CN111255191A - Semi-pre-pasted ceramic tile and paving method thereof - Google Patents
Semi-pre-pasted ceramic tile and paving method thereof Download PDFInfo
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- CN111255191A CN111255191A CN202010182540.1A CN202010182540A CN111255191A CN 111255191 A CN111255191 A CN 111255191A CN 202010182540 A CN202010182540 A CN 202010182540A CN 111255191 A CN111255191 A CN 111255191A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/08—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
- E04F15/082—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass in combination with a lower layer of other material
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/20—Implements for finishing work on buildings for laying flooring
- E04F21/22—Implements for finishing work on buildings for laying flooring of single elements, e.g. flooring cramps ; flexible webs
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- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Road Paving Structures (AREA)
Abstract
The invention discloses a semi-pre-tiling ceramic tile and a paving method thereof, wherein the semi-pre-tiling ceramic tile is formed by overlapping a ceramic tile and a prefabricated layer, the ceramic tile is a finished product ceramic tile with the thickness of 9-15mm, the prefabricated layer is a light foam cement mortar layer, and the thickness of the prefabricated layer is 20-60 mm; by adopting the semi-pre-pasting type paving method, the prefabricated layers at the lower part of the ceramic tile are mutually independent, the adaptability along with the deformation of a floor slab is good, the phenomena of hollowing and arching of the ground surface of the semi-pre-pasted ceramic tile can be avoided, the rework rate is greatly reduced, the flatness is improved, the maintenance cost is reduced, the on-site construction speed is high, the construction is simple, and the labor cost is low.
Description
Technical Field
The invention relates to the technical field of building construction, in particular to a semi-pre-pasted ceramic tile and a paving method thereof.
Background
The laying construction of the floor tiles still continues to use the old wet-pasting construction method, namely, cement mortar is adopted to paste the tiles after being evenly screeded on a base layer; because cement mortar consistency is big, bubble is very easily formed between ceramic tile and the cement mortar, wait until cement mortar hardens, the place that has the bubble will appear hollowing phenomenon, and the wet pasting method relies on construction technical personnel's manual work very much, and difficult to accomplish standard unification, produces the cavity during the construction between ceramic tile back and the cement mortar very easily. Moreover, the weight of the common ceramic tile is heavy, the flatness is difficult to control by a wet pasting method, reworking is troublesome, and unnecessary ceramic tile damage can be caused. And the traditional wet pasting method leads the cement mortar bonding layers at the lower parts of all the ceramic tiles to be connected into a whole, and under the condition of slight deformation of a base floor slab, the whole ceramic tile ground has no deformation adaptive capacity, and the ceramic tile ground is easy to arch after being used for a long time, thereby affecting the normal use and the beauty of a house.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems in the background art, the invention aims to provide a semi-pre-pasted ceramic tile and a paving method thereof, wherein the semi-pre-pasted paving method is adopted to ensure that prefabricated layers at the lower part of the ceramic tile are mutually independent, the adaptability along with the deformation of a floor slab is good, the phenomena of hollowing and arching of the ground of the semi-pre-pasted ceramic tile can be avoided, the rework rate is greatly reduced, the flatness is improved, the maintenance cost is reduced, the on-site construction speed is high, the construction is simple, and the labor cost is low.
