SA521420987B1 - Assembly for producing construction units - Google Patents

Abstract

An assembly for producing construction units includes a frame having a level surface; a pair of longitudinal shields (3), an end shield (4) and a balcony shield (5); an apron (12); and a core; wherein rails, the apron (12) serving as the base of the room unit to be produced, and the vertically-oriented core are fastened onto the frame. Moreover, the vertically-oriented core is equipped with hydraulic jacks for raising and lowering said core (7); and the pair of longitudinal shields (3), the end shield (4), and the balcony shield (5) are equipped with hydraulic jacks, vibrators (10), and a locking system for securing the connection between the end shield (4) and longitudinal shields (3), which are moved using the hydraulic jacks and sliding members that move along the rails. Moreover, a steam jacket is provided within the cavity of each of the indicated shields and the core, said steam jacket providing for the heating and strengthening of the product. Fig. 1

Description

ASSEMBLY FOR PRODUCING CONSTRUCTION UNITS FULL DESCRIPTION BACKGROUND The device relates to the production of reinforced Llu A products 16111000001616 specifically single building units. Monolithic construction units cover type A variety of building block construction assemblies are widely known. The modular production assembly is known to include a 1190 steel core and vertical outer shields

Yu. 8. Monfred et al.: Zdaniya (movable vertical outer shields) (iz ob”emnykh blokov, Moscow, Stroyizdat, 1974, p. 253-274 Deficiencies: Insufficient level of assembly throughput. Similar to prior art Most relevant, the building block construction assembly is known 00 from the description of Patent No. 2106962 International Patent Class B28B 22/7 dated April 14, 923.;published March 0, 1998“comprising a core with rotatable transversal and longitudinal shields” and means Tilters and stations for assembly formation Cheat treatment and striking The device is provided with an additional core with rotatable longitudinal and transverse shields and an additional heat treatment station 5 The cores are provided with shield supports and positioned to move back and forth along the axis of the assembly from the construction station to the heat treatment stations and back again, while the heat treatment stations are placed on opposite sides in relation to the inclinations.

The most relevant prior art includes a large number of parts to prepare and perform the process J to create 0 The apparatus contains stations for assembly; | To create » heat and impact treatment » Onl of movable cores and additional core. The kernels have armor supports and are provided with wheels by means of which they are slid along a rail track. to carry out the technical process; It takes a long time to install all the elements (ASLAN), which leads to a high Allee density. Operations related to assembling and disassembling the compressed model are performed manually rather than dmechanically, which reduces throughput. The technical result is an increase in assembly productivity. (sag) The technical result in obtaining an assembly that produces z building units that include a frame having a flat surface; a pair of longitudinal shields; an end shield and a porch shield; a pivot and a core where the bars are fixed, and it is the pivot that works as the basis for the room unit to be produced and the guiding core (Gud) on the frame” where the guiding core (Gul) is provided with hydraulic jacks for lifting and lowering alg raising and lowering Supplying a pair of longitudinal shields The end 56 “shields the balcony shield with 0m end shield the th d shield and the bal shield with 5 hydraulic jacks; vibrators and locking system for securing the joint between the end shield and the longitudinal shield; which are moved by hydraulic jacks and sliding members that move along the rails; wherein a steam jacket is provided in the recess of each of the aforementioned shields and the core; The aforementioned vapor envelope provides heating and solidification of the product. General description of the invention 0 compared to the prior art most relevant; The device according to the invention is not very labor intensive - the shields are removed from the supports and moved to a horizontal position semi-automatically. The device according to the invention makes it possible to distribute the physical work of mechanical work 5 m Sides in the horizontal direction of alll by hydraulic jacks along a track

The rail for the frame using sliding members attached to each of the shields. The core is lifted vertically up to the limit by hydraulic jacks for lifting and lowering. The shields are positioned next to the pivot by hydraulic jacks for the shields; which are attached to the shields by means of a bar and to the carrier of the frame by means of its end gall. The board equipment 5 is secured by the locking system using hydraulic jacks. The concrete mixture in the structural cavity formed is compressed by the vibrators of the shields and by “poker vibrators.” The product is heated by the steam jackets that contain the inner cavities of the core and the side shields; In which steam is supplied at 115-100 degrees Celsius 0 at intervals of 5 to 10 hours depending on the concrete mix. After heat treatment, the locking system is opened by hydraulic levers for the shields. By the same hydraulic winches the shields are removed from the product; It is rolled away by the sliding members of the rod path. The longitudinal shields are symmetrically opened. The core is lowered to the maximum extent by hydraulic winches for lifting and lowering. After a short while the resulting masonry unit is detached by a bridge crane using a crossbeam (not shown) ; any; She is rammed. The presence of the movable core in a vertical direction with a cone-shaped bend makes it possible to obtain a Baa unit from the structural cavity between the core and the side elements without destroying it and changing its shape after being lowered during the impact. As a result the device Gy of the invention gives rise to the potential for increased productivity. 0 Basic characteristics that differ from the most relevant previous art lead to the possibility that the innovative artistic solution is considered new. The applicability of the device ey of the invention to industry leads to the possibility that it meets the industry usability criterion. Brief description of the drawings

