TWI224160B - A composite reinforced material of sheet stone and its manufacture process - Google Patents

A composite reinforced material of sheet stone and its manufacture process Download PDF

Info

Publication number
TWI224160B
TWI224160B TW92135652A TW92135652A TWI224160B TW I224160 B TWI224160 B TW I224160B TW 92135652 A TW92135652 A TW 92135652A TW 92135652 A TW92135652 A TW 92135652A TW I224160 B TWI224160 B TW I224160B
Authority
TW
Taiwan
Prior art keywords
plate
sheet
stone
stone sheet
mesh
Prior art date
Application number
TW92135652A
Other languages
Chinese (zh)
Other versions
TW200521302A (en
Inventor
Dau-Jen Huang
Jr-Cheng Guo
Jia-Wei Jiang
Shau-Chi Huang
Yue-Rung Jung
Original Assignee
Stone Ind Dev Ct
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Stone Ind Dev Ct filed Critical Stone Ind Dev Ct
Priority to TW92135652A priority Critical patent/TWI224160B/en
Application granted granted Critical
Publication of TWI224160B publication Critical patent/TWI224160B/en
Publication of TW200521302A publication Critical patent/TW200521302A/en

Links

Landscapes

  • Finishing Walls (AREA)
  • Laminated Bodies (AREA)

Abstract

A composite reinforced material of sheet stone and its manufacture process, consisting of a sheet stone, a net to cover the back of the sheet stone, an adhesive element to apply and soak the net, and a back lining board to be affixed on the adhesive element. There is filler preset among the adhesive element to stabilize its size, such that the adhesive element will not easily over brim while being pressed and not shrinkage while being hardening. Thus it is easy to control the thickness of the sheet stone combined with the back lining board. There are multiple concave parts of preset shape and depth pressed on the contact surface of the back lining board and the adhesive element; so it will form a shearing strength enhancing embedding structure and increase the adhesive area after the adhesive material is filled in the concave parts and becomes dry in order to increase the adhesive effect of the back lining board and the sheet stone so as to increase qualified product ratio in the mill process.