In order to achieve the purpose, the technical scheme of the invention is realized as follows: a semi-pre-tiled ceramic tile is formed by overlaying a ceramic tile and a prefabricated layer, wherein a finished ceramic tile with the thickness of 9-15mm is selected as the ceramic tile, the prefabricated layer is a light foam cement mortar layer, and the thickness of the prefabricated layer is 20-60 mm;
the manufacturing method of the semi-pre-tiled ceramic tile comprises the following steps:
firstly, pouring light foam cement mortar with the thickness of 20-60mm in a preset rectangular mould, wherein the light foam cement mortar is formed by mechanically fully foaming a foaming agent through a foaming system of a bubble machine, uniformly mixing foam and cement mortar, pouring the mixture into the mould through a pumping system of the foaming machine for forming, and naturally curing to form a light foam cement mortar material containing a large number of closed air holes;
secondly, overlapping and paving the ceramic tiles on the prefabricated layer; the cross section size of the inner cavity of the rectangular mould is matched with the size of the selected ceramic tile; the tile should be paved before the prefabricated layer light foam cement mortar material is poured and initially set; detecting the flatness of the plane of the semi-pre-tiled ceramic tile, leveling in time and starting maintenance;
thirdly, maintaining for 1-2 weeks; and detecting the quality of the product of the cured semi-pre-tiled ceramic tile, wherein the product can be delivered after the quality is qualified.
A semi-pre-tiling paving method comprises the following steps:
(1) cleaning a base layer: cleaning the dust, oil stain, floating slurry, sundries and the like on the surface of the indoor ground base layer, if the local unevenness exists, chiseling the convex part, and filling the concave part with cement mortar;
(2) paving a leveling layer: calculating the thickness of the leveling layer according to the design requirement, determining height lines of the leveling layer at the bottom of each wall body according to the thickness of the leveling layer, and drawing and placing height positioning lines around the leveling layer; watering before paving to wet the base layer, paving a leveling layer by cement mortar according to the height line strictly, scraping a large bar after paving, compacting, and leveling by a trowel; before the leveling layer is initially set, scraping the levelness of the leveling layer for 2-3 times by using a leveling instrument scraper, and scraping the concave and convex places to ensure that the surface of the leveling layer is smooth; maintaining according to design requirements and duration;
(3) semi-pre-tiling and paving: before paving and pasting, carrying out levelness detection on the leveling layer again, and filling or polishing and repairing treatment when a concave-convex place is found; cleaning the ground after the levelness of the leveling layer is detected to be qualified; coating the back of the semi-pre-tiled ceramic tile with an acrylate adhesive, and paving the semi-pre-tiled ceramic tile on the surface of the leveling layer one by one; drying the acrylic ester adhesive coated on the back of the semi-pre-tiled ceramic tile to form the bonding layer;
(4) and (3) quality detection: before the adhesive layer for paving the semi-pre-tiled ceramic tile is not completely dried, detecting the flatness and the loosening condition of the semi-pre-tiled ceramic tile block by block, if the semi-pre-tiled ceramic tile is uneven or loosened, taking out the semi-pre-tiled ceramic tile by using a sucking disc in time, and painting an acrylate adhesive again for bonding and fixing until all the semi-pre-tiled ceramic tile is qualified;
(5) seam beautifying: cleaning the surface of the semi-pre-tiled ceramic floor and the gaps of the ceramic tiles, wherein the gaps of the semi-pre-tiled ceramic tiles can be firstly embedded with 2/3 with the height of the gaps by using foam strips, then the gaps are filled with seam beautifying sealant, and the gaps are polished to form concave cambered surfaces.
Preferably, the paving method further comprises a method for the later repair of the semi-prebaked floor, and the method comprises the following steps:
firstly, the method comprises the following steps: pasting protective paper on other semi-pre-tile tiles around the damaged semi-pre-tile;
secondly, the method comprises the following steps: each semi-pre-tiled ceramic tile is an independent structure formed by overlapping ceramic tiles and prefabricated layers; therefore, the damaged semi-pre-tiled ceramic tiles are taken out after being crushed and then paved again, and other semi-pre-tiled ceramic tiles on the periphery are basically not influenced;
thirdly, the method comprises the following steps: and (5) after the detection is qualified, beautifying the seam.
Preferably, when the prefabricated layer is poured, a layer of rust-proof steel wire mesh can be laid in the middle of the prefabricated layer.
Preferably, the method also comprises the step of performing standard unification on the width of the gap between the adjacent semi-pre-tiled ceramic tiles by using a seam beautifying card during seam beautifying construction, wherein the width of the gap is controlled to be 1mm-1.5 mm.
