,使用切 斷機構將上述偏光板切斷成既定尺寸;以及貼合步驟,於 該切斷步驟之後’將上述偏光板經由黏著劑層而貼合於光 學顯示單元上。以下說明其一例。 [利用連續方式之實施形態1(通常之切斷方式 (1) 第1捲軸素材準備步驟(圖3,S1) 準備形成為長條狀之本發明之偏光板作為第1捲軸素 材。该偏光板具有:將於至少一主表面上形成有易接著層 Η的至少1片聚酯膜e與偏光元件p層疊而成的第丨光學膜 11、第1黏著層14、及第1脫模膜12。再者,第1光學膜η 亦可包含聚酯膜與偏光元件以外之光學層。又,當第丄光 學膜11如上述層疊形態〇(圖1(c))所示,為僅於偏光元件ρ 之一主表面上層疊有膜之構成時,較好的是於第丨光學膜 11之偏光元件p側之面上具有第丨黏著層14及第丨脫模膜 12 ° (2) 第1切斷步驟(圖3,S2) 繼而自準備且设置之第1捲軸素材拉開第1片材製品, 使用切斷機構將上述第〗光學膜u及上述第〗黏著劑層Μ切 斷成既定尺寸,但不切斷上述第丨脫模膜12。藉此,可不 切斷第1脫模膜12而將第丨光學膜u及第丨黏著劑層14切 斷。因此,可成為第1光學膜11經由第1黏著劑層14而形成 於第1脫模膜12上之狀態,故第1光學膜π不會t曲。作為 切斷機構’例如可列舉雷射裝置、切割機以及其他公知之 136640.doc -52- 200941049 切斷機構等。 (3) 第1光學膜貼合步驟(圖3,S3) 繼而於第1切斷步驟之後,一面去除上述第1脫模膜 12 +面將去除該第1脫模膜12後之第1光學膜11經由上述 第1黏著劑層14而貼合於光學顯示單元A上。藉此,即便將 第1A脫㈣12剝離’亦可於第1光學膜11之f曲得到抑制之 狀悲下’將第1光學膜u貼合於光學顯示單元A上。作為光 千顯示單元A,例如可列舉液晶單元之玻璃基板單元、有 機EL發光體單元等。又,於貼合之前’預先對光學顯示單 元A進行清洗處理。 該等第1捲轴素材準備步驟、第1切斷步驟、第丨光學膜 貼合步驟之各步驟係於連續之生產線上實行。於上述_系 列之製造步驟中,係於光學顯示單元A之一面上貼合第1光 學膜11。以下,就於另一面上貼合第2光學膜21之製造步 驟進行說明。 (4) 第2捲軸素材準備步驟(圖3,S4) 準備長條狀之第2片材製品2作為第2捲軸素材。與上述 第1光學膜之情形同樣,第2片材製品2之層疊結構具有第2 光學膜21、第2黏著層24、第2脫模膜12a。再者,作為第2 光學膜,可使用任意之光學膜,較好的是包含偏光元件之 偏光板。 (5) 第2切斷步驟(圖3,S5) 繼而,自準備且設置之第2捲轴素材拉開第2片材製品, 與上述第1光學膜之情形同樣,將第2光學膜21及上述第2 136640.doc -53- 200941049 黏著劑層24切斷成既定尺寸,但不切斷第2脫模膜12a。 (6)第2光學膜貼合步驟(圖3,S6) 繼而’於第2切斷步驟之後’一面去除上述第2脫模膜 12a ’ 一面將去除該第2脫模膜i2a後之第2光學膜21,經由 上述第2黏著劑層24而貼合於光學顯示單元a的與貼合有第 1光學膜11之面不同的面上。藉此,即便將第2脫模膜12江 剝離,亦可於第2光學膜21之彎曲得到抑制之狀態下,將 第2光學膜21貼合於光學顯示單元入上。藉此,可於光學顯 示單元A之—面上貼合第1光學膜Π,且於另一面上貼合第❹ 光于膜21製造出於兩面上設置有光學膜之光學顯示單 元。 捲釉素材準備7的研歹鄉、弟丨光學 膜貼合步驟、第2捲軸素材準備步驟、第2切斷步驟、第2 光學膜貼合步驟之各步驟係、於連續之生產線上實行。 (7) 檢查步驟 較好的是連續步驟中進一步具有檢查步驟(圖3,⑺。 〇 作為檢查步驟,可例示檢查貼合狀態之檢查步驟、以及檢 查貼合後之瑕庇之檢查步驟,可僅進行其中任一者之檢 查,較好的是進行兩者之檢查。之檢 (8) 安裝步驟 將於檢查步驟中去丨 ® 為s格品之光學顯示單元A安裝於 圖像顯不裝置中。於 、 、疋為不合格品之情形時,實施重工 處理’重新貼合光拏M 董工 。,則銘产 骐,然後進行檢查,若判定為合格 口口 至安裝步驟’若判定為不合格品,則再次移交 136640.doc •54- 200941049 至重工處理或者作廢棄處理。 再者’於以上所說明之實施形態中,係使用本發明之偏 光板作為第1光學膜11,但亦可使用本發明之偏光板作為 第2光學膜21。又,亦可將本發明之偏光板用於第1光學膜 11、第2光學膜21兩者。 [利用連續方式之實施形態2(跳越切割方式)] 以下,就利用跳越切割方式進行切斷之實施形態進行說 明’該實施形態係對上述利用通常之方式進行切斷之實施 形態中的第1切斷步驟及第2切斷步驟之實施態樣進行了變 形。 有時,於第1及第2捲軸素材之寬度方向的一端部,相隔 既定間距單位(例如1000 mm),以編碼資訊(例如碼 (quick response code,快速回應碼)、條碼)的形式附有第 卜第2片狀製品之瑕疵資訊(瑕疵座標、瑕疵之種類及尺 寸等)。於此情形時,在進行切斷之前—階段讀取該編碼 ❿ 資訊並加以分析,以避開瑕疫部分之方式於以、第2切斷 步驟中切斷成既定尺寸(有時稱為跳越切割)。繼而,將勺 含瑕疲之部分去除或者貼合於非光學顯示單元之構件上匕 將切斷成既定尺寸且判定為合格品的單片之片狀製q ^ 於光學顯示單元上。藉此,可使光學 σ 0予顒不早兀之良率大Φ5 提昇,降低需要重工處理(#17)之頻率。 田 ~ 園4表不應用过 斷方法(跳越切割方式)的圖像顯示裝 太 圖。 夏之方法的流程 (1)第1捲轴素材準備步驟(圖4,si) 136640.doc •55- 200941049 與上述通常之切斷方式之情形同樣,準備具備第〗黏著 層14、以及第1脫模膜12的本發明之偏光板,作為第丨捲軸 素材。 (2) 第1脫模膜去除步驟(圖4,S61) 繼而’自準備且設置之第1捲軸素材拉開第1片材製品, 去除上述第1脫模膜12。作為第1脫模膜12之去除方法,例 如可列舉··以將經剝離之膜捲繞成捲軸之方式連續剝離之 方法;僅將第1脫模膜切割成既定尺寸單位並且用黏著帶 將其剝離去除之方法;以及其他步驟之去除方法等。 (3) 第1瑕疵檢查步驟(圖4,S62) 繼而,於第1脫模膜去除步驟之後,進行瑕疵檢查。可 無需考慮附著於第1脫模膜12上或者其内在之異物或損傷 等之瑕疵、或者第1脫模膜内在之相位差而對第丨光學膜H 進行瑕疵檢查。瑕疵檢查可採用公知之方法。 (4) 第2脫模膜貼合步驟(圖4,S63) 繼而,於第1瑕疵檢查步驟之後,將第2脫模膜22經由上 述第1黏著劑層14而貼合於上述第1光學膜。貼合時, 較好的是以不產生氣泡等起泡之方式來進行,此由於可維 持平面性而較好。 (5) 第1切斷步驟(圖4,S64) 繼而’於第2脫模膜貼合步驟之後,使用切斷機構將上 述第1光學膜11及上述第1黏著劑層14切斷成既定尺寸,但 不切斷上述第2脫模膜22。藉此,可不切斷第2脫模膜22而 將第1光學膜11及第1黏著劑層14切斷。因此,可成為第1 136640.doc •56· 200941049 光學膜11經由第1黏著劑層14而形成於第2脫模膜22上之狀 態’因此第1光學膜11不會彎曲。作為切斷機構,例如可 列舉雷射裝置、切割機以及其他公知之切斷機構等。 (6) 第1光學膜貼合步驟(圖4,S65) 繼而,與上述通常之切斷方式之情形同樣,一面去除上 述第2脫模膜22, 一面將第1光學膜u貼合於光學顯示單元 A上。 該等第1捲軸素材準備步驟、第丨脫模膜去除步驟、第i 瑕疵檢查步驟、第2脫模膜貼合步驟、第丨切斷步驟、第i 光學膜貼合步驟之各步驟係於連續之生產線上實行。於上 述一系列之製造步驟中,係於光學顯示單元A之一面上貼 合第1光學膜11。 (7) 第2捲轴素材準備步驟(圖4,S4) 準備長條狀之第2片材製品2作為第2捲轴素材。與上述 第1光學膜之情形同樣,第2片材製品2之層疊結構具有第2 光學膜21、第3脫模膜12a以及表面保護膜23。 (8) 第3脫模膜去除步驟(圖4,S66) 繼而’自準備且設置之第2捲軸素材拉開第2片材製品, 與上述第1光學膜之情形同樣,將上述第3脫模膜123去 除。 (9) 第2瑕疵檢查步驟(圖4,S67) 繼而’於第3脫模膜去除步驟之後,以與上述第丨光學膜 之情形同樣之方式進行瑕疵檢查。 (10) 第4脫模膜貼合步驟(圖4,S68) 136640.doc -57- 200941049 繼而,於第2瑕疵檢查步驟之後,以與上述第1光學膜之 情形同樣之方式,將第4脫模膜22a經由上述第2黏著劑層 24而貼合於上述第2光學膜21上。 (11)第2切斷步驟(圖4,S69) 繼而’第4脫模膜貼合步驟之後,以與上述第丨光學膜之 情形同樣之方式,使用切斷機構將上述第2光學膜21以及 上述第2黏著劑層24切斷成既定尺寸,但不切斷上述第4脫 模膜22a。 (12) 第2光學膜貼合步驟(圖4,S70) © 繼而’於第2切斷步驟之後,以與上述通常之切斷方式 之情形同樣之方式,一面去除上述第4脫模膜22a,一面將 去除該第4脫模膜22a後之第2光學膜21,經由上述第2黏著 劑層24而貼合於光學顯示單元a的與貼合有第】光學膜丨丨之 面不同的面上。 並且,第1捲轴素材準備步驟、第丨脫模膜去除步驟、第 1瑕疵檢查步驟、第2脫模膜貼合步驟、第丨切斷步驟、第】 光學膜貼合步驟、第2捲轴素材準備步驟、第3脫模膜去除 © 步驟、第2瑕疵檢查步驟、第4脫模膜貼合步驟、第2切斷 步驟、第2光學膜貼合步驟之各步驟係於連續之生產線上 實行。 ' (13) 檢查步驟 較好的是與上述通常之切斷方式之情形同樣,連續步驟 中進一步具有檢查步驟(圖4, S7)。 〇4)安裝步驟 136640.doc •58- 200941049 將檢查步驟中判定為合格品之光學顯示單元A安裝於圖 ” 裝置中。於判定為不合格品之情形時,實施重工處 理’重新貼合光學膜’繼而進行檢查’若判定為合格品, 則移父至安裝步驟,若判定為不合格品,則再次移交至重 工處理或者作廢棄處理。 [適合於利用連續方式製造圖像顯示裝置之製造系統] 以下’針對實現上述實施形態1 (包含利用跳躍切割方式 之切斷步驟的製造方法)的實施形態之一例,將製造系統 之概略構成示於圖5A及B中。 如圖5A及B所示’該製造系統包括:第1製造部,將第1 光學膜貼合於光學顯示單元上;以及第2製造部,將第2光 學膜貼合在與貼合有第1光學膜之光·學顯示單元面不同的 面上。 第1製造部包括:第1設置機構’其設置長條狀之第i片 材製品F1之第1捲轴素材;第1搬送機構,其自第1捲軸素 材拉開第1片材製品F1並搬送;第1脫模膜去除機構,其自 搬送來之第1片材製品上去除第1脫模膜;第丨瑕疵檢查機 構’其在將第1脫模膜去除之後進行瑕疵檢查;第2脫模膜 貼合機構’其於第1瑕疵檢查之後,將第2脫模膜經由第1 黏著劑層而貼合於第1光學膜上;第1切斷機構,其於貼合 第2脫模膜之後,將第1光學膜及第1黏著劑層切斷成既定 尺寸,但並不切斷該第2脫模膜;第1光學膜貼合機構,其 於第1切斷處理之後,一面去除第2脫模膜,一面將去除該 第2脫模膜後之第1光學膜,經由第1黏著劑而貼合於光學 136640.doc -59- 200941049 顯示單元上;以及第1控制機構,其進行控制以使各機構 連動。 第2製造部包括:第2設置機構,其設置長條狀之第2片 材製品F2之第2捲軸素材;第2搬送機構,其自第2捲軸素 材拉開第2片材製品F2並搬送;第3脫模膜去除機構,其自 搬送而來之第2片材製品上去除第3脫模膜;第2瑕疲檢杳 機構’其在將第3脫模膜去除之後進行瑕疲檢查;第*脫模 膜貼合機構’其於第2瑕疲檢查之後,將第4脫模膜經由第 2黏著劑層而貼合於第2光學膜上;第2切斷機構,其於貼 合第4脫模膜之後’將第2光學膜及第2黏著劑層切斷成既 定尺寸但不切斷該第4脫模膜;第2光學膜貼合機構,其於 第2切斷處理之後,一面去除第4脫模膜,一面將去除該第 4脫模膜後之第2光學膜,經由第2黏著劑層而貼合於光學 顯示單元的與貼合有第1光學膜之面不同的面上;以及第2 控制機構,其進行控制以使各機構連動。 第1製造部與第2製造部可分別單獨地驅動,亦可以各自 連動之方式而驅動。藉由第1控制機構及第2控制機構,可 構成為連動地驅動控制一系列之處理步驟。再者,如上述 實施形態1所示,不利用跳越切割而使用通常之方式之製 造方法中,可採用省略脫模膜去除機構、瑕疵檢查機構、 脫模膜貼合機構之構成。 (第1製造部) 第1設置機構3〇1設置長條狀之第丨片材製品?1之第丨捲轴 素材,係由輥座裝置所構成,該輥座裝置與馬達等連動以 136640.doc -60· 200941049 進行自由旋轉或者以固定之旋轉速度旋轉。由第丨控制機 構307設定旋轉速度,並進行驅動控制。 第1搬送機構302自第1捲軸素材拉開第1片材製品^,並 將第i片材製品?丨(或第i光學膜)搬送至各處理步驟。於各 步驟之重要位置设置張力控制器。第1搬送機構3〇2係由第 1控制機構307控制。 第1脫模膜去除機構係自搬送來之第1片材製品F丨上剝離 去除第1脫模膜並捲取成捲轴狀的構成。輥之捲取速度由 第1控制機構307來控制。剥離機構(參照圖5A)構成如下: 具有前端尖銳之刀刃,將第!脫模膜捲搭於該刀刃上後反 轉移送,藉此將第1脫模膜剝離去除,並且將剝離第丨脫模 膜後之第1片材製品F1沿搬送方向搬送。 第1瑕疵檢查機構303於去除第1脫模膜之後進行瑕疵檢 查。第 1瑕疫檢查機構 303 為 CCD(Charge-Coupled Device, 電荷麵合裝置)攝影機或CMOS(complementary Meul_ 〇 〇xlde_Semiconductor’互補金氧半導體)攝影機,將所獲 取之圖像資料傳送至第1控制機構3〇7。第1控制機構3〇7對 圖像資料加以分析,檢測出瑕疵,進而計算出其位置座 標。將該瑕疵之位置座標提供給後述之第1切斷機構之跳 越切割。 第2脫模膜貼合機構於第1瑕庇檢查之後,將第2脫模膜 經由第1黏著劑層而貼合於第1光學膜上。如圖5a所示,自 第2脫模膜之捲軸素材拉開第2脫模膜,以1對或者複數對 之親對夾持第2脫模膜與第1光學膜,利用該輥對使既定之 136640.doc • 61 - 200941049 壓力發揮作用而將其等貼合。輥對之旋轉速度、壓力控 制、搬送控制係由第1控制機構307控制。 第1切斷機構304於貼合第2脫模膜之後,將第1光學膜及 第1黏著劑層切斷成既定尺寸’但不切斷該第2脫模膜。第 1切斷機構304為雷射裝置。第1切斷機構3〇4係根據第!瑕 疫檢查處理中所檢測出的瑕疵之位置座標,以避開瑕疵部 为之方式切斷成既定尺寸。即,包含瑕疲部分之切斷品將 作為不合格品而於後續步驟中排除。或者,第1切斷機構 3〇4亦可忽略瑕疵之存在,連續地切斷成既定尺寸。於此 情形時,於後述之貼合處理中,可構成為不貼合該部分而 將其去除或者貼合於臨時板單元上。此時之控制亦由第i 控制機構307來進行。 又,第1切斷機構304中’配置有自背面吸附保持第1片 材製品F1之保持台,並於第!片材製品?1之上方具備雷射 裝^。沿第1片材製品F1之寬度方向使雷射水平移動以進 :掃描,且於搬送方向上以既定間距將第丨光學膜、第^黏 著劑層、保護膜切斷(以下,適當地稱為「半切」卜而保 留最下部之第2脫模膜。又,該雷射裝置較好的是以 :材製』之寬度方向夾持之方式,由朝切斷部位吹附暖 二空氣喷嘴、與收集由該暖風搬送之自切斷部位產生之 煙塵)的集煙管以相料之狀態而構成為—體。 I材製品F1被保持台吸附時,係構成為搬送機.㈣1 a 3〇2b沿上下垂直方向移動,以使該保持台之 上游側的第1片材製品F1之連續搬送不停止。該動作亦 136640.doc 200941049 由第1控制機構307之控制來進行。 第1光學膜貼合機構於第丨切斷處理之後,—面去除第2 脫模膜,一面將去除該第2脫模膜後之第丨光學膜,經^由第 1黏著劑層而貼合於光學顯示單元w上。如圖5B所示,貼 合時係利用按壓輥305,將第!光學膜!一面朝光學顯示單 7GW面上壓抵,一面進行貼合。輥3〇5之按壓壓力、動作 係由第1控制機構307控制。剝離機構係構成如下:具有前 端尖銳之刀刃N1,將第2脫模膜22捲搭於該刀刃上後朝反 方向搬送(反轉移送)’藉此自與第2脫模膜22—起搬送之光 學膜1上制離去除第2脫模臈,並且將剝離第2脫模膜後之 第1光學膜1,藉由其前端搬送至按壓輥3〇5之中央下部為 止’而送出至光學顯示單元W面上。此時,藉由於對第2 脫模膜施加150 N/m以上、1〇〇〇 N/m以下之張力的狀態下 進行剝離,以及/或者使自第丨光學膜上去除第2脫模膜 後,直至按壓輥朝垂直下方移動而將光學膜朝光學顯示單 象 το W面上按壓且以既定壓力壓抵為止的時間為3秒以内, 可&向第1光學膜與光學顯示單元之貼合精度。若張力小 於150 N/m,則第1光學膜之送出位置不穩定,若大於1〇〇〇 N/m,則第2脫模膜可能會拉伸斷裂,或者光學特性產生變 化。又’若至壓抵為止之時間長於3秒,則自第2脫模膜上 剝離之第1光學膜之端部有可能彎曲而折斷或者產生氣 泡。貼合機構係由按壓輥3〇5、以及與其對向配置之導輥 3051所構成。導輥係以由馬達驅動之橡膠輪構成,於其正 上方以可升降之方式配備有以由馬達驅動之金屬輥所構成 136640.doc -63- 200941049 的按壓輥305,當將光學顯示單元w送入至貼合位置時, 按壓輥305上升至較其上表面更高之位置為止,以打開輕 間隔。再者,導輥3051與按壓輥305可均為橡膠輥,亦可 均為金屬輥。光學顯示單元W係預先經清洗後儲備著。光 學顯示單元W係藉由吸附搬送機構3〇6而配置於搬送機構 中。該控制亦由第1控制機構307之控制來進行。 (第2製造部) 第2製造部之各步驟中,第2設置機構4〇1、第2搬送機構 402、第3脫模膜去除機構、第2瑕疵檢查機構4〇3、第4脫 模膜貼合機構、第2切斷機構404的構成與第1製造部之相 對應之機構相同,故而省略說明。 將第1製造部所製造之光學顯示單元貿丨搬送至第2製造 部。於搬送過程中或者第2製造部中,光學顯示單元…丨上 下反轉。上下反轉機構(未圖示)係構成如下:利用吸附機 構自上表面吸附光學顯示單元W1&提起該光學顯示單元 W1 ’將其上下反轉後再次配置於搬送機構上。該控制係 利用第2控制機構407之功能。再者,作為其他實施形態, 亦可採用並不進行上下反轉處理之構成。於此情形時,於 第2製造部中係構成如下:與通常不同,對第2片材製品η 於反轉狀態(脫模膜為上表面)下處理各步驟,自光學顯示 單元之下側貼合第2光學膜。再者,當欲將第2光學膜貼合 為與上述第β學膜成90。之關係(正交偏光之關係)時,將 光學顯示單元W1旋轉90。後貼合第2光學膜。 第1控制機構307、第2控制機構407進行控制以使各步驟 136640.doc 200941049 之上述機構連動。各動作時序係藉由於既定位置配置感測 器,或者使用旋轉編碼器料搬送機構之旋轉構件進行檢 測而計算出。第i、第2控制機構斯、4〇7可藉由軟體程式 與CPU(Central Pr〇cessing Unit,中央處理單元)、及記憶 體等之硬體資源的協同作用而實現,於此情形時,程式軟 體、處理順序以及各種設定等係㈣儲存於記憶體中。另 外’第1、第2控制機構3〇7、4〇7可由專用電路或勒體等構 成0 ❹ 參 上述實施形態中,包含職部分之片材製品係貼合於臨 時板單元上而回收,但亦可將其貼合於帶狀之分離膜上捲 取回收。 瑕疵檢查可採用公知之瑕疵檢查方法。作為瑕疵檢查方 法,例如可列舉自動檢查裝置、以及檢查者之目視檢查。 自動檢查裝置係自動檢查片狀製品之瑕疵(亦稱為缺陷)之 裝置,其照射光,並經由線感測器或二維τν攝影機等之 攝像部而獲取所照射之光的反射光影像或透射光影像,根 據所獲取之圖像資料進行瑕疵檢測。並且,係於在光源與 攝像部之間之光程中插入檢查用偏光膜之狀態下獲取圖像 >料。