Description

1224160 玖、發明說明: 【發明所屬之技術領域】 本發明是有關於一種石材薄板,特別是指一種可大幅 強化黏結固定效果之石材薄板複合強化材及其製程。 【先前技術】 參閱圖1所示,一般石材薄板複合材1〇在製做時,首 先疋準備一塊石材薄板11,在石材薄板丨丨的背面處塗佈一 層樹脂類的黏結材12,接著裁切一與石材薄板u同等大小 的背襯板13,再將該背襯板13貼覆在石材薄板u背面處 ,借助該黏結材12的黏結力,可將石材薄板u與背襯板 13兩者作結合固定,做成具有預定尺寸厚度的複合材1〇, 當此複合材10在製做完成以後,業者可對石材薄板u表面 進行後段機械加工或研磨製程,如此可得到最終產品的形 狀及平滑光澤表面。 以上製做技術雖然可將石材薄板u做成具有一定厚度 的複合材10結構,以利於對石材薄板u進行機械研磨拋光 等加工行為,然而上述複合材10結構卻會衍生下列缺失·· 1·整體厚度尺寸控制不易,該複合材1〇主要是讓石材 薄板11及背襯板13藉由黏結材12相互黏結在一起,雖然 石材薄板11與背襯板13的厚度是可以借助機械加工獲得控 制,然而該黏結材12是屬於流動性的黏稠液體,其厚度因 為塗佈量的多寡容易有不均情形發生,而且石材薄板丨丨及 背襯板13兩者在壓合時,黏結材12受壓容易自旁邊溢流 出來,當黏結材12在硬化後,黏結材12的體積反而會收 5 1224160 縮,因此製做出的複合材10成品常見有一邊較厚一邊較薄 的情形,如此對於後段研磨加工的平面精準度及尺寸定厚 工作都將變得困難。 2·結合強度不佳,石材薄板n是利用黏結材12與背襯 5 板13結合在一起,兩者的結合力相當重要,傳統只靠黏結 材12的黏力讓石材薄板u及背襯板13相接合,雖然黏結 材12具有一定黏性,但是該石材薄板11及背襯板13兩者 接合面111、131都是平面的情況下,使用黏結材12在作黏 〇時,塗佈上谷易造成石材薄板丨丨與背襯板丨3之間的滑動 1〇 ,石材薄板11不易固定且會造成空隙,一旦遇有沿著接合 面111、131方向的剪力(F),石材薄板u與背襯板丨3容易 剝離分開,兩者結合能力並不十分良好,因此該等複合材 10在進行機械研磨加工行為時,往往會有龜裂情形產生, 成品的製作良率偏低。 15 【發明内容】 因此,本發明主要目的是提供一種具有大幅增進黏結 固定效果之石材薄板複合強化材及其製程。 於是,本發明提供一種石材薄板複合強化材,其包含 有石材薄板、一網材、一黏結材及一背襯板,該網材裁 成/、石材薄板具有同等的尺寸大小,並鋪設在石材薄板的 旁面處,4黏結材塗佈並浸滿在該網材上,其内部添加有 可曰進尺寸女疋性的預定填料;該背襯板具有一與黏結材 相黏合的貼合面,該貼合面上預先壓製成型有預定數目的 凹部,該等凹部具有預定深度及孔徑形狀,其凹陷空間可 6 1224160 供黏結材填入,黏結材固化後可對凹部形成嵌合。 本發明長:供上述石材薄板複合強化材的一種製程,其 主要具有下列步驟: (1)·預備一石材薄板; 5 (2)·裁取與石材薄板具同等尺寸大小的網材及背襯板; (3) ·將該網材覆蓋在石材薄板的背面處; (4) ·在網材上塗佈並浸滿黏結材; (5) ·將该背襯板貼覆在黏結材上; (6) .依據黏結材的特性選擇適當的溫度及壓力,對石材 1〇 薄板及背襯板進行熱壓,使黏結材達到完全硬化; (7) .完成複合強化材成品。 本發明之功效主要是為讓石材薄板與背襯板大幅增進 強化兩者結合能力,藉此,當複合強化材在進行後段加工 的尺寸定厚及研磨工作時,可有效提升成品的製成良率。 15 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在 、下配5參考圖式之較佳實施例的詳細說明中,將可清楚 的明白。 參閱圖2、圖3所示,本發明石材薄板複合強化材2〇 20 在一較佳實施例中,主要包含有一石材薄板21、一鋪設在 石材4板21背面處的網材22、一塗佈在網材22上的黏結 材23、以及一貼覆於黏結材23且位於石材薄板21背面處 的背襯板24,接著再將本發明複合強化材2〇各層部位的結 構予以詳述如下: σ 7 1224160 ><石材薄板21為具有預定厚度的石板,業者 ::石板例如花尚石、大理石、石灰石、蛇紋石、化:用: 英石4也可以採用各種人造石板例如羅馬崗石、路比岗 石等,該石材薄板21是被預先切製至10mm以下的厚度。 5 10 該網材22係由玻璃纖維材質所製成的網目結構,當然 業者也可另外選用其他材質製成網材,該網材22被裁^成 與該石材薄板具有同等面積及形狀大小,並且鋪設在石 材薄板21的背面處,其作用是做為支撐黏結材23的骨幹 結構’藉以敎地架構出黏結材23此—中間層的厚度。 忒黏結材23主要成份是一種環氧樹脂或高分子樹脂, 而在黏結材23内部混合添加有可增進尺寸安定性的無機填 料’該無機填料可以選自黏土、氧化銘、碳㈣、二氧化 矽、雲母、碳黑等物質任何其中一種或數種。 15 20 該背襯板24係黏貼覆蓋在黏結材23上,業者可視> 品功能的需求性’選用具有重量輕、強度高、或具有防: 、防水、防震等相關功能性时襯板M,本發”概板^ 材質可選用I呂塑板、鋼板、鑛鋅鋼板、不銹鋼板等金以 ’或者是選用玻璃纖維樹脂板、石碳酸玻璃纖維板、㈣ 塑膠板、熱塑板、木材板、PVC板、PE板、pB板、pc由 、二板等非金屬板。同時㈣圖4所心本發明主要特黑 之一是該背襯板24與黏結材23作黏合的一貼人面241』 數凹部242,該等凹部242是業者預先刪膜機、 冲膜機等加X機械或者是利用人卫壓㈣方式,在該貼洽 面%上壓製每—㈣⑷具有以深度及孔徑形 8 1224160 狀,其内部凹陷的空間可供黏結材23予以填入,令黏結材 23在乾固硬化後,可對凹部242形成一嵌合結構。該凹部 242的大小不予限定,但是單—凹部242的寬度或直徑應不 超過背襯板24總寬度的十分之一,否則凹部242的數目如 5 果減少太多,反而會不利於黏著。另外,該等凹部242凹 陷的深度應不超過背襯板24厚度的三分之一,不然會影響 背襯板24的整體強度,而兩兩凹部242之間的距離最好 疋凹部242最大寬度或直徑的2〜5倍,以不破壞背觀板% 強度為基本原則。 10 再參閱圖3、圖4所示,在本實施例中,該等凹部242 是以菱形方式排列,每一凹部242是呈圓柱體的形狀。 參閱圖5所示,一較佳實施例下,該凹部242,可以是 半圓球體的形狀。 參閱圖6所示,一較佳實施例下,該等凹部242,,是以 15 矩形棋盤式排列,每一凹部242”是呈四邊形柱體的形狀。 上述是本發明石材薄板複合強化材2〇結構及數種可變 化的實施例態樣,接著再介紹本發明複合強化材2()的製程 ,參閱圖7、圖8所示,本發明主要有下列步驟: (1)·首先,準備一具適當大小的石材薄板21。 2〇 (2)_準備一玻璃纖維網材22及一背襯板24,該背襯板 24是依照功能性需求而選用適當材質,對該網材22及背襯 板24先進行裁切,使網材22與背襯板以與該石材薄板21 具有同等的面積及大小。 (3)·將該網材22覆蓋在石材薄板21的背面處。 9 1224160 (4) ·在網材22上塗佈並浸滿一黏結材23 材23是一種具有流動性的樹脂。 (5) ·接著將該背襯板24貼覆在黏結材幻上 此時該黏結 5 (6).依據黏結材23的特性選擇適當的溫度及壓力,對石材薄板及背襯板24以適當重物進行熱壓,靜置一夜 後’使該黏結# 23完全硬化’即可達到黏結石材薄板幻 及背襯板24的固定效果。 10 ⑺.完成複合強化材2〇的成品,業者可對完成後的複 合強化材20再進行後段研磨、拋光等等表面加工行為,以 製做成可供商業運用的產品。 15 20 以上為本發明石材薄板複合強化材製程的概述;接著 ,再將本發明預期所能達成之功效陳述如后: 本發明在黏結材23覆蓋於網材22的過程當中,各個 網孔内黏結材23的塗佈量可較為平均且容易控制,可解決 習知因為整面塗佈產生凹陷空隙而導致黏著性變差的缺失 ’而且網材22能_低黏結材23的流動性,如此在壓合 的過程當中’黏結材23將不易產生溢流,也就不會產生分 佈不均的情形,而且該網材22能成為黏結材23的骨幹結 構’有助於控制石材薄板21與背襯板24兩者中間層的厚 度維持一定,使整體尺寸安定性更為穩定。 另外,本發明的黏結材23因為内部添加填料可讓樹脂 的黏度提升且更為黏稠,在實施壓合的過程中,黏結材Μ 較不易溢流且石材薄板21也較不易滑動,無機性填料與石 材薄板21本身的熱膨脹係數相近,而且是均句地分散於樹 10 脂2,可使樹脂不易變形,石材薄板21及背襯板24可更 Ν 尺寸女疋性也更為穩定,而且分散於樹脂中的 無機性填料可分散外力,有助於提供複合強化材加具有耐 衝擊性、韌性等特性。 5 3本發明f襯板24的表面上具有呈規則或不規則排列的 =部242結構,該等凹部242結構提供背襯板24在利用黏 材23與石材薄板21作黏接時’背襯板24和黏結材23 之間的接觸面積增加,相對黏著力也會提高,而且黏結材 ^是可以進入凹部242内’當背襯板24與石材薄板21進 仃壓合作業時,呈流動狀的黏結材23會先從近處的凹部 242空間予以填補,如此黏結材23就不易向外側溢出。另 外’當複合強化材20如果受到一沿著背襯板24的貼合面 方向仙的剪力(F)時,因為本發㈣合面241上分佈 有數目的凹部⑷,與硬化後的黏結材23形成嵌合結 構力里傳遞至凹部242 a夺就會受到分散或抵消,造成剪 力⑺無法繼續傳遞(如目3所示),如此本發明的背襯板24 一石材薄板21較難分離,具有較佳的抗剪強度。 疋故’本發明石材薄板複合強化材及其製程,主要是 為解决傳統石㈣板複合材1G的定厚1作困難及容易受力 剝離等缺失,本發明所運用的技術手段係藉由玻璃纖維網 材22固定住黏結材23的厚度,黏結材23内含有填料除了 有助於疋形外,並且能提升黏著力,增加尺寸的安定性, 背襯板24的凹部242可增加樹脂填入量及黏著面積,改進 材薄板21與背襯板24易受外力分離的情形,更可以讓 11 1224160 複合強化材20在進行定厚、研磨等後段加工時不易破裂, 可大幅提高成材良率,此複合石材製程十分簡便,成品之 應用範圍相當廣泛,如傢俱、飾板、室内裝修材(如天花板 、地板、牆板...等)’是-種具有高經濟效益、操作簡便且 5 實用性優良的複合材製做方法及結構。 惟以上所述者,僅為本發明之數較佳實施例而已,當 不能以此限定本發明實施之範圍,即大凡依本發明申請專 利範圍及發明說明書内容所作之簡單的等效變化與修飾, 皆應屬本發明專利涵蓋之範圍内。 