CN110370428A - A kind of wet production high-strength concrete product particular manufacturing craft - Google Patents
A kind of wet production high-strength concrete product particular manufacturing craft Download PDFInfo
- Publication number
- CN110370428A CN110370428A CN201910742720.8A CN201910742720A CN110370428A CN 110370428 A CN110370428 A CN 110370428A CN 201910742720 A CN201910742720 A CN 201910742720A CN 110370428 A CN110370428 A CN 110370428A
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- China
- Prior art keywords
- water guide
- hole
- several
- vertical
- moulding box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 82
- 239000011372 high-strength concrete Substances 0.000 title claims abstract description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 186
- 238000000465 moulding Methods 0.000 claims abstract description 87
- 238000003825 pressing Methods 0.000 claims abstract description 66
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 24
- 239000010959 steel Substances 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims description 9
- 208000002925 dental caries Diseases 0.000 claims description 7
- 238000009497 press forging Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 239000004567 concrete Substances 0.000 description 58
- 238000010586 diagram Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 7
- 238000002156 mixing Methods 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000000748 compression moulding Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 230000002528 anti-freeze Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/021—Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0097—Press moulds; Press-mould and press-ram assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/36—Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/40—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
- B28B7/46—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for humidifying or dehumidifying
Abstract
The invention discloses a kind of wet production high-strength concrete product particular manufacturing crafts, it is characterised in that: is made of upper die head 1, lower moulding box 2, lower moulding box water guide bottom plate 3, water guide steel plate mesh sheet 4；Upper die head 1 is made of horizontal connecting plate 10, band strip-shaped hole vertical gripper shoe 11, band groove vertical gripper shoe 12, horizontal pressure foot 13, excessive levels pressing plate 14, horizontal water guide pressing plate 15, ○-shaped seal ring 16, vacuum drainage conduit 17；Lower moulding box 2 is made of moulding box entirety outline border 20, cross form 21, vertical framework 22, lateral wear-resistant liner 23, longitudinal wear-resistant liner plate 24, hanging ring 25；Horizontal 15 bottom surface of water guide pressing plate is equipped with several evenly distributed tiny vertical water guide through-holes 150, and top surface is equipped with well shape water guide groove along the position in hole；Lower 3 top surface of moulding box water guide bottom plate is equipped with several evenly distributed vertical through-holes 150, and bottom surface is equipped with well shape water guide groove along the position in hole, and bottom surface is surrounded by several grooves 30 for placing water guide bottom plate backing pin 26.
Description
Technical field
The present invention relates to a kind of wet production high-strength concrete product particular manufacturing crafts, belong to concreting machinery manufacture and wet process
Concrete formation technical field.
Background technique
There are mainly two types of modes for traditional concrete product production: the first is the dry almost nil using the slump
Such dry concrete is placed in steel die by concrete, high-frequency vibration and pressurization by concrete formation machine, will
Concrete product shape required for dry concrete in mold is compressed into, concrete product takes off from mold after molding
Out, curing kilns are transported to together with the template under concrete product to be conserved；Second is using the slump in 50-90mm
Plastic concrete, also some is mixed plastic concrete or mobility using the slump in the fluidity concrete of 100-150mm
Solidifying soil is poured into particular manufacturing craft, is vibrated by vibrating spear, and concrete compaction is made, and gas is discharged, and improves concrete strength, vibration
After the completion of smashing, it cannot demould, be conserved at once, until the intensity of concrete product reaches 50% or more of design strength
Shi Fangke demoulding, just can guarantee molding concrete product well-tended appearance, without breakage.With the hair at city's construction and environmental protection
Exhibition is needed to produce and be used instead of the high intensity of lithotome, high frost resistance, extremely low water absorption rate, the road of anti-deicing salt corrosion, municipal administration
Particular/special requirement concrete product, be impossible using above-mentioned traditional concrete product production technology and mold.On
Stating common drawback existing for two kinds of traditional approach formation of concrete products is: 1) its concrete system in the case where identical match ratio
Product intensity is low；2) compactness bottom, dry concrete product, plastic concrete product have hole in fluidity concrete product；
3) high production cost needs to be added in process of production a variety of additives, such as water-reducing agent, early strength agent, antifreeze, release agent；
4) water absorption rate is high；5) resistance to deicing salt performance is poor；6) high-frequency vibration and high frequency tamping noise pollution are serious；7) mold damage is serious,
Die life shortens；8) manually more.
