RU2688986C2 - Building supporter system forming within adjustable conditions - Google Patents

Building supporter system forming within adjustable conditions Download PDF

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Publication number
RU2688986C2
RU2688986C2 RU2017140761A RU2017140761A RU2688986C2 RU 2688986 C2 RU2688986 C2 RU 2688986C2 RU 2017140761 A RU2017140761 A RU 2017140761A RU 2017140761 A RU2017140761 A RU 2017140761A RU 2688986 C2 RU2688986 C2 RU 2688986C2
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Russia
Prior art keywords
core
concrete
construction
annular cavity
molding
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RU2017140761A
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Russian (ru)
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RU2017140761A3 (en
RU2017140761A (en
Inventor
Юрий Михайлович Орлов
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Юрий Михайлович Орлов
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Priority to RU2017140761A priority Critical patent/RU2688986C2/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/06Solidifying concrete, e.g. by application of vacuum before hardening
    • E04G21/08Internal vibrators, e.g. needle vibrators

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

FIELD: construction.SUBSTANCE: invention relates to construction and can be used in construction of road and railway overpasses, overpass for process pipelines. Trestle supports forming method in the construction conditions, in which the reinforcement is installed into the core mold. Concrete mixture is supplied with its further vibrocompression by introduction of vibrating bench with perforation of its working surface. Annular cavity is formed between the vibration rod and the core. Annular cavity is equipped with filtering material. Core is perforated to form a vacuum cavity and subsequent evacuation of the concrete. After concrete set of sufficient strength, the mold is disassembled.EFFECT: technical result is higher reliability and durability of overpasses.3 cl, 1 dwg

Description

Изобретение относится к строительству и может быть применено при устройстве автомобильных и ж/д эстакад, а также эстакад под технологические трубопроводы Известен способ формования трубчатых изделий из бетонных смесей /а.с. №1816265/.The invention relates to the construction and can be applied at the device of automobile and railway racks, as well as racks for technological pipelines. There is a known method of forming tubular products from concrete mixtures / a.s. No. 1816265 /.

К недостаткам способа возможно отнести недостаточную область применения, низкую надежность и долговечность.The disadvantages of the method may include insufficient scope, low reliability and durability.

Известно также Устройство для изготовления трубчатых изделий содержащее установку в форму с сердечником арматуры и подачу бетонной смеси с последующем виброштампованием путем внедрения виброштампа с перфорацией его рабочей поверхности и образованием между ним и сердечником кольцевой полости. /а.с. №2047485/. К недостаткам устройства возможно отнести невысокое качество и долговечность изготовления изделия. Цель изобретения - повышение производительности сборки изделия в построечных условиях, поышение качества устройства опор. Предлагаемым решением опора возводится в следующем порядке. На фундамент, преимущественно сваю-оболочку, устанавливается форма с сердечником с образованием кольцевой полости заполненной фильтрующим материалом, а сердечник выполняют с перфорацией с образованием вакуум-полости и вакуумированием бетона, причем извлечение сердечника и виброштампа производят одновременно с подачей в форму несвязного сыпучего материалам после набора бетоном требуемой прочности форму разбирают. Конечно-же предлагаемую опору желательно ставить на сваю-оболочку, верх которой заполняют бетоном одновременно с подачей бетона внутрь опоры.It is also known Device for the manufacture of tubular products containing the installation in a form with a core of reinforcement and the flow of concrete mix with the subsequent vibration stamping by introducing a vibrostamp with perforation of its working surface and the formation of an annular cavity between it and the core. / a.s. No. 2047485 /. The disadvantages of the device may include low quality and durability of the product. The purpose of the invention is to improve the performance of the Assembly of the product in construction conditions, increase the quality of the device supports. The proposed solution builds in the following order. A foundation with a core is formed on the foundation, mainly a pile shell, with the formation of an annular cavity filled with filtering material, and the core is perforated to form a vacuum cavity and concrete is evacuated, and the core and vibrostamp are removed simultaneously with feeding into the form of loose material. Concrete strength required form disassemble. Of course, the proposed support should preferably be placed on a pile-shell, the top of which is filled with concrete simultaneously with the supply of concrete into the interior of the support.

