CN218639915U

CN218639915U - Frame type vertical pressurizing and waste fixing engineering building block static pressure forming equipment

Info

Publication number: CN218639915U
Application number: CN202221461071.8U
Authority: CN
Inventors: 王伯顺; 李燕山; 王勇军; 刘成才; 李然; 李董珍; 李敏; 王彦杰
Original assignee: Zhongkang Health Technology Co ltd
Current assignee: Zhongkang Health Technology Co ltd
Priority date: 2022-06-10
Filing date: 2022-06-10
Publication date: 2023-03-17
Anticipated expiration: 2032-06-10

Abstract

The utility model belongs to the technical field of solid useless utilization, it is few to solve among the prior art handling utilization solid useless kind, the low-usage, equipment working costs is high, forming process equipment is unstable, the technical problem who warp easily, based on this, provides a frame-type solid useless engineering building block static pressure former of pressurization from top to bottom, including main body frame and set up hydraulic tank frame in main body frame, last pressure cylinder frame, female die frame and lower pressure cylinder frame from top to bottom in proper order, be equipped with oblate spherical shell shape hydraulic tank in the hydraulic tank frame, upward be equipped with the pressure cylinder in the pressure cylinder frame, upward the decurrent output of pressure cylinder is connected with male mould, be equipped with female mould in the female die frame. Frame-type about pressurize admittedly useless engineering building block static pressure former has to handle and utilizes admittedly useless kind many, the high-usage, the equipment working costs is low, process units is stable, product quality is good advantage.

Description

Frame type vertical pressurizing and waste fixing engineering building block static pressure forming equipment

Technical Field

The utility model relates to a solid useless utilization technical field especially relates to a frame-type pressurizes admittedly useless engineering building block static pressure former from top to bottom.

Background

The block machine is mechanical equipment which takes fly ash, crushed building garbage, cobblestones and stone powder as raw materials to produce novel environment-friendly materials such as blocks, cement bricks and the like. The novel wall material is mainly made of building blocks and cement bricks.

The isostatic compaction is to put the sample to be pressed into a high-pressure container, uniformly pressurize the sample from all directions by utilizing the incompressible property and the uniform pressure transmission property of a liquid medium, and when the liquid medium is injected into the pressure container through a pressure pump, the pressure intensity of the liquid medium is uniformly transmitted to all directions without changing according to the fluid mechanics principle. The powder in the high-pressure container is uniformly and uniformly pressurized in all directions. The process of forming a dense green body from a barren powder by the above process is called isostatic pressing.

The existing forming equipment mainly comprises vibration forming and three-beam four-column pressure forming, the vibration forming process requires that the raw materials are mainly granular materials, the utilization rate of powder is low, strict proportioning is required, autoclaved curing is required after forming, the equipment investment is high, the material cost is high, and the operating cost is high; the three-beam four-column pressure forming process equipment is not stable, easy to deform, not durable and incapable of continuously working for a long time.

SUMMERY OF THE UTILITY MODEL

The embodiment of the utility model provides a frame-type pressurizes solid useless engineering building block static pressure former from top to bottom for it is few to handle among the solution prior art and utilize solid useless kind, and the utilization ratio is low, and equipment working costs is high, forming process equipment is unstable, the technical problem who warp easily.

The embodiment of the utility model provides a frame-type pressurizes admittedly useless engineering building block static pressure former from top to bottom, include main body frame and set up hydraulic tank frame in main body frame, last pressure cylinder frame, female mould frame and lower pressure cylinder frame from top to bottom in proper order, be equipped with oblate spherical shell shape hydraulic tank in the hydraulic tank frame, upward be equipped with the pressure cylinder in the pressure cylinder frame, upward the decurrent output of pressure cylinder is connected with male mould, be equipped with female mould in the female mould frame, female mould frame sets up in female mould support, female mould support is fixed on main body frame, be equipped with down the pressure cylinder in the pressure cylinder frame down, be equipped with down male mould on the ascending output of pressure cylinder down, the main body frame lower extreme is provided with the base, female mould frame week side is equipped with a plurality of small vibrators, be connected with a plurality of springs between female mould frame and the female mould support.

