JPH05504309A - Manufacturing method for composite surface elements - Google Patents
Manufacturing method for composite surface elementsInfo
- Publication number
- JPH05504309A JPH05504309A JP3503316A JP50331691A JPH05504309A JP H05504309 A JPH05504309 A JP H05504309A JP 3503316 A JP3503316 A JP 3503316A JP 50331691 A JP50331691 A JP 50331691A JP H05504309 A JPH05504309 A JP H05504309A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- stone
- manufacturing
- layer
- backing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002131 composite material Substances 0.000 title claims description 25
- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 239000004575 stone Substances 0.000 claims description 77
- 239000000463 material Substances 0.000 claims description 66
- 239000010410 layer Substances 0.000 claims description 36
- 229920005989 resin Polymers 0.000 claims description 36
- 239000011347 resin Substances 0.000 claims description 36
- 238000000034 method Methods 0.000 claims description 23
- 239000011162 core material Substances 0.000 claims description 16
- 238000005520 cutting process Methods 0.000 claims description 10
- 239000002344 surface layer Substances 0.000 claims description 8
- 239000003562 lightweight material Substances 0.000 claims description 5
- 239000010454 slate Substances 0.000 claims description 5
- 239000003365 glass fiber Substances 0.000 claims description 3
- 238000011065 in-situ storage Methods 0.000 claims description 3
- 239000002023 wood Substances 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 238000005470 impregnation Methods 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims 1
- 239000011159 matrix material Substances 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000004579 marble Substances 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 210000004709 eyebrow Anatomy 0.000 description 1
- 210000000887 face Anatomy 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- -1 striped Hr5 Substances 0.000 description 1
- 238000009489 vacuum treatment Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/005—Cutting sheet laminae in planes between faces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B23/00—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
- B32B23/04—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B23/08—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
- B29C70/088—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers and with one or more layers of non-plastics material or non-specified material, e.g. supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/002—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/021—Fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/02—Cellular or porous
- B32B2305/024—Honeycomb
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2363/00—Epoxy resins
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Laminated Bodies (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるため要約のデータは記録されません。 (57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】 複合表面エレメントの製造法 茨皿二分！ 本発明は、自然石の化粧面を有する複合表面エレメント、例えばパネル、タイル その他に関し、かつそれらの構成方法にも関する。[Detailed description of the invention] Manufacturing method for composite surface elements Two thorn plates! The invention relates to composite surface elements such as panels, tiles, etc. with natural stone facings. Regarding others and how to configure them.
かかるエレメントは、例えば、壁、天井その他の表面のクラツディング並びに家 具の製造への用途、及び自然石の表面が要求されるすべての目的に意図される。Such elements can be used, for example, for the cladding of walls, ceilings and other surfaces as well as for Intended for use in tool manufacturing and all purposes where a natural stone surface is required.
！ｉ呈望ゑ肢ヨ 自然石、例えば大理石は、硬さ並びに耐久性、構造の美しさ、及び強い光沢を通 例として有することが可能であることから、絶妙な表面仕上げ材であるとされて いるが、それに供されるために必要とされ得る取り扱い及び用途に応じた一定の 厚さのものでない場合に容易に破損する傾向があるために、重量が太き（費用も 高額となることが理由となって、その用途は非常に制約されている。これらの短 所は米国特許第３，７２３，２３３号の主題である発明によって克服されている が、ここには、石の薄片を裏あて薄板に接着した石材の化粧面を有する複合表面 エレメントの製造方法において、石板（スラブ）の表面に該薄片よりも実質的に 厚い多数の小区画を有する軽量の材料（ｌｉｇｈｔ−ｗｅｉｇｈｔ ｍｕｌｔｉ ｃｅｌｌｕｌａｒ ｍａｔｅｒｉａｌ）よりなる裏あて薄板を剥がれないよう接 着することと、その後、多数の小区画を有する材料よりなる該層あて薄板に薄い 大理石薄片を接着させたまま該石板の一部を挽き切ることが含まれる製造方法が 記載されている。薄片が切断されようとするときには裏あて薄板がそれを支持す ることから、薄片に割れを生起する危険が軽減され、厚さ２〜５＋ｎｍ前後とい う著しく薄い石の薄片を得ることができる。! I want to see my limbs Natural stones, such as marble, are known for their hardness and durability, structural beauty, and strong luster. For example, it is said to be an exquisite surface finishing material because it is possible to have However, certain handling and uses may be required to serve it. They tend to break easily if they are not thick enough, making them heavier (and more expensive). Due to its high cost, its use is very limited. These short This problem has been overcome by the invention that is the subject of U.S. Pat. No. 3,723,233. However, here we have a composite surface with a decorative surface of stone made of stone flakes glued to a backing laminate. In the manufacturing method of the element, the surface of the stone slab is substantially more than the flakes. Light-weight multi-section thick material Connect the thin backing plate made of cellular material so that it does not peel off. Then, the layer is made of a material having a large number of subdivisions and a thin plate is applied. A manufacturing method that includes sawing a portion of the stone slab while the marble flakes are adhered. Are listed. When the thin section is about to be cut, the backing thin plate supports it. Therefore, the risk of cracking in the thin section is reduced, and the thickness is around 2 to 5+ nm. It is possible to obtain extremely thin stone flakes.