In order to overcome the concrete product of above-mentioned produced in conventional processes, there are serious technical defects, adapt to the new period to high-strength
The high-end concrete product demand of degree, the burn into of resistance to deicing salt high frost resistance, it is intended to design a kind of new concrete product molding mould
Tool, with plastic concrete or fluidity concrete, use is small, low-frequency vibration, high pressure compression moulding, and upper die head 1 is equipped with true
Empty pump squeeze compressed water generation apparatus, lower moulding box 2 be equipped with automatic guide squeeze water installations, by the water of compaction suppressed (clear water) discharge and it is defeated
It is sent to recovery channel, recycling, by filtering the scraps of paper 7, cement slurry is retained in concrete product, after high pressure compression moulding
Concrete product can demould immediately, and production efficiency is high, and the molding cycle of high pressure compacting is no more than 30 seconds, and product compactness is higher by
Using 20% or more of the concrete product that conventional method and traditional moulds produce, Absolute Dry Density 2900kg/m3~
3000kg/m3；Conventional method and formed in mould concrete product Absolute Dry Density are 2300kg/m3~2400kg/m3。
Summary of the invention
It is an object of the invention to: in order to overcome above-mentioned produced in conventional processes concrete product there are serious technical defect,
The new period is adapted to high-intensitive, the burn into of resistance to deicing salt high frost resistance high-end concrete product needs；Attempt to invent a kind of novel
Forming concrete products mold, with plastic concrete or fluidity concrete, use is small, low-frequency vibration, and high pressure is pressed into
Type, upper die head 1 are equipped with vacuum pump drainage and squeeze water installations, and lower moulding box 2 is equipped with automatic guide and squeezes water installations, the extruding that will be suppressed
Water (clear water) is discharged and is transported to recovery channel, and recycling, by filtering the scraps of paper 7, cement slurry is retained in concrete product
In, concrete product can demould immediately after high pressure compression moulding, and production efficiency is high, filled up China using plastic concrete and
Fluidity concrete produce high intensity, high density, high frost resistance, high permeability resistant high-end concrete product blank.
The technical scheme of the present invention is realized as follows: a kind of wet production high-strength concrete product particular manufacturing craft, special
Sign is: being made of upper die head 1, lower moulding box 2, lower moulding box water guide bottom plate 3, water guide steel plate mesh sheet 4；
The upper die head 1 by horizontal connecting plate 10, band strip-shaped hole vertical gripper shoe 11, band groove vertical gripper shoe 12,
Horizontal pressure foot 13, excessive levels pressing plate 14, horizontal water guide pressing plate 15, ○-shaped seal ring 16, vacuum drainage conduit 17 are constituted；
The horizontal connecting plate 10 is surrounded by several evenly arranged connection through-holes 100, the band strip-shaped hole
11 center of vertical gripper shoe is equipped with strip-shaped hole 110；Band 12 side of groove vertical gripper shoe is equipped with groove 120；Described
13 surrounding of horizontal pressure foot is uniformly provided with several horizontal pressure foot connection through-holes 130, and center is equipped with vacuum drainage through-hole 131,
Vacuum drainage through-hole 131 is externally provided with the placement o-ring groove 132 an of major diameter；On 14 top surface of excessive levels pressing plate
It is uniformly provided with several T shapes connection through-hole 140, is equipped with an interior hexagonal directed downwardly in each T shape connection through-hole 140 on top surface
Connecting screw 142, is uniformly provided with several T shapes connection through-hole 140 on the bottom surface of the excessive levels pressing plate 14, every on bottom surface
An interior hexagonal connecting screw 142 upward is equipped in one T shape connection through-hole 140, the center portion thereof position is equipped with a thick draining
Through-hole 141；Horizontal 15 top surface of water guide pressing plate is equipped with the vertical water guide through-hole 150 of several well shape arrangement, is being staggered
Several vertical tapped through holes 151 being uniformly arranged are equipped at vertical water guide through-hole 150, the row where vertical water guide through-hole 150 is set
There is semicircle lateral water guide groove 152, the column where vertical water guide through-hole 150 are equipped with semicircle longitudinal water guide groove 153, vertically
Water guide through-hole 150 is located at the well shape water guide net that semicircle longitudinal water guide groove 153 is constituted with semicircle lateral water guide groove 152
Lattice node；Horizontal 15 bottom surface of water guide pressing plate is surrounded by a shallow and small boss 154, for placing water guide expanded metal lath
4；
And phases contour with strip-shaped hole vertical gripper shoe 11 and several band groove vertical gripper shoes 12 described in several
It is mutually weldingly connected, is weldingly connected thereon with the horizontal connecting plate 10, it is lower to be weldingly connected with the horizontal pressure foot 13；Institute
It is equipped with the excessive levels pressing plate 14 below the horizontal pressure foot 13 stated, is equipped with below the excessive levels pressing plate 14 described
Horizontal water guide pressing plate 15, several interior hexagonals positioned on 14 bottom surface of excessive levels pressing plate in T shape connection through-hole 140 upward
Connecting screw 142 connects across the horizontal pressure foot connection through-hole 130 of 13 surrounding of horizontal pressure foot and the horizontal pressure foot 13
It is connected into an entirety；It is several to be located on 14 top surface of excessive levels pressing plate interior hexagonal company directed downwardly in T shape connection through-hole 140
Screw rod 142 is connect, the screw thread and the horizontal water guide pressing plate of the vertical tapped through hole 151 of the horizontal water guide pressing plate 15 are passed through
15, which are connected, is connected into an entirety；The bottom surface of the end face of the interior hexagonal connecting screw 142 and the horizontal water guide pressing plate 15
