TR201601991A2 - Servo Retention Machine - Google Patents

Abstract

FIELD OF THE INVENTION [0002] The invention relates to servo holding machines used in the production of porcelain plates for cleaning the burrs formed on the edges of the plates after pressing and forming the plates. Figure 1

Description

DESCRIPTION Servo Rutus Machine Technical Area The invention is used in the production of porcelain plates, after the forming process with the press, on the edges of the plates. rut used to clean the burrs formed and to bring the plate edges to the desired shape relates to machines.

In particular, the invention relates to router machines using servo motors in motion systems.

State of the Art The reason for using servo motors in rütus machines; square and other than circular form is that standard AC motors cannot be used in oval shaped dishes. In Rutus Machines The servo motors used, the linear movement of the arms according to the plate form in the processing stations. while ensuring that the plates are kept in the boms during the rutus It is used for circular motion. Servo that provides station movement according to the form of the plate motors and servo motors that rotate the booms have to move synchronously.

In the current servo rank working system; plate, bomse, which took form in a porcelain press It is placed in a suitable position on it with various transfer mechanisms. Servo in rütus machines; 1 loading, 1 deburring, 2 sanding, 3 There are 8 stations in total, including sponge sponge and 1 unloading station.

Before starting the process at the stations, from a suitable reference point according to the plate form. the process needs to be started. Servo motor rutus used in the present method in their machines; only booms and booms shafts are attached to the turntable on the machine. is mounted; After the process in the station, the table rotates and the plate on the bomse is moved to the other. transmits to the station.

In the current system, servo motors are mounted on the machine body; It drives the boom as a result of the contact of the pulleys on the engine and the boom shaft.

Accordingly, the referencing process, the metal sensor and the metal on the boom pulley made by piece. In this technique, power and data flow to servo motors. Due to the fact that the cables providing the table do not allow the rotation of the table; mentioned engines, is mounted on the body. Reference is made due to the assembly done in this way. receiving process; As the table turns and the plates arrive at the next station, the engine and It starts as a result of the contact of the pulleys on the booms. During the rotation of the table Due to their idleness, the position of the booms is deteriorated, and accordingly, metal parts and The reference times made by the sensor are getting longer. specify in another way if necessary; the rotation of the table and the subsequent reference process, in the production time analysis, causes high dead times. Due to this situation, the production numbers are low. However, the product unit costs increase and the servo retouching machine is used in parallel times. There are undesirable stops in plate presses that have to work.

In addition, in the current system, there is one linear servo motor mounted on the station arm. Two processing stations are moved with the Because of this situation, with bomse engines For station engines that need to run synchronously back and forth, The position of the plates must be the same. Production of faulty products as a result of possible reference deviations. opportunity is made available. However, the error that will occur in any processing station Since the result is a stop, the other processing station in the same station branch is also linear. He will have to stop because he can't make his move. As a result of the two stations stopping Since the quality of the product produced will be at undesirable dimensions, the entire machine must be stopped and emergency maintenance is required and there is a downtime on the entire production line.

Another disadvantage of the rütus machines in the current system is; all servos The power and communication cables of the motors come separately from the electrical panel and the servo is attached to the engines.

As a result, due to the above-mentioned negativities and existing solutions A development in the technical field related to the servo grading machine Purpose of the Invention The present invention satisfies the above-mentioned requirements, eliminates all disadvantages. It is about the servo rank machine that removes it and brings some additional advantages.

The primary aim of the invention is to mount the servo motors on the rotary table instead of the body, is that it directly provokes their booms. In this way; necessary for the retouching machine to work. table rotation movement and reference taking process can be done at the same time; dead in current system times are minimized.