上記の方法を実行する際は、初め、大型の石塊を厚さが２０〜２５ｍｍ前後であ る多数の石板に切断する。石板を乾燥させ、軽量の裏あて薄板を石板の正対する ２面の各々に接着する。次いで、薄い石の薄片を各層あて薄板に接着させたまま 、該両面に実質的に平行かつそれらの間に位置する切断平面沿いに該石板を鋸で 両断する。When carrying out the above method, first remove a large stone block with a thickness of about 20 to 25 mm. Cut into many stone slabs. Let the slate dry and place a lightweight thin backing plate directly opposite the slate. Glue on each of the two sides. Then, each layer of thin stone flakes is left glued to the thin plate. , sawing the stone slab along a cutting plane substantially parallel to and located between the two faces; Cut in two.
米国特許第４，３５０，５５２号には、裏あてを、好ましくは、軽量の心材、例 えば多数の小区画を有する金属心材が含まれる複合臭あてとすることが開示され ているが、この金属心材は、心材よりも大きい引張強さを有する薄板材の表１が 、少なくとも心材の、石の薄片が接着される表面から隔たっている方の表面に接 着されている。心材の表面は両面とも薄板材の表層で補強することが好ましい。U.S. Pat. No. 4,350,552 discloses that the backing is preferably made of a lightweight core material, e.g. For example, it is disclosed that a composite odor patch includes a metal core material having a large number of small compartments. However, this metal core material has a tensile strength greater than that of the core material. , at least on the surface of the heartwood remote from the surface to which the stone flakes are bonded. It is worn. It is preferable that both surfaces of the core material be reinforced with a surface layer of thin plate material.
この従来の方法を実行する際は、形成済みの複合臭あてを石板の表面に樹脂を用 いて接着する。ところが、接着すべき２表面、すなわち石の表面及び裏あての表 面は、双方とも剛性に富むこと、及び表面のいずれか若しくは双方に表面不整が 存在し得ることから、公知の方法については裏あてと石板との間に空気ポケット が形成される傾向がある。これらの空気ポケットは２構成部材間の接着を弱める 可能性があるという危険性が存在する。その上、空気ポケットが存在する場合、 石の薄片がこの弱化した接着部分で割れ又は破損を生じる傾向がある。When performing this traditional method, the pre-formed composite odor patch is applied to the surface of the stone slab using a resin. and glue. However, the two surfaces to be bonded, the surface of the stone and the surface of the backing Both surfaces must be highly rigid, and either or both surfaces must have surface irregularities. Since air pockets may exist between the backing and the slate for known methods, tends to form. These air pockets weaken the bond between the two components There is a potential danger. Moreover, if air pockets are present, Stone flakes tend to crack or break at this weakened bond.
一肛二皿ヱ 上記の空気ポケットを除去する改良された方法を提供することが本発明の一つの 目的である。One mouth and two dishes It is one aspect of the present invention to provide an improved method of eliminating the above air pockets. It is a purpose.
複合臭あてを組立て済みとする（前もって製作しておく）のでな（その場で組み 立てる（製造する）改良された方法を提供することが本発明のもう一つの目的で ある。Because the composite odor patch is pre-assembled (produced in advance), it can be assembled on the spot. It is another object of the invention to provide an improved method of manufacturing be.