10 【圖式簡單說明】 圖1是習知石材複合薄板的組合剖視圖; 圖2是本發明石材薄板複合強化材一較佳實施例的分 解立體圖,說明該複合強化材具有一石材薄板、一網材、 一黏結材及一背襯板; 15 ® 3是上述較佳實施例的組合剖視圖,說明該凹部係 呈圓柱體形狀; 圖4是上述較佳實施例背襯板的平面圖,說明該背襯 板上壓製有多數個呈菱形排列狀的圓形凹部; 圖5是另-較佳實施例的組合剖視圖,言兒明該凹部係 2〇 呈半圓球體形狀; 圖6是又一較佳實施例背襯板的平面圖,說明該背襯 板上壓製有多數個呈矩形棋盤式排列的四方形凹部; 圖7是本發明複合強化材的製程圖;及 圖8是本發明製程的立體示意圖。 12 1224160 【圓式之主要元件代表符號說明】 20* …複合強化材 241 * · 貼合面 21 * …石材薄板 242 · * 凹部 22· •, 網材 242,. 另一凹部 23 · • · 黏結材 242,,· 又一凹部 24* … 背概板 131224160 Description of the invention: [Technical field to which the invention belongs] The present invention relates to a stone sheet, and more particularly to a stone sheet composite reinforcing material that can greatly enhance the effect of bonding and fixing, and a process therefor. [Prior art] As shown in FIG. 1, when manufacturing a general stone sheet composite material 10, first prepare a stone sheet 11 and apply a layer of resinous bonding material 12 to the back of the stone sheet. Cut a backing plate 13 of the same size as the stone sheet u, and then attach the backing sheet 13 to the back of the stone sheet u. With the adhesive force of the bonding material 12, the stone sheet u and the backing sheet 13 can be After the combination is fixed, a composite material 10 having a predetermined size and thickness is made. After the composite material 10 is completed, the manufacturer can perform a post-machining or grinding process on the surface of the stone sheet u to obtain the shape of the final product. And smooth glossy surface. Although the above manufacturing technology can make the stone sheet u into a composite material 10 structure with a certain thickness, which is conducive to mechanical processing such as mechanical grinding and polishing of the stone sheet u, the above composite material 10 structure will result in the following defects ... 1 It is not easy to control the overall thickness. The composite material 10 mainly allows the stone sheet 11 and the backing sheet 13 to be bonded to each other by the bonding material 12, although the thickness of the stone sheet 11 and the backing sheet 13 can be controlled by machining. However, the bonding material 12 is a fluid viscous liquid, and its thickness is prone to unevenness due to the amount of coating. Moreover, when the stone sheet 丨 丨 and the backing plate 13 are pressed together, the bonding material 12 receives The pressure is easy to overflow from the side. When the bonding material 12 is hardened, the volume of the bonding material 12 will shrink by 5 1224160. Therefore, the finished composite material 10 is often thicker and thinner. The plane accuracy and sizing of the post-grinding process will become difficult. 2. The bonding strength is not good. The stone sheet n is combined with the bonding material 12 and the backing 5 and the plate 13. The bonding force between the two is very important. Traditionally, the stone sheet u and the backing plate are only relying on the adhesive force of the bonding material 12. 13 bonding, although the bonding material 12 has a certain tack, but when the bonding surfaces 111 and 131 of the stone sheet 11 and the backing plate 13 are both flat, the bonding material 12 is used to coat the valley when bonding. It is easy to cause sliding between the stone sheet 丨 丨 and the backing sheet 丨 3. The stone sheet 11 is not easy to be fixed and will cause a gap. Once there is a shear force (F) along the joint surface 111, 131, the stone sheet u It is easy to peel and separate from the backing plate 3, and the binding ability of the two is not very good. Therefore, when the composite materials 10 are subjected to mechanical grinding processing, cracks may occur, and the production yield of the finished product is relatively low. 15 [Summary of the Invention] Therefore, the main object of the present invention is to provide a composite material for strengthening a stone sheet with a greatly improved bonding and fixing effect, and a process for manufacturing the same. Therefore, the present invention provides a composite material of a stone thin plate, which comprises a stone thin plate, a mesh, a bonding material and a backing plate. The mesh is cut into, and the stone thin plate has the same size and is laid on the stone. At the side of the sheet, 4 adhesive materials are coated and soaked on the mesh material, and a predetermined filler of female size is added inside; the backing plate has a bonding surface that is bonded to the adhesive material. A predetermined number of recesses are pre-formed on