In the same plane；The ○-shaped seal ring 16 is located in the placement o-ring groove 132 of 13 bottom surface of horizontal pressure foot；
The vacuum drainage conduit 17 is connected with the vacuum drainage through-hole 131 on 13 top surface of horizontal pressure foot by screw thread；
The lower moulding box 2 is by moulding box entirety outline border 20, cross form 21, vertical framework 22, lateral wear-resistant liner 23, vertical
It is constituted to wear-resistant liner 24, hanging ring 25, water guide bottom plate backing pin 26；
The outer frame edge of the moulding box entirety outline border 20 is the arc structure of not corner angle, is a rectangular through holes in frame
Mold cavity configuration 200 is symmetrically arranged with two vertical fixed holes 201 at the both ends of length direction, is used for lower moulding box 20 and rotation
Equipment is fixed；Two holes for hoist, 202, four positioning device adjustment holes 203 are symmetrically arranged at the both ends of width direction；The cross
It is homogeneous to template 21, the vertical framework 22, the lateral wear-resistant liner 23,24 height of longitudinal wear-resistant liner plate
Together；The one big face of the several cross forms 21 and several vertical frameworks 22 is equipped with several threaded securing bores
204, it is located in the rectangular through holes mold cavity configuration 200 of moulding box entirety outline border 20, it will be several described by upper and lower welding manner
Cross form 21 and several vertical frameworks 22 and moulding box entirety outline border 20 be fixed to each other as an entirety, and form number
A small-sized die cavity 207；Several lateral wear-resistant liners 23 and several longitudinal wear-resistant liner plates 24, set on one big face
There are several T shape fixed holes 205, and is located at the small-sized die cavity being made of the cross form 21 and the vertical framework 22
In 207, by interior hexagonal standing screw 206 by itself and the mould that is made of the cross form 21 and the vertical framework 22
Frame is fixed as an entirety；The end face of interior hexagonal standing screw 206 and the lateral wear-resistant liner 23 and the longitudinal direction are resistance to
The big face of mill lining plate 24 is in the same plane；
Several water guide bottom plate backing pins 26 are surrounded by the lower end of several small-sized die cavitys 207 of the lower moulding box 2, it is several
The water guide bottom plate backing pin 26 should be in same level；
The bottom surface of the lower moulding box water guide bottom plate 3 is equipped with the vertical water guide through-hole of the well shape arrangement described in several
150, the row where the vertical water guide through-hole 150 is equipped with semicircle lateral water guide groove 152, the vertical water guide through-hole
Column where 150 are equipped with semicircle longitudinal water guide groove 153, and the vertical water guide through-hole 150 is located at semicircle longitudinal water guide
The well shape water guide mesh node that groove 153 and semicircle lateral water guide groove 152 are constituted；The lower moulding box water guide bottom plate 3
A shallow and small boss 154 is surrounded by top surface, for placing water guide steel plate mesh sheet 4；The lower moulding box water guide bottom plate 3
Bottom surface surrounding upper surface is equipped with several for placing the horizontal groove 30 of water guide bottom plate backing pin 26；
The water guide steel plate mesh sheet 4 one big faces are equipped with several vertical and horizontal evenly arranged tiny water guide through-holes 40,
Flatness is high；The water guide steel plate mesh sheet 4 is located at the shallow and small boss in horizontal 15 bottom surface of water guide pressing plate of the upper die head 1
In the groove in 154 besieged cities；The water guide steel plate mesh sheet 4 is located at the shallow and small boss in 3 bottom surfaces of lower moulding box water guide bottom plate
In the groove in 154 besieged cities.
The horizontal pressure foot 13, the excessive levels pressing plate 14, the horizontal water guide pressing plate 15, the moulding box
Whole outline border 20, the cross form 21, the vertical framework 22, the lateral wear-resistant liner 23, the longitudinal direction
Wear-resistant liner 24, hanging ring 25, lower moulding box water guide bottom plate 3 are that press forging is process.
According to different sized products, can select the various sizes of cross form 21, the vertical framework 22,
The lateral wear-resistant liner 23, the longitudinal wear-resistant liner plate 24.
Detailed description of the invention:
Fig. 1 is a kind of stereoscopic schematic diagram of wet production high-strength concrete product particular manufacturing craft of the present invention；
Fig. 2 is that a kind of solid of the moulding box entirety outline border 20 of wet production high-strength concrete product particular manufacturing craft of the present invention is shown
It is intended to；
Fig. 3 is a kind of 2 schematic top plan view of lower moulding box of wet production high-strength concrete product particular manufacturing craft of the present invention；
Fig. 4 is a kind of 1 elevational schematic view (side of upper die head of wet production high-strength concrete product particular manufacturing craft of the present invention
Equipped with water guide steel plate mesh sheet 4, side does not fill water guide steel plate mesh sheet 4)；
Fig. 5 is a kind of the perpendicular with strip-shaped hole 110 of wet production high-strength concrete product particular manufacturing craft upper die head 1 of the present invention
11 schematic front view of allotment fagging；
Fig. 6 is a kind of wet production high-strength concrete product particular manufacturing craft upper die head 1 of the present invention with the vertical of groove 120
12 schematic front view of support plate；
Fig. 7 is that a kind of horizontal pressure foot 13 of wet production high-strength concrete product particular manufacturing craft upper die head 1 of the present invention is three-dimensional
(in terms of lower left) schematic diagram；
Fig. 8 is that a kind of horizontal pressure foot 13 of wet production high-strength concrete product particular manufacturing craft upper die head 1 of the present invention is overlooked
Schematic diagram；
Fig. 9 is that a kind of horizontal pressure foot 13 of wet production high-strength concrete product particular manufacturing craft upper die head 1 of the present invention is looked up