通常’該檢查用偏光膜之偏光轴(例如偏光吸收轴) 係配置為與作為檢查對象的偏光板之偏光軸(例如,偏光 吸收軸)成正交之狀態(正交偏光藉由配置成正交偏光, 假設不存在瑕疵’則自攝像部輸入全黑之圖像,若存在瑕 疵’則瑕疵部分不變黑(識別為亮點)。因此,藉由設定適 當之臨限值,可檢測出瑕疵。上述亮點檢測中,將表面附 136640.d, •65- 200941049 著物、内部之異物等瑕疵作為亮點而檢測出。又,除該亮 點檢測之外,亦有藉由利用CCD攝影機拍攝對象物之透射 光圖像,並進行圖像分析而檢測出異物之方法。另外,亦 有藉由利用CCD攝影機拍攝對象物之反射光圖像,並進行 圖像分析而檢測出表面附著異物之方法。 [實施例] 以下,列舉實施例來說明本發明,但是本發明並不受以 下所示之實施例之限制。再者,以下之實施例、參考例及 比較例之評價係以下述方法進行。 [測定方法] (剝離強度) 使用切割成寬度(TD)方向15 _χ長度(MD)方向15〇麵 之帶狀的樣品。於樣品上設置聚酯膜與偏光元件經剝離之 狀態的「起首」冑分。用雙面膠帶(日東電工製造,The y panel processing manufacturer unpacks the single piece of the sheet product (#11). Then, a visual inspection is performed to check for damage, stains, etc. caused during transportation or unpacking (#12). The sheet system of the single piece judged to be a good product in the inspection is carried out to the next step. Further, the optical display unit (for example, a liquid crystal cell in which a glass substrate unit in which a liquid crystal cell is sealed) is attached in advance, and the appearance inspection is omitted. Clean the optical display unit (#13) before the step. Following the rfq, the single-piece sheet product and the optical display unit (the liquid crystal cell (4) is peeled off from the single-piece sheet product to retain the adhesive layer', and the adhesive layer is applied as a bonding surface to be attached to the optical Further, one of the display units can be attached to the other side of the optical display unit in the same manner. When the two are attached to the two, the optical display unit can be configured as a conforming (four) structuring optical. The film may be laminated to an optical film of 50%. Then, the bonding state is checked and 瑕136640.doc •50· 200941049 inspection (#15). The optical display unit judged to be a good product in the inspection is transported to The mounting step is installed in the image display device (#16). On the other hand, the optical display unit that is judged to be a defective product is subjected to rework processing (#17 in the heavy-duty processing process), the optical film is peeled off from the optical display unit. The optical film (#14) is reattached to the reworked optical display unit. When the film which is easy to bend is subjected to the previous manufacturing steps as described above, • the polarizing plate exists in a reel shape (#1) ), (#2) steps Because the tension is between the transport lines, the bending behavior is suppressed by the tension. However, after cutting it to a fixed size (#3), the bending of the bending behavior of the polarizing plate is suppressed and the bending is caused. The operation of the appearance inspection (#4)~ bonding with the liquid crystal cell (#14) becomes difficult. Further, in the case of the previous manufacturing steps, in addition to the above-mentioned operational problems due to the bendability, There are many steps such as inspection and packing, and there is a problem that the manufacturing cost rises. [Manufacturing method of continuous method] 藉 By forming this into a long reel-shaped film, the film is pulled down continuously in the presence of tension. The above problem can be solved by adhering to the liquid crystal cell to suppress the bending, that is, the fixed size cutting (#3) previously performed by the optical film manufacturer and the panel processing manufacturer can be continuously performed at one place and Fit to liquid crystal cell (#14), so no visual inspection is required (#fishing, finished product inspection (#5), end face processing (#6), dust-free packaging (#7), shipping package (#8), unpacking) (#U), outside Check (#12), and the operability problem caused by the bending can also be solved. When the image display device is formed by such a continuous method, the reel includes 136640.doc -51 - 200941049 material preparation step, preparing the present invention a long strip of the polarizing plate as a winding material; a cutting step of pulling the sheet product from the reel material, cutting the polarizing plate into a predetermined size using a cutting mechanism; and a bonding step After the cutting step, the polarizing plate is bonded to the optical display unit via an adhesive layer. An example of this will be described below. [Example 1 of the continuous method (normal cutting method (1) First reel material preparation step (Fig. 3, S1) The polarizing plate of the present invention formed into a long strip shape is prepared as the first reel material. The polarizing plate has a second optical film 11 in which at least one polyester film e and an polarizing element p are formed on at least one main surface, and a first optical layer 11, a first adhesive layer 14, and a first The film 12 is formed. Further, the first optical film η may include an optical layer other than the polyester film and the polarizing element. Further, when the second optical film 11 is formed by laminating a film on only one main surface of the polarizing element ρ as shown in the above-described laminated form 〇 (Fig. 1 (c)), it is preferable to use the second optical film. The surface of the polarizing element on the side of the polarizing element 11 has the second adhesive layer 14 and the second release film 12° (2) The first cutting step (Fig. 3, S2), and then the first scroll material is prepared and opened. In the one sheet product, the first optical film u and the first adhesive layer Μ are cut into a predetermined size by a cutting mechanism, but the second release film 12 is not cut. Thereby, the second optical film u and the second adhesive layer 14 can be cut without cutting the first release film 12. Therefore, the first optical film 11 can be formed on the first release film 12 via the first adhesive layer 14, so that the first optical film π does not become t-bend. As the cutting mechanism, for example, a laser device, a cutter, and other well-known cutting mechanisms such as 136640.doc-52-200941049 can be cited. (3) First optical film bonding step (Fig. 3, S3), after the first cutting step, the first release film 12 is removed, and the first release film 12 is removed. The film 11 is bonded to the optical display unit A via the first adhesive layer 14 described above. As a result, the first optical film u can be bonded to the optical display unit A even if the first A (de) 12 peeling is performed, and the f curvature of the first optical film 11 is suppressed. Examples of the optical display unit A include a glass substrate unit of a liquid crystal cell, an organic EL light-emitting unit, and the like. Further, the optical display unit A is subjected to a cleaning process in advance before the bonding. The steps of the first reel material preparation step, the first cutting step, and the second optical film bonding step are performed on a continuous production line. In the manufacturing step of the above-mentioned series, the first optical film 11 is bonded to one surface of the optical display unit A. Hereinafter, the manufacturing steps of bonding the second optical film 21 to the other surface will be described. (4) Second reel material preparation step (Fig. 3, S4) The elongate second sheet product 2 is prepared as the second reel material. Similarly to the case of the first optical film, the laminated structure of the second sheet product 2 includes the second optical film 21, the second adhesive layer 24, and the second release film 12a. Further, as the second optical film, any optical film can be used, and a polarizing plate including a polarizing element is preferable. (5) Second cutting step (Fig. 3, S5) Next, the second sheet material is pulled out from the prepared second reel material, and the second optical film 21 is formed in the same manner as in the case of the first optical film. And the above-mentioned 2,136,640.doc -53 - 200941049, the adhesive layer 24 is cut into a predetermined size, but the second release film 12a is not cut. (6) The second optical film bonding step (Fig. 3, S6), and then after the second cutting step, the second release film 12a' is removed, and the second release film i2a is removed. The optical film 21 is bonded to the surface of the optical display unit a different from the surface on which the first optical film 11 is bonded via the second adhesive layer 24 . By this means, even if the second release film 12 is peeled off, the second optical film 21 can be bonded to the optical display unit while the bending of the second optical film 21 is suppressed. Thereby, the first optical film stack can be bonded to the surface of the optical display unit A, and the second light film can be bonded to the other surface of the optical display unit A to produce an optical display unit having optical films on both sides. Each of the steps of the film bonding step, the second reel material preparation step, the second cutting step, and the second optical film bonding step of the roll glaze material preparation 7 is carried out on a continuous production line. (7) It is preferable that the inspection step further has an inspection step in the continuous step (Fig. 3, (7). 