CN105235057A - Vertical pipe manufacturing device and technology thereof - Google Patents

Vertical pipe manufacturing device and technology thereof Download PDF

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Publication number
CN105235057A
CN105235057A CN201510710462.7A CN201510710462A CN105235057A CN 105235057 A CN105235057 A CN 105235057A CN 201510710462 A CN201510710462 A CN 201510710462A CN 105235057 A CN105235057 A CN 105235057A
Authority
CN
China
Prior art keywords
external mold
space
equipment
slurry
core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510710462.7A
Other languages
Chinese (zh)
Inventor
张声军
周磊
曹国巍
周立新
徐毅
石小虎
张伯华
陈炜宁
张伟宁
王谦
张晓强
果金颖
张金昌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BEIJING JINDUN HUATONG TECHNOLOGY Co Ltd
Langfang Jindun Huatong Technology Co Ltd
Institute of Building Mechanization of Chinese Academy of Building Research
Langfang Kaibo Construction Machinery Technology Co Ltd
Original Assignee
BEIJING JINDUN HUATONG TECHNOLOGY Co Ltd
Langfang Jindun Huatong Technology Co Ltd
Institute of Building Mechanization of Chinese Academy of Building Research
Langfang Kaibo Construction Machinery Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BEIJING JINDUN HUATONG TECHNOLOGY Co Ltd, Langfang Jindun Huatong Technology Co Ltd, Institute of Building Mechanization of Chinese Academy of Building Research, Langfang Kaibo Construction Machinery Technology Co Ltd filed Critical BEIJING JINDUN HUATONG TECHNOLOGY Co Ltd
Priority to CN201510710462.7A priority Critical patent/CN105235057A/en
Publication of CN105235057A publication Critical patent/CN105235057A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/24Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
    • B28B7/241Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
    • B28B7/246Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces for making oblong objects, e.g. girders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/16Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
    • B28B7/18Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/28Cores; Mandrels

Abstract

A vertical pipe manufacturing device comprises an outer die, a middle partition plate and core dies. A bottom cushion plate is arranged at the lower portion of the outer die, and an opening is formed in the upper portion of the outer die. The middle partition plate is detachably installed in the outer die so as to evenly divide the outer die into a plurality of first spaces. The core dies are arranged in the centers of the first spaces. The outer die, the middle partition plate and the core dies are vertically arranged. By means of the innovation of the technology of one-die and multi-pipe vertical pouring, the production efficiency is greatly improved, raw materials of the die are saved, and the cost of production equipment is reduced. Meanwhile, the production space is greatly saved through a vertical structure, and the extremely superior using effect is achieved.