上記により、本発明は、石材による表面仕上げを施した複合表面エレメントの製 造法において、下記の工程、すなわち（１） 樹脂を未硬化状態に保ちつつ含浸 させた繊維性マット材を石板の少な（とも１表面に貼付する工程と、（２） 該 繊維性マット材の露出している表面に裏あて層を貼付する工程と、 （３） 樹脂を硬化させて、該層あて層を該繊維性マット材の中間層を介して該 石材表面に接着する工程と、（４） 薄い石の薄片を該層あてに接着させたまま 該石板の一部を挽き切る工程と が含まれる製造法を提供する。According to the above, the present invention provides a method for manufacturing a composite surface element with a stone surface finish. In the manufacturing method, the following steps are performed: (1) impregnation while keeping the resin in an uncured state; (2) applying the fibrous mat material to one surface of the stone slab; applying a backing layer to the exposed surface of the fibrous mat material; (3) Harden the resin and apply the layer through the intermediate layer of the fibrous mat material. (4) The process of adhering to the stone surface, and (4) keeping the thin stone flakes adhered to the layer. a step of sawing off a part of the stone slab; Provides a manufacturing method that includes.
裏あては、その表面の各々にそれより大きい引張強さを有する薄板材の表層が接 着されている多数の小区画を有する心材を含んでなる組立て済み複合臭あてを含 むことができる。The backing has a surface layer of thin plate material having a higher tensile strength attached to each of its surfaces. includes a prefabricated composite odor patch comprising a heartwood having a number of subdivisions attached to the You can
好適な実施態様においては、未硬化状態に保ちつつ樹脂を含浸させた繊維性マッ ト材を石板の正対する２面の各々に貼付し、次いで、多数の小区画を有する軽量 の材料よりなる裏あて薄板を個々のマット材よりなる中間層を介して該石板の正 対する２面の各々に接着し、次いで、薄い石の薄片を裏あて薄板の各々に付着さ せたまま該石板を該２面に実質的に平行かつそれらの間に位置する切断平面沿い に鋸で両断する。In a preferred embodiment, the fibrous mat is impregnated with resin while remaining uncured. The material is pasted on each of the two opposite sides of the stone slab, and then a lightweight A thin backing plate made of a material of then adhere a thin stone flake to each of the backing sheets. While holding the stone plate, cut the stone plate along a cutting plane that is substantially parallel to and located between the two sides. Cut into two with a saw.
上記の方法においては、２Ｎの外側表層の間に挟まれた多数の小区画を有する心 材を含んでなる裏あて薄板は、石板に付着させる以前に組立て済みとなっている 。本発明の別の態様によれば、裏あてはその場で構成され、本発明は石の薄片が 裏あて眉に接着されている複合表面エレメントの製造法において、下記の工程、 すなわち、（１） 未硬化状態に保ちつつ樹脂を含浸させた繊維性マット材の薄 板を石板の正対する２面のうちの少な（とも１面に貼付する工程と、 （２） 樹脂が完全に硬化する以前に、軽量の材料の贋を含んでなる心材を該マ ット材に貼付する工程と、（３） 外側の表１材料を該心材の正対する表面に付 着させる工程と、 （４） 樹脂を硬化させる工程と、その後、（５） 石の薄層を複合裏あてに接 着させたまま該石板の一部を挽き切る工程と が含まれる製造法を提供する。In the above method, a core having a number of compartments sandwiched between 2N outer surfaces is used. The backing laminate containing wood is already assembled before being attached to the stone slab. . According to another aspect of the invention, the backing is constructed in situ; In the manufacturing method of the composite surface element adhered to the backing eyebrow, the following steps are performed: In other words, (1) a thin fibrous mat material impregnated with resin while remaining in an uncured state; The process of attaching the board to one of the two facing sides of the stone board; (2) Before the resin is completely cured, core material containing fake lightweight materials is removed from the mold. and (3) attaching the outer Table 1 material to the facing surface of the core material. The process of putting it on, (4) curing the resin, and then (5) attaching a thin layer of stone to the composite backing. A process of sawing off a part of the stone slab while it is still attached. Provides a manufacturing method that includes.