Schematic diagram；
Figure 10 is the three-dimensional signal of moulding box water guide bottom plate 3 under a kind of wet production high-strength concrete product particular manufacturing craft of the present invention
Figure；
Figure 11 is that moulding box water guide bottom plate 3 overlooks signal under a kind of wet production high-strength concrete product particular manufacturing craft of the present invention
Figure；
Figure 12 is that moulding box water guide bottom plate 3 looks up signal under a kind of wet production high-strength concrete product particular manufacturing craft of the present invention
Figure；
Figure 13 be a kind of upper die head 1 of wet production high-strength concrete product particular manufacturing craft of the present invention equipped with upwards and to
Under interior hexagonal connecting screw 142 14 stereoscopic schematic diagram of excessive levels pressing plate；
Figure 14 is a kind of excessive levels pressing plate of the upper die head 1 of wet production high-strength concrete product particular manufacturing craft of the present invention
14 elevational schematic views；
Figure 15 is a kind of excessive levels pressing plate of the upper die head 1 of wet production high-strength concrete product particular manufacturing craft of the present invention
14 schematic top plan views；
Figure 16 be a kind of upper die head 1 of wet production high-strength concrete product particular manufacturing craft of the present invention equipped with upwards and to
Under interior hexagonal connecting screw 142 excessive levels pressing plate 14A-A diagrammatic cross-section；
Figure 17 is a kind of horizontal water guide pressing plate of the upper die head 1 of wet production high-strength concrete product particular manufacturing craft of the present invention
15 stereoscopic schematic diagrams；
Figure 18 is a kind of horizontal water guide pressing plate of the upper die head 1 of wet production high-strength concrete product particular manufacturing craft of the present invention
15 schematic top plan views；
Figure 19 is a kind of horizontal water guide pressing plate of the upper die head 1 of wet production high-strength concrete product particular manufacturing craft of the present invention
15 elevational schematic views；
Figure 20 is that a kind of cross form 21 of the lower moulding box 2 of wet production high-strength concrete product particular manufacturing craft of the present invention is vertical
Body schematic diagram；
Figure 21 is that a kind of vertical framework 22 of the lower moulding box 2 of wet production high-strength concrete product particular manufacturing craft of the present invention is vertical
Body schematic diagram；
Figure 22 is a kind of lateral wear-resistant liner of the lower moulding box 2 of wet production high-strength concrete product particular manufacturing craft of the present invention
23 stereoscopic schematic diagrams；
Figure 23 is a kind of 2 longitudinal wear-resistant liner plate 24 of lower moulding box of wet production high-strength concrete product particular manufacturing craft of the present invention
Stereoscopic schematic diagram；
Figure 24 is that a kind of solid of the water guide steel plate mesh sheet 4 of wet production high-strength concrete product particular manufacturing craft of the present invention is shown
It is intended to.
In figure: 1 is upper die head
10 be horizontal connecting plate
100 be connection through-hole
11 be band strip-shaped hole vertical gripper shoe
110 be strip-shaped hole
12 be band groove vertical gripper shoe
120 be groove
13 be horizontal pressure foot
130 connect through-hole for horizontal pressure foot
131 be vacuum drainage through-hole
132 be placement o-ring groove
14 be excessive levels pressing plate
140 connect through-hole for T shape
141 be thick drainage hole
142 be interior hexagonal connecting screw
15 be horizontal water guide pressing plate
150 be vertical water guide through-hole
151 be vertical tapped through hole
152 be semicircle lateral water guide groove
153 be semicircle longitudinal water guide groove
154 be shallow and small boss
16 be ○-shaped seal ring
17 be vacuum drainage conduit
2 be lower moulding box
20 be moulding box entirety outline border
200 be rectangular through holes mold cavity configuration
201 be vertical fixed hole
202 be hole for hoist
203 be positioning device adjustment hole
204 be threaded securing bores
205 be T shape fixed hole
206 be interior hexagonal standing screw
207 be small-sized die cavity
21 be cross form
22 be vertical framework
23 be lateral wear-resistant liner
24 be longitudinal wear-resistant liner plate
25 be hanging ring
26 be water guide bottom plate backing pin
3 be lower moulding box water guide bottom plate
30 be horizontal groove
4 be water guide steel plate mesh sheet
40 be tiny water guide through-hole
Specific embodiment
The invention is realized in this way 1~Figure 24 is described further with reference to the accompanying drawing: a kind of wet production is high-strength mixed
Solidifying soil product particular manufacturing craft, is made of upper die head 1, lower moulding box 2, lower moulding box water guide bottom plate 3, water guide steel plate mesh sheet 4；
The upper die head 1 by horizontal connecting plate 10, band strip-shaped hole vertical gripper shoe 11, band groove vertical gripper shoe 12,
Horizontal pressure foot 13, excessive levels pressing plate 14, horizontal water guide pressing plate 15, ○-shaped seal ring 16, vacuum drainage conduit 17 are constituted；
The horizontal connecting plate 10 is surrounded by several evenly arranged connection through-holes 100, the band strip-shaped hole
11 center of vertical gripper shoe is equipped with strip-shaped hole 110；Band 12 side of groove vertical gripper shoe is equipped with groove 120；Described
13 surrounding of horizontal pressure foot is uniformly provided with several horizontal pressure foot connection through-holes 130, and center is equipped with vacuum drainage through-hole 131,
Vacuum drainage through-hole 131 is externally provided with the placement o-ring groove 132 an of major diameter；On 14 top surface of excessive levels pressing plate
It is uniformly provided with several T shapes connection through-hole 140, is equipped with an interior hexagonal directed downwardly in each T shape connection through-hole 140 on top surface
Connecting screw 142, is uniformly provided with several T shapes connection through-hole 140 on the bottom surface of the excessive levels pressing plate 14, every on bottom surface
