TW200521302A - A composite reinforced material of sheet stone and its manufacture process - Google Patents

A composite reinforced material of sheet stone and its manufacture process Download PDF

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TW200521302A
TW200521302A TW92135652A TW92135652A TW200521302A TW 200521302 A TW200521302 A TW 200521302A TW 92135652 A TW92135652 A TW 92135652A TW 92135652 A TW92135652 A TW 92135652A TW 200521302 A TW200521302 A TW 200521302A
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Taiwan
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stone sheet
stone
board
sheet
mesh
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TW92135652A
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Chinese (zh)
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TWI224160B (en
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Dao-Zhen Huang
zhi-cheng Guo
Jia-Wei Jiang
shao-qi Huang
yao-rong Zhong
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Stone Ind Dev Ct
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Abstract

A composite reinforced material of sheet stone and its manufacture process, consisting of a sheet stone, a net to cover the back of the sheet stone, an adhesive element to apply and soak the net, and a back lining board to be affixed on the adhesive element. There is filler preset among the adhesive element to stabilize its size, such that the adhesive element will not easily over brim while being pressed and not shrinkage while being hardening. Thus it is easy to control the thickness of the sheet stone combined with the back lining board. There are multiple concave parts of preset shape and depth pressed on the contact surface of the back lining board and the adhesive element; so it will form a shearing strength enhancing embedding structure and increase the adhesive area after the adhesive material is filled in the concave parts and becomes dry in order to increase the adhesive effect of the back lining board and the sheet stone so as to increase qualified product ratio in the mill process.

Description

200521302 玖、發明說明: 【發明所屬之技術領域】 本發明是有關於一種石材薄板,特別是指一種可一 強化黏結固定效果之石材薄板複合強化材及其製程。大巾田 【先前技術】 參閱圖!所^’ —般石材薄板複合材lG在製做時,、, 先是準備-塊石材薄板u,在石材薄板u的背面處 層樹脂類的黏結材12,接著裁切一與石材薄板u同;大 ίο 15 20 的背概板13,再將該背襯板η貼覆在石材薄板u背面= ,借助該黏結材12的黏結力,可將石材薄板u : 13兩者作結合固定’做成具有預定尺寸厚度的複合材10, 當此複合材1〇在製做完成以後,業者可對石材薄板以 進行後段機械加工或研磨製程’如此可得到最終產 狀及平滑光澤表面。 以上製做技術雖然可將石材薄板11做成具有一定厚产 =合材!〇結構,以利於對石材薄板u進行機械研磨抛: 寺加工仃為’然而上述複合材10結構卻會衍生下列缺失: 1·整料度尺核财易,該複合材1G主要是讓石材 4板11及背襯板13藉㈣結材12相互黏結在—起,雖缺 =材薄板U與背襯板13的厚度是可以借助機械加工獲得控 然而該黏結材12是屬於流動性的黏稠液體,其厚度因 1 =量的多寡容易有不均情形發生’而且石材薄板U及 ::反二3兩者在麗合時,黏結材12受塵容易自旁邊溢流 ’ S黏結材12在硬化後’黏結材12的體積反而會收 200521302 縮,因此製做出的複合材1G成品常見有—邊較厚一邊較薄 的情形,如此對於後段研磨加工的平面精準度及尺寸定厚 工作都將變得困難。 2·結合強度不佳,石材薄板11是利用黏結材12與背襯 5 & 13、纟#合在—起’兩者的結合力相當重要,傳統只靠黏結 材12的黏力讓石材薄板u及背襯板13相接合,雖然黏結 材12具有-定黏性,但是該石材薄板^及背概板兩者 接合面111、131都是平面的情況下,使用黏結材12在作黏 合時,塗佈上容易造成石材薄板u與背襯板13之間的滑動 0 ,石材薄板11不易固定且會造成空隙,一旦遇有沿著接合 13 1方向的剪力(F),石材薄板〗1與背襯板13容易 剝離分開,兩者結合能力並不十分良好,因此該等複合材 在進行機械研磨加工行為時,往往會有龜裂情形產生, 成品的製做良率偏低。 ’ 【發明内容】 口此,本發明主要目的是提供一種具有大幅增進黏結 固疋效果之石材薄板複合強化材及其製程。 於疋,本發明提供一種石材薄板複合強化材,其包含 石材薄板、一網材、一黏結材及一背襯板,該網材裁 成與石材薄板具有同等的面積,並鋪設在石材薄板的背面 處,该黏結材塗佈並浸滿在該網材上,其内部添加姆 谁衷t ΛΙ- I 曰 *者此力的預定填料;該背襯板具有一與黏結材相黏合 的貼合面,該貼合面上預先壓製成型有預定數目的凹部: 等凹°卩具有預定深度及孔徑形狀,其凹陷空間可供黏妗 200521302 材填入,黏結材固化後可對凹部形成嵌合。 本發明提供上述石材 主要具有下列步驟: 薄板複合強化材的一種製程 ,其 〇)·預備一石材薄板,· 5 10 15 ⑺·裁取與石材薄板具同等面積大小的網材及背概板; (3) .將該網材覆蓋在石材薄板的背面處; (4) ·在網材上塗佈並浸滿黏結材; (5) ·將該背襯板貼覆在黏結材上; ⑹.依據黏結材的特性選擇適當的溫度及麼力,對石材 溥板及背襯板進行μ,使黏結材達到完全硬化; (7)·完成複合強化材成品。 本务明之功效主要是為讓石材薄板與背襯板大幅增進 強化兩者結合能力’藉此’#複合強化材在進行後段加工 的尺核厚及研磨L可有效提升成品的製成良率。 【實施方式】 有關本發明之前述及其他技術内纟、特點與功效,在 以下配合參考圖式之較佳實施例的詳細說明中,將可清楚 的明白。 