An object of the invention is to provide slip ring of power and communication cables required for servo motors. logging into the system using The cables exiting the slip ring are connected to the first servo motor. It is connected, the cable exiting the first servo motor enters the second servo motor. This In this way, communication with other servo motors takes place. This situation; servo- The motors can rotate with the table and directly drive the plate booms. Another object of the invention is that the servo motors can rotate with the table and that the plate booms can be rotated. thanks to its direct drive; The rotation of the table after the end of the process at the stations During this time, the servo motors come to the home position and without loss of time, the other the operation at the station begins. Up to 40% time thanks to these changes savings are achieved.

Another object of the invention is the linear motions of processing stations with separate servo motors. is to provide. As a result of the malfunctions that may occur as a result of this, the entire station arm and therefore With the software addition made by preventing the machine from stopping, the malfunctioning processing station by bypassing the machine continues to work, not stopping the system for repair, A suitable time can be expected.

In order to fulfill the above-mentioned purposes, in the production of porcelain plates, form by pressing is used. After the pouring process, it is necessary to clean the burrs formed on the edges of the plate and to clean the edges of the plates. used to bring the desired shape; where all parts of the machine are collected and a body to which it is mounted; that the pressed porcelain plate is positioned at the time of processing, and A bomse drive servo motor specially manufactured according to the form of the porcelain plate bomse rotated through; the boom shaft transmitting the drive to the boom; the mentioned boom It is mounted on the rotating rotating movement, which provides the transmission of the booms to the stations. table; Pressure on the plates on the boom as a result of the downward movement before the station process pressing levers that hold the plates by applying; of processing stations and station linear station arms on which servo motors are mounted; after press output, various of the plate It is placed in the rütus machine with the transfer mechanisms and other operations are carried out. entry station and/or deburring station and/or sanding station and/or sponge It is a servo rutus machine that includes a station and/or exit station, and its feature is; the mentioned rank the reference process with the rotary table rotation movement required for the operation of the machine, to ensure that it is done at the same time; . connected on the turntable, rotating with the turntable and the plate Boom drive servo motors that directly drive the booms, o necessary for the boomse drive servo motors connected on the turntable power and communication cables to communicate with each other in connection slip ring positioned on the body, providing contains.

The structural and characteristic features of the invention and all its advantages are given in the following figures and More clearly thanks to the detailed explanation with references to the figures. will be understood and therefore the assessment should also take these figures and detailed explanation into consideration. must be made by taking

Figures to Help Understand the Invention Figure 1: The subject of the invention is the top perspective view of the servo rutus machine.

Figure 2: The bottom perspective view of the servo rutus machine, which is the subject of the invention. Drawings do not necessarily need to be scaled and are necessary to understand the present invention. details may be neglected. Moreover, at least largely Elements that are identical, or at least substantially identical, are assigned the same number. is shown.

Description of Part References 1. Servo router machine . Body 11. Bomse 12. Bomse drive servo motors 13. Bomse shaft 14. Slip ring . Turntable 16. Rotary step module 17. Bomse press arms 18. Bomse pressure action piston 19. Station linear servo motors . station arms 21. Entry station 22. Deburring station 23. Sanding station 24. Sponge station . exit station Detailed Description of the Invention In this detailed description, the preferred embodiments of the servo-rating machine (1), which is the subject of the invention, only for better understanding of the subject and no limiting effect described in a way that does not constitute.

The invention is used in the production of porcelain plates, after the forming process with the press, on the edges of the plates. It is used to clean the burrs formed and to bring the plate edges to the desired shape. With the rotational movement of the rotary table (15), which is required for the servo-rating machine (1) to work. by making the reference process at the same time and minimizing the dead times in the current system. to enable downloading; the bomse drive servo motors (12) rotate instead of the body (10) it is mounted on the table (15) and directly drives the plate booms (11).

