CN204604515U - A kind of weight slap type synthesis stone forming machine - Google Patents

A kind of weight slap type synthesis stone forming machine Download PDF

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Publication number
CN204604515U
CN204604515U CN201520038258.0U CN201520038258U CN204604515U CN 204604515 U CN204604515 U CN 204604515U CN 201520038258 U CN201520038258 U CN 201520038258U CN 204604515 U CN204604515 U CN 204604515U
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weight
synthesis stone
forming machine
plate
type synthesis
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CN201520038258.0U
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Chinese (zh)
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杨绍良
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Anhui Unlimit Environmental Protection Material Technology Co ltd
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Town In Shanghai Mei Lite Environment-Friendly Materials Science And Technology Ltd
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Abstract

A kind of weight slap type synthesis stone forming machine, comprise pedestal, be arranged on the weight on described pedestal and drive the driver of described weight, described pedestal has material contained district, and described weight bounces described material contained district.The utility model employing has enough heavy weight weight and directly bounces the synthesis stone compound be positioned on pedestal, the adhesive synthesized in stone compound is made better to be distributed in synthesis stone compound by bouncing, and form high strength, high density synthesized stone board, substantially reduce the number the adhesive needed in original synthesis stone production technology.The utility model has the advantages such as structure is simple, stable, easy to maintenance, speed of production is fast, can meet continue large-scale production needs completely.