the bonding surface, and the recesses have a predetermined depth and pore shape. The recessed space can be filled with the bonding material. After the bonding material is cured, the recess can be fitted. The present invention is long: a process for the composite reinforcement material of the above-mentioned stone sheet, which mainly has the following steps: (1) preparing a stone sheet; 5 (2) cutting a mesh and a backing having the same size as the stone sheet (3) • Cover the mesh on the back of the stone sheet; (4) • Apply and impregnate the mesh on the mesh; (5) • Apply the backing sheet to the cement; (6). Select the appropriate temperature and pressure according to the characteristics of the bonding material, and heat-press the stone 10 sheet and the backing plate to completely harden the bonding material; (7). Finish the finished composite reinforcing material. The effect of the present invention is mainly to greatly enhance the strength of the combination of the stone sheet and the backing plate. Therefore, when the composite reinforcing material is subjected to the sizing and grinding of the post processing, the finished product can be effectively improved. rate. 15 [Embodiment] The foregoing and other technical contents, features, and effects of the present invention will be clearly understood in the detailed description of the preferred embodiment with reference to Figure 5 below. Referring to FIG. 2 and FIG. 3, in a preferred embodiment, the stone sheet composite reinforcing material 2020 of the present invention mainly includes a stone sheet 21, a mesh material 22 laid on the back of the stone 4 sheet 21, and a coating. The bonding material 23 disposed on the mesh material 22 and a backing plate 24 attached to the bonding material 23 and located on the back of the stone sheet 21, and then the structure of each layer of the composite reinforcing material 20 of the present invention will be described in detail as follows : Σ 7 1224160 > < The stone slab 21 is a slab with a predetermined thickness. Manufacturer :: slabs such as flower stone, marble, limestone, serpentine, chemical: use: Yingshi 4 can also use various artificial stone slabs such as Roman Gang The stone sheet 21 is cut to a thickness of 10 mm or less. 5 10 The mesh material 22 is a mesh structure made of glass fiber material. Of course, the operator can also choose other materials to make the mesh material. The mesh material 22 is cut to have the same area and shape as the stone sheet. And laid on the back of the stone sheet 21, its role is to serve as a backbone structure to support the bonding material 23, thereby framing the bonding material 23—the thickness of the middle layer.主要 The main component of the bonding material 23 is an epoxy resin or a polymer resin, and an inorganic filler can be added to the bonding material 23 to improve the dimensional stability. The inorganic filler can be selected from clay, oxidized carbon, carbon dioxide, and dioxide. Any one or more of silicon, mica, carbon black and other substances. 15 20 The backing plate 24 is adhered and covered on the bonding material 23, and the industry can see the demand of the product function. 'Choose the backing plate M with light weight, high strength, or other relevant functions such as: waterproof, shockproof, etc. The material of this "inventory board" ^ I can choose I Lu plastic plate, steel plate, zinc ore steel plate, stainless steel plate, etc., or choose glass fiber resin plate, strontium carbonate glass fiber plate, ㈣ plastic plate, thermoplastic plate, wood plate , PVC board, PE board, pB board, PC board, second board and other non-metal boards. At the same time, one of the main special features of the present invention shown in Figure 4 is that the backing board 24 and the bonding material 23 are bonded together. 241 』Number of recesses 242. These recesses 242 are the industry's pre-deletion film machines, punching machines and other X-mechanisms, or use human health to press the method on the contact surface%. Each has a shape of depth and aperture. 