好ましくは、外側表層には、適当な樹脂を含浸させた繊維性マット材も含まれる 。裏あての各種のエレメントを石板の１表面にのみ接着することに代えて、石材 パネルの正対する２面の各々に裏あてを接着することも好適である。次いで、薄 い石の薄片を裏あての各々に付着させたまま該石板を該２面に実質的に平行かつ それらの間に位！する切断平面沿いに鋸で両断する。Preferably, the outer surface layer also includes a fibrous mat material impregnated with a suitable resin. . Instead of gluing the various elements of the backing to only one surface of the stone slab, It is also preferred to adhere a backing to each of the two opposing sides of the panel. Next, thin The stone slab is placed substantially parallel to the two sides and with a stone flake attached to each of the backings. Place between them! Cut it in half with a saw along the cutting plane.
以下、添付の図面を参照しつつ本発明のい（っがの実施態様を説明する。Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
区１立呈！皇思朋 図１は、本発明の第１の実施態様に従う本発明による複合表面エレメントの構成 における種々の要素を尺度を拡大して示す。Ward 1 presentation! Emperor's friend FIG. 1 shows the configuration of a composite surface element according to the invention according to a first embodiment of the invention. The various elements in are shown enlarged to scale.
図２は、本発明の第２の実施態様に従う複合表面エレメントの構成における種々 の要素を示す。FIG. 2 shows various configurations of composite surface elements according to a second embodiment of the invention. Indicates the element of
日 するための 一 本発明の方法を実施する際には、大理石、花崗岩、縞Ｈｒ５、石灰岩、粘板岩そ の他の石材であることができる石塊を、各々厚さが製造しようとする複合表面エ レメントの所望の石の薄片の厚さの２倍を上回る多数の石板に切断する。形状が 矩形であることができる該石板を、ある期間掛は具に放置して自然に乾燥させる か、強制的な乾燥手段を用いるかのいずれかによって乾燥させる。One for the day When carrying out the method of the invention, marble, granite, striped Hr5, limestone, slate, etc. The stone mass can be made of other stone materials, each with a thickness of the composite surface to be manufactured. The element is cut into a number of stone slabs, more than twice the thickness of the desired stone flakes. The shape is The stone slab, which can be rectangular in shape, is left on the rack for a period of time to dry naturally. or by using forced drying means.
ここで図面のうちの図１を参照すると、乾燥した石材パネル（１）を正対する表 面（３，４）を有するように作成する。正対する表面（３，４）の各々に樹脂で 含浸した繊維性マット材（５）を湿った状態で、すなわち樹脂が未だ硬化されて いない間に貼付する。Referring now to Figure 1 of the drawings, a front facing dry stone panel (1) is shown. Create it to have the surface (3, 4). Each of the facing surfaces (3, 4) is coated with resin. The impregnated fibrous mat material (5) is wetted, i.e. the resin is not yet cured. Paste it while you are away.
適切には、繊維性マット材（５）は、粗織りのガラス繊維マット材又は炭素繊維 マット材を含んでなることができる。しかし、適当なその他の形態のマット材又 はスクリムを用いることもできる。Suitably, the fibrous matting material (5) is a loosely woven glass fiber matting material or a carbon fiber matting material. The material may include a mat material. However, other suitable forms of matting material or may also use scrims.
マット材は厚さが０．１〜２．０ｍｍの範囲内であることが適当である。The thickness of the mat material is suitably within the range of 0.1 to 2.0 mm.