The subject of the invention is the servo router (1); all parts of the machine (1) are assembled and a body (10) to which it is mounted; the pressed porcelain plate is positioned at the time of processing, and bomse (11), which is specially manufactured according to the form of each porcelain plate; the mentioned boom (11) boom drive servo motors (12) that provide rotation; bomse drive with bomse (11) The boom shaft that provides the connection between the servo motors (12) and transmits the drive to the boom (11) (13); the power and data cables connected to the said servo motors (12), the first entry into the system. slip ring (14), which is an electrical structure; said bomse (11) and bomse drive servo on which the motors (12) are mounted and with the rotational movement of the booms (11) the turntable (15) that provides its transmission; consisting of electric motor and reducer, said rotary a rotary step module (16) that enables the table (15) to move; before station operation, As a result of the downward movement, applying pressure to the plates on the boom (11), holding the plates, boom press arms (17); the up-down movement of said boom pressure arms (17), the boom compression actuator (18); processing stations and station linear servo station arms (20) on which the engines (19) are mounted; After the press exit, your plate It is placed in the rutus machine with various transfer mechanisms and other operations entry station (21) and/or deburring station (22) and/or sanding station (23) and/or sponge station (24) and/or exit station (25); your stations, It is driven separately during the process and enables it to move in accordance with the plate form, The station includes linear servo motors (19) mounted on the station arms (20). Login station (21), after the press exit, the plate is transferred to the rütus machine with various transfer mechanisms. its placement; The deburring station (22), around the pressed porcelain plate, the first breaking of the burrs formed as a result of their separation; sanding station (23) on the machine preferably there are 2 and after the said deburring station (22), the plate cleaning the small burrs on the edges; sponge station (24) on the machine There are preferably 3 pieces and after the mentioned sanding station (23), the desired smooth cleaning the edges of the plates to form the edges; exit station (25), various transfer mechanisms for stacking the plate, which has passed through all stations. It enables it to exit from the machine (1) with .

A feature of the invention different from the existing technique; Bomse drive servo motors (12), body (10) instead, it is mounted on the turntable (15). This situation; said bomse drive servo the motors (12) can both rotate with the turntable (15) and (11) causes it to be driven directly. In this way; rutus machine (1) The rotation movement of the rotary table (15) required for its operation and the reference process are performed simultaneously. and the dead times in the current system are minimized.

Another feature of the invention is; said boomse drive servo motors (12), both rotary the fact that it can rotate together with the table (15) and directly drive the plate booms (11). to be able to; the power and communication required for said boomse drive servo motors (12) by means of slip ring (14), which enables the cables to communicate in connection with each other. is to be done. The cables coming out of the slip ring (14) are connected to the first servo motor (12), the first servo The cable exiting the motor (12) enters the second servo motor (12). In this way, other communication takes place in servo motors (12). In this way, transactions at stations During the rotation of the turntable (15) after the end, the boom drive servo motors (12) home position, and the operation at the other station starts without loss of time.

In this way, time savings of up to 40% are achieved.

Another feature of the invention is; linear movements of the processing stations with separate servo motors. is to provide. Said station linear servo motors (19); on the station arms (20) is mounted. Acting in accordance with the plate form by activating the processing stations and it is connected separately on each processing station.

As a result of the malfunctions that may occur as a result of this, the entire station arm and therefore the machine With the software addition made by preventing it from stopping, the processing station that has malfunctioned the machine continues to operate, it is not a system stop for repair, but a suitable time can be expected.