多閱圖2圖3所不’本發明石材薄板複合強化材2〇 在一較佳實施例中,主要包含有—石材薄21、—鋪設在 石材薄板21背面處的網材22、—塗佈在網材22上的黏结 材23、以及一貼覆於黏結材23且位於石材薄板2ι背錢 的背襯板24,接著再將本發明複合強化材2{)各層部位的結 構予以詳述如下: 20 200521302 該石材薄板21為具有預定厚度的石板,業者可採用天 然石板例如花岗石、大理石、石灰石、蛇紋石、化石、石 英石專,也可以採用各種人造石板例如羅馬崗石、路比岗 石等,该石材薄板21是被預先切製至丨〇mm以下的厚度。 ίο 15 該網材22係由玻璃纖維材質所製成的網目結構,當然 業者也可另外選用其他材質製成網材,該網材22被裁剪成 與該石材薄板21具有同等面積及形狀大小,並且鋪設在石 材薄板21的背面處,其作用是做為支撐黏結材23的骨幹 、、、口構,藉以穩定地架構出黏結材23此一中間層的厚度。 該黏結材23主要成份是一種環氧樹脂或高分子樹脂, 而在黏結材23内部混合添加有可增進黏著能力的無機填料 ,該無機填料可以選自黏土、氧化鋁、碳酸鈣、二氧化矽 、雲母、碳黑等物質任何其中一種。 忒月襯板24係黏貼覆蓋在黏結材23上,業者可視產 口口功恥的需求性’冑用具有重量輕、強度高、或具有防火 防水防震等相關功能性的背襯板24,本發明背觀板^ 材質可,㈣板、銅板、料鋼板、不錄鋼板等金屬板 、’或者是選用玻璃纖維樹脂板、石碳酸玻璃纖維板、積層 塑膠板、熱塑板、木材板、pvc板、pE板、板、%板 、PP板等非金屬板。同時參閱圖4所示,本發明主要特點 之一是該背襯板24與黏結材23作黏合的一貼合面241上 具有多數凹部242,該等凹部242是業者縣利用壓膜機、 冲膜機等加工機械或者是利用人工遷洞的方式,在該貼合 面上麼製成型,每―凹㉟如具有固定深度及孔徑形 20 200521302 狀,其内部凹陷的空間可供黏結材23予以填入,令黏結材 23在乾固硬化後,可對凹部242形成一嵌合結構。該凹部 242的大小不予限定’但是單一凹部242的寬度或直徑應不 超過背襯板24總寬度的十分之一,否則凹部242的數目如 果減少太多,反而會不利於黏著。另外,該等凹部242凹 的珠度應不超過背襯板24厚度的三分之一,不然會影響 为襯板24的整體強度,而兩兩凹部242之間的距離(L)最妤 是凹部242最大寬度或直徑的2〜5倍。 再參閱圖3、圖4所示,在本實施例中,該等凹部242 是以菱形方式排列,每一凹部242是呈圓柱體的形狀。 參閱圖5所示,一較佳實施例下,該凹部242,可以是 半圓球體的形狀。 參閱圖6所示,一較佳實施例下,該等凹部242,,是以 矩形棋盤式排列,每一凹部242”是呈四邊形柱體的形狀。 上述是本發明石材薄板複合強化材2〇結構及數種可變 化的實施例態樣,接著再介紹本發明複合強化材2〇的製程 ,參閱圖7、圖8所示,本發明主要有下列步驟: (1) ·首先,準備一具適當大小的石材薄板。 (2) ·準備一玻璃纖維網材22及一背襯板24,該背襯板 24是依照功能性需求而選用適當材質,對該網材22及背襯 板24先進行裁切,使網材22與背襯板24與該石材薄板21 具有同等的面積及大小。 (3) ·將該網材22覆蓋在石材薄板21的背面處。 (4) .在網材22上塗佈並浸滿一黏結材23,此時該黏結 200521302 材23是一種具有流動性的樹脂。 (5) ·接著將該背襯板24貼覆在黏結材23上。 (6) ·依據黏結材23的特性選擇適當的溫度及壓力,對 石材薄板21及背襯板24以適當重物進行熱壓,靜置一夜 後,使該黏結材23完全硬化,即可達到黏結石材薄板Μ 及背襯板24的固定效果。 人(7).完成複合強化材20的成品,業者可對完成後的複 合強化材20再進行後段研磨、拋光等等表面加工行為,以 製做成可供商業運用的產品。 以上為本發明石材薄板複合強化材製程的概述;接著 ,接著,再將本發明預期所能達成之功效陳述如后·· 本發明在黏結材23覆蓋於網材22的過程當令,各個 網孔内黏結材23的塗佈量可較為平均容易控制,可解決習 知因為整面塗佈產生凹陷空隙而導致黏著性變差的缺失, 而且網材22能夠降低黏結材23的流動性,如此在壓合的 過私§中,黏結材23將不易產生溢流,也就不會產生分佈 不均的情形,而且該網材22能成為黏結材23的骨幹結構 ,有助於控制石材薄板21與背襯板24兩者中間層的厚度 維持一定,使整體尺寸安定性更為穩定。 另外,本發明的黏結材23因為内部添加填料可讓樹脂 的黏度k升且更為黏稠’在實施壓合的過程中,黏結材23 較不易溢流且石材薄板21也較不易滑動,無機性填料與石 材薄板21本身的熱膨脹係數相近,而且是均勻地分散於樹 脂中,可使樹脂不易變形,石材薄板21及背襯板24可更 10 200521302 !::Γ尺寸安定性也更為穩定,而且分散於樹脂中的 ^填料可分散外力,有助於提供複合強化材具有耐 衝搫性、韌性等特性。 5 10 15 20 $月月㈣反24的表面上具有呈規則或不規則排列的 =242結構,該等凹部242結構提供背襯板%在利用黏 23與;5㈣板21作黏接時,背襯板μ和黏結材23 之間的接觸面積增加,相對黎著力也會提高,而且黏結材 ^ Μ以進入凹部242内’當背襯板24與石材薄板21進 订壓合作業時,呈流動狀的黏結材23會先從近處的凹部 242空間予以填補,如此黏結材23就不易向外側溢出。另、 外,當複合強化材20如果受到一沿著背襯板2心的貼合面 241方向作用的剪力(F)時,因為本發明貼合面241上分佈 有疋數目的凹242,與硬化後的黏結材23形成嵌合結 構力里傳遞至凹部242時就會受到分散或抵消,造成剪 力(F)無法繼續傳遞(如圖3所^),如此本發明时概板μ 與石材薄板21較難分離’具有較佳的抗剪強度。 疋故’本發明石材薄板複合強化材及其製程,主要是 為解決傳統石材薄板複合材1G較厚卫作_及容易受力 剝離等缺失’本發明所運用的技術手段係藉由玻璃纖維網 材22固定住黏結材23的厚度,黏結材23内含有填料除了 有助於定形外’並且能提升黏著力,增加尺寸的安定性, 背襯板24的凹部242可增加樹脂填入量及黏著面積,改進 石材薄板21與背襯板24易受外力分離的情形,更可以讓 複合強化材20在進行定厚、研磨等後段加卫時不易破裂°, 11 200521302 可大幅提高成材良率’此複合石材製程十分簡便,成品之 應用範圍相當廣泛,如傢俱、職、室内裝修材(如天花板 地板$回板…等),是一種具有高經濟效益、操作簡便且 貫用性優良的複合材製做方法及結構。 5 10 15 20 惟以上所述者,僅為本發明之數較佳實施例而已,當 不能以此限定本發明實施之範圍’即大凡依本發明申請專 利範圍及發明說明書内容所作夕雖留 曰門今所作之間早的等效變化與修飾, 皆應屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是習知石材複合薄板的組合剖視圖; 圖2是本發明石材薄板複合強化材一較佳實施例的分 解立體圖,說明該複合強化材具有—石材薄板、一網材、 一黏結材及一背襯板; 圖3疋上述較佳實施例的組合立# fS) α 、且口钊視圖,說明該凹部係 呈圓柱體形狀; 圖4是上述較佳實施例背襯 ^ ^ ^ ^ ^ ^ 見极的千面圖,說明該背襯 板上壓製有多數個呈菱形排列狀的圓形凹部; 圖5是另一較佳實施例的組合 ^ L σ σ]視圖,說明該凹部係 呈半圓球體形狀; 圖6是又一較佳實施例背概 ^ ^ ^ ^ 欠的+面圖,說明該背襯 板上壓衣有夕數個呈矩形棋盤式排列的四方形凹部; 圖7是本發明複合強化材的製裎圖丨及 ° , 圖8是本發明製程的立體示意圖。 12 25 200521302 【圖式之主要元件代表符號說明】 20…· …·複合強化材 24L·… •貼合面 21,… ….石材薄板 242,·*·,· *凹部 22 *… ….