The working principle and the process are as follows:

when the equipment is operated, the oblate spherical shell-shaped hydraulic oil tank on the hydraulic oil tank frame supplies hydraulic oil to the upper pressure cylinder and the lower pressure cylinder, the upper pressure cylinder drives the upper male die to move downwards, the lower pressure cylinder drives the lower male die to move upwards, when the lower male die enters the position of 10 mm of the female die, the female die is filled with materials, the upper male die descends into the female die after 10 mm, the vibrator connected with the female die frame vibrates, after the female die is filled with materials, the vibrator vibrates for a few seconds, the spring is matched with the vibrator to act, so that the raw materials are uniform and compact, the main body frame is slightly influenced, the upper male die and the lower male die simultaneously apply pressure, the compactness of a test block is large, the pressure is uniform, and the test block can be made into a high-strength building block; the main body frame is matched with various frames, and the frame structure is stable and durable, is not easy to deform and can continuously work for a long time; the hydraulic oil tank frame is positioned at the uppermost part of the main body frame and is used for fixing the hydraulic oil tank, and hydraulic oil can be quickly delivered downwards by utilizing gravity, so that the efficiency is improved, and the energy consumption is reduced; the female die frame is of a frame structure, and the die can be conveniently replaced according to the requirement to produce building blocks of different specifications and models; the lower male die can move upwards, the building block can move upwards, and the lower male die can move downwards, so that the lower die of the building block can be realized, the product is not easy to damage, and the energy consumption is reduced; the stroke of the upper pressure cylinder and the lower pressure cylinder and the size of the female die can be adjusted to manufacture large-size building blocks.

Further, female mould frame and female mould support all are the cuboid structure.

Further, the total sixteen of spring, wherein eight the vertical setting of spring, eight in addition the spring transversely sets up, eight vertical settings the spring is connected between female mould frame bottom surface and female mould support bottom surface, eight transversely set up the spring evenly arranges on female mould frame's side to be connected female mould frame's outer wall with female mould support's inner wall.

Eight vertically arranged springs and eight transversely arranged springs make the vibration effect that two vibrators produced more even of diffusion.

Furthermore, the number of the micro vibrators is two, and the middle position of the adjacent side faces of the female die frame is connected with one micro vibrator.

So set up, the vibrator vibrates for a few seconds, makes the raw materials even closely knit, and is very little to main body frame again.

Furthermore, the female die and the female die frame are detachably arranged.

The female die frame is of a frame structure, and the die can be conveniently replaced according to needs to produce building blocks of different specifications and models.

Further, the upper male die and the lower male die are different and asymmetric in structure.

The upper male die and the lower male die can be arranged asymmetrically, so that symmetrical building blocks can be produced, and asymmetrical special building blocks can also be produced.

To sum up, the utility model has the advantages that:

the utility model discloses when equipment operation, the oblate spherical shell hydraulic tank on the hydraulic tank frame supplies hydraulic oil to pressure cylinder and lower pressure cylinder, go up the pressure cylinder and drive the public mould downstream, the public mould moves upwards under the pressure cylinder drive, when lower public mould gets into female mould 10 millimeters position, female mould notes the material, after the material is full, go up after public mould downstream gets into female mould 10 millimeters, the vibrator vibration of being connected with female mould frame, after filling up the material in the female mould, the vibrator vibration is for a few seconds, make the raw materials even closely knit, it is very little to influence main body frame again, go up public mould and lower public mould and exert pressure simultaneously, the test block compactness is big, it is even to be pressed, can be high strength building block; the main body frame is matched with various frames, and the frame structure is stable and durable, is not easy to deform and can continuously work for a long time; the hydraulic oil tank frame is positioned at the top of the main body frame, the hydraulic oil tank is fixed, and hydraulic oil can be quickly delivered downwards by utilizing gravity, so that the efficiency is improved, and the energy consumption is reduced; the female die frame is of a frame structure, and the die can be conveniently replaced according to the requirement to produce building blocks of different specifications and models; the lower male die can move upwards, the building block can move upwards, and the lower male die can move downwards, so that the lower die of the building block can be realized, the product is not easy to damage, and the energy consumption is reduced; the stroke of the upper pressure cylinder and the lower pressure cylinder and the size of the female die can be adjusted to manufacture large-size building blocks.