An interior hexagonal connecting screw 142 upward is equipped in one T shape connection through-hole 140, the center portion thereof position is equipped with a thick draining
Through-hole 141；Horizontal 15 top surface of water guide pressing plate is equipped with the vertical water guide through-hole 150 of several well shape arrangement, is being staggered
Several vertical tapped through holes 151 being uniformly arranged are equipped at vertical water guide through-hole 150, the row where vertical water guide through-hole 150 is set
There is semicircle lateral water guide groove 152, the column where vertical water guide through-hole 150 are equipped with semicircle longitudinal water guide groove 153, vertically
Water guide through-hole 150 is located at the well shape water guide net that semicircle longitudinal water guide groove 153 is constituted with semicircle lateral water guide groove 152
Lattice node；Horizontal 15 bottom surface of water guide pressing plate is surrounded by a shallow and small boss 154, for placing water guide expanded metal lath
4；
And phases contour with strip-shaped hole vertical gripper shoe 11 and several band groove vertical gripper shoes 12 described in several
It is mutually weldingly connected, is weldingly connected thereon with the horizontal connecting plate 10, it is lower to be weldingly connected with the horizontal pressure foot 13；Institute
It is equipped with the excessive levels pressing plate 14 below the horizontal pressure foot 13 stated, is equipped with below the excessive levels pressing plate 14 described
Horizontal water guide pressing plate 15, several interior hexagonals positioned on 14 bottom surface of excessive levels pressing plate in T shape connection through-hole 140 upward
Connecting screw 142 connects across the horizontal pressure foot connection through-hole 130 of 13 surrounding of horizontal pressure foot and the horizontal pressure foot 13
It is connected into an entirety；It is several to be located on 14 top surface of excessive levels pressing plate interior hexagonal company directed downwardly in T shape connection through-hole 140
Screw rod 142 is connect, the screw thread and the horizontal water guide pressing plate of the vertical tapped through hole 151 of the horizontal water guide pressing plate 15 are passed through
15, which are connected, is connected into an entirety；The bottom surface of the end face of the interior hexagonal connecting screw 142 and the horizontal water guide pressing plate 15
In the same plane；The ○-shaped seal ring 16 is located in the placement o-ring groove 132 of 13 bottom surface of horizontal pressure foot；
The vacuum drainage conduit 17 is connected with the vacuum drainage through-hole 131 on 13 top surface of horizontal pressure foot by screw thread；
The lower moulding box 2 is by moulding box entirety outline border 20, cross form 21, vertical framework 22, lateral wear-resistant liner 23, vertical
It is constituted to wear-resistant liner 24, hanging ring 25, water guide bottom plate backing pin 26；
The outer frame edge of the moulding box entirety outline border 20 is the arc structure of not corner angle, is a rectangular through holes in frame
Mold cavity configuration 200 is symmetrically arranged with two vertical fixed holes 201 at the both ends of length direction, is used for lower moulding box 20 and rotation
Equipment is fixed；Two holes for hoist, 202, four positioning device adjustment holes 203 are symmetrically arranged at the both ends of width direction；The cross
It is homogeneous to template 21, the vertical framework 22, the lateral wear-resistant liner 23,24 height of longitudinal wear-resistant liner plate
Together；The one big face of the several cross forms 21 and several vertical frameworks 22 is equipped with several threaded securing bores
204, it is located in the rectangular through holes mold cavity configuration 200 of moulding box entirety outline border 20, it will be several described by upper and lower welding manner
Cross form 21 and several vertical frameworks 22 and moulding box entirety outline border 20 be fixed to each other as an entirety, and form number
A small-sized die cavity 207；Several lateral wear-resistant liners 23 and several longitudinal wear-resistant liner plates 24, set on one big face
There are several T shape fixed holes 205, and is located at the small-sized die cavity being made of the cross form 21 and the vertical framework 22
In 207, by interior hexagonal standing screw 206 by itself and the mould that is made of the cross form 21 and the vertical framework 22
Frame is fixed as an entirety；The end face of interior hexagonal standing screw 206 and the lateral wear-resistant liner 23 and the longitudinal direction are resistance to
The big face of mill lining plate 24 is in the same plane；
Several water guide bottom plate backing pins 26 are surrounded by the lower end of several small-sized die cavitys 207 of the lower moulding box 2, it is several
The water guide bottom plate backing pin 26 should be in same level；
The bottom surface of the lower moulding box water guide bottom plate 3 is equipped with the vertical water guide through-hole of the well shape arrangement described in several
150, the row where the vertical water guide through-hole 150 is equipped with semicircle lateral water guide groove 152, the vertical water guide through-hole
Column where 150 are equipped with semicircle longitudinal water guide groove 153, and the vertical water guide through-hole 150 is located at semicircle longitudinal water guide
The well shape water guide mesh node that groove 153 and semicircle lateral water guide groove 152 are constituted；The lower moulding box water guide bottom plate 3
A shallow and small boss 154 is surrounded by top surface, for placing water guide steel plate mesh sheet 4；The lower moulding box water guide bottom plate 3
Bottom surface surrounding upper surface is equipped with several for placing the horizontal groove 30 of water guide bottom plate backing pin 26；
The water guide steel plate mesh sheet 4 one big faces are equipped with several vertical and horizontal evenly arranged tiny water guide through-holes 40,
Flatness is high；The water guide steel plate mesh sheet 4 is located at the shallow and small boss in horizontal 15 bottom surface of water guide pressing plate of the upper die head 1
In the groove in 154 besieged cities；The water guide steel plate mesh sheet 4 is located at the shallow and small boss in 3 bottom surfaces of lower moulding box water guide bottom plate
In the groove in 154 besieged cities.