Способ поясняется чертежом. На фундамент 1, преимущественно сваю оболочку, устанавливается форма 2 с перфорацией/не показано/и сердечником 3 и подается арматура 4 и бетон 5, внедрение виброштампа 6 с образованием кольцевой полости 7 снабженной фильтрующим материалом/не показано/. После чего в сердечнике 3 создают вакуум, который позволяет отобрать у бетона свободную воду затворения. После завершения вакуумирования производят удаления виброштампа и сердечника производят подачу сыпучего материала 8, до подачи последнего может быть выполнена бетонная пробка 9, а форму 2 разбирают после набора требуемой прочности бетона. Предлагаемое решение при его использовании позволит ускорить процесс и повысить МРЗ и прочность бетона.The method is illustrated in the drawing. On the foundation 1, mainly a pile shell, a form 2 is installed with perforations / not shown / and core 3 and fittings 4 and concrete 5 are fed in, the introduction of a vibrating stamp 6 with the formation of an annular cavity 7 provided with filtering material / not shown /. Then in the core 3 create a vacuum, which allows you to take away the concrete free mixing water. After the completion of the vacuuming, the vibrostamp is removed and the core is used to deliver bulk material 8, before the latter can be supplied, concrete block 9 can be made, and form 2 is disassembled after the required concrete strength has been obtained. The proposed solution for its use will speed up the process and increase the IDA and the strength of concrete.

Claims (3)

1. Формование опор эстакады в построечных условиях, содержащее установку в форму с сердечником арматуры, подачу бетонной смеси с последующим ее вибропрессованием путем внедрения виброштампа с перфорацией его рабочей поверхности и образованием между ним и сердечником кольцевой полости, отличающийся тем, что кольцевая полость снабжается фильтрующим материалом, а сердечник выполняют с перфорацией с образованием вакуум полости и последующим вакуумированием бетона, причем после набора бетоном достаточной прочности форму разбирают.1. Molding of trestle supports in construction conditions, containing installation into a form with an armature core, supplying a concrete mix with its subsequent vibropressing by introducing a vibrostamp with perforation of its working surface and forming an annular cavity between it and the core, which is provided with a filter and the core is perforated to form a vacuum cavity and then evacuate the concrete, and after the concrete has gained sufficient strength, the mold is disassembled. 2. Формование опор эстакады в построечных условиях по п. 1, отличающееся тем, что извлечение сердечника и виброштампа производят одновременно с подачей в форму несвязного сыпучего материала.2. The molding of the pier supports in construction conditions under item 1, characterized in that the extraction of the core and the vibrostamp is carried out simultaneously with the feeding into the form of a coherent bulk material. 3. Формование опор эстакады в построечных условиях по п. 1, отличающееся тем, что опора устанавливается на сваю-оболочку и соединяется с ней бетонной пробкой.3. The molding of the overhead supports in construction conditions under item 1, characterized in that the support is installed on the pile-shell and is connected to it by a concrete plug.
RU2017140761A 2017-11-22 2017-11-22 Building supporter system forming within adjustable conditions RU2688986C2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111519535B (en) * 2020-04-15 2021-11-23 中电建路桥集团有限公司 Guardrail pouring construction equipment and method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU76311A1 (en) * 1948-01-27 1948-11-30 А.Е. Десов Cores to molds for the manufacture of hollow articles made of concrete and similar materials with vacuuming and pressing the mass in the form
SU804757A1 (en) * 1979-04-25 1981-02-15 Специальное Конструкторское Бюро"Скб-Мосстрой" Method of constructing a columnar bridge pier
RU2047485C1 (en) * 1987-07-06 1995-11-10 Юрий Михайлович Орлов Device for making tubular articles
RU13383U1 (en) * 1999-12-28 2000-04-10 Амбарцумян Сергей Александрович DEEP VIBRATOR
RU26581U1 (en) * 2002-05-16 2002-12-10 Прилуцкий Олег Григорьевич DEVICE FOR SEALING CONSTRUCTION MIXTURE
JP2009035856A (en) * 2007-07-31 2009-02-19 Toda Constr Co Ltd Equipment for removing redundant water of concrete

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU76311A1 (en) * 1948-01-27 1948-11-30 А.Е. Десов Cores to molds for the manufacture of hollow articles made of concrete and similar materials with vacuuming and pressing the mass in the form
SU804757A1 (en) * 1979-04-25 1981-02-15 Специальное Конструкторское Бюро"Скб-Мосстрой" Method of constructing a columnar bridge pier
RU2047485C1 (en) * 1987-07-06 1995-11-10 Юрий Михайлович Орлов Device for making tubular articles
RU13383U1 (en) * 1999-12-28 2000-04-10 Амбарцумян Сергей Александрович DEEP VIBRATOR
RU26581U1 (en) * 2002-05-16 2002-12-10 Прилуцкий Олег Григорьевич DEVICE FOR SEALING CONSTRUCTION MIXTURE
JP2009035856A (en) * 2007-07-31 2009-02-19 Toda Constr Co Ltd Equipment for removing redundant water of concrete

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Effective date: 20201123