The utility model has the advantages that: the ceramic tile disclosed by the invention is paved, adhered and adjusted in flatness, maintained and detected before the initial setting of the prefabricated layer of light foam cement mortar material, and used before leaving factory, so that the hollowing phenomenon is avoided, each semi-pre-pasted ceramic tile is independently adhered and fixed into an independent individual body by adopting an acrylate adhesive layer and is not mutually adhered like a wet pasting method, foam strips are embedded in gaps between adjacent semi-pre-pasted ceramic tiles and are treated by adopting seam beautifying sealant, so that the semi-pre-pasted ceramic tiles are elastically connected, the arching and cracking phenomenon caused by thermal expansion and cold contraction is greatly reduced, the rework maintenance cost in the future is greatly reduced, the standardized production of the semi-pre-pasted ceramic tiles is realized, the on-site construction speed is high, the construction is simple, and the labor cost is low.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention.
FIG. 1 is a schematic view of a semi-pre-tiled floor after laying is complete.
Fig. 2 is a schematic view of a rectangular mold.
FIG. 3 is a schematic view of a semi-pre-tiled structure.
Wherein: 1 is prefabricated module brick, 2 is the rectangle mould, 3 is the basic unit, 4 is the screed-coat, 5 is acrylate adhesive layer, 11 is the ceramic tile, 12 is prefabricated the layer, 13 is rust-resistant wire net.
Detailed Description
The present invention will be described in further detail with reference to the accompanying fig. 1 to 3.
As shown in fig. 1-3, a semi-pre-tiled ceramic tile is formed by overlapping a ceramic tile and a prefabricated layer, wherein the ceramic tile is a finished ceramic tile with the thickness of 9-15mm, the prefabricated layer is a light foam cement mortar layer, and the prefabricated layer is 20-60mm thick;
the manufacturing method of the semi-pre-tiled ceramic tile comprises the following steps:
firstly, pouring light foam cement mortar with the thickness of 20-60mm in a preset rectangular mould, wherein the light foam cement mortar is formed by mechanically fully foaming a foaming agent through a foaming system of a bubble machine, uniformly mixing foam and cement mortar, pouring the mixture into the mould through a pumping system of the foaming machine for forming, and naturally curing to form a light foam cement mortar material containing a large number of closed air holes;
secondly, overlapping and paving the ceramic tiles on the prefabricated layer; the cross section size of the inner cavity of the rectangular mould is matched with the size of the selected ceramic tile; the tile should be paved before the prefabricated layer light foam cement mortar material is poured and initially set; detecting the flatness of the plane of the semi-pre-tiled ceramic tile, leveling in time and starting maintenance;
thirdly, maintaining for 1-2 weeks; and detecting the quality of the product of the cured semi-pre-tiled ceramic tile, wherein the product can be delivered after the quality is qualified. As shown in table 1 below:
table 1 shows the quality test standards of semi-pre-tiled ceramic products.