The horizontal pressure foot 13, the excessive levels pressing plate 14, the horizontal water guide pressing plate 15, the moulding box
Whole outline border 20, the cross form 21, the vertical framework 22, the lateral wear-resistant liner 23, the longitudinal direction
Wear-resistant liner 24, hanging ring 25, lower moulding box water guide bottom plate 3 are that press forging is process.
According to various sizes of product, the various sizes of cross form 21, the vertical framework can be selected
22, the lateral wear-resistant liner 23, the longitudinal wear-resistant liner plate 24.
The technical process that the present invention produces high-strength concrete product is such that
1) lower moulding box 2 is rotated on the first station, the filtering scraps of paper is laid with to the top surface for playing moulding box water guide bottom plate 3 again first
On, secondly fluidity concrete bottom material is poured into the several small-sized die cavitys 207 of lower moulding box 2, lower third moulding box 2 is on a vibration table
Small low-frequency vibration, uniform flow concrete bottom material；
2) lower moulding box 2 is gone in second station, prepressing device carries out precompressed to mobility concrete bottom material；
3) lower moulding box 2 is gone in 3rd station, fluidity concrete fabric is poured into the several small-sized die cavitys of lower moulding box 2
On fluidity concrete bottom material in 207；
4) lower moulding box 2 being gone on the 4th station, prepressing device carries out precompressed to mobility concrete fabric, then flatten
Concrete fabric upper berth sets the filtering scraps of paper；
5) lower moulding box 2 is continued to rotate on the 5th station, lower moulding box 2 falls in pressure and squeezes water installations with automatic guide
Platform on, upper die head 1 of the invention drops to the surface of lower moulding box 2, and large tonnage pressing machine starts to pressurize to upper die head 1,
Upper die head 1 is slowly pressed into several small-sized die cavitys 207 of lower moulding box 2, high pressure extrusion flowability concrete mix (bottom material and face
Material) in extra mixing water, the mixing water that a part squeezes out is by being located at the water guide steel plate mesh sheet 4 of upper die head 1, then by upper
The horizontal water guide pressing plate 15 of die head 1, then the thick drainage hole 140 of the excessive levels pressing plate 14 by upper die head 1, using upper mold
The vacuum drainage through-hole 131 of first 1 horizontal pressure foot 13, is connected with vacuum drainage conduit 17, vacuum drainage conduit 17 and vacuum
Device is connected, and the extruding mixing water being extracted into is transported to drainage pipeline and flows into recycling pond by vacuum plant；Another part squeezes
Mixing water out by the water guide steel plate mesh sheet 4 being located on lower moulding box water guide bottom plate 3, then passes through the perpendicular of lower moulding box water guide bottom plate 3
Straight water guide through-hole 150, falls and enters water guide platform, then flows into recycling pond by drainage pipeline；Concrete mixing in lower moulding box 2
After the completion of the mixing water of material squeezes, concrete product becomes abnormal closely knit, at this point, press machine drives upper die head 1 to rise to original position；
6) lower moulding box 2 is rotated on the 6th station, the ejection platform of the liftout attachment of the station rises, and lower moulding box is led
Water-bed plate 3 and the high-strength concrete product suppressed disposed thereon eject lower moulding box 2 together, and vacuum suction palletizing apparatus will
The high-strength concrete product absorption suppressed is offline, is placed on Special support plate；Lower moulding box 2 continues to rotate to the first station, into
The next production cycle of row realizes continuous production high-strength concrete product repeatedly.
7) the high-strength concrete product produced is sent into curing kilns and is conserved；
The beneficial effect comprise that:
1) traditional concrete product production technology mode is changed；
2) using particular manufacturing craft of the present invention can produce instead of the high intensity of lithotome, high frost resistance, extremely low water absorption rate,
The concrete product of the particular/special requirement of road, municipal administration that anti-deicing salt is corroded；
3) in the case where identical match ratio, using the intensity of the concrete product of inventive die production is high, density is big,
Imporosity；
4) environment is not polluted without dust, without high-frequency vibration noise, mix water circulation use in production process；
5) without adding water-reducing agent, early strength agent, antifreeze, release agent etc. in production process；
6) low frequency microvibration damages mold small, and die life extends；
7) mold wear-resistant liner can be replaced, and die cost reduces by 2/3；
8) supporting plate of traditional dry concrete production of articles and the diaphragm capsule of plastic concrete production of articles are not needed, is saved
A large amount of fund, reduces goods cost；The present invention is the update substitute products of conventional concrete product mold, is had extremely wide
Wealthy market prospects.