〇 As an inspection step, an inspection step for inspecting the bonding state, and an inspection step for checking the adhesion after the bonding can be exemplified. It is better to perform the inspection of either of them. It is better to carry out the inspection of both. The inspection (8) installation step will be performed in the inspection step to install the optical display unit A of the s-type product on the image display device. In the case of Yu, 疋, 疋 as a non-conforming product, the implementation of heavy industry processing 're-fit light to take M Donggong., then Ming 骐, and then check, if it is judged to be qualified mouth to the installation step' if judged as If the non-conforming product is handed over again, 136640.doc •54- 200941049 to the heavy processing or disposal. In the above-described embodiment, the polarizing plate of the present invention is used as the first optical film 11, but The polarizing plate of the present invention can be used as the second optical film 21. Further, the polarizing plate of the present invention can be used for both the first optical film 11 and the second optical film 21. [Example 2 of the continuous method (jumping) The more cutting method) In the following, an embodiment in which the cutting is performed by the skipping cutting method will be described. This embodiment is an embodiment of the first cutting step and the second cutting step in the embodiment in which the cutting is performed in the usual manner. The sample is deformed. In some cases, the one end portion of the first and second reel materials in the width direction is separated by a predetermined pitch unit (for example, 1000 mm) to encode information (for example, a quick response code, a bar code). The form of the second sheet product (the coordinates, the type and size of the crucible, etc.) is attached to the form. In this case, the code information is read and analyzed before the cutting is performed. The method of avoiding the plague is cut into a predetermined size (sometimes referred to as skipping cut) in the second cutting step. Then, the portion containing the scuffed portion is removed or attached to the non-optical display unit. The upper jaw of the member is cut into a sheet piece of a predetermined size and judged to be a good product, and is formed on the optical display unit. Thereby, the optical σ 0 can be increased, and the yield is increased by Φ5. need The frequency of the processing (#17). The field of the field is not applied to the image method of the over-cut method (jumping cutting method). The flow of the method of the summer method (1) The first reel material preparation step (Fig. 4, si) 136640.doc • 55- 200941049 In the same manner as the above-described normal cutting method, the polarizing plate of the present invention including the first adhesive layer 14 and the first release film 12 is prepared as the second scroll material. (2) First release film removing step (FIG. 4, S61) Then, the first sheet material is prepared by pulling out the first sheet material, and the first release film 12 is removed. The first release film is removed. For the removal method of 12, for example, a method of continuously peeling off the peeled film into a reel; a method of cutting only the first release film into a predetermined size unit and peeling it off with an adhesive tape; And other methods of removing the steps. (3) First inspection step (Fig. 4, S62) Then, after the first release film removal step, a flaw inspection is performed. The second optical film H can be inspected without considering the phase difference between the foreign matter or the damage adhered to the first release film 12 or the inside of the first release film 12 or the first release film. The 瑕疵 inspection can be carried out by a known method. (4) Second release film bonding step (FIG. 4, S63) Then, after the first inspection step, the second release film 22 is bonded to the first optical layer via the first adhesive layer 14 membrane. In the case of lamination, it is preferred to carry out the lamination without generating bubbles or the like, which is preferable because the planarity can be maintained. (5) First cutting step (Fig. 4, S64) Then, after the second release film bonding step, the first optical film 11 and the first adhesive layer 14 are cut into a predetermined shape by a cutting mechanism. The size of the second release film 22 is not cut. Thereby, the first optical film 11 and the first adhesive layer 14 can be cut without cutting the second release film 22. Therefore, the optical film 11 can be formed on the second release film 22 via the first adhesive layer 14 by the first 136640.doc • 56·200941049. Therefore, the first optical film 11 is not bent. Examples of the cutting mechanism include a laser device, a cutter, and other known cutting mechanisms. (6) First optical film bonding step (Fig. 4, S65) Then, in the same manner as in the above-described normal cutting method, the first optical film u is attached to the optical surface while the second release film 22 is removed. Display on unit A. The steps of the first reel material preparation step, the second release film removal step, the i-th inspection step, the second release film bonding step, the second cutting step, and the i-th optical film bonding step are Implemented on a continuous production line. In the series of manufacturing steps described above, the first optical film 11 is bonded to one surface of the optical display unit A. (7) Second reel material preparation step (Fig. 4, S4) The elongate second sheet product 2 is prepared as the second reel material. Similarly to the case of the first optical film, the laminated structure of the second sheet product 2 includes the second optical film 21, the third release film 12a, and the surface protective film 23. (8) The third release film removing step (Fig. 4, S66), and then the second sheet material is pulled out from the prepared second reel material, and the third strip is removed as in the case of the first optical film. The mold film 123 is removed. (9) The second inspection step (Fig. 4, S67) Then, after the third release film removal step, the flaw inspection was performed in the same manner as in the case of the above-mentioned second optical film. (10) Fourth release film bonding step (Fig. 4, S68) 136640.doc -57- 200941049 Then, after the second inspection step, in the same manner as in the case of the first optical film described above, the fourth The release film 22a is bonded to the second optical film 21 via the second adhesive layer 24. (11) Second cutting step (Fig. 4, S69) Next, after the fourth release film bonding step, the second optical film 21 is cut using a cutting mechanism in the same manner as in the case of the above-described second optical film. The second adhesive layer 24 is cut into a predetermined size, but the fourth release film 22a is not cut. (12) Second optical film bonding step (Fig. 4, S70) © Then, after the second cutting step, the fourth release film 22a is removed in the same manner as in the case of the above-described normal cutting method. The second optical film 21 from which the fourth release film 22a is removed is bonded to the optical display unit a via the second adhesive layer 24, and is different from the surface on which the optical film is bonded. On the surface. Further, the first reel material preparation step, the ninth release film removal step, the first inspection step, the second release film bonding step, the second cutting step, the first optical film bonding step, and the second volume The shaft material preparation step, the third release film removal step, the second inspection step, the fourth release film bonding step, the second cutting step, and the second optical film bonding step are all in a continuous production line. Implemented on. (13) Inspection step It is preferable to have an inspection step in the continuous step as in the case of the above-described normal cutting method (Fig. 4, S7). 