Drawings

FIG. 1 is a front view of the overall structure of the present invention;

FIG. 2 isbase:Sub>A cross-sectional view A-A of FIG. 1;

FIG. 3 is a cross-sectional view taken along line B-B of FIG. 1;

FIG. 4 is a cross-sectional view of C-C of FIG. 1;

fig. 5 is a cross-sectional view of D-D in fig. 1.

In the figure: 1. a main body frame; 2. a hydraulic tank frame; 3. an upper pressure cylinder frame; 4. a master mold frame; 5. a lower pressure cylinder frame; 6. a flat spherical shell-shaped hydraulic oil tank; 7. an upper pressure cylinder; 8. mounting a male die; 9. a female mold; 10. a female mold support; 11. a down force cylinder; 12. a male die is arranged; 13. a base; 14. a micro vibrator; 15. a spring.

Detailed Description

Example 1:

as shown in fig. 1-5, a frame-type static pressure molding device for up-down pressurization solid waste engineering building blocks comprises a main body frame 1, a hydraulic oil tank frame 2, an upper pressure cylinder frame 3, a female mold frame 4 and a lower pressure cylinder frame 5 which are sequentially arranged in the main body frame 1 from top to bottom, wherein a flat spherical shell-shaped hydraulic oil tank 6 and a flat spherical shell-shaped hydraulic oil tank 6 are arranged in the hydraulic oil tank frame 2, which is beneficial to reducing the height of the device, an upper pressure cylinder 7 is arranged in the upper pressure cylinder frame 3, the downward output end of the upper pressure cylinder 7 is connected with an upper male mold 8, a female mold 9 is arranged in the female mold frame 4, the female mold frame 4 is arranged in the female mold frame 10, the female mold frame 10 is fixed on the main body frame 1, a lower pressure cylinder 11 is arranged in the lower pressure cylinder frame 5, a lower male mold 12 is arranged on the upward output end of the lower pressure cylinder 11, a base 13 is arranged at the lower end of the main body frame 1, a plurality of micro vibrators 14 are arranged on the periphery of the female mold frame 4, and a plurality of springs 15 are connected between the female mold frame 10.

The working principle and the process are as follows:

when the equipment runs, the oblate spherical shell-shaped hydraulic oil tank 6 on the hydraulic oil tank frame 2 supplies hydraulic oil to the upper pressure cylinder 7 and the lower pressure cylinder 11, the upper pressure cylinder 7 drives the upper male die 8 to move downwards, the lower pressure cylinder 11 drives the lower male die 12 to move upwards, when the lower male die 12 enters the position of 910 mm of the female die, the female die 9 is filled with materials, after the materials are full, the upper male die 8 descends to enter the female die 910 mm, the vibrator connected with the female die frame 4 vibrates, after the female die 9 is filled with materials, the vibrator vibrates for a few seconds, the spring 15 cooperates with the vibrator to act, so that the raw materials are uniform and compact, the influence on the main body frame 1 is small, the upper male die 8 and the lower male die 12 apply pressure simultaneously, the test block is large in compactness and uniform in pressure, and can be used as a high-strength building block; the main body frame 1 is matched with various frames, and the frame structure is stable and durable, is not easy to deform and can continuously work for a long time; the hydraulic oil tank frame 2 is positioned at the uppermost part of the main body frame 1, and is used for fixing the hydraulic oil tank, so that hydraulic oil can be quickly delivered downwards by utilizing gravity, the efficiency is improved, and the energy consumption is reduced; the female die frame 4 is of a frame structure, and the die can be conveniently replaced according to the requirement to produce building blocks of different specifications and models; the mold stripping mode can be that the lower male mold 12 moves upwards, the building block moves upwards, or the lower male mold 12 moves downwards, so that the lower mold stripping of the building block can be realized, the product is not easy to damage, and the energy consumption is reduced; the stroke of the upper pressure cylinder 11 and the lower pressure cylinder and the size of the female die 9 can be adjusted to manufacture large-size building blocks.

