CN107455961A - A kind of artificial stone's deck plate for adding liner plate and its manufacturing process - Google Patents

A kind of artificial stone's deck plate for adding liner plate and its manufacturing process Download PDF

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Publication number
CN107455961A
CN107455961A CN201610403310.7A CN201610403310A CN107455961A CN 107455961 A CN107455961 A CN 107455961A CN 201610403310 A CN201610403310 A CN 201610403310A CN 107455961 A CN107455961 A CN 107455961A
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CN
China
Prior art keywords
stone
deck plate
liner plate
plate
building stones
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Pending
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CN201610403310.7A
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Chinese (zh)
Inventor
何朝斌
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Individual
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Individual
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Priority to CN201610403310.7A priority Critical patent/CN107455961A/en
Publication of CN107455961A publication Critical patent/CN107455961A/en
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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47BTABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/18Tops specially designed for working on

Landscapes

  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Finishing Walls (AREA)

Abstract

A kind of artificial stone's deck plate for adding liner plate provided by the invention and its manufacturing process, artificial stone's deck plate include liner plate and building stones deck plate, and liner plate is embedded in the concave cavity of building stones deck plate.Manufacturing process includes liner plate and building stones deck plate is disposable or covert disposal pouring compression molding process.The present invention effectively prevent the generation of connecting cracks during artificial-stone bench board splices in the later stage, make product quality more preferably compared to prior art.Used process, cost of labor, the artificial stone major ingredient cost of post-production finished product deck plate are greatly saved, simultaneously and the earth alleviates the weight of finished product, so as to reduce transport, the landed cost in later stage, therefore its economic benefit and social benefit highly significant.