Description

Vertical tubulation apparatus and technique thereof
Technical field
The present invention relates to a kind of vertical tubulation apparatus and technique thereof, particularly adopt casting to be used for vertical tubulation apparatus and the technique thereof of concrete duct.
Background technology
At present, when producing the rectangular ducts such as such as exhaust duct, a kind of semi-hand method adopts casting to produce, that is, external mold and core are assembled, Horizontal type is placed, and mould upstream opens wide, and slurry is progressively poured into a mould, until fill from top by suspension bucket is mobile vertically.The method needs after pouring slurry initial set, and re-use artificial that top is floating, and one set of die once can only produce a pipeline, not only production efficiency is low, and it is many to take mould, and production cost is high.
Therefore, in order to solve many deficiencies and the defect of above-mentioned prior art, be necessary a kind of vertical tubulation apparatus of research and technique thereof.
Summary of the invention
Consider at least one the problems referred to above and complete the present invention, and one object of the present invention is to provide a kind of vertical tubulation apparatus and technique thereof, it is by the technological innovation of vertical pouring one mould multitube, substantially increase production efficiency, reduce production equipment cost, and vertical structure has saved production space greatly, achieve extremely superior result of use.Wherein, this vertical tubulation apparatus, is characterized in that comprising:
External mold, its underpart is provided with backing plate at bottom, and top is provided with opening;
Central dividing plate, it is removably mounted in external mold external mold to be evenly divided into multiple first space; With
Core, its be arranged on described first space central authorities;
Wherein, described external mold, middle spacer sleeve and the vertical setting of core.
According to a further aspect of the invention, described equipment also comprises external mold vibrator, and it is removably disposed on the outer wall of external mold, wherein, raw material slurry pours into from upper opening, and external mold vibrator vibrates simultaneously, makes slurry inject bottom swimmingly and progressively pours into full by described multiple first space.
According to a further aspect of the invention, described equipment also comprises grouting equipment and is arranged on the slurry inlet of backing plate at bottom or external mold lower end, and this grouting equipment is communicated with described first space by this slurry inlet.
According to a further aspect of the invention, the quantity in described multiple first space is two or more, and wherein the best is four, six, nine.
According to a further aspect of the invention, provide and a kind ofly utilize above-mentioned vertical tubulation apparatus to prepare the technique of concrete duct, it is characterized in that: use grouting equipment to enter described multiple first space from slurry inlet by concrete slurry pumping, until by full for its filling, then solidify formation concrete duct.
According to a further aspect of the invention, provide and a kind ofly utilize above-mentioned vertical tubulation apparatus to prepare the technique of concrete duct, it is characterized in that: raw material slurry pours into from upper opening, external mold vibrator vibrates simultaneously, make slurry inject bottom swimmingly and progressively by full for described multiple first space perfusion, then solidify formation concrete duct.
According to a further aspect of the invention, one-shot forming many concrete ducts.
According to a further aspect of the invention, do not establish described central dividing plate, only with external mold and a core, with shaping single concrete duct.
Compared with prior art, beneficial effect of the present invention is:
By the technological innovation of vertical pouring one mould multitube, substantially increase production efficiency, saved base mould material, reduce production equipment cost, and vertical structure saves production space greatly, achieve extremely superior result of use.
Accompanying drawing explanation
Fig. 1 is the top view of the vertical tubulation apparatus part according to a kind of preferred embodiment of the present invention.
Fig. 2 is the vertical tubulation apparatus schematic diagram according to a kind of preferred embodiment of the present invention.
Fig. 3 is the vertical tubulation apparatus schematic diagram according to another preferred embodiment of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing; by preferred embodiment, preferred forms of the present invention is described; here detailed description of the invention is to explain the present invention; and should not be construed as limitation of the present invention; when not departing from spirit of the present invention and essential scope; can make various changes and modifications, these all should be included within protection scope of the present invention.
Embodiment 1
See Fig. 1-3, the invention provides a kind of vertical tubulation apparatus.Such as, this vertical tubulation apparatus, it is characterized in that comprising: external mold, its underpart is provided with backing plate at bottom, and top is provided with opening; Central dividing plate, it is removably mounted in external mold external mold to be evenly divided into multiple first space; With core, its be arranged on described first space central authorities; Wherein, described external mold, middle spacer sleeve and the vertical setting of core.
Preferably, described equipment also can comprise external mold vibrator, and it is removably disposed on the outer wall of external mold, wherein, raw material slurry pours into from upper opening, and external mold vibrator vibrates simultaneously, makes slurry inject bottom swimmingly and progressively pours into full by described multiple first space.
Preferably, described equipment also comprises grouting equipment and is arranged on the slurry inlet of backing plate at bottom or external mold lower end, and this grouting equipment is communicated with described first space by this slurry inlet.
Preferably, the quantity in described multiple first space is two or more, and wherein the best is four, six, nine.
Preferably, provide and a kind ofly utilize above-mentioned vertical tubulation apparatus to prepare the technique of concrete duct, it is characterized in that: use grouting equipment concrete slurry pumping to be entered described multiple first space from slurry inlet, until by full for its filling, then solidify formation concrete duct.By such setting, make concrete slurry enter the first space from bottom and discharge air, make concrete slurry filling obtain under gravity more closely knit, end product quality is better.
Preferably, additionally provide and a kind ofly utilize above-mentioned vertical tubulation apparatus to prepare the technique of concrete duct, it is characterized in that: raw material slurry pours into from upper opening, external mold vibrator vibrates simultaneously, make slurry inject bottom swimmingly and progressively by full for described multiple first space perfusion, then solidify formation concrete duct.
Preferably, one-shot forming many concrete ducts.
Preferably, do not establish described central dividing plate, only with external mold and a core, with shaping single concrete duct.
Be understandable that, described vertical tube-making process and equipment can be made up of major parts such as external mold, middle spacer sleeve, core, backing plate at bottom, external mold vibrators.The vertical setting of mould, raw material slurry pours into from the cavity of top, and vibrator vibrates simultaneously, makes slurry inject bottom swimmingly and progressively cavity body is poured into full.Described technique can one-shot forming many piping articles.When removing or not establishing central dividing plate, only with external mold and 1 core, can shaping single pipe goods.Also grouting equipment can be used to be entered cavity by slurry pumping from bottom, until by full for cavity filling.It should be noted that this method can once-cast to form many pipelines (can be 1,2,3,4,5,6,7,8,9 ... even more).Substantially increase efficiency, and save base mould material.
In sum, beneficial effect of the present invention is:
By the technological innovation of vertical pouring one mould multitube, substantially increase production efficiency, saved base mould material, reduce production equipment cost, and vertical structure saves production space greatly, achieve extremely superior result of use.
The invention is not restricted to above-mentioned specific embodiment.Be understandable that, when not departing from spirit of the present invention and essential scope, can make various changes and modifications, these all should be included within protection scope of the present invention.