網材 242, *… •另一凹部 2 3 ·… -· *黏結材 242,,·… •又一凹部 24 ·… …·背襯板 13200521302 发明 Description of the invention: [Technical field to which the invention belongs] The present invention relates to a stone sheet, and more particularly, to a stone sheet composite reinforcing material capable of enhancing the effect of bonding and fixing, and a process therefor. Dajintian [Prior art] See the picture! So ^ '— when the general stone sheet composite material lG is prepared, first, a stone sheet u is prepared, and a resinous bonding material 12 is layered on the back of the stone sheet u, and then the same as the stone sheet u is cut; The big back plate 13 of 15 20, and then the backing plate η is pasted on the back of the stone sheet u =. With the adhesive force of the bonding material 12, the stone sheet u: 13 can be combined and fixed. After the composite material 10 has a predetermined size and thickness, after the composite material 10 is completed, the manufacturer can perform a post machining or grinding process on the stone sheet so as to obtain a final product and a smooth and shiny surface. Although the above manufacturing technology can make the stone sheet 11 with a certain thickness = composite material! 〇 structure, in order to facilitate the mechanical grinding and polishing of the stone sheet u: The temple processing 仃 is' However, the above composite material 10 structure will result in the following defects: 1. The whole material scale is easy to make money, the composite material 1G is mainly used for stone material 4 The plate 11 and the backing plate 13 are adhered to each other by the joint material 12. Although the thickness of the sheet U and the backing plate 13 can be controlled by machining, the bonding material 12 is a viscous liquid that is fluid. , Its thickness is easy to have unevenness due to the amount of 1 = 'and the stone sheet U and ::: 2: 3 are both in the Lihe, the adhesive material 12 is easy to overflow from the side of the dust' S adhesive material 12 is hardening The volume of the post-bonding material 12 will shrink by 200521302. Therefore, the composite 1G finished products are often thicker and thinner, so the plane accuracy and size setting of the subsequent grinding process will be reduced. Become difficult. 2. The bonding strength is not good. The stone sheet 11 uses the bonding material 12 and the backing 5 & 13. The combination of the two is very important. Traditionally, the stone sheet is only made by the adhesive force of the bonding material 12. u and the backing plate 13 are joined, although the bonding material 12 has-fixed adhesion, but when the joining surfaces 111 and 131 of the stone sheet ^ and the back plate are both flat, the bonding material 12 is used for bonding It is easy to cause the sliding between the stone sheet u and the backing sheet 13 on the coating. The stone sheet 11 is not easy to be fixed and will cause a gap. Once there is a shear force (F) along the direction of the joint 13 1, the stone sheet 〖1 It is easy to peel and separate from the backing plate 13, and the combining ability of the two is not very good. Therefore, when these composite materials are subjected to mechanical grinding processing, cracks often occur, and the yield of the finished product is relatively low. [Summary of the Invention] In view of this, the main object of the present invention is to provide a composite material for strengthening stone material with a large effect of improving the adhesion and solidification, and a process for manufacturing the same. Yu Yan, the present invention provides a composite material of stone sheet, which comprises a stone sheet, a mesh material, a bonding material and a backing plate. The mesh material is cut to have the same area as the stone sheet and is laid on the stone sheet. At the back side, the bonding material is coated and soaked on the mesh, and a predetermined filler is added to the inside of the mesh. The backing plate has a bonding material that is bonded to the bonding material. Surface, the