8 1224160 shape, the recessed space inside can be filled by the bonding material 23, so that the bonding material 23 can form a fitting structure to the recessed portion 242 after being dried and hardened. The size of the recessed portion 242 is not limited, but single- The width or diameter of the recess 242 should not exceed the total width of the backing plate 24 Otherwise, if the number of recesses 242 is reduced too much, it will not be conducive to adhesion. In addition, the depth of the recesses 242 should not exceed one third of the thickness of the backing plate 24, or it will affect The overall strength of the backing plate 24, and the distance between the two recessed portions 242 is preferably 2 to 5 times the maximum width or diameter of the recessed portions 242. The basic principle is to not destroy the% strength of the backing plate. 10 Refer to Figure 3 again. As shown in FIG. 4, in this embodiment, the concave portions 242 are arranged in a diamond shape, and each concave portion 242 is in the shape of a cylinder. Referring to FIG. 5, in a preferred embodiment, the concave portion 242 may be It is a shape of a semi-circular sphere. Referring to FIG. 6, in a preferred embodiment, the recesses 242 are arranged in a rectangular checkerboard pattern, and each recess 242 ″ is in the shape of a quadrangular pillar. The above is the structure of the stone sheet composite reinforcement material 20 of the present invention and a number of variable embodiments, and then the manufacturing process of the composite reinforcement material 2 () of the present invention will be described. Referring to FIG. 7 and FIG. 8, the present invention mainly has The following steps: (1) · First, prepare a stone sheet 21 of appropriate size. 2〇 (2) _ Prepare a glass fiber mesh 22 and a backing plate 24. The backing plate 24 is selected from appropriate materials according to functional requirements. The mesh 22 and the backing plate 24 are cut first. The mesh material 22 and the backing plate are made to have the same area and size as the stone sheet 21. (3) Cover the mesh material 22 on the back surface of the stone sheet 21. 9 1224160 (4) • Coating and impregnating a bonding material 23 on the mesh material 22 The material 23 is a resin with fluidity. (5) · Then attach the backing plate 24 to the bonding material. At this time, the bonding 5 (6). According to the characteristics of the bonding material 23, select an appropriate temperature and pressure. The heavy object is hot-pressed and left to stand overnight to 'harden the bond # 23 completely' to achieve the effect of bonding the stone sheet and the backing plate 24. 10 ⑺. After completing the finished product of the composite reinforcing material 20, the operator can perform surface processing such as post-grinding, polishing, etc. on the completed composite reinforcing material 20 to make a product for commercial use. 15 20 The above is an overview of the manufacturing process of the stone sheet composite reinforcement material of the present invention. Then, the effect expected of the present invention is described as follows: In the process of the adhesive material 23 covering the mesh material 22, each mesh hole The coating amount of the bonding material 23 can be relatively average and easy to control, which can solve the lack of conventional adhesiveness caused by the depression of the entire surface coating, and the lack of adhesiveness, and the net material 22 can _ low the fluidity of the bonding material 23, so During the pressing process, 'the bonding material 23 will not easily overflow, and there will be no uneven distribution, and the mesh material 22 can become the backbone structure of the bonding material 23', which helps control the stone sheet 21 and the back. The thickness of the intermediate layers of the two lining plates 24 is maintained constant, which makes the overall dimension stability more stable. In addition, the bonding material 23 of the present invention can increase the viscosity of the resin and make it more viscous because the internal filler is added. In the process of pressing, the bonding material M is less likely to overflow and the stone sheet 21 is less likely to slide. The inorganic filler The thermal expansion coefficient of the stone sheet 21 is similar, and it is evenly dispersed in the resin 10, which makes the resin difficult to deform. The stone sheet 21 and the backing sheet 24 can be more N-dimensional and more stable, and dispersed. The inorganic filler in the resin can disperse external forces and help provide composite reinforcing materials with characteristics such as impact resistance and toughness. 