例えば、０．３ｍｍの厚さのマット材が適当であることが見いだされている。マ ット材は適当な樹脂、好ましくはある種のエポキシ樹脂で含浸するが、他の形態 の樹脂、例えばポリエステル樹脂、フェノール性樹脂及び無害の（無煙の）樹脂 を用いることもできる。For example, a mat material thickness of 0.3 mm has been found to be suitable. Ma The sheet material is impregnated with a suitable resin, preferably some type of epoxy resin, but other forms may be used. resins, such as polyester resins, phenolic resins and non-hazardous (smokeless) resins You can also use
上記のとおり、樹脂で含浸したマット材（５）を石板（１）の各表面（３，４） に貼付する。樹脂が硬化する前に１組立て済みの裏あて層（６）をマット材の露 出した表面に貼付する。これは、組立て済みの裏あて層（６）を初めに平坦に置 （ことによって最も容易に行うことが可能となる。次いで、裏あて贋（６）の上 面に、湿った樹脂含浸マット材（５）の薄板を平置する。更に、湿ったマット材 （５）の頂面に石板（１）を平置する。次いで、この石板の頂面に湿った樹脂含 浸マット材の薄板を更にかぶせ、最後に、この頂面にもう１枚の組立て済み裏あ て層を平置する。これらの層をまとめて強固にプレスして、サンドイッチ構造を 形成する。As mentioned above, mat material (5) impregnated with resin is applied to each surface (3, 4) of the stone slab (1). Paste on. Before the resin hardens, remove the assembled backing layer (6) from the mat material. Attach it to the exposed surface. This is done by first placing the assembled backing layer (6) flat. (This can be done most easily by A thin plate of wet resin-impregnated mat material (5) is placed flat on the surface. In addition, wet mat material Place the stone plate (1) flat on the top surface of (5). Next, a wet resin-containing layer is applied to the top surface of this stone slab. Cover with another thin sheet of soaked mat material, and finally add another pre-assembled backing sheet to this top surface. Lay the layers flat. These layers are firmly pressed together to form a sandwich structure. Form.
注意すべきことは、マット材（５）を貼付するとき、これが完全に硬化していな い場合に、湿っていることが厳格に必要とされるわけではないことである。樹脂 である場合、樹脂が半硬化状態にある間にマット材を貼付するならば充分である 。It is important to note that when applying the mat material (5), make sure that it is not completely cured. In some cases, it is not strictly necessary to be moist. resin If so, it is sufficient to apply the mat material while the resin is in a semi-cured state. .
組立て済み裏あて１（６）は、軽量の材料よりなる心材（７）を含むことができ る。心材（７）はハニカム構造又は多数の小区画を有する材料よりなるものであ ることが適当である。好ましくは、心材（７）は、例えばアルミニウム製の、多 数の小区画を有する金属製心材である。これに佐久て、心材（７）を軽量プラス チック材又は樹脂含浸紙材より製造することもできる。多数の小区画を有する心 材の区画壁を薄板の平面に対して直角方向に配列する。充分な引張特性を有する 強靭な材料よりなる相対的に薄い薄板の表層（８）を用いて、小区画を心材の両 面で閉鎖する。表層（８）は、例えば樹脂含浸ガラス繊維製マット材、アルミニ ウムなどの薄板金又は強化ハードボードを含むことができる。薄板（８）は心材 に強固に接着して、軽量の裏あてを形成する。The assembled backing 1 (6) may include a core material (7) made of lightweight material. Ru. The core material (7) consists of a material having a honeycomb structure or a large number of small sections. It is appropriate to Preferably, the core material (7) is made of polyester, for example made of aluminium. It is a metal core with several subdivisions. Sakute adds lightweight heartwood (7) to this. It can also be made from tick material or resin-impregnated paper material. a heart with many compartments The partition walls of the timber are arranged perpendicular to the plane of the sheet. Has sufficient tensile properties A relatively thin sheet surface layer (8) of strong material is used to separate the subdivisions on both sides of the corewood. Close at the surface. The surface layer (8) may be made of, for example, resin-impregnated glass fiber mat material, aluminum can include sheet metal or reinforced hardboard, such as aluminum. Thin plate (8) is heartwood to form a lightweight backing.
工程のこの段階で、付着させたマット材（５）及び裏あて薄板（６）とともに石 板（４）を真空台上に又は真空室内に置く。次いで、減圧を施して、複合構造の 各種の層間に留まる空気をすべて除去する。真空は、捕捉されていた空気をマッ ト材の繊維の線条沿いにパネルの中心から外部へと移動させる。At this stage of the process, the stone is removed along with the attached mat material (5) and backing sheet (6). Place the plate (4) on a vacuum table or in a vacuum chamber. A vacuum is then applied to remove the composite structure. Remove any air trapped between the various layers. The vacuum masturbates the trapped air. from the center of the panel to the outside along the striations of the fibers of the wood.
次いで、樹脂を硬化させて、複合構造のすべての構成部分をまとめて強固に接着 する。The resin is then cured to firmly bond all the components of the composite structure together. do.