〇4) Installation procedure 136640.doc •58- 200941049 The optical display unit A judged to be a good product in the inspection step is installed in the device. When it is judged to be a defective product, the rework processing is performed. When the film is judged to be a good product, the parent is transferred to the mounting step, and if it is determined to be a defective product, the process is again transferred to the heavy work process or the waste process. [Applicable to the manufacture of an image display device by a continuous method. [System] The following is an example of an embodiment of the above-described first embodiment (including a manufacturing method including a cutting step by a skip cutting method), and a schematic configuration of the manufacturing system is shown in FIGS. 5A and B. The manufacturing system includes: a first manufacturing unit that bonds the first optical film to the optical display unit; and a second manufacturing unit that bonds the second optical film to the light that is bonded to the first optical film. The first manufacturing unit includes: a first installation mechanism 'the first reel material of the i-th sheet product F1 in which the elongated shape is provided; and a first conveying mechanism from the first reel The first sheet release product F1 is pulled and conveyed; the first release film removal mechanism removes the first release film from the first sheet product that has been conveyed; and the second inspection mechanism 'the first release sheet After the removal of the mold film, the second release film bonding mechanism is inspected after the first inspection, and the second release film is bonded to the first optical film via the first adhesive layer; a cutting mechanism that cuts the first optical film and the first adhesive layer into a predetermined size after bonding the second release film, but does not cut the second release film; the first optical film bonding mechanism After the first cutting process, the first release film after removing the second release film is bonded to the optical 136640.doc -59- via the first adhesive while removing the second release film. 200941049 a display unit; and a first control unit that controls the respective units to interlock. The second manufacturing unit includes: a second setting unit that is provided with a second reel material of the elongated second sheet product F2; (2) The transport mechanism that transports the second sheet product F2 from the second reel material and transports it; the third release film removal mechanism moves itself And the second release film is removed from the second sheet product; the second fatigue inspection mechanism is configured to perform the fatigue inspection after removing the third release film; the *release film bonding mechanism After the second fatigue test, the fourth release film is bonded to the second optical film via the second adhesive layer, and the second cutting mechanism is attached to the fourth release film. The film and the second adhesive layer are cut into a predetermined size without cutting the fourth release film. The second optical film bonding mechanism removes the fourth release film after the second cutting process. The second optical film from which the fourth release film is removed is bonded to a surface of the optical display unit that is different from the surface on which the first optical film is bonded via the second adhesive layer, and a second control mechanism Control is made to link the agencies. The first manufacturing unit and the second manufacturing unit may be driven separately or in a manner of being interlocked. The first control means and the second control means are configured to drive and control a series of processing steps in conjunction. Further, as described in the above-described first embodiment, in the manufacturing method using the usual method without using the skipping cut, the configuration in which the release film removing mechanism, the flaw detecting mechanism, and the release film bonding mechanism are omitted may be employed. (First Manufacturing Unit) The first setting mechanism 3〇1 is provided with a long sheet of the second sheet product. The ninth reel material of 1 is composed of a roller seat device that is freely rotated by 136640.doc -60· 200941049 or rotated at a fixed rotational speed in conjunction with a motor or the like. The rotation speed is set by the second control mechanism 307, and drive control is performed. The first conveying mechanism 302 pulls the first sheet product ^ from the first reel material, and the i-th sheet product is produced? The crucible (or the i-th optical film) is transferred to each processing step. Set the tension controller at an important position in each step. The first transport mechanism 3〇2 is controlled by the first control unit 307. The first release film removing mechanism is peeled off from the conveyed first sheet product F. The first release film is removed and wound into a roll shape. The winding speed of the rolls is controlled by the first control unit 307. The peeling mechanism (see Fig. 5A) is constructed as follows: It has a sharp edge at the front end, and will be the first! The release film is wound around the blade and then transferred, whereby the first release film is peeled off, and the first sheet product F1 from which the second release film is peeled off is conveyed in the conveyance direction. The first inspection mechanism 303 performs a flaw detection after removing the first release film. The first plague inspection mechanism 303 is a CCD (Charge-Coupled Device) camera or a CMOS (complementary Meul_ 〇〇xlde_Semiconductor' CMOS camera), and transmits the acquired image data to the first control mechanism. 3〇7. The first control unit 3〇7 analyzes the image data, detects flaws, and calculates the position coordinates. The position coordinates of the crucible are supplied to the skip cutting of the first cutting mechanism to be described later. After the first raking film inspection, the second release film bonding mechanism bonds the second release film to the first optical film via the first adhesive layer. As shown in FIG. 5a, the second release film is pulled from the reel material of the second release film, and the second release film and the first optical film are sandwiched by one pair or a plurality of pairs, and the roller pair is used. The established 136640.doc • 61 - 200941049 The pressure works and fits it. The rotation speed, pressure control, and conveyance control of the roller pair are controlled by the first control unit 307. After the first release film 304 is bonded to the second release film, the first optical film and the first adhesive layer are cut into a predetermined size ', but the second release film is not cut. The first cutting mechanism 304 is a laser device. The first cutting mechanism 3〇4 is based on the first! The position coordinates of the cockroaches detected during the plague inspection process are cut to a predetermined size so as to avoid the shackles. That is, the cut product including the fatigue portion is excluded as a defective product in the subsequent step. Alternatively, the first cutting mechanism 3〇4 may be neglected to be continuously cut into a predetermined size. In this case, in the bonding process described later, the portion may be removed or attached to the temporary plate unit without being bonded to the portion. Control at this time is also performed by the i-th control mechanism 307. Further, in the first cutting mechanism 304, a holding table for sucking and holding the first sheet product F1 from the back side is disposed, and is in the first! Sheet products? Above the 1st there is a laser mount ^. The laser beam is horizontally moved in the width direction of the first sheet product F1 to be scanned, and the second optical film, the second adhesive layer, and the protective film are cut at a predetermined pitch in the transport direction (hereinafter, appropriately referred to as The second lower release film is retained for the "half cut". Further, the laser device