bonding surface is pre-pressed with a predetermined number of recesses: equi-concave ° 卩 has a predetermined depth and pore shape, and its recessed space can be filled with adhesive 200521302 material. After curing, the adhesive material can be fitted into the recess. The present invention provides the above-mentioned stone material mainly having the following steps: a process for manufacturing a thin plate composite reinforcing material, which includes: 0) preparing a stone material plate, 5 10 15 ⑺ cutting out a mesh material and a back plate having the same area as the stone material plate; (3). Cover the mesh on the back of the stone sheet; (4) · Apply and impregnate the adhesive on the mesh; (5) · Apply the backing sheet to the adhesive; ⑹. According to the characteristics of the bonding material, choose an appropriate temperature and force, and perform μ on the stone fascia and backing plate to completely harden the bonding material; (7) · Complete the finished composite reinforcing material. The main effect of this matter is to greatly increase the strength of the stone sheet and the backing plate and strengthen the combination of the two. ‘Through’ the core thickness and grinding of the ## composite reinforcement material in the later stage processing can effectively improve the finished product yield. [Embodiment] The above-mentioned and other technical internals, features, and effects of the present invention will be clearly understood in the following detailed description of preferred embodiments with reference to the drawings. Read more about FIG. 2 and FIG. 3. In a preferred embodiment, the stone sheet composite reinforcing material 20 of the present invention mainly includes—stone sheet 21, —net material 22 laid on the back of the stone sheet 21, and—coating. The bonding material 23 on the mesh material 22 and a backing plate 24 covered with the bonding material 23 and located on the stone sheet 2m, and then the structure of each layer of the composite reinforcing material 2 () of the present invention will be described in detail as follows. : 20 200521302 The stone slab 21 is a slab with a predetermined thickness. The operator can use natural stone slabs such as granite, marble, limestone, serpentine, fossils, quartz stone, or various artificial stone slabs such as roman granite and road ratio. The granite sheet 21 is cut to a thickness of not more than 0 mm in advance. ίο 15 The mesh material 22 is a mesh structure made of glass fiber material. Of course, the operator can also choose other materials to make the mesh material. The mesh material 22 is cut to have the same area and shape as the stone sheet 21. And laid on the back of the stone sheet 21, its role is to support the backbone, mouth, and mouth structure of the bonding material 23, thereby stably structuring the thickness of the middle layer of the bonding material 23. The main component of the bonding material 23 is an epoxy resin or a high-molecular resin, and an inorganic filler for improving adhesion is mixed and added inside the bonding material 23. The inorganic filler may be selected from clay, alumina, calcium carbonate, and silicon dioxide. , Mica, carbon black and other substances. The lining board 24 is adhesively covered on the bonding material 23, and the industry can see the demand of the mouth and mouth. '胄 Use a backing plate 24 that has light weight, high strength, or has related functions such as fire, waterproof, and shock resistance. Invented back view board ^ Material can be, metal plate such as fascia board, copper plate, steel plate, non-recording steel plate, or glass fiber resin board, strontium