The working principle of the servo rutus machine (1), which is the subject of the invention: Servo router machine (1); After various processes, the plate of the pressed porcelain plate It cleans the edges and makes it ready for baking in the biscuit oven. Pressed The porcelain plate is placed in the entry station (21) with various transfer mechanisms. Transfer The information that the plate is left to the entry station (21) with the help of the sensors in the mechanism, servo rutus machine plc system is informed. After this information, on the body (10) The assembled rotary step module (16) rotates the turntable (15) to remove the boom (11), Burr transmits it to the crushing station (22). During each turntable (15) movement, the boomse drive servo motors (12) come to the reference position with respect to the next station and again each turntable Since the boom (11) at the entrance station (21) after the movement (15) is empty; new plate loading is done while the process in the stations is in progress. Bomse with a plate on it As soon as (11) comes to the deburring station (22), to prevent the plates from falling during the process, the boom thrust piston (18) moves down; via bomse pressure arms (17) the plate is held between the boom (11) and the boom pressure arms (17). Bomse pressure move when the downward movement information of the piston (18) reaches the PLC; System entry with slip ring (14) The power and energy cables, which make the movement, give motion information to the boomse drive servo motors (12), it rotates the boom shaft (13) and the boom (11). Linear servo in deburring station (22) It has no movement with motors (19). Therefore, during the rotation of the plate, the pneumatic piston With its movement, the plastic cylinder makes contact with the plate edge and ensures that the burrs are broken. Process With its end, the boom presser arms (17) release the plate. With the movement of the turntable (15) plates are transmitted to the next station. Plate after deburring station (22), sanding It moves to the station (23). 2 sanding stations (23) on the machine (1) are available. After the plate comes to the sanding station (23) and the rotation starts, it is sent to the system. in accordance with the entered plate form information; station linear servo motors (19) motion it does. The basic principle of this movement is that whichever point of the plate is being processed, according to the distance from the center of the plate; station linear servo motor (19), operation allows the movement of stations. While the process starts at the sanding station (23), the station By turning the sandpaper with the rotation of the electric motor on it, the small pieces on the edge of the plate are removed. cleans the burrs. The plate is then, after processing at the second sanding station (23), transmitted to the sponge station (24). 3 sponge stations (24) on the machine (1) are available. During the transmission of the plate to the stations, the aforementioned routine transactions are continued. The working principle of the sponge station (24) is the sanding station (23) same with. Sanding is done with a round sponge attached to the shaft of the electric motor. makes. During the process, the sponge is wetted with water. On the edge of the plate with sponge station (24) The hard transitions formed are softened and a smooth edge is formed. all sponge The final plate processed at stations (24) arrives at the output station (25). Various from here It is carried to the place to be stacked by transfer mechanisms.

Servo Rutus Machine The invention is used in the production of porcelain plates, after the forming process with the press, on the edges of the plates. It is used to clean the burrs formed and to bring the plate edges to the desired shape. It is related to servo rutus machines.

Claims (2)

REQUESTS 1. Used to clean the burrs formed on the edges of the plate after the pressing process in the production of porcelain plates and to bring the edges of the plates to the desired shape; a body (10) on which all parts of the machine (1) are collected and mounted; the boom (11), in which the pressed porcelain plate is positioned during the process and is specially manufactured according to the form of each porcelain plate and is rotated by a boom drive servo motor (12); the boom shaft (13) transmitting the drive to the boom (11); the turntable (15) on which the said boom (11) is mounted and which provides the transmission of the booms (11) to the stations with its rotational movement; before the station operation, as a result of the downward movement, pressing the plates on the boom (11), pressing the plates on the boom (11), holding the plates on the booms (17); station arms (20) on which the processing stations and station linear servo motors (19) are mounted; After the press exit, the entry station (21) and/or the deburring station (22) and/or the sanding station (23) and/or the sponge station (24) and/or the exit station where the plate is placed in the rutus machine with various transfer mechanisms and other operations are carried out It is a servo rank machine (1) containing the station (25), and its feature is; in order to ensure that the rotation movement of the rotary table (15) required for the operation of the mentioned rutus machine (1) and the reference-taking process are carried out at the same time; . Boom drive servo motors (12) connected on the turntable (15), rotating with the turntable (15) and driving the plate booms (11) directly. - It contains a slip ring (14) positioned on the body (10) that enables the power and communication cables required for the boomse drive servo motors (12) connected on the turntable (15) to communicate with each other in connection with each other. 2. It is a servo rubbing machine (1) in accordance with claim 1, and its feature is; Each processing station contains motors (19) that enable the processing stations to move in accordance with the plate form by being driven.