is preferably held in the width direction of the material, and the warm two air nozzle is blown toward the cut portion. The collecting pipe that collects the soot generated by the warm air from the cutting portion is configured as a body. When the I product F1 is adsorbed by the holding stage, it is configured as a conveyor. (4) 1 a 3〇2b moves in the vertical direction so that the continuous conveyance of the first sheet product F1 on the upstream side of the holding table does not stop. This action is also performed by the control of the first control unit 307 by 136640.doc 200941049. After the first optical film bonding mechanism, the second release film is removed, and the second optical film after removing the second release film is attached to the first adhesive layer by the first adhesive layer. Cooperate with the optical display unit w. As shown in Fig. 5B, when the bonding is performed, the pressing roller 305 is used, and the first! Optical film! The film is pressed against the optical display on the 7 GW surface and bonded. The pressing pressure and operation of the roller 3〇5 are controlled by the first control unit 307. The peeling mechanism is configured to have a sharp-edged cutting edge N1, and the second release film 22 is wound around the blade and then conveyed in the opposite direction (reverse transfer), thereby transporting from the second release film 22 The first release film is removed from the optical film 1 and the first optical film 1 from which the second release film is peeled off is conveyed to the lower portion of the lower surface of the pressing roller 3〇5 by the tip end thereof. Display unit W surface. In this case, peeling is performed in a state where a tension of 150 N/m or more and 1〇〇〇N/m or less is applied to the second release film, and/or the second release film is removed from the second optical film. After that, the time until the pressing roller moves vertically downward to press the optical film toward the optical display single image το W surface and is pressed against the predetermined pressure is within 3 seconds, and can be applied to the first optical film and the optical display unit. Fit accuracy. When the tension is less than 150 N/m, the feeding position of the first optical film is unstable, and if it is more than 1 〇〇〇 N/m, the second release film may be stretched and broken, or the optical characteristics may be changed. Further, if the time until the pressing is longer than 3 seconds, the end portion of the first optical film peeled off from the second release film may be bent and broken or bubbles may be generated. The bonding mechanism is composed of a pressing roller 3〇5 and a guide roller 3051 disposed opposite thereto. The guide roller is constituted by a rubber wheel driven by a motor, and is vertically equipped with a pressing roller 305 which is formed by a motor-driven metal roller 136640.doc-63-200941049 directly above and below, when the optical display unit w is When fed to the bonding position, the pressing roller 305 is raised to a position higher than its upper surface to open the light interval. Further, the guide roller 3051 and the pressing roller 305 may both be rubber rollers or both. The optical display unit W is stored in advance after being washed. The optical display unit W is disposed in the transport mechanism by the adsorption transport mechanism 3〇6. This control is also performed by the control of the first control unit 307. (Second Manufacturing Unit) In the respective steps of the second manufacturing unit, the second installation mechanism 4〇1, the second conveyance mechanism 402, the third release film removal mechanism, the second inspection mechanism 4〇3, and the fourth release unit The configuration of the film bonding mechanism and the second cutting mechanism 404 is the same as the mechanism corresponding to the first manufacturing unit, and thus the description thereof is omitted. The optical display unit manufactured by the first manufacturing unit is transported to the second manufacturing unit. During the transfer or in the second manufacturing unit, the optical display unit ... is inverted up and down. The up-and-down reversing mechanism (not shown) is configured such that the optical display unit W1 & is lifted from the upper surface by the suction mechanism; the optical display unit W1 is lifted upside down and then placed on the transport mechanism again. This control utilizes the function of the second control unit 407. Further, as another embodiment, a configuration in which the up-and-down inversion processing is not performed may be employed. In this case, the second manufacturing unit is configured to treat each step of the second sheet product η in an inverted state (the release film is the upper surface) from the lower side of the optical display unit. The second optical film is bonded. Further, when the second optical film is to be bonded, it is 90 with the above-mentioned β-th film. In the relationship (the relationship of the orthogonal polarization), the optical display unit W1 is rotated by 90. The second optical film is bonded to the back. The first control unit 307 and the second control unit 407 perform control so that the above-described mechanisms of the respective steps 136640.doc 200941049 are linked. Each operation sequence is calculated by arranging the sensor at a predetermined position or by using a rotating member of the rotary encoder material conveying mechanism. The i-th and second control mechanisms can be realized by a synergistic action between a software program and a hardware resource such as a CPU (Central Processing Unit) and a memory. In this case, The program software, processing order, and various settings (4) are stored in the memory. Further, the first and second control mechanisms 3〇7 and 4〇7 may be constituted by a dedicated circuit or a finder. In the above embodiment, the sheet product including the part is attached to the temporary board unit and collected. However, it can also be attached to a belt-shaped separation membrane for coiling and recycling. The 瑕疵 inspection can be performed by a known inspection method. As the sputum inspection method, for example, an automatic inspection device and a visual inspection by an examiner can be cited. The automatic inspection device is a device for automatically inspecting a flaw (also referred to as a defect) of a sheet product, which irradiates light and acquires a reflected light image of the irradiated light via an image sensor of a line sensor or a two-dimensional τν camera or The transmitted light image is detected based on the acquired image data. Further, an image is obtained by inserting an inspection polarizing film into the optical path between the light source and the imaging unit. In general, the polarization axis (for example, the polarization absorption axis) of the polarizing film for inspection is arranged to be orthogonal to the polarization axis (for example, the polarization absorption axis) of the polarizing plate to be inspected (orthogonal polarization is configured to be positive If the eccentricity is not present, the image of the whole black is input from the camera. If 瑕疵' exists, the 瑕疵 part is not black (identified as a bright spot). Therefore, by setting the appropriate threshold, the 瑕疵 can be detected. In the above-mentioned bright spot detection, the surface is attached with 136640.d, •65-200941049, and the internal foreign matter is detected as a bright spot. In addition to the bright spot detection, the object is also photographed by using a CCD camera. A method of detecting a foreign matter by transmitting a light image and performing image analysis, and a method of detecting a foreign matter adhering to the surface by capturing a reflected light image of the object by a CCD camera and performing image analysis. [Examples] Hereinafter, the present invention will be described by way of examples, but the present invention is not limited by the examples shown below. Further, the following examples, reference examples, and comparisons The evaluation was carried out by the following method. [Measurement Method] (Peel Strength) A sample having a strip shape cut into a width of 15 Å in the width (TD) direction of 15 Å, and a polyester film and polarized light were placed on the sample. The component is peeled off from the beginning. It is made of double-sided tape (made by Nitto Denko,