Description

A kind of artificial stone's deck plate for adding liner plate and its manufacturing process
Technical field
The present invention relates to building material technical field, and in particular to a kind of artificial stone's deck plate for adding liner plate and its system Make technique.
Background technology
At present, artificial stone has been widely used in building materials field, is especially used as cabinet table surface and other related work Table top.
In order to reach corresponding intensity requirement, artificial stone's deck plate generally has two kinds of ways:1), directly with 30mm very To the sheet material of above thickness;2), first make the light sheet of 12mm and following thickness, along with non-stone material liner plate therewith It is bonded together.
In the above described two methods, the first directly with the method for slab because consumable material is more, cost is high, weight is too heavy Deng without being widely used.Therefore, when artificial slabstone is made into the table top of finished product, mostly using the second way, Liner plate is added at the back of sheet material.Specific manufacture method is exactly to add non-stone material liner plate at the back of sheet material, then uses coaming plate (it is commonly called as:Lower dash) surrounded from four sides by liner plate, to make the combined finished synthetic for including liner plate, four sideband coaming plates Stone table board.But artificial stone's deck plate is produced using this kind of processing mode, easily gap is spliced in appearance, splicing misplaces, Phenomena such as splicing loosely, percent defective is higher.
The content of the invention
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, there is provided one kind is easily manufactured, cost is low, quality is good The artificial stone's deck plate and its manufacturing process that add liner plate.
The present invention also provides a kind of manufacturing process for manufacturing the above-mentioned artificial stone's deck plate for adding liner plate.
The first aspect of the present invention provides a kind of artificial stone's deck plate for adding liner plate, including liner plate and building stones table top Plate;The building stones deck plate integrated molding, its cross section are in concave character type, and liner plate is embedded the Reentrant Cavity in building stones deck plate In body.
Further described as to above-mentioned technical proposal:
The liner plate is mesh cellular board.
Further described as to above-mentioned technical proposal:
The liner material quality is PVC.
Further described as to above-mentioned technical proposal:
The thickness of the building stones deck plate is 8mm, and the thickness of liner plate is 27mm.
The second aspect of the present invention provides a kind of manufacturing process for manufacturing the above-mentioned artificial stone's deck plate for adding liner plate, bag Include following steps:
(1) the suitable liner plate of size, is selected;
(2), building stones deck plate of the manufacture with concave cavity;
(3), by liner plate solidifying and setting in the concave cavity of building stones deck plate;
(4), sanding and polishing outer surface.
Further described as to above-mentioned technical proposal:
Step (2) comprises the following steps:
(a) stone slurry, is allocated, stone slurry includes following raw material:0.63 part of stone flour, 0.16 part of particulate stone, stone 0.08 part of diamond stone broken particle, 0.12 part of resin, 0.01 part of titanium dioxide, 0.0005 part of curing agent, accelerator 0.0002 Part, 0.0005 part of coupling agent, pigment are micro;
(b) the stone slurry for, keeping being mixed in step (a) is maintained at 80 ± 2 DEG C;
(c) mould, is prepared, mould is with for being molded molding cavity and level with concave cavity building stones deck plate Place the locating surface of liner plate;
Step (3) comprises the following steps:
(d), liner plate is placed on the locating surface of mould;
(e), by stone slurry disposably cast or the compression molding into mould described in step (b);
(f), baking and curing.
Further described as to above-mentioned technical proposal:
Step (2) comprises the following steps:
(a) stone slurry, is allocated, stone slurry includes following raw material:0.63 part of stone flour, 0.16 part of particulate stone, stone 0.08 part of diamond stone broken particle, 0.12 part of resin, 0.01 part of titanium dioxide, 0.0005 part of curing agent, accelerator 0.0002 Part, 0.0005 part of coupling agent, pigment are micro;
(b) the stone slurry for, keeping being mixed in step (a) is maintained at 80 ± 2 DEG C;
(c) mould, is prepared, mould is with for being molded molding cavity and level with concave cavity building stones deck plate Place the locating surface of liner plate;
Step (3) comprises the following steps:
(d), by stone slurry disposably cast or the compression molding into mould described in step (b);
(e), baking and curing;
(f), liner plate is pressed into the concave cavity of building stones deck plate and is bonded.
The present invention is simple in construction, easily manufactured, has concave cavity building stones deck plate by manufacture, liner plate is fixed on recessed In cavity, compared to prior art, the procedure of processings such as coaming plate splicing are eliminated, it is time saving and energy saving, and effectively prevent people The generation of connecting cracks during stone platform splices in the later stage is made, makes product quality more preferably.