J is explained to the invention in the drawings” where: Figure 1 displays the forming construction assembly, the building units in a side view, Figure 2 displays the same assembly in a horizontal stop view, Figure 3 shows lll With shield and pivot (incomplete). Detailed description: The apparatus Gg of the invention contains the following elements: frame 1 ' core 2 ' a pair of longitudinal shields 3 ' end-thrust 4 balcony shield 5; 6 locking system; Hydraulic jacks for lifting and lowering the core 7 Hydraulic jacks for shields 8) Sliding members 9 » Rockers 10 » Hydraulic jacks for locking system 11; pin

0 80 000 12 (product base); rail track 13. The frame 1 has a flat surface on which the core 2 is attached by means of hydraulic jacks 7. On the same frame 1 the support piece 12 is attached; Which represents the basis of the chamber unit to be produced by bolt connections Shields 3” 4 and 5 are provided with vibrators 10. Shields 3 3 4 5 and core 2 contain [vapor dale] placed within the cavity of each On 3 3

5 1 4 5 and pulp 2 3 which is easy to heat and harden the product by 75% within 6 hours. By means of hydraulic winches 8 the balcony shield 5 is moved; The end shield 4 and two longitudinal shields 3 away from the core 2 along the rod track 13. The pair of longitudinal shields 3 is provided with a locking system 6 operating using hydraulic jacks 11. The locking system 6 provides the fixation of the connection of the end shield 4 to the longitudinal shields 3.

0 The device Gy of the invention is compact (9 X 11 * 4 m) and mobile because it can be disassembled and assembled directly on the construction site. On a pre-prepared concrete surface, frame 1 elements are assembled using a vehicle-mounted crane. The base piece 12 (core 2) and side elements 3 4 and 5 are then arranged sequentially on the frame. The parts of the assembly are fixed by means of bolted joints. It takes

Assemble the assembly no more than 72 hours. The device is dismounted in reverse order also using a vehicle-mounted winch. The assembly works as follows. After the power of the system is turned on, the core 2 is lifted up in a vertical direction to the maximum using hydraulic jacks 7 with pressure applied by oil station |a0. A building reinforcement cover is placed

By a bridge crane using a girder. Then the operator places the shields 3 (4 and 5) next to the pivot 12. By applying pressure to the hydraulic jacks 8 attached to the shields 3; 4 and 5 by means of a bar and to the bearing of the frame 1 by means of its end part, the subsequent displacement of the shields 3; 4 and 5 along a track Rod 13 of frame 1

0 using sliding members 9 attached to each of the shields 3; 4 and 5. The plate equipment is clamped by the locking system 6 using hydraulic jacks 11. The concrete mixture is placed in the cavity of the fixed structure located between the shields 3 4 and 5 of the inner walls and the core 2; ceiling also with a concrete placement tool (not shown); It is compressed by 10 shield vibrators and then by ESHA vibrators.(not shown). Shields work 3 4

5 57 of the construction assembly prevents demolition of the specified form and allows the use of more mobile alloys than (Sa) without it. Furthermore, the product is heated using vapor casings having internal cavities for core 2 and side shields 3; 4; 5; (Ally Steam is supplied at 100-115°C at intervals of 5 to 10 hours depending on the concrete mix. After heat treatment, locking system 6 is opened by applying pressure to the levers

0 hydraulics 11. Then the shields 4 and 5 are removed from the product by the same hydraulic jacks 8; They are rolled away along the rail track 13 by the sliding members 9. The pair of longitudinal shields 3 is then opened correspondingly. The core 2 is then lowered down to the limit by hydraulic jacks 7. After a short while the product is lifted by a gantry using a beam (not shown); any"; She is rammed. Shields 3 (4 5) and core 2 are then cleaned;

5 Lubrication and the production process of the chamber unit was repeated using the device lg of the invention.

The use of the device Gy of the invention has the potential to increase productivity.

Claims (1)