No.500)將該樣品貼附於玻璃板上,將起首部分夾在變角 度剝離試驗機(旭精工製造)上,於剝離角度為90。、剝離速 度為删賴/min之條件下,測定偏光元件與聚醋膜間之 剝離強度(ΝΛ5麵)。再者,測定係於溫度為2代之環境 下實施。 (外觀檢查:裂點缺陷) 將偏光板切割出TD方向500 mmxMD方向2〇〇〇瓜爪之長 方形,以市售之破系偏光板(日東電卫製造,商品名 「㈣142·」)與透射轴正交之方式,將2片❺光板層疊 於亮度W_Candela/m2之螢光燈上,目視計數漏光處(裂 136640.doc -66- 200941049 點缺陷)之個數。 (偏光板之捲曲量) 使用切割成A4尺寸(TD方向270 mmxMD方向297 mm)之 樣品。作為測定環境,溫度為23Ό,濕度為55%RH。 首先’將樣品於水平台上靜置約1 〇秒,確認彎曲方向。 確認彎曲方向之後,靜置10分鐘以使樣品呈(自側面看彎 曲成杯狀)凹狀態。然後,使用不鏽鋼製之直尺(JIS丨級),No. 500) The sample was attached to a glass plate, and the first portion was placed on a variable angle peeling tester (manufactured by Asahi Seiko Co., Ltd.) at a peeling angle of 90. The peeling strength (ΝΛ5 faces) between the polarizing element and the polyester film was measured under the conditions of the peeling speed of /min. Further, the measurement was carried out in an environment where the temperature was 2 generations. (Appearance inspection: crack defect) Cut the polarizing plate into a rectangle of 2 mm in the direction of TD direction 500 mm x MD, and use a commercially available broken polarizing plate (manufactured by Nitto Denko, trade name "(4) 142·") and transmission. In the manner of orthogonal axes, two calenders were stacked on a fluorescent lamp with a brightness of W_Candela/m2, and the number of leaks (fractured 136640.doc -66 - 200941049 point defects) was visually counted. (The amount of curling of the polarizing plate) A sample cut into an A4 size (270 mm in the TD direction and 297 mm in the MD direction) was used. As a measurement environment, the temperature was 23 Torr and the humidity was 55% RH. First, let the sample rest on the water platform for about 1 second to confirm the direction of the bend. After confirming the bending direction, it was allowed to stand for 10 minutes to make the sample concave (curved into a cup shape from the side). Then, use a stainless steel ruler (JIS丨 grade),

目視測定自靜置有膜之台的表面至彎曲之樣品的上方端部 為止之南度。 (膜之拉伸彈性模數) 切割出測定方向(TD4MD)之寬度為1〇 mm、且具有充 刀之長度的帶狀的樣品片。即,於測定MD方向之彈性模 數之情形時,切割出TD方向之寬度為1〇 mm、MD方向之 長度例如為1〇〇 樣品片,於測定TD方向之彈性模數 之情形時,切割出MD方向之寬度為1〇 mm、1〇方向之長 度例如為100 樣品片。於25它之溫度環境下使用拉伸 式驗機(Tensilon) ’於拉伸速度為50 mm/mjn、夾頭間距離 為10 mm之條件下,對該樣品實施拉伸試驗。 於精由拉伸試驗而獲得之s s(strain_strength,應變強 度)曲線之初始上升處作切線,讀取切線之延長線達到 1〇〇%延伸率之位置的強度(拉伸強度),用該強度值除以所 測得的樣品片之剖面積(厚度X樣品寬度(10 mm)),將計 之值作為拉伸彈性模數(_般而言,有時亦稱為揚氏= 136640.doc 67- 200941049 [聚酯膜上之易接著層之形成] (製造例1) 對厚度為38 μιη之雙軸延伸聚對苯二甲酸乙二醋膜(三菱 化學聚酯膜製造之Τ-100)進行電暈處理之後,使用具備網 眼#200之凹版輥之塗佈試驗機來塗佈聚酯系水分散胺甲酸 醋接著劑(第一工業製藥製造,商品名「Superflex SF210」),於150°C下乾燥1分鐘,從而於該聚對苯二甲酸 乙一醋膜上形成厚度為0.3 μιη之易接著層。The south degree from the surface of the stage on which the film was placed to the upper end of the curved sample was visually measured. (Tensile elastic modulus of film) A strip-shaped sample piece having a width of 1 mm in the measurement direction (TD4MD) and having a length of a filling blade was cut. In other words, when measuring the elastic modulus in the MD direction, the width in the TD direction is 1 mm, and the length in the MD direction is, for example, 1 〇〇 sample piece, and when the elastic modulus in the TD direction is measured, the cutting is performed. The width in the MD direction is 1 〇 mm, and the length in the 1 〇 direction is, for example, 100 sample pieces. The sample was subjected to a tensile test at a temperature of 25 in a temperature environment using a tensile tester (Tensilon) at a stretching speed of 50 mm/mjn and a distance between the chucks of 10 mm. The tangential line of the ss (strain_strength, strain intensity) curve obtained by the tensile test is tangent, and the intensity (tensile strength) at which the extension line of the tangential line reaches an elongation of 1% is used, and the strength is used. The value is divided by the measured cross-sectional area of the sample piece (thickness X sample width (10 mm)), and the value is taken as the tensile elastic modulus (in general, sometimes referred to as Jane's = 136640.doc) 67- 200941049 [Formation of Easy Adhesive Layer on Polyester Film] (Manufacturing Example 1) Biaxially-stretched polyethylene terephthalate film having a thickness of 38 μm (Mitsubishi Chemical Polyester Film Τ-100) After the corona treatment, a polyester water-dispersed urethane varnish adhesive (manufactured by Daiichi Kogyo Co., Ltd., trade name "Superflex SF210") was applied at 150 using a coating tester equipped with a gravure roll of mesh #200. It was dried at ° C for 1 minute to form an easy-adhesion layer having a thickness of 0.3 μm on the polyethylene terephthalate film.

(製造例2) 相對於具有乙醯乙醯基之聚乙稀醇系樹脂(平均聚合肩 為1200,4化度為98.5莫耳%,〔酿乙酿基改性度為5莫^ %)100重量份,將3〇重量份之十坐琳系交聯劑(日本觸媒集 造,商品名「购00」),於溫度為3〇t之條件下溶解於 純水中,製備固形分濃廑為 〜刀,辰度為3.7重罝%之水溶液。使用線裤 (#20),將該水溶液塗佑A ,... N /合夜C佈在與上述製造例丨同樣地實施電晕 處理後之雙軸延伸聚對苯(Production Example 2) Relative to a polyethylene glycol-based resin having an ethyl acetonitrile group (average polymerization shoulder is 1200, degree of 4 degree is 98.5 mol%, and degree of modification of the brewing base is 5 mol%) 100 parts by weight, 3 parts by weight of the ten-series cross-linking agent (Japanese catalyst collection, trade name "purchased 00"), dissolved in pure water at a temperature of 3 〇t, to prepare a solid content The concentrated solution is ~ knife, and the elongation is 3.7% by weight of the aqueous solution. Using a pair of pants (#20), the aqueous solution was coated with A, ... N / night C cloth was subjected to corona treatment in the same manner as the above-mentioned production example, and biaxially extended polyparaphenylene was used.

乙一 S曰膜上,於13〇°c下 乾燥5分鐘,形成厚度為〇 3㈣之易接著層。 [偏光元件之製成] (製造例3) 卞巧聚合度為2700、厚度為 於圓周速度之不回夕〜农G埽醇膜一面 將聚乙烯〇 間染色一面延伸搬送。首先,一面 = = 之水”浸漬1分鐘使之膨潤,-面 他搬送方向延伸至12倍,/ / N 面 濃度為0.03重量%、碰心^後一面藉由於3吖之碘化鉀 X為0.3重量%之水溶液中浸潰】分 136640.doc -68 * 200941049 鐘而對其染色,一面沿搬送方向,以完全未延伸之膜(原 長)作為基準而延伸至3倍。繼而,一面於6〇<t之硼酸濃度 為4重量%、碘化鉀濃度為5重量%之水溶液中浸潰3〇秒, 一面沿搬送方向以原長作為基準而廷伸至6倍。然後,將 所獲得之延伸膜於70t下乾燥2分鐘,藉此獲得偏光元 件。再者’偏光元件之厚度為3〇 ,水分率為μ.3重量 %。 [接著劑之製備] (製造例4) 相對於具有乙醯乙醯基之聚乙烯醇系樹脂(平均聚合度 為1200,皂化度為98.5莫耳%,乙醯乙醯基改性度為5莫耳 %)100重量份,將50重量份之羥甲基三聚氰胺於3〇t:之溫 度條件下溶解於純水中,製備固形分濃度為3 7重量%之水 /谷液。相對於S亥水溶液1 00重量份,添加以固形分濃度1 〇 重量%而含有具有正電荷之氧化鋁膠體(平均粒徑為15 nm) 的水溶液18重量份,製備含金屬膠體之接著劑水溶液。接 著劑溶液之黏度為9.6 mPa.s,pH值為4〜4.5之範圍,氧化 鋁膠體之調配量相對於聚乙烯醇系樹脂丨〇〇重量份而為74 重量份。 再者,氧化銘膠體之平均粒徑係使用粒度分布計(曰機 裝製造,製品名「Nanotrac UAP150」),藉由動態光散射 法(光相關法)來加以測定。 (製造例5) 除添加純水18重量份來代替氧化鋁膠體水溶液丨8重量份 136640.doc •69- 200941049 以外,以與上述製造例4相同之方式,製備不含金屬膠體 之接著劑水溶液。 [透明保護膜之製成] (製造例6) 與曰本專利特開2000-23016號公報之說明書中的實施例 1同樣,獲得具有使曱基丙烯酸曱酯(MMA)與2-(羥基甲基) 丙烯酸甲酯(MHMA)之共聚物進行環化縮合而獲得之内酯 環結構之(曱基)丙烯酸系樹脂顆粒物。將該顆粒物溶解於 曱基乙基酮中,藉由溶液鑄膜法而製成膜。於1〇〇。(:下以 〇,1 m/min之速度將該膜縱向單軸延伸至1.5倍,獲得厚度 為30 μπι之含内酯環之丙烯酸系樹脂膜。 [偏光板之製成] (實施例1) 於製造例1中所獲得的具有易接著層之聚酯膜之易接著 層形成面上,以使乾燥後之接著劑層厚度成為80 nm之方 式塗佈製造例4之接著劑,將所獲得者使用滾壓機而貼合 於製造例3中所獲得之偏光元件的兩主表面上,於70〇c下 乾燥6分鐘’製成偏光板。 (實施例之) 於上述實施例1中,除使用製造例2中所獲得之聚酯膜來 代替製造例1中所獲得之聚酯膜以外’以與實施例1相同之 方式製成偏光板。 (參考例1) 於上述實施例1中,除使用製造例5之接著劑來代替製造 136640.doc -70· 200941049 例4之接著劑以外,以與實施例1相同之方式製成偏光板。 (參考例2) 於上述實施例2中,除使用製造例5之接著劑來代替製造 例4之接著劑以外,以與實施例2相同之方式製成偏光板。 (比較例1) 於上述實施例1中,除使用未形成易接著層之聚酯膜來 代替製造例1中所獲得之聚酯膜以外,以與實施例1相同之 方式製成偏光板。 (比較例2) 於上述比較例1中,除使用製造例5之接著劑來代替製造 例4之接著劑以外,以與比較例1相同之方式製成偏光板。 將上述實施例、參考例以及比較例中所獲得之偏光板之 構成、聚酯膜與偏光元件之剝離強度、以及外觀(裂點)檢 查之結果示於表1中。 [表1] 易接著層 接著劑層之 金屬膠體 剝離強度 (N/15 mm) 裂點個數 (個/m2) 實施例1 聚胺甲酸酯 有 測定極限以上 0 參考例1 無 測定極限以上 25 實施例2 聚乙烯系 有 測定極限以上 0 參考例2 無 測定極限以上 33 比較例1 無 有 0.5 1 比較例2 無 0.5 31 136640.doc -71 - 200941049 聚醋膜具有易接著層之實施例1、2以及參考例丨、2中, 接著力大’超過剝離強度之可測定極限(上限),膜斷裂。 由上述結果可明確,實施例丨及2之偏光板由於偏光元件 與保護膜之密著性優異,故而保護膜不易凸起或剝離。 又’由於在偏光元件與聚酯膜之層疊時使用含有金屬膠體 之接著劑’故與使用不含金屬膠體之接著劑的參考例1、2 相比,較少產生裂點且外觀亦良好。 (實施例3) 於製造例3中所獲得之偏光元件之兩主表面上,以使乾 燥後之接著劑層厚度成為8〇 nm之方式分別塗佈製造例4之 接著劑’使用滾壓機’於該偏光元件之一主表面上貼合製 造例1中所獲得的具有易接著層之雙轴延伸聚酯膜,且於 偏光元件之另一主表面上貼合三乙酸纖維素膜(柯尼卡美 能達(Konica Minolta)公司製造之KC4UY),於70。(:下乾燥6 分鐘’製成偏光板。再者’具有易接著層之雙軸延伸聚酯 膜之配置係與實施例1同樣,以使聚酯膜之易接著層形成 面與偏光元件相對向之方式而層疊。 (實施例4〜10) 除使用表2中所示之膜來代替實施例3之三乙酸纖維素膜 (柯尼卡美能達公司製造之KC4UY)以外,以與實施例3相 同之方式製作偏光板。 (實施例11) 於製造例1中所獲得的具有易接著層之聚酯膜之易接著 層形成面上,以使乾燥後之接著劑層厚度成為8〇 nm之方 136640.doc -72- 200941049 式塗佈製造例4之接著劑,將所獲得者使用滾壓機而貼合 於製造例3中所獲得的偏光元件之一主表面上,於川它下 乾燥6刀鐘,製成偏光元件之另一主表面上未層疊有透明 膜之狀態的偏光板。 將實施例1、3〜η之偏光板中所使用之透明膜以及各透 明膜之彈性模數、偏光板之捲曲測定結果示於表2中。 [表2] Ο ❷ 實施例1 實施例3 實施例4 實施例5 實施例6 實施例7 實施例8 實施例9 實施例10 實施例Π 偏光板之構成 透明琪 彈性棋數(MPa) 種類(等級) 延伸聚對苯二甲酸乙二酯 (三菱化學聚赌膜製造之Τ-100) 三乙酸纖維素 (柯尼卡美能達製造之KC4UY) 三乙酸織維素 (富士軟片製造之TD-80UL) 三乙酸纖維素 (柯尼卡美能達製造之NEW N-TAC) 三乙酸鐵維素 (富士軟片製造之V-TAC) 降冰片烯系 (Optronics 製造之 Zeonor 膜) 降冰片烯系 (JSR製造之Arton膜) 雙袖廷伸聚丙烯 (Toray 製造之Torayfan) 丙烯酸系 (製造例6) 厚度(μιη) 38 3,400On the B-S film, it was dried at 13 ° C for 5 minutes to form an easy-adhesion layer having a thickness of 〇 3 (four). [Production of polarizing element] (Production Example 3) The degree of polymerization was 2,700, and the thickness was not affected by the peripheral speed. The surface of the agricultural glycerol film was stretched and conveyed while being dyed with polyethylene. First, one side == water is immersed for 1 minute to swell, the side is extended to 12 times in the direction of transport, / / N surface concentration is 0.03 wt%, and the collision is followed by 3 吖 potassium iodide X is 0.3 weight % of the aqueous solution was immersed in 136640.doc -68 * 200941049 and dyed it, extending along the direction of the transport, with a film that was completely unextended (the original length) as a reference to extend to 3 times. Then, one side at 6 〇 <t) The aqueous solution having a boric acid concentration of 4% by weight and a potassium iodide concentration of 5% by weight was immersed for 3 sec., and stretched to 6 times in the transport direction with respect to the original length. Then, the obtained stretched film was obtained. Drying at 70 t for 2 minutes, thereby obtaining a polarizing element. Further, the thickness of the polarizing element was 3 Å, and the water content was μ.3 % by weight. [Preparation of an adhesive] (Production Example 4) Relative to having a acetonitrile A thiol-based polyvinyl alcohol-based resin (average degree of polymerization: 1200, degree of saponification of 98.5 mol%, degree of modification of acetamidine group of 5 mol%) 100 parts by weight, 50 parts by weight of methylol melamine Dissolved in pure water at a temperature of 3〇t: to prepare a solid concentration 3 7 wt% water/glutle solution. An aqueous solution containing a positively charged alumina colloid (having an average particle diameter of 15 nm) at a solid concentration of 1% by weight is added to 100 parts by weight of the S-hai solution. An aqueous solution of a metal colloid-containing adhesive is prepared. The viscosity of the adhesive solution is 9.6 mPa·s, the pH is in the range of 4 to 4.5, and the amount of the alumina colloid is compared with the weight of the polyvinyl alcohol resin. Further, the average particle diameter of the oxidized gel was measured by a dynamic light scattering method (optical correlation method) using a particle size distribution meter (manufactured by Nippon Machine Co., Ltd., product name "Nanotrac UAP150"). (Production Example 5) An aqueous solution of a metal colloid-free adhesive was prepared in the same manner as in the above Production Example 4, except that 18 parts by weight of pure water was added instead of the alumina colloidal aqueous solution 丨 8 parts by weight of 136640.doc • 69-200941049. . [Production of Transparent Protective Film] (Production Example 6) The same as Example 1 in the specification of JP-A-2000-23016, the obtained decyl methacrylate (MMA) and 2-(hydroxyl group) were obtained. The (mercapto) acrylic resin particles of a lactone ring structure obtained by subjecting a copolymer of methyl acrylate (MHMA) to cyclization condensation. The pellet was dissolved in mercaptoethyl ketone, and a film was formed by a solution casting method. At 1〇〇. (: The film was uniaxially stretched 1.5 times in a longitudinal direction at a speed of 1 m/min to obtain an acrylic resin film containing a lactone ring having a thickness of 30 μm. [Production of Polarizing Plate] (Example 1) The adhesive layer of the production example 4 was applied to the easy-adhesion layer forming surface of the polyester film having the easy-to-attach layer obtained in Production Example 1 so that the thickness of the adhesive layer after drying became 80 nm. The resultant was bonded to both main surfaces of the polarizing element obtained in Production Example 3 using a roller press, and dried at 70 ° C for 6 minutes to prepare a polarizing plate. (Example) In the above Example 1 A polarizing plate was produced in the same manner as in Example 1 except that the polyester film obtained in Production Example 2 was used instead of the polyester film obtained in Production Example 1. (Reference Example 1) In the above Example 1 A polarizing plate was produced in the same manner as in Example 1 except that the adhesive of Production Example 5 was used instead of the adhesive of Example 4 of 136640.doc-70·200941049. (Reference Example 2) In the above Example 2 In addition to using the adhesive of Production Example 5 instead of the adhesive of Production Example 4, 2 A polarizing plate was produced in the same manner. (Comparative Example 1) In the above Example 1, except that a polyester film which did not form an easy-adhesion layer was used instead of the polyester film obtained in Production Example 1, A polarizing plate was produced in the same manner as in Comparative Example 1. In the same manner as in Comparative Example 1, except that the adhesive of Production Example 5 was used instead of the adhesive of Production Example 4, polarized light was produced in the same manner as in Comparative Example 1. The composition of the polarizing plate obtained in the above examples, the reference examples and the comparative examples, the peel strength of the polyester film and the polarizing element, and the results of the appearance (crack) inspection are shown in Table 1. [Table 1] Metallic colloidal peel strength (N/15 mm) of the easy-adhesive layer of the adhesive layer (number/m2) Example 1 Polyurethane has a measurement limit or more 0 Reference Example 1 No measurement limit or more 25 Example 2 Polyethylene has a measurement limit or more. 0 Reference Example 2 No measurement limit or more 33 Comparative Example 1 No 0.5 1 Comparative Example 2 No 0.5 31 136640.doc -71 - 200941049 The polyester film has Examples 1 and 2 which are easy to laminate. Reference example, 2, and then force ' From the above results, it is clear that the polarizing plates of Examples 2 and 2 have excellent adhesion to the protective film and the protective film is less likely to be embossed or peeled off. 'Because the adhesive containing a metal colloid was used for laminating the polarizing element and the polyester film', compared with Reference Examples 1 and 2 using a metal colloid-free adhesive, cracks were less likely to occur and the appearance was good. Example 3) On both main surfaces of the polarizing element obtained in Production Example 3, the adhesive of the manufacturing example 4 'using a rolling machine' was applied so that the thickness of the adhesive layer after drying became 8 〇 nm. A biaxially stretched polyester film having an easy-to-attach layer obtained in Production Example 1 was attached to one main surface of the polarizing element, and a cellulose triacetate film was attached to the other main surface of the polarizing element (Kony KC4UY manufactured by Konica Minolta, at 70. (: drying for 6 minutes to make a polarizing plate. Further, the arrangement of the biaxially stretched polyester film having an easy-adhesion layer is the same as in the first embodiment, so that the easy-adhesion layer forming surface of the polyester film is opposite to the polarizing element. The method was laminated. (Examples 4 to 10) In addition to the film shown in Table 2, instead of the cellulose triacetate film of Example 3 (KC4UY manufactured by Konica Minolta Co., Ltd.), 3 A polarizing plate was produced in the same manner. (Example 11) An easy-adhesion layer forming surface of a polyester film having an easy-to-attach layer obtained in Production Example 1 was used so that the thickness of the adhesive layer after drying became 8 〇 nm. 136640.doc -72- 200941049 The adhesive of the coating production example 4 was applied, and the obtained one was bonded to the main surface of one of the polarizing elements obtained in Production Example 3 using a roller press. After drying for 6 knives, a polarizing plate in a state in which a transparent film is not laminated on the other main surface of the polarizing element is prepared. The transparent film used in the polarizing plates of Examples 1, 3 to η and the elastic mode of each transparent film are used. The measurement results of the number and the curl of the polarizing plate are shown in Table 2. [Table 2] Ο ❷ 实Example 1 Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Example 9 Example 10 Example 构成 Composition of polarizing plate Transparent qi number (MPa) Type (grade) Extended polyphenylene Ethylene Formate (Τ-100, manufactured by Mitsubishi Chemical Gambling Film) Cellulose triacetate (KC4UY manufactured by Konica Minolta) Oryzanol triacetate (TD-80UL manufactured by Fujifilm) Cellulose triacetate (Ke NEW N-TAC manufactured by Nika Minolta) V-TAC triacetate (V-TAC manufactured by Fujifilm) Norbornene (Zeonor film manufactured by Optronics) Norbornene (Arton film manufactured by JSR) Double-sleeve Polypropylene (Torayfan, manufactured by Toray) Acrylic (Production Example 6) Thickness (μιη) 38 3,400

