CA2525183A1 - A mosaic panel - Google Patents
A mosaic panel Download PDFInfo
- Publication number
- CA2525183A1 CA2525183A1 CA002525183A CA2525183A CA2525183A1 CA 2525183 A1 CA2525183 A1 CA 2525183A1 CA 002525183 A CA002525183 A CA 002525183A CA 2525183 A CA2525183 A CA 2525183A CA 2525183 A1 CA2525183 A1 CA 2525183A1
- Authority
- CA
- Canada
- Prior art keywords
- mosaic
- panel
- decorative materials
- metal plate
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000002184 metal Substances 0.000 claims abstract description 41
- 229910052751 metal Inorganic materials 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 32
- 239000000853 adhesive Substances 0.000 claims abstract description 15
- 239000004579 marble Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 8
- 229920005989 resin Polymers 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 7
- 239000004575 stone Substances 0.000 claims description 7
- 229920002430 Fibre-reinforced plastic Polymers 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 3
- 239000011449 brick Substances 0.000 claims description 2
- 239000007769 metal material Substances 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 239000000835 fiber Substances 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 5
- 229920001567 vinyl ester resin Polymers 0.000 description 5
- 241000264877 Hippospongia communis Species 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
- B32B3/085—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts spaced apart pieces on the surface of a layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/28—Uniting ornamental elements on a support, e.g. mosaics
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2451/00—Decorative or ornamental articles
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
- Panels For Use In Building Construction (AREA)
Abstract
A mosaic panel consists of mosaic decorative materials (l), a base slab (3) and an adhesive agent (2). The mosaic ecorative materials (1) are arranged according to a definite pattern at the upper layer of the mosaic panel. The adhesive agent (2) is filled between the mosaic decorative materials (l) and the base slab (3) situated underneath the mosaic decorative materials (l), and is filled between these mosaic decorative materials (l). According to the invention, the base slab (3) is a metal plate, and a metal frame (5) is fixed under said metal plate as a supporting frame. The mosaic panel has a high strength by using the base slab (3) of metal material, and just because of the usage of the metal plate with high strength, it has a thinner thickness under the same strength request, and so that its weight is also very light.
Description
A Mosaic Panel Field of the Invention The present invention generally relates to a building board material and specifically to a mosaic panel.
Background of the Invention The mosaic materials are widely used in the building, furniture and indoor and outdoor facilities. In order to improve the efficiency of construction, more and more semi-finished mosaic panels are used. At present, the construction of mosaic panels available at market is shown in Fig. 1 and Fig. 2. These kinds of mosaic panels are composed of the mosaic decorative materials, base slabs and adhesive agent.
The mosaic decorative materials are arranged according to a definite pattern. The mosaic decorative materials can be marble, glass, ceramic tiles, board materials and metal, etc. The density board, mosaic decorative materials are arranged at the upper layer of the panel. The density board is situated underneath the mosaic decorative materials.
The density board is honeycombed. Between the mosaic decorative materials and density board as well as honeycombs are filled the adhesive agent. To ensure the sufficient strength of mosaic panel, the density board is generally thick.
Now, it sees that the more and more mosaic panels are used on the outdoor facilities. But since the outdoor facilities are apt to be damaged, the mosaic panel has to be of high strength.
As the mosaic panel has the following disadvantages: l.the whole piece of mosaic panel is relatively thick, 2. the said mosaic panel is insufficient in strength. The existing mosaic panels can not well satisfy the demands of high strength.
Disclosure of the Invention The subject of the present invention is to provide a kind of light mosaic panel featuring high strength.
The mosaic panel of the present invention consists of mosaic decorative materials, a base slab and an adhesive agent. The mosaic decorative materials are arranged according to a definite pattern at the upper layer of the mosaic panel. The base slab is situated underneath the mosaic decorative materials. And adhesive agent is filled between the mosaic decorative materials and base slab as well as between these mosaic decorative materials, wherein, the base slab is a metal plate and a metal frame is fixed under the said metal plate as a supporting frame.
To improve adhesion strength, between the mosaic decorative materials and the base slab is laid flatly a layer of fiber net, with the adhesive agent filled inside the fiber net.
The mosaic panel of the present invention has a high strength by using the base slab of the metal plate with high strength. And just because of the usage of the metal plate with high strength, the mosaic panel is comparatively thin and features the light weight.
The structural features and advantages of the present invention will be described in detail by way of examples in conjunction with the accompanying drawings.