次いで、薄い石の薄片を裏あて薄板（６）の各々に接着させたまま、石板の両面 （３，４）に実質的に平行かつそれらの間に位置する切断平面（９）沿いに、石 板（４）を鋸で両断する０例えば、最初の石板が２０ｍｍの厚さである場合、切 断工程の間に約１２ｍｍの挽き目が失われて、約４ｍｍの厚さの石の薄片が各層 あてに接着して残る。Then, with the thin stone flakes still glued to each of the backing plates (6), both sides of the stone plates are Along the cutting plane (9) substantially parallel to and located between (3, 4), the stone Cut the board (4) into two parts with a saw0 For example, if the first stone board is 20mm thick, Approximately 12 mm of the sawn mark is lost during the cutting process, leaving stone flakes approximately 4 mm thick in each layer. It remains attached to the patch.
米国特許第４，３５０，５５２号に記載されているような装置を切断工程に用い ることができる。A device such as that described in U.S. Pat. No. 4,350,552 is used for the cutting process. can be done.
ここで図面の図２を参照すると、本発明の方法のもう一つの実施態様を示してい る。図１に関連して説明したとおりの方法では、軽量の裏あて薄板（６）を、石 板（１）に接着する前に予め組み立てた。本実施態様では、裏あて（６）をその 場で組み立てるが、これには図１に関連して参照したとおりの真空処理の工程が 不要であるという利点がある。Referring now to Figure 2 of the drawings, another embodiment of the method of the invention is shown. Ru. In the method as described in connection with Figure 1, a lightweight backing sheet (6) is It was pre-assembled before being glued to the board (1). In this embodiment, the backing (6) is It is assembled on-site, and this involves the vacuum treatment process as referenced in connection with Figure 1. It has the advantage of not being necessary.
図２に示した配列において、図１に記載したとおりの石板の正対する表面（３， ４）の各々樹脂含浸繊維性マット材（５）を貼付する。樹脂がまだ未硬化状態に ある間に、上記の種類の多数の小区画を有する材料の薄板（７）を繊維性マット 材（５）の露出している表面に圧着する。樹脂含浸繊維性マット材よりなる第２ の薄板（８）を、やはり湿った状態で、多数の小区画を有する薄板材料の外側表 面に貼付する。In the arrangement shown in Figure 2, the facing surfaces of the stone slabs (3, A resin-impregnated fibrous mat material (5) is attached to each of 4). Resin is still uncured While the sheet of material (7) having a number of subdivisions of the above type is made into a fibrous mat Press onto the exposed surface of the material (5). A second layer made of resin-impregnated fibrous mat material (8), also in a wet state, on the outer surface of the sheet material having a number of subdivisions. Paste it on the surface.
次いで、複合構造のすべての薄板をまとめて圧着し、上昇させた温度の条件下で 樹脂を硬化させて、各薄板エレメント間の強固かつ強力な接着を達成する。All the laminae of the composite structure are then crimped together and under conditions of elevated temperature. The resin is cured to achieve a firm and strong bond between each sheet metal element.
しかる後に、図１に関連して上記に説明したとおり石板（１）を鋸で両断する。Thereafter, the stone slab (1) is bisected with a saw as described above in connection with FIG.
図に示したとおりの方法においては、繊維性マット材（４）及び裏あて（６）を 石板（７）の正対する２面に貼付し、次いで、石板（１）を両断する。しかし、 繊維性マット材（４）及び裏あて（６）を石板又は石塊の一方の面に貼付し、し かる後に、薄い石の薄片を裏あてに接着させたまま、石の部分を挽き切ることも 可能であることが認識されるであろう。In the method shown in the figure, the fibrous mat material (4) and the backing material (6) are It is pasted on two opposite sides of the stone plate (7), and then the stone plate (1) is cut in two. but, Attach the fibrous mat material (4) and the backing (6) to one side of the stone slab or block of stone. After cutting, the stone section can be cut with a thin piece of stone glued to the backing. It will be recognized that this is possible.