carbonate glass fiber board, laminated plastic board, thermoplastic board, wood board, pvc board , PE plate, plate,% plate, PP plate and other non-metal plates. Referring to FIG. 4 at the same time, one of the main features of the present invention is that a bonding surface 241 on which the backing plate 24 and the bonding material 23 are bonded has a plurality of recesses 242. Processing machines such as film machines or artificial hole removal methods are used to form the bonding surface. Each recess has a fixed depth and a hole shape of 20 200521302. The recessed space inside can be used for bonding materials 23 It is filled in, so that the adhesive material 23 can form a fitting structure to the recessed portion 242 after being dried and hardened. The size of the recessed portion 242 is not limited ', but the width or diameter of a single recessed portion 242 should not exceed one tenth of the total width of the backing plate 24, otherwise, if the number of recessed portions 242 is reduced too much, it will not be conducive to adhesion. In addition, the sphericity of the recesses 242 should not exceed one third of the thickness of the backing plate 24, otherwise it will affect the overall strength of the backing plate 24, and the distance (L) between the two recesses 242 is at most The recessed portion 242 is 2 to 5 times the maximum width or diameter. Referring to FIG. 3 and FIG. 4 again, in this embodiment, the concave portions 242 are arranged in a diamond shape, and each concave portion 242 is in the shape of a cylinder. Referring to FIG. 5, in a preferred embodiment, the concave portion 242 may be in the shape of a semi-circular sphere. Referring to FIG. 6, in a preferred embodiment, the recesses 242 are arranged in a rectangular checkerboard pattern, and each recess 242 ″ is in the shape of a quadrangular pillar. The above is the composite material of the stone sheet composite reinforcement 2 of the present invention. The structure and several examples of variable embodiments, and then the manufacturing process of the composite reinforcing material 20 of the present invention will be described. Referring to FIG. 7 and FIG. 8, the present invention mainly has the following steps: (1) First, prepare a (2) Prepare a glass fiber mesh material 22 and a backing plate 24. The backing plate 24 is selected from suitable materials according to functional requirements. The mesh material 22 and the backing plate 24 are first Cut to make the mesh 22 and the backing plate 24 have the same area and size as the stone sheet 21. (3) • Cover the mesh 22 on the back of the stone sheet 21. (4). In the mesh An adhesive material 23 is coated and impregnated on 22, and at this time, the adhesive 200521302 material 23 is a resin having fluidity. (5) · Then, the backing plate 24 is adhered to the adhesive material 23. (6) · Select an appropriate temperature and pressure according to the characteristics of the bonding material 23, and apply suitable pressure to the stone sheet 21 and the backing plate 24. The heavy object is hot-pressed, and after standing overnight, the bonding material 23 is completely hardened, and the fixing effect of the bonded stone sheet M and the backing plate 24 can be achieved. Person (7). The finished product of the composite reinforcing material 20 can be completed by the operator. The finished composite reinforcing material 20 is further subjected to post-grinding, polishing, and other surface processing actions to make products that can be used commercially. The above is an overview of the process for the composite material of stone sheet composite reinforcement of the present