Brief Description of the Accompanying Drawings Fig. 1 is the cross-sectional and diagrammatic view of the existing mosaic panel;
Fig. 2 is the A-A cross-sectional view of Fig. 1;
Fig. 3 is the cross-sectional and diagrammatic view of the mosaic panel of the present invention;
Fig. 4 is the C-view of Fig. 3;
Fig. 5 is the B-B cross-sectional view of Fig. 3.
In the accompanying drawings, 1. Mosaic decorative materials 2. Adhesive agent 3. Density board 4. Fiber net 5. Metal frame 6. Sealing glue 31' honeycombs 31 bottom face of the metal plate 51 threaded holes Detailed Description of the Preferred Embodiment As shown in Fig. 3 for the mosaic panel, the mosaic decorative materials 1 used in this example are the marble pieces, the base slab 3 is an iron plate, the adhesive agent 2 is vinylester resin. The marble pieces 1 are arranged according to a definite pattern at the upper layer of the mosaic panel. The metal plate 3 is situated underneath the marble pieces 1. A layer of fiber net 4 is laid between the marble pieces land metal plate 3. A mixture of vinylester resin, stone stock and stone powder is filled between the marble pieces 1 and metal plate 3, and between these marble pieces 1. A
metal frame 5 is fixed under said metal plate as a supporting frame and threaded holes 51 are made available under the metal frame 5. On the bottom plane 31 of the metal panel and the undersurface of the metal frame 5 are coated the vinylester resin similar to the adhesive agent 2. And further, a layer of glass fibre reinforced plastic and mixtures are applied for sealing purpose.
The technologies for production of the mosaic panel in said working example are as follows:
1. Fix the fastening paster on the platform;
2. Place the pattern moulds as required;
3. Arrange the required mosaic decorative materials 2, such as marble pieces, board material, brick, glass, and metal, etc., on the paster in the moulds according the pattern and fix them well. Stick the fiber net 4;
4. Deal with the metal supporting frame - Firstly, fix the iron plate onto the iron pipe flatly;
- Clean the metal plate and pipe after they are ground thoroughly - Apply the special AROWAY7120PRINER (vinylester resin) adhesive agent which features reinforcement of corrosion resistance and inter-structural density;
5. Fill the mixture (resin + stone stock + stone powder) into the material model in the mould which has been formed after the above step 3. And immediately, place the metal supporting frame which has been made according to the above step 4 on the required place and apply heavy pressure on it so that the complete and tight joining can be achieved.
6. On the back of the finished metal supporting frame, apply a coat of special AROWAY7120PRINER (vinylester resin) adhesive agent featuring reinforcement of corrosion resistance and inter-structural density. Afterwards, apply a layer of glass fibre reinforced plastic and mixtures so that the metal supporting frame comprising iron plate and iron pipe is completely sealed inside the mixtures, with a tight joining achieved.
Background of the Invention The mosaic materials are widely used in the building, furniture and indoor and outdoor facilities. In order to improve the efficiency of construction, more and more semi-finished mosaic panels are used. At present, the construction of mosaic panels available at market is shown in Fig. 1 and Fig. 2. These kinds of mosaic panels are composed of the mosaic decorative materials, base slabs and adhesive agent.
The mosaic decorative materials are arranged according to a definite pattern. The mosaic decorative materials can be marble, glass, ceramic tiles, board materials and metal, etc. The density board, mosaic decorative materials are arranged at the upper layer of the panel. The density board is situated underneath the mosaic decorative materials.
The density board is honeycombed. Between the mosaic decorative materials and density board as well as honeycombs are filled the adhesive agent. To ensure the sufficient strength of mosaic panel, the density board is generally thick.
Now, it sees that the more and more mosaic panels are used on the outdoor facilities. But since the outdoor facilities are apt to be damaged, the mosaic panel has to be of high strength.
As the mosaic panel has the following disadvantages: l.the whole piece of mosaic panel is relatively thick, 2. the said mosaic panel is insufficient in strength. The existing mosaic panels can not well satisfy the demands of high strength.
Disclosure of the Invention The subject of the present invention is to provide a kind of light mosaic panel featuring high strength.
The mosaic panel of the present invention consists of mosaic decorative materials, a base slab and an adhesive agent. The mosaic decorative materials are arranged according to a definite pattern at the upper layer of the mosaic panel. The base slab is situated underneath the mosaic decorative materials. And adhesive agent is filled between the mosaic decorative materials and base slab as well as between these mosaic decorative materials, wherein, the base slab is a metal plate and a metal frame is fixed under the said metal plate as a supporting frame.
To improve adhesion strength, between the mosaic decorative materials and the base slab is laid flatly a layer of fiber net, with the adhesive agent filled inside the fiber net.