In addition, used process, has greatly saved cost of labor, the artificial stone of post-production finished product deck plate Major ingredient cost, while and the earth alleviate the weight of finished product, so as to reduce transport, the landed cost in later stage, therefore its Economic benefit and social benefit highly significant.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the cross-sectional view of the present invention;
Fig. 3 is the schematic diagram that liner plate is pressed into building stones deck plate concave cavity in the present invention.
Embodiment
Referring to Fig. 1 and Fig. 2, a kind of artificial stone's deck plate for adding liner plate provided by the invention, including liner plate 1 and Building stones deck plate 2, the integrated molding of building stones deck plate 2, its cross section are in concave character type, and liner plate 1 is embedded in building stones table top In the concave cavity of plate 2.
This kind of structure, by original flat building stones deck plate and the coaming plate of surrounding, it is combined into the recessed of above-mentioned integrated molding Type building stones table top harden structure, the generation for phenomena such as splicing gap, splicing dislocation, splicing loosely is not only avoid, makes entirety Fastness is higher, and can use the cooked mode that liner plate 1 is pressed into the Reentrant Cavity of building stones deck plate 2, time saving and energy saving, Overall aesthetic degree is also higher.
The selection of liner material quality will fully take into account the matching of its coefficient of expansion and the artificial coefficient of expansion, while also examine Consider the Lightness to mitigate finished weight of material.By test of many times, the liner plate 1 selected in the present embodiment is mesh Cellular board, the above-mentioned performance of mesh cellular board is preferable, can use PVC material, using Mold Making into mesh honeybee Nest plate, its transverse direction have very strong retractility, can longitudinally bear compared with strong pressure.
In actual fabrication, in order to ensure use intensity and installation when convenience, it is proposed that thickness be:Building stones platform The thickness of panel 2 is 8mm, and the thickness of liner plate 1 is 27mm, and the thickness after shaping is 40mm, and length and width can To be adjusted according to using needs are corresponding.
A kind of manufacturing process for the artificial stone's deck plate for adding liner plate, comprises the following steps:
(1) the suitable liner plate 1 of size, is selected;
(2), building stones deck plate 2 of the manufacture with concave cavity;
(3), by the solidifying and setting of liner plate 1 in the concave cavity of building stones deck plate 2;
(4), sanding and polishing outer surface.
In the present embodiment,
Step (2) comprises the following steps:
(a) stone slurry, is allocated, stone slurry includes following raw material:0.63 part of stone flour, 0.16 part of particulate stone, stone 0.08 part of diamond stone broken particle, 0.12 part of resin, 0.01 part of titanium dioxide, 0.0005 part of curing agent, accelerator 0.0002 Part, 0.0005 part of coupling agent, pigment are micro;
(b) the stone slurry for, keeping being mixed in step (a) is maintained at 80 ± 2 DEG C, and (if stone is starched, temperature is too high to be caused The deformation of liner plate, temperature is too low will to influence the shaping of panel and phenomena such as stomata, crackle, shrinkage porosite occurs.)
(c) mould, is prepared, mould is with for being molded molding cavity and water with concave cavity building stones deck plate 2 The locating surface of placing flat liner plate 1.
Step (3) comprises the following steps:
(d), liner plate 1 is placed on the locating surface of mould;
(e) stone described in step (b), is starched into disposably cast or compression molding into mould, in the process of cast In mould is vibrated together with stone slurry, so that the flowing of stone slurry simultaneously penetrates into everywhere, while be mingled with beneficial to exclusion Air in stone slurry and mold cavity, avoids stomata and shrinkage porosite;
(f), baking and curing.
In the present embodiment,
Step (3) comprises the following steps:
(d), by described in step (b) stone slurry disposably into mould cast or compression molding (during compression molding, Using the combination pressure mould for including formpiston and former, this is prior art, therefore be will not be described here);
(e), baking and curing;
(f), referring to Fig. 3, liner plate 1 is pressed into the concave cavity of building stones deck plate 2 and is bonded.
Above-mentioned processing mode, it by building stones deck plate and liner plate is disposable or covert disposal pouring compression molding to be, no Being cut with artificial slabstone of later stage, spicing forming type are needed, Forming Quality is ensure that, improves the degree of convenience of processing.
Described above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-mentioned implementation Example, all technical schemes belonged under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for this technology For the those of ordinary skill in field, some improvements and modifications without departing from the principles of the present invention, these improve and Retouching also should be regarded as protection scope of the present invention.