In another embodiment of the present invention, as shown in fig. 1 to 5, the female mold frame 4 and the female mold support 10 are both rectangular parallelepiped structures, and the cross section thereof is square.

In another embodiment of the present invention, as shown in fig. 1-5, the springs 15 have sixteen total, wherein eight springs 15 are vertically disposed, and another eight springs 15 are horizontally disposed, and the eight vertically disposed springs 15 are connected between the bottom surface of the female mold frame 4 and the bottom surface of the female mold support 10, and the eight horizontally disposed springs 15 are uniformly disposed on the side surface of the female mold frame 4, and connect the outer wall of the female mold frame 4 with the inner wall of the female mold support 10.

Eight vertically disposed springs 15 and eight transversely disposed springs 15 provide for a more even diffusion of the vibratory action produced by the two vibrators.

In another embodiment of the present invention, as shown in fig. 1 to 5, there are two micro vibrators 14, and one micro vibrator 14 is connected to each of the adjacent side intermediate positions of the female mold frame 4.

So set up, the vibrator vibration is for a few seconds, makes the raw materials even closely knit, and is very little to main body frame 1 again.

In another embodiment of the present invention, as shown in fig. 1 to 5, the female mold 9 is detachably disposed with respect to the female mold frame 4.

The female die frame 4 is of a frame structure, and can be conveniently replaced to produce building blocks of different specifications and models as required.

In another embodiment of the present invention, as shown in fig. 1-5, the upper male mold 8 and the lower male mold 12 are not identical and are not symmetrical.

The upper male die 8 and the lower male die 12 can be arranged asymmetrically, and can be used for producing symmetrical building blocks and asymmetrical special building blocks.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims

1. The utility model provides a frame-type pressurizes admittedly useless engineering building block static pressure former from top to bottom, its characterized in that, includes main body frame and sets up hydraulic tank frame, last pressure cylinder frame, female mould frame and the lower pressure cylinder frame in main body frame from top to bottom in proper order, be equipped with oblate spherical shell shape hydraulic tank in the hydraulic tank frame, upward be equipped with the pressure cylinder in the pressure cylinder frame, upward the decurrent output of pressure cylinder is connected with male mould, be equipped with female mould in the female mould frame, female mould frame sets up in female mould support, female mould support is fixed on main body frame, be equipped with the lower pressure cylinder in the lower pressure cylinder frame, be equipped with down male mould on the ascending output of lower pressure cylinder, the main body frame lower extreme is provided with the base, female mould frame week side is equipped with a plurality of small vibrators, be connected with a plurality of springs between female mould frame and the female mould support.

2. A frame-type upper and lower pressing solid waste engineering block static pressure forming device according to claim 1, wherein the female mold frame and the female mold bracket are both rectangular parallelepiped structures.

3. A frame type up-down pressing solid waste engineering block static pressure forming device according to claim 2, wherein the number of the springs is sixteen, eight of the springs are vertically arranged, the other eight springs are transversely arranged, the eight vertically arranged springs are connected between the bottom surface of the female die frame and the bottom surface of the female die bracket, and the eight transversely arranged springs are uniformly arranged on the side surface of the female die frame and connect the outer wall of the female die frame with the inner wall of the female die bracket.

4. A frame type upper and lower pressing solid waste engineering block static pressure forming device according to claim 3, wherein there are two micro vibrators, and one micro vibrator is connected to the middle position of each of the adjacent side surfaces of the female mold frame.

5. A frame-type up-down pressing solid waste engineering block static pressure forming apparatus according to claim 1, wherein the female mold is detachably disposed with the female mold frame.

6. A frame-type upper and lower pressing solid waste engineering block static pressure molding apparatus according to claim 5, wherein the upper and lower male molds are different and asymmetric in structure.