The mosaic panel of the present invention has a high strength by using the base slab of the metal plate with high strength. And just because of the usage of the metal plate with high strength, the mosaic panel is comparatively thin and features the light weight.
The structural features and advantages of the present invention will be described in detail by way of examples in conjunction with the accompanying drawings.
Brief Description of the Accompanying Drawings Fig. 1 is the cross-sectional and diagrammatic view of the existing mosaic panel;
Fig. 2 is the A-A cross-sectional view of Fig. 1;
Fig. 3 is the cross-sectional and diagrammatic view of the mosaic panel of the present invention;
Fig. 4 is the C-view of Fig. 3;
Fig. 5 is the B-B cross-sectional view of Fig. 3.
In the accompanying drawings, 1. Mosaic decorative materials 2. Adhesive agent 3. Density board 4. Fiber net 5. Metal frame 6. Sealing glue 31' honeycombs 31 bottom face of the metal plate 51 threaded holes Detailed Description of the Preferred Embodiment As shown in Fig. 3 for the mosaic panel, the mosaic decorative materials 1 used in this example are the marble pieces, the base slab 3 is an iron plate, the adhesive agent 2 is vinylester resin. The marble pieces 1 are arranged according to a definite pattern at the upper layer of the mosaic panel. The metal plate 3 is situated underneath the marble pieces 1. A layer of fiber net 4 is laid between the marble pieces land metal plate 3. A mixture of vinylester resin, stone stock and stone powder is filled between the marble pieces 1 and metal plate 3, and between these marble pieces 1. A
metal frame 5 is fixed under said metal plate as a supporting frame and threaded holes 51 are made available under the metal frame 5. On the bottom plane 31 of the metal panel and the undersurface of the metal frame 5 are coated the vinylester resin similar to the adhesive agent 2. And further, a layer of glass fibre reinforced plastic and mixtures are applied for sealing purpose.
The technologies for production of the mosaic panel in said working example are as follows:
1. Fix the fastening paster on the platform;
2. Place the pattern moulds as required;
3. Arrange the required mosaic decorative materials 2, such as marble pieces, board material, brick, glass, and metal, etc., on the paster in the moulds according the pattern and fix them well. Stick the fiber net 4;
4. Deal with the metal supporting frame - Firstly, fix the iron plate onto the iron pipe flatly;
- Clean the metal plate and pipe after they are ground thoroughly - Apply the special AROWAY7120PRINER (vinylester resin) adhesive agent which features reinforcement of corrosion resistance and inter-structural density;
5. Fill the mixture (resin + stone stock + stone powder) into the material model in the mould which has been formed after the above step 3. And immediately, place the metal supporting frame which has been made according to the above step 4 on the required place and apply heavy pressure on it so that the complete and tight joining can be achieved.
6. On the back of the finished metal supporting frame, apply a coat of special AROWAY7120PRINER (vinylester resin) adhesive agent featuring reinforcement of corrosion resistance and inter-structural density. Afterwards, apply a layer of glass fibre reinforced plastic and mixtures so that the metal supporting frame comprising iron plate and iron pipe is completely sealed inside the mixtures, with a tight joining achieved.
7. For the semi-finished products that have undergone the above procedures, grind and water finish them to get rid of the excessive stone stock or powder to obtain the required pattern. Then wax and glaze them to achieve the actual results of usage. Finally, pack the products.
Industrial Application The mosaic panel of the present invention has a high strength by using the strong metal plate as the base slab. And just because of the use of metal plate with high strength, the mosaic panel can be thinner under the same requirements for the strength, with the features of light weight. The mosaic panel of the present invention is suitable for applications of buildings, furniture and outdoor and indoor facilities.
Industrial Application The mosaic panel of the present invention has a high strength by using the strong metal plate as the base slab. And just because of the use of metal plate with high strength, the mosaic panel can be thinner under the same requirements for the strength, with the features of light weight. The mosaic panel of the present invention is suitable for applications of buildings, furniture and outdoor and indoor facilities.
Claims (6)
1. A mosaic panel, comprising the mosaic decorative materials, base slab and adhesive agent. The mosaic decorative materials are arranged according a definite pattern at the upper layer of the panel. The base slab is situated underneath the mosaic decorative materials. The adhesive agent is filled between the mosaic decorative materials and the base slab, and between these mosaic decorative materials, wherein said base slab is the metal plate and the metal frame is fixed under the said metal plate for the purpose of supporting frame.
2. The mosaic panel, as recited in claim 1, wherein said base slab is metal plate, and underneath the metal slab is fixed the metal frame as supporting frame.