5 3 The surface of the f lining plate 24 of the present invention has a regular or irregular arrangement of the = 242 structure. These recessed 242 structures provide the backing plate 24 'backing when using the adhesive 23 and the stone sheet 21 for bonding. The contact area between the plate 24 and the bonding material 23 is increased, and the relative adhesion force is also increased, and the bonding material ^ can enter the recess 242. When the backing plate 24 and the stone sheet 21 enter the pressing industry, they are fluid. The bonding material 23 is first filled from the space of the recess 242 in the vicinity, so that the bonding material 23 cannot easily overflow to the outside. In addition, when the composite reinforcing material 20 is subjected to a shear force (F) along the direction of the bonding surface of the backing plate 24, the number of recesses ⑷ are distributed on the bonding surface 241 of the hair, and the bonding with the hardened When the material 23 forms a fitting structure, the force transmitted to the recessed portion 242 will be dispersed or canceled, causing the shear force 继续 to continue to be transmitted (as shown in item 3). Therefore, the backing plate 24 and the thin stone plate 21 of the present invention are difficult. Separated, has better shear strength.疋 Therefore, the stone thin plate composite reinforcing material of the present invention and its manufacturing process are mainly used to solve the problems of the conventional stone slab composite material 1G, such as the difficulty in setting the thickness and easy peeling, etc. The technical means used in the present invention is glass. The fiber mesh 22 fixes the thickness of the bonding material 23. In addition to the filler in the bonding material 23, it can improve the adhesion and increase the stability of the size. The recess 242 of the backing plate 24 can increase the resin filling. The amount and adhesion area can improve the situation that the thin sheet 21 and the backing plate 24 are easily separated by external forces. It can also make the 11 1224160 composite reinforcement material 20 difficult to break during post-processing such as fixed thickness and grinding, which can greatly improve the yield of the finished product. This composite stone manufacturing process is very simple, and the finished product has a wide range of applications, such as furniture, decorative panels, interior decoration materials (such as ceilings, flooring, wall panels, etc.) 'is a kind of high economic efficiency, easy operation and 5 practical Manufacturing method and structure of excellent composite material. However, the above are only a few preferred embodiments of the present invention. When the scope of implementation of the present invention cannot be limited by this, that is, simple equivalent changes and modifications made according to the scope of the patent application and the content of the invention specification of the present invention , Shall all fall within the scope covered by the patent of the present invention. 10 [Brief description of the drawings] FIG. 1 is a combined sectional view of a conventional stone composite sheet; FIG. 2 is an exploded perspective view of a preferred embodiment of the stone sheet composite reinforcement material of the present invention, illustrating that the composite reinforcement material has a stone sheet, a net Material, a bonding material, and a backing plate; 15 ® 3 is a combined sectional view of the above-mentioned preferred embodiment, illustrating that the recess is in the shape of a cylinder; Figure 4 is a plan view of the backing plate of the above-mentioned preferred embodiment, illustrating the backing plate The lining board is pressed with a plurality of circular recesses in a diamond-shaped arrangement. FIG. 5 is a sectional view of another combination of the preferred embodiment, and it is clear that the recess system 20 has a semi-circular sphere shape. FIG. 6 is another preferred embodiment. A plan view of an example backing plate illustrates that the backing plate is pressed with a plurality of rectangular recesses arranged in a rectangular checkerboard pattern; FIG. 7 is a process drawing of the composite reinforcing material of the present invention; and FIG. 8 is a schematic perspective view of the process of the present invention. 12 1224160 [Description of the symbols of the main components of the circle type] 20 *… composite reinforced material 241 * · Laminating surface 21 *… Stone sheet 242 · * Recess 22 · •, Mesh 242 ,. Another recess 23 · • · Bonding 242 , ·· Another recess 24 *… back plate 13