A semi-pre-tiling paving method comprises the following steps:
(1) cleaning a base layer: cleaning the dust, oil stain, floating slurry, sundries and the like on the surface of the indoor ground base layer, if the local unevenness exists, chiseling the convex part, and filling the concave part with cement mortar;
(2) paving a leveling layer: calculating the thickness of the leveling layer according to the design requirement, determining height lines of the leveling layer at the bottom of each wall body according to the thickness of the leveling layer, and drawing and placing height positioning lines around the leveling layer; watering before paving to wet the base layer, paving a leveling layer by cement mortar according to the height line strictly, scraping a large bar after paving, compacting, and leveling by a trowel; before the leveling layer is initially set, scraping the levelness of the leveling layer for 2-3 times by using a leveling instrument scraper, and scraping the concave and convex places to ensure that the surface of the leveling layer is smooth; maintaining according to design requirements and duration;
(3) semi-pre-tiling and paving: before paving and pasting, carrying out levelness detection on the leveling layer again, and filling or polishing and repairing treatment when a concave-convex place is found; cleaning the ground after the levelness of the leveling layer is detected to be qualified; coating the back of the semi-pre-tiled ceramic tile with an acrylate adhesive, and paving the semi-pre-tiled ceramic tile on the surface of the leveling layer one by one; drying the acrylic ester adhesive coated on the back of the semi-pre-tiled ceramic tile to form the bonding layer;
(4) and (3) quality detection: before the adhesive layer for paving the semi-pre-tiled ceramic tile is not completely dried, detecting the flatness and the loosening condition of the semi-pre-tiled ceramic tile one by one, if the semi-pre-tiled ceramic tile is uneven or loosened, taking out the semi-pre-tiled ceramic tile by using a sucking disc in time, painting an acrylate adhesive again for bonding and fixing until the semi-pre-tiled ceramic tile is completely qualified, wherein the flatness error of the ground of the semi-pre-tiled ceramic tile is less than 2/10000;
(5) seam beautifying: cleaning the surface of the semi-pre-tiled ceramic floor and the gaps of the ceramic tiles, wherein the gaps of the semi-pre-tiled ceramic tiles can be firstly embedded with 2/3 with the height of the gaps by using foam strips, then the gaps are filled with seam beautifying sealant, and the gaps are polished to form concave cambered surfaces.
In specific implementation, the paving method also comprises a method for repairing the semi-pre-tiled floor in the later period, and comprises the following procedures:
firstly, the method comprises the following steps: pasting protective paper on other semi-pre-tile tiles around the damaged semi-pre-tile;
secondly, the method comprises the following steps: each semi-pre-tiled ceramic tile is an independent structure formed by overlapping ceramic tiles and prefabricated layers; therefore, the damaged semi-pre-tiled ceramic tiles are taken out after being crushed and then paved again, and other semi-pre-tiled ceramic tiles on the periphery are basically not influenced;
thirdly, the method comprises the following steps: and (5) after the detection is qualified, beautifying the seam.
In specific implementation, when the prefabricated layer is poured, a layer of rust-proof steel wire mesh can be laid in the middle of the prefabricated layer.
In the concrete implementation, the method also comprises the step of performing standard unification on the width of the gap between the adjacent semi-pre-tiled ceramic tiles by adopting a gap beautifying clamp during gap beautifying construction, wherein the width of the gap is controlled to be 1-1.5 mm.
Claims (5)
1. A semi-pre-tiled ceramic tile, comprising: the semi-pre-tiled ceramic tile is formed by overlapping a ceramic tile and a prefabricated layer, wherein a finished ceramic tile with the thickness of 9-15mm is selected as the ceramic tile, the prefabricated layer is a light foam cement mortar layer, and the thickness of the prefabricated layer is 20-60 mm;
the manufacturing method of the semi-pre-tiled ceramic tile comprises the following steps:
firstly, pouring light foam cement mortar with the thickness of 20-60mm in a preset rectangular mould, wherein the light foam cement mortar is formed by mechanically fully foaming a foaming agent through a foaming system of a bubble machine, uniformly mixing foam and cement mortar, pouring the mixture into the mould through a pumping system of the foaming machine for forming, and naturally curing to form a light foam cement mortar material containing a large number of closed air holes;
secondly, overlapping and paving the ceramic tiles on the prefabricated layer; the cross section size of the inner cavity of the rectangular mould is matched with the size of the selected ceramic tile; the tile should be paved before the prefabricated layer light foam cement mortar material is poured and initially set; detecting the flatness of the plane of the semi-pre-tiled ceramic tile, leveling in time and starting maintenance;
thirdly, maintaining for 1-2 weeks; and detecting the quality of the product of the cured semi-pre-tiled ceramic tile, wherein the product can be delivered after the quality is qualified.