invention; The statement of the effects expected by the present invention is as follows ... The process of covering the mesh 22 by the bonding material 23 of the present invention is orderly. The coating amount of the bonding material 23 in each mesh can be controlled relatively evenly, which can solve the conventional problem. The entire surface is coated with depressions and voids, which leads to the loss of adhesiveness. Moreover, the mesh material 22 can reduce the fluidity of the adhesive material 23. In the case of lamination, the adhesive material 23 will not easily overflow, that is, No uneven distribution will occur, and the mesh material 22 can become the backbone structure of the bonding material 23, which helps to control the thickness of the intermediate layer of the stone sheet 21 and the backing plate 24 to be constant, so that the overall size In addition, the bonding material 23 of the present invention can increase the viscosity k of the resin and make it more viscous because the filler is added internally. In the process of pressing, the bonding material 23 is less likely to overflow and the stone sheet 21 is also less likely to overflow. It is not easy to slide, the thermal expansion coefficient of the inorganic filler is similar to that of the stone sheet 21 itself, and it is evenly dispersed in the resin, so that the resin is not easily deformed. The stone sheet 21 and the backing sheet 24 can be more 10 200521302! The properties are also more stable, and the fillers dispersed in the resin can disperse external forces and help provide composite reinforcement materials with impact resistance and toughness. 5 10 15 20 $ 月 月 ㈣ 反 24 has a surface Regular or irregular arrangement = 242 structure, the recessed 242 structure provides the backing plate%. When using the adhesive 23 and 5 ㈣ plate 21 for bonding, the contact area between the backing plate μ and the bonding material 23 increases, relatively Li ’s strength will also increase, and the bonding material ^ M to enter the recessed portion 242. When the backing plate 24 and the stone sheet 21 enter into the contracting and contracting business, the flowing bonding material 23 will be given from the space of the nearby recessed portion 242 first. Fill so The adhesive material 23 is less likely to spill to the outside. In addition, when the composite reinforcing material 20 receives a shear force (F) acting in the direction of the bonding surface 241 along the center of the backing plate 2, because the number of depressions 242 are distributed on the bonding surface 241 of the present invention, When forming a fitting structure with the hardened bonding material 23, the force will be dispersed or offset when it is transmitted to the recess 242, causing the shear force (F) to continue to be transmitted (as shown in Fig. 3 ^). The stone sheet 21 is more difficult to separate, and has better shear strength.疋 Therefore, the composite material of stone sheet composite reinforcement of the present invention and its process are mainly used to solve the lack of thicker 1G of traditional stone sheet composite materials and easy to be peeled off by force. The technical means used by the present invention is through glass fiber mesh. The material 22 fixes the thickness of the bonding material 23. In addition to the filler, the bonding material 23 can help to set the shape, and can improve the adhesion and increase the stability of the size. The recessed portion 242 of the backing plate 24 can increase the resin filling amount and adhesion. Area, to improve the situation where the stone sheet 21 and the backing plate 24 are easily separated by