Claims (3)
1. a kind of wet production high-strength concrete product particular manufacturing craft, it is characterised in that: by upper die head (1), lower moulding box (2), under
Moulding box water guide bottom plate (3), water guide steel plate mesh sheet (4) are constituted；
The upper die head (1) is by horizontal connecting plate (10), band strip-shaped hole vertical gripper shoe (11), band groove vertical gripper shoe
(12), horizontal pressure foot (13), excessive levels pressing plate (14), horizontal water guide pressing plate (15), ○-shaped seal ring (16), vacuum drainage are led
(17) are managed to constitute；
The horizontal connecting plate (10) is surrounded by several evenly arranged connection through-holes (100), the band strip-shaped hole
Vertical gripper shoe (11) center is equipped with strip-shaped hole (110)；Band groove vertical gripper shoe (12) side is equipped with groove
(120)；Described horizontal pressure foot (13) surrounding is uniformly provided with several horizontal pressure foot connections through-hole (130), and center is equipped with true
Empty drainage hole (131) is externally provided with the placement o-ring groove (132) an of major diameter in vacuum drainage through-hole (131)；It is described
Excessive levels pressing plate (14) top surface on be uniformly provided with several T shapes connection through-hole (140), the connection of each T shape is logical on top surface
It is equipped with an interior hexagonal connecting screw (142) directed downwardly in hole (140), on the bottom surface of the excessive levels pressing plate (14) uniformly
Through-hole (140) are connected equipped with several T shapes, are equipped with an interior hexagonal upward on bottom surface in each T shape connection through-hole (140)
Connecting screw (142), the center portion thereof position are equipped with a thick drainage hole (141)；Horizontal water guide pressing plate (15) top surface is set
The vertical water guide through-hole (150) for having several well shape to arrange uniformly sets at the vertical water guide through-hole (150) that is staggered equipped with several
The vertical tapped through hole (151) set, the row where vertical water guide through-hole (150) are equipped with semicircle lateral water guide groove (152), erect
Column where straight water guide through-hole (150) are equipped with semicircle longitudinal water guide groove (153), and vertical water guide through-hole (150) is located at semicircle
The node for the inlet well shape grid that shape longitudinal direction water guide groove (153) and semicircle lateral water guide groove (152) are constituted；Described
Horizontal water guide pressing plate (15) bottom surface is surrounded by a shallow and small boss (154), for placing water guide steel plate mesh sheet (4)；
Several band strip-shaped hole vertical gripper shoes (11) and several contour and phases with groove vertical gripper shoe (12)
It is mutually weldingly connected, is weldingly connected thereon with the horizontal connecting plate (10), it is lower to weld phase with the horizontal pressure foot (13)
Even；The excessive levels pressing plate (14) is equipped with below the horizontal pressure foot (13), under the excessive levels pressing plate (14)
Side is equipped with the horizontal water guide pressing plate (15), several to be located at T shape connection through-hole on described excessive levels pressing plate (14) bottom surface
(140) the interior hexagonal connecting screw (142) in upward, the horizontal pressure foot across described horizontal pressure foot (13) surrounding connect through-hole
(130) entirety is connected into the horizontal pressure foot (13)；It is several to be located at T on described excessive levels pressing plate (14) top surface
Shape connects interior hexagonal connecting screw (142) directed downwardly in through-hole (140), passes through the vertical spiral shell of the horizontal water guide pressing plate (15)
The screw thread of line through-hole (151) is connected with the horizontal water guide pressing plate (15) is connected into an entirety；The interior hexagonal connects spiral shell
The end face of bar (142) and the bottom surface of the horizontal water guide pressing plate (15) are in the same plane；The ○-shaped seal ring (16)
In the placement o-ring groove (132) of described horizontal pressure foot (13) bottom surface；The vacuum drainage conduit (17) and institute
The vacuum drainage through-hole (131) on horizontal pressure foot (13) top surface stated is connected by screw thread；
The lower moulding box (2) is by moulding box entirety outline border (20), cross form (21), vertical framework (22), lateral wear-resistant liner
(23), longitudinal wear-resistant liner plate (24), hanging ring (25), water guide bottom plate backing pin (26) are constituted；
The outer frame edge of the moulding box entirety outline border (20) is the arc structure of not corner angle, is a rectangular through holes mould in frame
Cavity configuration (200) is symmetrically arranged with two vertical fixed holes (201) at the both ends of length direction, for by lower moulding box (20) with
Slewing is fixed；Two holes for hoist (202), four positioning device adjustment holes (203) are symmetrically arranged at the both ends of width direction；
The cross form (21), the vertical framework (22), the lateral wear-resistant liner (23), the longitudinal wear-resistant lining
Plate (24) height is all the same；It is set on the one big face of the several cross forms (21) and several vertical frameworks (22)
There are several threaded securing bores (204), is located in the rectangular through holes mold cavity configuration (200) of moulding box entirety outline border (20), passes through
Upper and lower welding manner is by several cross forms (21) and several vertical frameworks (22) and moulding box entirety outline border
(20) it is fixed to each other as an entirety, and forms several small-sized die cavitys (207)；Several lateral wear-resistant liners (23) and several
The longitudinal wear-resistant liner plate (24) is equipped with several T shape fixed holes (205) on one big face, and is located at by described
In the small-sized die cavity (207) that cross form (21) and the vertical framework (22) are constituted, pass through interior hexagonal standing screw (206)
It framed is fixed as an entirety with what is be made of the cross form (21) and the vertical framework (22)；Interior hexagonal
The end face of standing screw (206) is with the big face of the lateral wear-resistant liner (23) and the longitudinal wear-resistant liner plate (24) same
In one plane；
Several water guide bottom plate backing pins (26) are surrounded by the lower end of several small-sized die cavitys (207) of the lower moulding box (2), number
A water guide bottom plate backing pin (26) should be in same level；
The bottom surface of the lower moulding box water guide bottom plate (3) is equipped with the vertical water guide through-hole of the well shape arrangement described in several
(150), the row where the vertical water guide through-hole (150) is equipped with semicircle lateral water guide groove (152), and described leads vertically
Column where water through-hole (150) are equipped with semicircle longitudinal water guide groove (153), and the vertical water guide through-hole (150) is located at half
The well shape water guide mesh node that rounded longitudinal water guide groove (153) and semicircle lateral water guide groove (152) are constituted；Described
A shallow and small boss (154) is surrounded by lower moulding box water guide bottom plate (3) top surface, for placing water guide steel plate mesh sheet (4)；
Lower moulding box water guide bottom plate (3) the bottom surface surrounding upper surface is equipped with several for placing the level of water guide bottom plate backing pin (26)
Groove (30)；
Water guide steel plate mesh sheet (4) the one big faces are equipped with several vertical and horizontal evenly arranged tiny water guide through-holes (40),
Flatness is high；Horizontal water guide pressing plate (15) bottom surface that the water guide steel plate mesh sheet (4) is located at the upper die head (1) is shallow and small
Boss (154) besieged city groove in；The water guide steel plate mesh sheet (4) is located at lower moulding box water guide bottom plate (3) bottom surface
In the groove in shallow and small boss (154) besieged city.