Claims (1)

1224160 6·依據申請專利範圍第1項所述之石材薄板複合強化材,其 中,該網材為玻璃纖維材質。 7·依據申睛專利範圍第1項所述之石材薄板複合強化材,其 中,该背襯板係由鋁塑板、銅板、鍍鋅鋼板、不銹鋼板組 成的金屬板族群中擇一採用。 8·依據申請專利範圍第1項所述之石材薄板複合強化材,其 中,該背襯板係選由玻璃纖維樹脂板、石碳酸玻璃纖維板 、積層塑膝板、熱塑板、木材板、PVC板、ΡΕ板、ρβ板 、PC板、ΡΡ板組成的非金屬板族群中擇一採用。 9·一種石材薄板複合強化材的製程,其具有下列步驟: (1) ·預備一石材薄板; (2) .裁取與石材薄板具同等尺寸大小的網材及背襯板; (3) ·將該網材覆蓋在石材薄板的背面處,· (4) ·在網材上塗佈並浸滿一黏結材; (5) ·將該背襯板貼覆在黏結材上; (6) .依據黏結材的特性選擇適當的溫度及壓力,對石材薄 板及背襯板進行熱壓,使黏結材達到完全硬化; (7) ·完成複合強化材成品。 151224160 6. According to the stone sheet composite reinforcement material described in item 1 of the scope of patent application, wherein the mesh material is glass fiber material. 7. According to the stone-sheet composite reinforcement material described in item 1 of Shenyan's patent scope, the backing plate is selected from the group of metal plates consisting of aluminum-plastic plate, copper plate, galvanized steel plate, and stainless steel plate. 8. According to the stone sheet composite reinforcement material described in item 1 of the scope of the patent application, wherein the backing plate is selected from glass fiber resin board, glass fiberglass board, laminated plastic knee board, thermoplastic board, wood board, PVC Choose one of the non-metallic plate groups consisting of plate, PE plate, ρβ plate, PC plate, and PP plate. 9. A process for manufacturing a composite material of stone sheet with the following steps: (1) preparing a stone sheet; (2) cutting a mesh and a backing sheet having the same size as the stone sheet; (3) Cover the mesh on the back of the stone sheet. (4) Coating and impregnating an adhesive on the mesh; (5) • Laying the backing sheet on the adhesive; (6). Select the appropriate temperature and pressure according to the characteristics of the bonding material, and heat-press the stone sheet and the backing plate to completely harden the bonding material; (7) · Complete the finished composite reinforcement material. 15
TW92135652A 2003-12-16 2003-12-16 A composite reinforced material of sheet stone and its manufacture process TWI224160B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW92135652A TWI224160B (en) 2003-12-16 2003-12-16 A composite reinforced material of sheet stone and its manufacture process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW92135652A TWI224160B (en) 2003-12-16 2003-12-16 A composite reinforced material of sheet stone and its manufacture process