external forces, and it can make the composite reinforcing material 20 not easy to break when defending at the back section such as fixed thickness and grinding °, 11 200521302 can greatly improve the yield of finished materials. The composite stone manufacturing process is very simple, and the application range of the finished product is quite wide, such as furniture, professional, and interior decoration materials (such as ceiling floor $ backboard, etc.). It is a composite material system with high economic benefits, easy operation and excellent consistency. Method and structure. 5 10 15 20 However, the above are only a few of the preferred embodiments of the present invention. When the scope of implementation of the present invention cannot be limited in this way, that is, what is done according to the scope of the patent application and the description of the invention The early equivalent changes and modifications made by the door should all fall within the scope of the present invention patent. [Brief description of the drawings] FIG. 1 is a combined sectional view of a conventional stone composite sheet; FIG. 2 is an exploded perspective view of a preferred embodiment of the composite material of the stone sheet of the present invention, illustrating that the composite sheet has a stone sheet and a mesh material. A bonding material and a backing plate; FIG. 3 的 a combined stand # fS) α of the above preferred embodiment, and a mouth view showing that the recess is in the shape of a cylinder; FIG. 4 is the backing of the above preferred embodiment ^ ^ ^ ^ ^ ^ See the thousands of faces, showing that the backing plate is pressed with a large number of circular recesses arranged in a diamond shape; Figure 5 is a combination view of another preferred embodiment ^ L σ σ] view, It shows that the recess is in the shape of a semi-circular sphere; Figure 6 is a back view of another preferred embodiment ^ ^ ^ ^ owing + side view, illustrating that the backing board has several squares arranged in a rectangular checkerboard pattern. Recess; Figure 7 is a drawing of the composite reinforcing material of the present invention, and Figure 8 is a schematic perspective view of the manufacturing process of the present invention. 12 25 200521302 [Description of the main symbols of the drawings] 20… ·… · Composite reinforced material 24L ·… • Laminating surface 21…… 242, * ... • Another recessed portion 2 3 ······· Adhesive material 242 , ···· Another recessed portion 24 ····· Backing plate 13

Claims (1)

200521302 拾、申請專利範圍·· 1. 一種石材薄板複合強化材,其包含有: 一石材薄板; 一網材,裁成與石材薄板具有同等的面積,並鋪設 在石材薄板的背面處; 黏結材’塗佈並浸滿在該網材上,其内部添加有 可增進黏著能力的預定填料;及 旁襯板’其具有一與黏結材相黏合的貼合面,該 貼合面上預先壓製成型有預定數目的凹部,該等凹部具 有預疋深度及孔徑形狀,其凹陷空間可供黏結材填入, 黏結材固化後可對凹部形成嵌合。 2·依據申請專利範圍第丨項所述之石材薄板複合強化材,其 中’該石材薄板的厚度是被預先切製至10mm以下。 3 ·依據申請專利範圍第1項所述之石材薄板複合強化材,其 中’該凹部的深度不超過背襯板厚度的三分之一。 4·依據申請專利範圍第1項所述之石材薄板複合強化材,其 中’兩兩凹部之間的距離是凹部最大寬度的2〜5倍。 5·依據申請專利範圍第1項所述之石材薄板複合強化材,其 中’該凹部的形狀係由半圓球體、圓柱體及多邊形柱體組 成的族群中擇一採用。 6.依據申請專利範圍第1項所述之石材薄板複合強化材,其 中’該凹部的排列方式係由菱形及矩形組成的族群中擇一 採用。 7 ·依據申請專利範圍第1項所述之石材薄板複合強化材,其 14 200521302 :,該黏結材内添加有無機性填料,該填料係由黏土、 氧化銘、碳_、二氧切、雲母、破黑組成的族群中 擇一採用。 8 ·依據申請專利範圚筮彳g ^ 乾固弟1項所述之石材薄板複合強化材,其 中,該網材為玻璃纖維材質。 9.依據中請專利範圍第1項所述之石材薄板複合強化材,其 中。亥月襯板係由銘塑板、銅板、鑛辞鋼板、不錄鋼板組 成的金屬板族群中擇一採用。 歸據申請專利範圍第】項所述之石材薄板複合強化材, 其中’該背襯板係選由玻璃纖維樹脂板、石碳酸玻璃纖維 板、積層塑膠板、熱塑板、木材板、pvc板、pE板、PB 板、PC板、pp板組成的非金屬板族群中擇一採用。 U.-種石材薄板複合強化材的製程,其具有下列步驟: (1) ·預備一石材薄板; (2) ·裁取與石材薄板具同等面積大小的網材及背概板; (3) ·將該網材覆蓋在石材薄板的背面處,· (4) .在網材上塗佈並浸滿一黏結材; (5) .將該背襯板貼覆在黏結材上; (6) ·依據黏結材的特性選擇適當的溫度及壓力,對石材薄 板及背襯板進行熱壓,使黏結材達到完全硬化; (7) .完成複合強化材成品。 