2. A semi-pre-tiling paving method comprises the following steps:
(1) cleaning a base layer: cleaning the dust, oil stain, floating slurry, sundries and the like on the surface of the indoor ground base layer, if the local unevenness exists, chiseling the convex part, and filling the concave part with cement mortar;
(2) paving a leveling layer: calculating the thickness of the leveling layer according to the design requirement, determining height lines of the leveling layer at the bottom of each wall body according to the thickness of the leveling layer, and drawing and placing height positioning lines around the leveling layer; watering before paving to wet the base layer, paving a leveling layer by cement mortar according to the height line strictly, scraping a large bar after paving, compacting, and leveling by a trowel; before the leveling layer is initially set, scraping the levelness of the leveling layer for 2-3 times by using a leveling instrument scraper, and scraping the concave and convex places to ensure that the surface of the leveling layer is smooth; maintaining according to design requirements and duration;
(3) semi-pre-tiling and paving: before paving and pasting, carrying out levelness detection on the leveling layer again, and filling or polishing and repairing treatment when a concave-convex place is found; cleaning the ground after the levelness of the leveling layer is detected to be qualified; coating the back of the semi-pre-tiled ceramic tile with an acrylate adhesive, and paving the semi-pre-tiled ceramic tile on the surface of the leveling layer one by one; drying the acrylic ester adhesive coated on the back of the semi-pre-tiled ceramic tile to form the bonding layer;
(4) and (3) quality detection: before the adhesive layer for paving the semi-pre-tiled ceramic tile is not completely dried, detecting the flatness and the loosening condition of the semi-pre-tiled ceramic tile block by block, if the semi-pre-tiled ceramic tile is uneven or loosened, taking out the semi-pre-tiled ceramic tile by using a sucking disc in time, and painting an acrylate adhesive again for bonding and fixing until all the semi-pre-tiled ceramic tile is qualified;
(5) seam beautifying: cleaning the surface of the semi-pre-tiled ceramic floor and the gaps of the ceramic tiles, wherein the gaps of the semi-pre-tiled ceramic tiles can be firstly embedded with 2/3 with the height of the gaps by using foam strips, then the gaps are filled with seam beautifying sealant, and the gaps are polished to form concave cambered surfaces.
3. A method of semi-pre-tiled floor finishing according to claim 2, further comprising a method for post-repair of semi-pre-tiled floors comprising the steps of:
firstly, the method comprises the following steps: pasting protective paper on other semi-pre-tile tiles around the damaged semi-pre-tile;
secondly, the method comprises the following steps: each semi-pre-tiled ceramic tile is an independent structure formed by overlapping ceramic tiles and prefabricated layers; therefore, the damaged semi-pre-tiled ceramic tiles are taken out after being crushed and then paved again, and other semi-pre-tiled ceramic tiles on the periphery are basically not influenced;
thirdly, the method comprises the following steps: and (5) after the detection is qualified, beautifying the seam.
4. A semi-pre-tiled ceramic tile according to claim 1, wherein: when the prefabricated layer is poured, a layer of rust-proof steel wire mesh can be laid in the middle of the prefabricated layer.
5. The method for paving semi-pre-tiled tiles according to claim 2, further comprising the step of performing standard unification on the width of the gap between the adjacent semi-pre-tiled tiles by using a gap beautifying card during gap beautifying construction, wherein the width of the gap is controlled to be 1mm-1.5 mm.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114033134A (en) * | 2021-12-10 | 2022-02-11 | 黄剑锋 | Interior decoration construction process |
| CN115233928A (en) * | 2022-07-14 | 2022-10-25 | 广东一二三住工科技有限公司 | Construction method of assembled graphene floor heating |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114033134A (en) * | 2021-12-10 | 2022-02-11 | 黄剑锋 | Interior decoration construction process |
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| CN115233928A (en) * | 2022-07-14 | 2022-10-25 | 广东一二三住工科技有限公司 | Construction method of assembled graphene floor heating |
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Application publication date: 20200609 |