ＦＩＧ、 １ ＦＩＧ、 ２ 要 約 樹脂で含浸した繊維性のマット材（５）を、該樹脂が未硬化状態にある間に、石 板（１）の正対する２面の各々に貼付する、石材の化粧面を有する複合表面エレ メントの製造法である。繊維性マット材（５）の露出している表面（３，４）の 各々に裏あてＮ（６）を貼付する。樹脂を硬化させて、各層あて贋（６）を繊維 性マット材（５）よりなる中間層を介して石材の表面に接着する。薄い石の薄片 を裏あて各薄板に付着させたまま、石板（１）の正対する２表面（３，４）に実 質的に平行かつそれらの間に位置する切断平面沿いに石板を鋸で両断する。多数 の小区画を有する軽量の材料（７）を、繊維性マット材（５）の露出している表 面（３，４）の各々に、該マット材を石板（１）に貼付したのち、貼付し、しか る後、該多数の小区画を有する層の外側面に薄板（８）の表層を貼付することに よって、裏あて層（６）をその場で構成することができる。FIG. 1 FIG. 2 summary The fibrous mat material (5) impregnated with resin is coated with stone while the resin is in an uncured state. A composite surface element having a decorative surface made of stone, which is attached to each of the two facing sides of the board (1). This is a method of manufacturing mento. The exposed surfaces (3, 4) of the fibrous mat material (5) Attach backing N (6) to each. After curing the resin, apply each layer (6) to the fiber. It is adhered to the surface of the stone through an intermediate layer made of a matte material (5). thin stone flakes While keeping it attached to each backing thin plate, apply it to the two facing surfaces (3, 4) of the stone plate (1). The stone slab is bisected with a saw along cutting planes that are qualitatively parallel and located between them. many The lightweight material (7) having subdivisions of After affixing the mat material to the stone plate (1) on each of the surfaces (3, 4), affix it and then After that, a surface layer of a thin plate (8) is attached to the outer surface of the layer having a large number of small sections. The backing layer (6) can thus be constructed in situ.
補正書の写しく翻訳文）提出書（特許法第１８４条の８）平成４年６月２９日Copy and translation of written amendment) Submission (Article 184-8 of the Patent Law) June 29, 1992
Claims (1)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IE4211/89 | 1989-12-29 | ||
| IE421189A IE894211A1 (en) | 1989-12-29 | 1989-12-29 | Methods for manufacturing composite surface elements |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH05504309A true JPH05504309A (en) | 1993-07-08 |
Family
ID=11039393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3503316A Pending JPH05504309A (en) | 1989-12-29 | 1990-12-28 | Manufacturing method for composite surface elements |
Country Status (10)
| Country | Link |
|---|---|
| EP (1) | EP0517708A4 (en) |
| JP (1) | JPH05504309A (en) |
| KR (1) | KR920700915A (en) |
| CN (1) | CN1025423C (en) |
| AU (1) | AU647769B2 (en) |
| CA (1) | CA2072601A1 (en) |
| IE (1) | IE894211A1 (en) |
| NZ (1) | NZ236623A (en) |
| WO (1) | WO1991009733A1 (en) |
| ZA (1) | ZA9010442B (en) |
Families Citing this family (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4431585A1 (en) * | 1994-09-05 | 1996-03-07 | Vilcsek Kg | Rigid composite reinforced improved panel prodn. for construction |
| DE19501534A1 (en) * | 1995-01-19 | 1996-07-25 | Saalburger Marmorwerk Gmbh & C | Heat insulating composite slab e.g. wall panel |
| DE19920492A1 (en) | 1999-05-05 | 2001-03-22 | Rochus Jogerst Gmbh | Process for producing a shaped body with a thin natural stone layer that is visible on the surface |
| WO2000069608A2 (en) * | 1999-05-13 | 2000-11-23 | Calvasina S.P.A. | Method for obtaining reinforced slabs of stone materials, slabs obtained with said method and gang saw |
| KR20020072636A (en) * | 2001-03-12 | 2002-09-18 | 주식회사 솔나노켐 | stone panel and the method |
| CA2596370A1 (en) * | 2005-01-31 | 2006-08-03 | Kompozitor Muanyagipari Fejlesztoe Kft. | Structural element, especially laminated panel and process for the manufacturing of such structural element |