15200521302 Scope of application for patents 1. A stone sheet composite reinforcement material, comprising: a stone sheet; a mesh material cut to have the same area as the stone sheet and laid on the back of the stone sheet; adhesive material 'Coated and impregnated on the mesh material, the interior of which is filled with a predetermined filler to improve adhesion; and a lining board' which has a bonding surface that is bonded to the bonding material, which is pre-pressed and formed There are a predetermined number of recesses. The recesses have a pre-drilled depth and a hole shape. The recessed space can be filled by the bonding material. After the bonding material is cured, the recess can be fitted. 2. According to the stone sheet composite reinforcing material described in item 丨 of the patent application scope, wherein the thickness of the stone sheet is pre-cut to 10 mm or less. 3. According to the stone sheet composite reinforcement material described in item 1 of the scope of patent application, wherein the depth of the recessed portion does not exceed one third of the thickness of the backing plate. 4. According to the stone plate composite reinforcement material described in item 1 of the scope of the patent application, the distance between the two recessed portions is 2 to 5 times the maximum width of the recessed portions. 5. According to the stone sheet composite reinforcement material described in item 1 of the scope of the patent application, the shape of the recess is selected from the group consisting of semi-circular spheres, cylinders, and polygonal cylinders. 6. According to the stone sheet composite reinforcement material described in item 1 of the scope of the patent application, wherein the arrangement of the recesses is selected from the group consisting of diamonds and rectangles. 7 · According to the stone sheet composite reinforcement material described in item 1 of the scope of the patent application, it is 14 200521302: the inorganic filler is added to the cement material, the filler is made of clay, oxide, carbon, dioxygen, mica Choose one of the ethnic groups consisting of black and black. 8 • According to the patent application Fan 圚 筮 彳 g ^ Qian Gudi, the stone sheet composite reinforcement material, wherein the mesh material is glass fiber material. 9. According to the stone sheet composite reinforcement material described in item 1 of the patent scope, among them. Haiyue lining board is one of the metal plate group consisting of Mingsu plate, copper plate, mineral steel plate and non-recorded steel plate. The stone sheet composite reinforcing material according to item [] of the scope of application for patents, wherein 'the backing sheet is selected from glass fiber resin board, shih carbonate glass fiber board, laminated plastic board, thermoplastic board, wood board, pvc board, Use one of the non-metallic plate groups consisting of pE board, PB board, PC board, and pp board. U.- A kind of stone sheet composite reinforcement manufacturing process, which has the following steps: (1) Prepare a stone sheet; (2) Cut out the mesh and back board with the same area as the stone sheet; (3) · Cover the mesh on the back of the stone sheet, (4). Apply and impregnate an adhesive on the mesh; (5). Apply the backing sheet to the adhesive; (6) · Select the appropriate temperature and pressure according to the characteristics of the bonding material, and heat-press the stone sheet and the backing plate to complete the hardening of the bonding material; (7) .Complete the finished product of composite reinforcement. 15
TW92135652A 2003-12-16 2003-12-16 A composite reinforced material of sheet stone and its manufacture process TWI224160B (en)

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