Claims (8)

1. a vertical tubulation apparatus, is characterized in that comprising:
External mold, its underpart is provided with backing plate at bottom, and top is provided with opening;
Central dividing plate, it is removably mounted in external mold external mold to be evenly divided into multiple first space; With
Core, its be arranged on described first space central authorities;
Wherein, described external mold, middle spacer sleeve and the vertical setting of core.
2. equipment according to claim 1, it is characterized in that described equipment also comprises external mold vibrator, it is removably disposed on the outer wall of external mold, wherein, raw material slurry pours into from upper opening, external mold vibrator vibrates simultaneously, makes slurry inject bottom swimmingly and progressively pours into full by described multiple first space.
3. equipment according to claim 1 and 2, is characterized in that described equipment also comprises grouting equipment and is arranged on the slurry inlet of backing plate at bottom or external mold lower end, and this grouting equipment is communicated with described first space by this slurry inlet.
4. equipment according to claim 3, it is characterized in that the quantity in described multiple first space is two or more, wherein the best is four, six, nine.
5. the technique utilizing the equipment described in claim 3 or 4 to prepare concrete duct, it is characterized in that: use grouting equipment to enter described multiple first space from slurry inlet by concrete slurry pumping, until by full for its filling, then solidify formation concrete duct.
6. the technique utilizing the equipment described in claim 2,3 or 4 to prepare concrete duct, it is characterized in that: raw material slurry pours into from upper opening, external mold vibrator vibrates simultaneously, make slurry inject bottom swimmingly and progressively by full for described multiple first space perfusion, then solidify formation concrete duct.
7. the technique according to claim 5 or 6, is characterized in that one-shot forming many concrete ducts.
8. the technique according to claim 5 or 6, is characterized in that not establishing described central dividing plate, only with external mold and a core, with shaping single concrete duct.
CN201510710462.7A 2015-10-28 2015-10-28 Vertical pipe manufacturing device and technology thereof Pending CN105235057A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510710462.7A CN105235057A (en) 2015-10-28 2015-10-28 Vertical pipe manufacturing device and technology thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510710462.7A CN105235057A (en) 2015-10-28 2015-10-28 Vertical pipe manufacturing device and technology thereof

Publications (1)

Publication Number Publication Date
CN105235057A true CN105235057A (en) 2016-01-13

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510710462.7A Pending CN105235057A (en) 2015-10-28 2015-10-28 Vertical pipe manufacturing device and technology thereof

Country Status (1)

Country Link
CN (1) CN105235057A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107204148A (en) * 2017-07-08 2017-09-26 辽宁泓新科技成果转化服务有限公司 Three D of one kind craft BUILDINGS MODELSs make mould
CN108252521A (en) * 2018-01-22 2018-07-06 中国建筑科学研究院建筑机械化研究分院 Vacuum negative pressure type grouting method and system
CN114407165A (en) * 2022-01-24 2022-04-29 先导薄膜材料(广东)有限公司 Powder loading device of ITO rotary target

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL291149A (en) * 1963-04-04 1900-01-01
CN102380909A (en) * 2010-08-31 2012-03-21 王志伟 Vertical type pouring manufacturing method of decorative gypsum board
CN102658588A (en) * 2012-05-09 2012-09-12 丁爱民 Vertical grouting flue manufacturing equipment
CN204658641U (en) * 2015-05-07 2015-09-23 保定市泰华机械制造有限公司 A kind of bed die of building block
CN205097346U (en) * 2015-10-28 2016-03-23 中国建筑科学研究院建筑机械化研究分院 Vertical tubulation equipment

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL291149A (en) * 1963-04-04 1900-01-01
CN102380909A (en) * 2010-08-31 2012-03-21 王志伟 Vertical type pouring manufacturing method of decorative gypsum board
CN102658588A (en) * 2012-05-09 2012-09-12 丁爱民 Vertical grouting flue manufacturing equipment
CN204658641U (en) * 2015-05-07 2015-09-23 保定市泰华机械制造有限公司 A kind of bed die of building block
CN205097346U (en) * 2015-10-28 2016-03-23 中国建筑科学研究院建筑机械化研究分院 Vertical tubulation equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107204148A (en) * 2017-07-08 2017-09-26 辽宁泓新科技成果转化服务有限公司 Three D of one kind craft BUILDINGS MODELSs make mould
CN108252521A (en) * 2018-01-22 2018-07-06 中国建筑科学研究院建筑机械化研究分院 Vacuum negative pressure type grouting method and system
CN114407165A (en) * 2022-01-24 2022-04-29 先导薄膜材料(广东)有限公司 Powder loading device of ITO rotary target

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Application publication date: 20160113