Publications (2)

Publication Number Publication Date
TWI224160B true TWI224160B (en) 2004-11-21
TW200521302A TW200521302A (en) 2005-07-01

Family

ID=34568715

Family Applications (1)

Application Number Title Priority Date Filing Date
TW92135652A TWI224160B (en) 2003-12-16 2003-12-16 A composite reinforced material of sheet stone and its manufacture process

Country Status (1)

Country Link
TW (1) TWI224160B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107455961A (en) * 2016-06-03 2017-12-12 何朝斌 A kind of artificial stone's deck plate for adding liner plate and its manufacturing process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107455961A (en) * 2016-06-03 2017-12-12 何朝斌 A kind of artificial stone's deck plate for adding liner plate and its manufacturing process

Also Published As

Publication number Publication date
TW200521302A (en) 2005-07-01

Similar Documents

Publication Publication Date Title
RU2564593C2 (en) Production of decorative wall, ceiling or floor panel and panel thus made
TWI226851B (en) Decorative melamine sheet laminated floor covering
RU2471631C2 (en) Laminated decorative board and method of its production
US9346244B2 (en) Composite building boards with thermoplastic coatings and cementitious precoated fibrous mats
JPH07144307A (en) Woody board, surface decorative woody board and manufacture thereof
AU2015204510B2 (en) Polyester laminated building boards with improved surface characteristics
JPH08224824A (en) Method for bonding and reinforcing different materials
TW201540914A (en) Surface adhesives for building boards
TWI224160B (en) A composite reinforced material of sheet stone and its manufacture process
CN100374290C (en) Composite reinforcing material for thin stone plate and its prepn process
JPH07144308A (en) Surface decorative woody board
JP2007046334A (en) Method of manufacturing decorative panel
EP0884152A1 (en) A slab of stone material with multiple layer paper and phenolic resin-based backing, and method for making slab
NL2013100B1 (en) Panel suitable for installation of a waterproof floor or wall covering, method of producing a panel.
CA2824508C (en) Composite building boards with thermoplastic coatings and cementitious precoated fibrous mats
JP2958557B2 (en) Method for producing lightweight composite board having surface makeup
JP2883586B2 (en) Glass fiber reinforced gypsum product and method for producing the same
CN220908986U (en) Improved composite floor structure
CN212336583U (en) Flexible wall panel
KR20110066422A (en) Light stone composite panel
CN2178753Y (en) Compound building blocks decoration board with liner material
RU95291U1 (en) MULTI-LAYER COATING
TWM317455U (en) Structure of thin wall plate
JPH0483056A (en) Cigarette resistant floor material
JPH0542196Y2 (en)

Legal Events

Date Code Title Description
MK4A Expiration of patent term of an invention patent