3. The mosaic panel, as recited in claim 1, wherein said mosaic panel decorative materials are marble piece, board material, glass, brick or metal etc.
4. The mosaic panel, as recited in claim 1, wherein the said metal plate and bottom plane of metal frame fixed underneath the said metal plate are coated with a layer of glass fibre reinforced plastic and mixtures.
5. The mosaic panel, as recited in claim 2, wherein the said metal plate and bottom plane of metal frame fixed underneath the said metal plate are coated with a layer of glass fibre reinforced plastic and mixtures.
6. The mosaic panel, as recited in claim 1, wherein the said adhesive agent is the mixture of resin, stone stock and stone powder.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU032574037U CN2609998Y (en) | 2003-05-09 | 2003-05-09 | Mosaic board |
| CN03257403.7 | 2003-05-09 | ||
| PCT/CN2004/000456 WO2004104322A1 (en) | 2003-05-09 | 2004-05-09 | A mosaic panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2525183A1 true CA2525183A1 (en) | 2004-12-02 |
Family
ID=32857057
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002525183A Abandoned CA2525183A1 (en) | 2003-05-09 | 2004-05-09 | A mosaic panel |
Country Status (5)
| Country | Link |
|---|---|
| CN (1) | CN2609998Y (en) |
| CA (1) | CA2525183A1 (en) |
| DE (1) | DE112004000710T5 (en) |
| RU (1) | RU2005133456A (en) |
| WO (1) | WO2004104322A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITMO20090237A1 (en) * | 2009-09-23 | 2011-03-24 | A Bax S R L | MOSAIC TILE AND METHOD TO REALIZE IT. |
| ITVI20120095A1 (en) * | 2012-04-24 | 2013-10-25 | Sartori Ind Design Sas Di Sa Rtori Davide & | TILES AND A METHOD FOR THEIR PRODUCTION |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009056238A1 (en) | 2009-11-27 | 2011-09-15 | Arthor's Imperial Design's Gbr (Vertretungsberchtigte Gesellschafterin: Astrid Rohrmann, 98666 Masserberg) | Method for making mosaic, involves fixing support film on mosaic template, where support film is transparent, and multiple plates made of plastic films of different colors are provided |
| CN107035104A (en) * | 2017-04-27 | 2017-08-11 | 福州皇家地坪有限公司 | Prefabrication type composite epoxy mosaic grinding stone system |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5756370A (en) * | 1980-09-17 | 1982-04-03 | Kazuo Takatsu | Mosaic dressed body |
| JPS62158858A (en) * | 1985-12-30 | 1987-07-14 | Tokuriki Honten Co Ltd | Manufacture of mosaic ornamental material |
| FR2684927B1 (en) * | 1991-12-11 | 1994-02-04 | Briare Technologies Sa Emaux | IMPROVEMENTS TO THE PACKAGING OF TILE PLATES OR DECORATIVE PATTERNS. |
| FR2786128A1 (en) * | 1998-11-19 | 2000-05-26 | Larroque Ets | Method of making decorative mosaic involves laying tiles on flexible support sheet with pre-printed pattern |
| FR2797223B3 (en) * | 1999-08-02 | 2002-03-22 | Gerard Brand | TABLE-MOSAIC |
| JP4537559B2 (en) * | 2000-09-25 | 2010-09-01 | 所 なをみ | Mosaic decorative body, manufacturing method thereof, and formwork used in the manufacturing method |
-
2003
- 2003-05-09 CN CNU032574037U patent/CN2609998Y/en not_active Ceased
-
2004
- 2004-05-09 CA CA002525183A patent/CA2525183A1/en not_active Abandoned
- 2004-05-09 RU RU2005133456/12A patent/RU2005133456A/en unknown
- 2004-05-09 DE DE112004000710T patent/DE112004000710T5/en not_active Withdrawn
- 2004-05-09 WO PCT/CN2004/000456 patent/WO2004104322A1/en active Application Filing
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITMO20090237A1 (en) * | 2009-09-23 | 2011-03-24 | A Bax S R L | MOSAIC TILE AND METHOD TO REALIZE IT. |
| ITVI20120095A1 (en) * | 2012-04-24 | 2013-10-25 | Sartori Ind Design Sas Di Sa Rtori Davide & | TILES AND A METHOD FOR THEIR PRODUCTION |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2004104322A1 (en) | 2004-12-02 |
| RU2005133456A (en) | 2006-05-10 |
| DE112004000710T5 (en) | 2006-10-26 |
| CN2609998Y (en) | 2004-04-07 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request | ||
| FZDE | Discontinued | ||
| FZDE | Discontinued |
Effective date: 20090511 |