TD 捲曲量 (mm) 3,900 40 80 40 80 70 50 20 30 30 2,500 2,000 筒狀 1,5000 1,800 2,000 1,200 1,000 1,900 1,500 20,000 2,000 1,800 2,000 1,200 1,000 3,400 1,500 +TD60 +TD30 +MD45 +TD25 +TD55 筒狀 +TD30 筒狀 136640.doc -73- 200941049 表2中,捲曲量之符號「+」表示膜以層叠有雙轴延伸聚 S旨膜之面成為内側之方式而捲曲,符號「-」表示膜以層 疊有雙軸延伸聚酯膜之面成為外側之方式而捲曲。又, MD、TD分別表示朝MD方向、TD方向捲曲。 實施例3之偏光板由於膜係以層疊有雙轴延伸聚酯膜之 面成為内側之方式而朝MD方向捲曲成筒狀,故而無法測 定捲曲量。再者,使用不鏽鋼製之直尺(JIS1級)目視測定 該筒之直徑,結果為60 mm。又’實施例9之偏光板亦同樣 地捲曲成直徑為40 mm之筒狀。偏光板之一主表面上未層 疊有透明膜的實施例11之偏光板中,膜係以層疊有雙軸延 伸聚酯膜之面成為外側之方式而朝TD方向捲曲成筒狀。 以與實施例3之偏光板相同之方式測定該筒之直徑,結果 為 38 mm。 由表2可明確,與本申請案之圖i(a)之構成相符合的在兩 面使用相同聚酯膜的實施例1之偏光板並未產生捲曲,與 此相對’與圖1(b)及(c)之構成相符合的實施例3〜11之偏光 板產生捲曲。根據層疊於偏光元件之一主表面上之聚酯 膜、與層疊於另一主表面上之透明膜之彈性模數的差越 大,則捲曲量越大之傾向’可推斷上述偏光板之捲曲係由 層疊於偏光板上之膜之彈性模數的差所引起。 如此,於產生捲曲之狀態下’難以對偏光板進行單片操 作’但是藉由應用本發明之利用連續方式之製造方法,則 無論是否產生捲曲均可製造圖像顯示裝置。 【圖式簡單說明】 136640.doc • 74- 200941049 圖1(a)至(c)係本發明 面圖。 圖2係表示先前之光 程圖。 之較好實施形態之偏光板的概略剖 予顯示單元之製造方法之—例的流 圖像顯示裴置之製造方法之一例的 圖3係表示本發明之 流程圖。 圖4係表示本發明$闇# e , u- θ <圖像顯示裝置之製造方法之一例的 流程圖。 圖5 Α係用以對圖像顯示裝置之製造系統之構成之一例進 行說明的圖。 圖5B係用以對圖像顯示裝置之製造系統之構成之〆例進 行說明的圖。 【主要元件符號說明】 1 第1片材製品 2 第2片材製品 11 第1光學膜 12 第1脫模膜 14 第1黏著劑層 21 第2光學膜 22 第2脫模膜 24 第2黏著劑層 A 光學顯示單元 E 聚酯膜 G 接著劑層 136640.doc -75 200941049 Η 易接著層 Ρ 偏光元件 Τ 透明膜 W 光學顯示單元 136640.doc -76TD crimp amount (mm) 3,900 40 80 40 80 70 50 20 30 30 2,500 2,000 tube shape 150,000 1,800 2,000 1,200 1,000 1,900 1,500 20,000 2,000 1,800 2,000 1,200 1,000 3,400 1,500 +TD60 +TD30 +MD45 +TD25 +TD55 Tube + TD30 cylindrical shape 136640.doc -73- 200941049 In Table 2, the symbol "+" of the curl amount indicates that the film is curled so that the surface on which the biaxially stretched poly film is laminated, and the symbol "-" indicates that the film is laminated. The surface of the biaxially stretched polyester film is curled by the outer side. Further, MD and TD indicate curling in the MD direction and the TD direction, respectively. In the polarizing plate of the third embodiment, the film is curled into a cylindrical shape in the MD direction so that the surface on which the biaxially stretched polyester film is laminated is formed inside, so that the amount of curl cannot be measured. Further, the diameter of the cylinder was visually measured using a stainless steel ruler (JIS class 1), and it was 60 mm. Further, the polarizing plate of Example 9 was similarly crimped into a cylindrical shape having a diameter of 40 mm. In the polarizing plate of the eleventh embodiment in which the transparent film is laminated on the main surface of one of the polarizing plates, the film is rolled into a cylindrical shape in the TD direction so that the surface on which the biaxially stretched polyester film is laminated becomes the outer side. The diameter of the cylinder was measured in the same manner as in the polarizing plate of Example 3, and as a result, it was 38 mm. As is clear from Table 2, the polarizing plate of Example 1 which uses the same polyester film on both sides in accordance with the configuration of the drawing i(a) of the present application does not cause curling, and is opposite to FIG. 1(b). The polarizing plates of Examples 3 to 11 which conformed to the constitution of (c) produced curling. The larger the difference between the polyester film laminated on one main surface of the polarizing element and the elastic modulus of the transparent film laminated on the other main surface, the larger the amount of curling is, the inferred curl of the polarizing plate It is caused by the difference in the modulus of elasticity of the film laminated on the polarizing plate. Thus, it is difficult to perform a single-piece operation on the polarizing plate in the state where the curl is generated. However, by applying the manufacturing method using the continuous method of the present invention, the image display device can be manufactured regardless of whether or not curling occurs. BRIEF DESCRIPTION OF THE DRAWINGS 136640.doc • 74- 200941049 Figs. 1(a) to (c) are plan views of the present invention. Figure 2 shows the previous luminosity diagram. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE PREFERRED EMBODIMENT OF THE INVENTION FIG. 3 is a flow chart showing an example of a method of manufacturing a flow image display device. Fig. 4 is a flow chart showing an example of a method of manufacturing the image display device of the present invention by $d, u- θ < Fig. 5 is a view for explaining an example of a configuration of a manufacturing system of an image display device. Fig. 5B is a view for explaining an example of the configuration of the manufacturing system of the image display device. [Description of main component symbols] 1 First sheet product 2 Second sheet product 11 First optical film 12 First release film 14 First adhesive layer 21 Second optical film 22 Second release film 24 Second adhesion Agent layer A Optical display unit E Polyester film G Adhesive layer 136640.doc -75 200941049 Η Easy adhesion layer 偏 Polarizing element 透明 Transparent film W Optical display unit 136640.doc -76

Claims (1)

200941049 十、申請專利範圍: 1· 一種偏光板,其係將於至少一方主表面上形成有易接著 層(H)的至少1片聚酯膜(E)與偏光元件(p),以該聚醋膜 之易接著層形成面與該偏光元件相對之方式,經由接著 劑層(G)而層疊者。 * 2.如請求項1之偏光板,其中上述接著劑層(G)係由接著劑 • 所形成’該接著劑係含有聚乙烯醇系樹脂、交聯劑以及 平均粒徑為1〜100 nm之金屬化合物膠體而成之樹脂溶 ® 液,並且金屬化合物膠體係對於聚乙烯醇系樹脂100重 量份,而以200重量份以下之比例來調配。 3·如請求項1之偏光板,其中上述易接著層(H)含有聚乙烯 醇系衍生物或聚胺曱酸酯化合物。 4.如請求項1之偏光板,其中於上述偏光元件(p)之一方主 表面上經由接著劑層(G)而層疊有上述於至少一方主表面 上形成有易接著劑層(H)之聚酯膜(E);於上述偏光元件 (P)之另一方主表面上未層疊有膜。 _ 5. 一種圖像顯示裝置,其具有如請求項1之偏光板。 6· 一種圖像顯示裝置之製造方法,其係製造具有如請求項 1至4中任一項之偏光板之圖像顯示裝置者,且包括: 捲軸素材準備步驟,準備如請求項1至4中任一項之偏 光板之長條狀片材作為捲軸素材; 切斷步驟’自該捲軸素材拉開片材製品,使用切斷機 構將上述偏光板切斷成既定尺寸;及 貼合步驟’於該切斷步驟之後,將上述偏光板經由黏 著劑層而貼合於光學顯示單元。 136640.doc200941049 X. Patent application scope: 1. A polarizing plate which is formed with at least one polyester film (E) and a polarizing element (p) formed on at least one main surface with an easy adhesion layer (H). The easy-to-layer layer forming surface of the vinegar film is laminated on the surface of the polarizing element via the adhesive layer (G). * 2. The polarizing plate of claim 1, wherein the adhesive layer (G) is formed of an adhesive agent. The adhesive comprises a polyvinyl alcohol resin, a crosslinking agent, and an average particle diameter of 1 to 100 nm. The metal compound colloidal resin is a resin solution solution, and the metal compound gum system is formulated in a ratio of 200 parts by weight or less based on 100 parts by weight of the polyvinyl alcohol resin. 3. The polarizing plate of claim 1, wherein the easy-adhesion layer (H) contains a polyvinyl alcohol-based derivative or a polyamine phthalate compound. 4. The polarizing plate of claim 1, wherein the easy-to-adhere layer (H) is formed on at least one of the main surfaces by laminating the adhesive layer (G) on one of the main surfaces of the polarizing element (p). The polyester film (E); a film is not laminated on the other main surface of the above polarizing element (P). An image display device having the polarizing plate of claim 1. A method of manufacturing an image display device, which is an image display device having a polarizing plate according to any one of claims 1 to 4, and comprising: a reel material preparation step, prepared as in claims 1 to 4 The long strip of the polarizing plate of any one of the sheets is used as a reel material; the cutting step 'pulling the sheet product from the reel material, and cutting the polarizing plate into a predetermined size using a cutting mechanism; and a fitting step' After the cutting step, the polarizing plate is bonded to the optical display unit via the adhesive layer. 136640.doc
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JP2009157362A (en) 2009-07-16
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TW201430408A (en) 2014-08-01
TWI529430B (en) 2016-04-11

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