protection elements 1. The production of construction units with da production of reinforced concrete products » specifically monolithic construction units of the type of a shell, and the goal of Increase productivity by having the device contain the following elements: frame 5 1,; core 2« a pair of longitudinal shields 3; an end shield 4< a balcony shield 5< ails system, “6 locking system Ji hydraulic jacks for raising and lowering the core 7” hydraulic jacks for shields hydraulic jacks of the shields 8” sliding members <9 vibrators 10” hydraulic jacks of the locking system 0 ¢ 11 apron pins (product base) 12” and a rail track 13. The frame 1 shall have a flat surface on which the core lll 2 is attached by the hydraulic jacks 7. On the same frame 1 The apron 12 is joined; The balcony shield 5” The end shield 4 and two longitudinal shields 3 are provided with vibrators 10 Wal includes steam jackets placed in the special cavity JS Armor 3; 4; 5 and the core 2; To heat and harden the product up to 7675 in 6 hours. By means of the hydraulic jacks 8 the balcony shield 5 is moved; the end shield 5 and two longitudinal shields 20 3 away from the core 2 along the rail track 3. The pair of longitudinal shields 3 is provided with The locking system 6 operating using the hydraulic jacks 11. The locking system 6 provides fixation of the end shield connection the end shield 4 with the longitudinal shields 3. 0 l a l a hr ig anasto : Es ) EERE 1 Coe a cv no 0 1 msi m a m a ha ha l FRR Ty : seven i Cone de oA : : bose Sun Sasa SSA Ree Nick = See ET AJ SS WR : : NE ETH RTT Secondly No 06 3 : } Lo 0 and has an answer with HI | : i i 5 FE SE ERE td SCR EY : CA Li. Ti a vo Poe la 1 l hog l + 5 y l l: ES to ete eng He SABO > Eb Can v 5 SHER nf Wd] L L BOI 1] Hm 5 : i Abe Ela RE RRL hide bond ET ETON F : : : SF * Dr RE EL Ni : Pa SAR { Hon 00 ON NA Sa, : = SF RRL ehhh The name of mba is a b a l: 2 1 oF k 05 a h a is a 3 er. A RR Ti 3 | L L L L 0 LETNA A 7 A LQ Av Al 4 fd A Yoo ¥ Figure : 13 2h : 8: Fi : : iH fH : : A i$ : ; ¥ 11 hd 8 : 3 : RR Srna BE - RN OW ¢ a MN pen OR 2 FT Roel: 2 L A Lie eee RR A wy ewe : VN Kt A M 1 : — NTT Fe : A A d 1: 1 31 EET esse A A A A | esse. TR % f 3 1 > 5 Tat 8 3 º mag ; i 2 i except 3 3 R % 5 at ' 1 5 E § b 1 | a g i 3 8 1 | Shi: 3 8 £23 1 $3 in the A A | 0 for | A 1 | | º pm CARRERE £3 1 Et Fed 5 : 0 2 ْ i : SS HIRED opener due rnb ; 8 to 1 ET d: pee RA. i 0 fs b mdi m ai ah ah AR 2 4 2 5 2 Never : 5 A I & i : : 5 ka J A vy of Yo. i HH Mo 5 ‘ - Nant Rene ¥ SORE ER 3 3 CR Fn 8 0 > REESE Waa: T 3 7 Ne 88 1 d x ss ot SAN Bi Eat i Sova, ES aaa Ba Th 1 jes BN Re EE, eT pa Omnia 3 Maran > 3 HERA 4 1 : hE : TR AEE oy 5 B EMMV A VERNER Eh Re BEN + 3 A EERIE IE Qan : 5 3 Rt at SR Sa 5 i 8 1 L ‎ = XX : 3 5 £ TIRE A . ... l ¥. : #1 EEE ja 3 : 7# Cone bE a : a m 3 aE SFR 3 ond SEE a : stata RRNA a a 7 $n a gro 0 a ve a c a ‎ : ERR 0 JR SE RR OREN > - » > VRS ai RN SRR 3 Pod TR BORIS ey od for 1 ei 7 : ا ا ا ا ا ا ss $i id 01 Bay 8 34 EE 1 EE a bo iy CR i rE SH EE A A A EA : 0 Fa Cb cn RRR 8a 3 : i 5 3 1] ort 3 ® Fx IR 8 ES “Rk bd brain 1 vd § oF BS Hanh { : ¥ 3 3 B ar 3 8: we 3 : 5 EN Aaa mm l a a: Cy | 1 TAT 8: SL “a, 1 AERA : 0 Elin Dod EE Sg Lo 1 Lout BY Ata 8 3 Fr iien Arai $ > % & v 2 Eas i : onesie EER ER A a ‎ 3 - +3 » & 7 i : 8 2 3 BH at 5 x SE wg = : NE ATEN . : A = 5 Med” A: ! § PTR EE 3 3 8 ا i i wo So : § Fa Eo 1 : Lma VY Amai Aa Aa Aa Aa Aa Aa Aa Aa Laa Tal too Lh The Saudi Authority for Intellectual Property Sweden Authority for Intellectual Property pW RE .¥ + \ A 0 § Um 5 + < Ne ge “Benaj > Aye Ki Jada Li Days TEE Bbha Nase eg + Ed - 2 - 3 .++ .* provided that the annual financial fee is paid for the patent and that it is not null and void due to its violation of any of the provisions of the patent system, layout designs of integrated circuits, plant varieties and industrial designs or its implementing regulations. »> Issued by + BB 0.B Saudi Authority for Intellectual Property > > > “+ PO Box 1011 .| for ria 1*1 uo ; Kingdom | Arabic | For Saudi Arabia, SAIP@SAIP.GOV.SA