Claims (7)

1. a kind of artificial stone's deck plate for adding liner plate, including liner plate and building stones deck plate, it is characterised in that:Institute Building stones deck plate integrated molding is stated, its cross section is in concave character type, and liner plate is embedded in the concave cavity of building stones deck plate.
2. the artificial stone's deck plate according to claim 1 for adding liner plate, it is characterised in that:The liner plate For mesh cellular board.
3. the artificial stone's deck plate according to claim 1 or 2 for adding liner plate, it is characterised in that:It is described Liner material quality is PVC.
4. the artificial stone's deck plate according to claim 1 or 2 for adding liner plate, it is characterised in that:It is described The thickness of building stones deck plate is 8mm, and the thickness of liner plate is 27mm.
5. a kind of manufacturing process for manufacturing the artificial stone's deck plate for adding liner plate as claimed in claim 1, its feature It is:Comprise the following steps:
(1) the suitable liner plate of size, is selected;
(2), building stones deck plate of the manufacture with concave cavity;
(3), by liner plate solidifying and setting in the concave cavity of building stones deck plate;
(4), sanding and polishing outer surface.
6. the manufacturing process of the artificial stone's deck plate according to claim 5 for adding liner plate, it is characterised in that:
The step (2) comprises the following steps:
(a) stone slurry, is allocated, stone slurry includes following raw material:0.63 part of stone flour, 0.16 part of particulate stone, stone 0.08 part of diamond stone broken particle, 0.12 part of resin, 0.01 part of titanium dioxide, 0.0005 part of curing agent, accelerator 0.0002 Part, 0.0005 part of coupling agent, pigment are micro;
(b) the stone slurry for, keeping being mixed in step (a) is maintained at 80 ± 2 DEG C;
(c) mould, is prepared, mould is with for being molded molding cavity and level with concave cavity building stones deck plate Place the locating surface of liner plate;
The step (3) comprises the following steps:
(d), liner plate is placed on the locating surface of mould;
(e), by stone slurry disposably cast or the compression molding into mould described in step (b);
(f), baking and curing.
7. the manufacturing process of the artificial stone's deck plate according to claim 5 for adding liner plate, it is characterised in that:
Step (2) comprises the following steps:
(a) stone slurry, is allocated, stone slurry includes following raw material:0.63 part of stone flour, 0.16 part of particulate stone, stone 0.08 part of diamond stone broken particle, 0.12 part of resin, 0.01 part of titanium dioxide, 0.0005 part of curing agent, accelerator 0.0002 Part, 0.0005 part of coupling agent, pigment are micro;
(b) the stone slurry for, keeping being mixed in step (a) is maintained at 80 ± 2 DEG C;
(c) mould, is prepared, mould is with for being molded molding cavity and level with concave cavity building stones deck plate Place the locating surface of liner plate;
Step (3) comprises the following steps:
(d), by stone slurry disposably cast or the compression molding into mould described in step (b);
Note and the assembling die through negative and positive;
(e), baking and curing;
(f), liner plate is pressed into the concave cavity of building stones deck plate and is bonded.
CN201610403310.7A 2016-06-03 2016-06-03 A kind of artificial stone's deck plate for adding liner plate and its manufacturing process Pending CN107455961A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610403310.7A CN107455961A (en) 2016-06-03 2016-06-03 A kind of artificial stone's deck plate for adding liner plate and its manufacturing process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610403310.7A CN107455961A (en) 2016-06-03 2016-06-03 A kind of artificial stone's deck plate for adding liner plate and its manufacturing process

Publications (1)

Publication Number Publication Date
CN107455961A true CN107455961A (en) 2017-12-12

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU19501U1 (en) * 2001-05-14 2001-09-10 Даньщиков Дмитрий Фридрихович FACING PLATE
US20020106487A1 (en) * 2001-02-02 2002-08-08 Angela Hsu Hollow artificial stone with fabricating method thereof
TWI224160B (en) * 2003-12-16 2004-11-21 Stone Ind Dev Ct A composite reinforced material of sheet stone and its manufacture process
US20060214543A1 (en) * 2005-03-25 2006-09-28 Scott Johnson System and method of making and installing countertops
CN104210201A (en) * 2014-08-19 2014-12-17 青岛泰合洋房建设有限公司 Composite tabletop board and preparation method thereof
CN204920061U (en) * 2015-09-06 2015-12-30 席华标 Decorative panel
CN205084796U (en) * 2015-07-16 2016-03-16 四川巨子超微科技有限公司 Artificial graphite who has shaping operation to granule smashes impingement mill
CN205963475U (en) * 2016-06-03 2017-02-22 何朝斌 Add artificial building stones deck plate that is equipped with welt

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020106487A1 (en) * 2001-02-02 2002-08-08 Angela Hsu Hollow artificial stone with fabricating method thereof
RU19501U1 (en) * 2001-05-14 2001-09-10 Даньщиков Дмитрий Фридрихович FACING PLATE
TWI224160B (en) * 2003-12-16 2004-11-21 Stone Ind Dev Ct A composite reinforced material of sheet stone and its manufacture process
US20060214543A1 (en) * 2005-03-25 2006-09-28 Scott Johnson System and method of making and installing countertops
CN104210201A (en) * 2014-08-19 2014-12-17 青岛泰合洋房建设有限公司 Composite tabletop board and preparation method thereof
CN205084796U (en) * 2015-07-16 2016-03-16 四川巨子超微科技有限公司 Artificial graphite who has shaping operation to granule smashes impingement mill
CN204920061U (en) * 2015-09-06 2015-12-30 席华标 Decorative panel
CN205963475U (en) * 2016-06-03 2017-02-22 何朝斌 Add artificial building stones deck plate that is equipped with welt

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Application publication date: 20171212