2. a kind of wet production high-strength concrete product particular manufacturing craft according to claim 1, it is characterised in that: described
Horizontal pressure foot (13), the excessive levels pressing plate (14), the horizontal water guide pressing plate (15), the moulding box entirety outline border
(20), the cross form (21), the vertical framework (22), the lateral wear-resistant liner (23), the longitudinal direction
Wear-resistant liner (24), hanging ring (25), lower moulding box water guide bottom plate (3) are that press forging is process.
3. a kind of wet production high-strength concrete product particular manufacturing craft according to claim 1, it is characterised in that: according to not
With the product of size, the various sizes of cross form (21), the vertical framework (22), the cross can be selected
To wear-resistant liner (23), the longitudinal wear-resistant liner plate (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910742720.8A CN110370428A (en) | 2019-08-14 | 2019-08-14 | A kind of wet production high-strength concrete product particular manufacturing craft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910742720.8A CN110370428A (en) | 2019-08-14 | 2019-08-14 | A kind of wet production high-strength concrete product particular manufacturing craft |
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| Publication Number | Publication Date |
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| CN110370428A true CN110370428A (en) | 2019-10-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910742720.8A Pending CN110370428A (en) | 2019-08-14 | 2019-08-14 | A kind of wet production high-strength concrete product particular manufacturing craft |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112659330A (en) * | 2020-12-25 | 2021-04-16 | 核工业北京地质研究院 | Pressing die for large square building block made of meter-scale backfill material and building block preparation method |
| CN112757453A (en) * | 2020-12-25 | 2021-05-07 | 核工业北京地质研究院 | Pressing die for meter-scale buffer material circular building block and building block preparation method |
| CN112776125A (en) * | 2020-12-25 | 2021-05-11 | 核工业北京地质研究院 | Preparation method of meter-scale buffer material fan-shaped building block |
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| CN2421134Y (en) * | 2000-04-28 | 2001-02-28 | 中国建筑科学研究院建筑机械化研究分院 | Assembled mould for concrete building block shaper |
| JP2003154511A (en) * | 2001-11-21 | 2003-05-27 | Mitsuyoshi Watanabe | Method and apparatus for manufacturing panel |
| CN209190961U (en) * | 2018-07-27 | 2019-08-02 | 云南赣滇轻型材料有限责任公司 | A kind of mold being used to prepare water-permeable brick |
| CN210679070U (en) * | 2019-08-14 | 2020-06-05 | 通榆加亿科技有限公司 | Special mould for producing high-strength concrete product by wet method |
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2019
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2421134Y (en) * | 2000-04-28 | 2001-02-28 | 中国建筑科学研究院建筑机械化研究分院 | Assembled mould for concrete building block shaper |
| JP2003154511A (en) * | 2001-11-21 | 2003-05-27 | Mitsuyoshi Watanabe | Method and apparatus for manufacturing panel |
| CN209190961U (en) * | 2018-07-27 | 2019-08-02 | 云南赣滇轻型材料有限责任公司 | A kind of mold being used to prepare water-permeable brick |
| CN210679070U (en) * | 2019-08-14 | 2020-06-05 | 通榆加亿科技有限公司 | Special mould for producing high-strength concrete product by wet method |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112659330A (en) * | 2020-12-25 | 2021-04-16 | 核工业北京地质研究院 | Pressing die for large square building block made of meter-scale backfill material and building block preparation method |
| CN112757453A (en) * | 2020-12-25 | 2021-05-07 | 核工业北京地质研究院 | Pressing die for meter-scale buffer material circular building block and building block preparation method |
| CN112776125A (en) * | 2020-12-25 | 2021-05-11 | 核工业北京地质研究院 | Preparation method of meter-scale buffer material fan-shaped building block |
| CN112776125B (en) * | 2020-12-25 | 2022-12-20 | 核工业北京地质研究院 | Preparation method of meter-scale buffer material fan-shaped building block |
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Address after: 137 200 Hujiadian Park, Tongyu County Economic Development Zone, Baicheng City, Jilin Province Applicant after: Tongyu Jiayi Technology Co., Ltd Address before: 137 200 Hujiadian Park, Tongyu County Economic Development Zone, Baicheng City, Jilin Province Applicant before: TONGYU JIAYI TECHNOLOGY ENVIRONMENTAL PROTECTION BUILDING MATERIALS Co.,Ltd. |