| DE102005063318A1 (en) * | 2005-07-16 | 2007-01-25 | Stonewing Gmbh | Slabs of thin natural stones fixed on different supports by splitting fixed on natural stones of larger thickness with a special saw |
| ITUD20060126A1 (en) * | 2006-05-19 | 2007-11-20 | Tonello Armando | SHOWER ENCLOSURE AND ITS APPLICATION PROCEDURE |
| CN101606793A (en) * | 2008-06-16 | 2009-12-23 | 蔡朝明 | A kind of novel cabinet and manufacture method thereof |
| WO2011075048A1 (en) * | 2009-12-14 | 2011-06-23 | Design Force Ab | Laminate and method for manufacturing a laminate |
| CN102294753A (en) * | 2011-05-16 | 2011-12-28 | 董大纬 | Ultra-thin natural stone composite board manufacturing process |
| WO2015043990A1 (en) * | 2013-09-30 | 2015-04-02 | Nv Bekaert Sa | Method to produce composite stone veneer product |
| BR112018002426B1 (en) | 2015-08-06 | 2022-07-05 | Frontwave - Engenharia E Consultadoria, S. A | MULTILAYER LAMINATED PANEL |
| CN110126096A (en) * | 2018-02-09 | 2019-08-16 | 周润 | A kind of processing method for reinforcing stone material |
| CN112081331A (en) * | 2020-09-16 | 2020-12-15 | 南京璞返新材料科技有限公司 | Efficient easy-to-manufacture stone composite board and manufacturing process thereof |
| CN113134915B (en) * | 2021-04-29 | 2022-07-12 | 江门市蓬江区飞帆实业有限公司 | Processing method of ceramic-based stone composite board |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3978263A (en) * | 1971-04-02 | 1976-08-31 | Verton & Wellensiek | Water-permeable floor covering boards |
| US3723233A (en) * | 1971-07-15 | 1973-03-27 | P Bourke | Marble faced wall panels and method of making same |
| DE2156181C2 (en) * | 1971-11-12 | 1973-12-13 | Kenngott Kg, 7100 Heilbronn | Process for the production of thin cladding panels with natural stones for furniture, walls and floors |
| US4350552A (en) * | 1972-09-04 | 1982-09-21 | Bourke Patrick T | Method and apparatus for cutting stone panels |
| US4436078A (en) * | 1972-09-04 | 1984-03-13 | Bourke Patrick T | Apparatus for cutting stone panels |
| JPS63222850A (en) * | 1987-03-12 | 1988-09-16 | 昭和電工株式会社 | Frp-reinforced inorganic rigid body |
| US4822661A (en) * | 1987-07-20 | 1989-04-18 | Battaglia Gino C | Lightweight stone furniture |
| GB8810017D0 (en) * | 1988-04-27 | 1988-06-02 | Chelsea Artisans Plc | Faced articles |
-
1989
- 1989-12-29 IE IE421189A patent/IE894211A1/en unknown
-
1990
- 1990-12-21 NZ NZ236623A patent/NZ236623A/en unknown
- 1990-12-28 AU AU71436/91A patent/AU647769B2/en not_active Expired - Fee Related
- 1990-12-28 CN CN91100742A patent/CN1025423C/en not_active Expired - Fee Related
- 1990-12-28 EP EP19910902902 patent/EP0517708A4/en not_active Withdrawn
- 1990-12-28 CA CA002072601A patent/CA2072601A1/en not_active Abandoned
- 1990-12-28 KR KR1019910701008A patent/KR920700915A/en not_active Application Discontinuation
- 1990-12-28 WO PCT/US1990/007654 patent/WO1991009733A1/en not_active Application Discontinuation
- 1990-12-28 ZA ZA9010442A patent/ZA9010442B/en unknown
- 1990-12-28 JP JP3503316A patent/JPH05504309A/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| EP0517708A4 (en) | 1993-07-28 |
| ZA9010442B (en) | 1991-10-30 |
| NZ236623A (en) | 1993-09-27 |
| WO1991009733A1 (en) | 1991-07-11 |
| IE894211A1 (en) | 1991-07-03 |
| KR920700915A (en) | 1992-08-10 |
| AU7143691A (en) | 1991-07-24 |
| CA2072601A1 (en) | 1991-06-30 |
| CN1056647A (en) | 1991-12-04 |
| EP0517708A1 (en) | 1992-12-16 |
| AU647769B2 (en) | 1994-03-31 |
| CN1025423C (en) | 1994-07-13 |
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