Description

A kind of weight slap type synthesis stone forming machine
Technical field
The utility model relates to a kind of synthesis stone former, particularly relates to a kind of weight slap type without the need to pressure system synthesis stone former.
Background technology
Lithotome is as the pith of construction material, because its color variation, exploitation easily, is widely used by people since ancient times always.But along with the excessive increase of its yield, the reasons such as exploitation utilization rate is low, the exploitation of lithotome is progressively restricted, particularly European countries, has prohibited the exploitation of lithotome.And the product in each mineral products district, its pattern, kind is all only one, further increases the difficulty that it uses.People are finding its substitute always.Along with expanding economy, building and ornament materials are maked rapid progress, and synthesis masonry is that a kind of novel ornament materials obtains very large opportunity to develop.But because the compression system of its production equipment and vibrational system are with the use of being a technical barrier, cause that device fabrication is complicated, production run is unstable, safeguard that repair rate is high, production efficiency cannot reach scale.If China Patent No. is the utility model patent of CN201120319813.9, disclose a kind of synthetic quartz stone pressing machine, comprise support, be arranged on the frame of support both sides, be arranged on the damping spring bottom support, be installed on and support encloses frame and drift, described support is provided with guide pillar, enclose on frame and drift and be provided with axle sleeve, enclose frame and drift is movably connected on guide pillar by axle sleeve, affixed organic top, upper end of guide pillar, machine top be provided with drift hydraulic cylinder and enclose frame hydraulic cylinder, drift hydraulic cylinder is connected on drift by hydraulic cylinder Connection Block, enclose frame hydraulic cylinder to be connected to by hydraulic cylinder Connection Block and to enclose on frame, enclose the bottom of frame and drift connecting portion is provided with vacuum seal bar, drift is provided with vibrating motor, be provided with driving-belt above frame and support, the two ends of driving-belt are provided with drive.In technique scheme, pressure is applied by hydraulic pressure, vibrated by vibrating motor again, but there is following shortcoming in this pressing plate mode, due to the work that vibrating motor is dither, cause hydraulic system to be in all the time in the cyclic process of pressurization and release, hydraulic pressure is in virtual pressure state always, cannot apply enough pressure to sheet material.Meanwhile, the stability of vibrational system to complete machine causes lasting continuous print to injure.In order to meet sheet material forming, need to waste a large amount of time.The synthesis mode that above technical scheme can be called " press+shake ", whole industry always problem to be solved is exactly how pressure and vibration force to be combined with each other, but this problem cannot solve always, have a strong impact on the development of synthesis stone former, lack the fast synthesis stone former of a kind of maturation, large-scale application, shaping speed and technique all the time.
Utility model content
Technical problem to be solved in the utility model is the deficiency overcoming above-mentioned prior art, provides that one has higher composite force, shaping speed is fast, compactness good, structure simple weight slap type synthesis stone forming machine.
A kind of weight slap type synthesis stone forming machine provided according to the utility model, comprise pedestal, be arranged on the weight on described pedestal and drive the driver of described weight, described pedestal has material contained district, and described weight bounces described material contained district.
A kind of weight slap type synthesis stone forming machine provided according to the utility model also has following attached technical characteristic:
Described weight comprises and synthesizes hammer plate that stone compound contacts in described material contained district and to be positioned on described hammer plate and the bogie plate of gaining in weight, and described bogie plate and described hammer plate link together.
Described hammer plate is provided with multiple bearing, and described hammer plate is linked together by described bearing and described bogie plate.
Described bogie plate is formed by stacking by multilayer heavy burden sheet material.
Described hammer plate is also provided with one framed, described framed periphery is provided with suspender, and described suspender is hooked on described hammer plate.
Described pedestal is provided with lifting apparatus, and described lifting apparatus is connected with described weight.
Described driver is arranged on described weight, and described driver is made up of multiple stage driver synchronized links together.
Driver synchronized links described in multiple stage together, forms one group of synchronously driving group, described weight is provided with at least one group of synchronously driving group.
Described synchronous driving group is arranged or layered arrangement with layer.
Described driver is arranged on described hammer plate and/or on bogie plate.
A kind of weight slap type synthesis stone forming machine provided according to the utility model compared with prior art tool has the following advantages: the utility model adopts the weight that bounces with enough large quality directly to bounce the synthesis stone compound be positioned on pedestal continuously under the drive of driver, adhesive in synthesis stone compound flows in the process of bouncing, be evenly distributed in synthesis stone compound, and form high strength, high density synthesized stone board, substantially reduce the number a large amount of adhesives required in original synthesis stone production technology.The utility model has the advantages such as structure is simple, stable, easy to maintenance, speed of production is fast, can meet continue large-scale production needs completely.
Accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is the top view that the utility model removes bogie plate.
Fig. 3 is stereogram of the present utility model.
Fig. 4 is the sectional view of the utility model first embodiment.
Fig. 5 is the sectional view of the utility model second embodiment.
Fig. 6 is the sectional view of the utility model the 3rd embodiment.
Fig. 7 is the sectional view of the utility model the 4th embodiment.
Detailed description of the invention
See Fig. 1 to Fig. 4, in the embodiment of a kind of weight slap type synthesis stone forming machine that the utility model provides, comprise pedestal 1, be arranged on the weight 10 on described pedestal 1 and drive the driver 4 of described weight 10, described pedestal 1 has material contained district, and described weight 10 bounces described material contained district.Weight in the utility model has enough large weight, directly bounces the synthesis stone compound on material contained district, is made real by synthesis stone compound.The utility model this " weight slap type " is different from the synthesis stone molding mode of " pressing+shaking " in prior art completely, the utility model overcomes " virtual pressure " problem that prior art exists, make to synthesize the adhesive flow in stone compound by " bouncing ", be evenly distributed in synthesis stone compound, abundant space of filling in synthesis stone compound between granulated aggregate, unnecessary adhesive will be bounced out outside synthesis stone compound, thus compacting synthesis stone compound.
See Fig. 1 to Fig. 4, in above-described embodiment that the utility model provides, described weight 10 comprises and synthesizes hammer plate 2 that stone compound contacts in described material contained district and to be positioned on described hammer plate 2 and the bogie plate 3 of gaining in weight, and described bogie plate 3 links together with described hammer plate 2.The utility model is provided with hammer plate 2 and the composite counterweight structure of bogie plate 3, thus constitutes an independent weight without pressure system and bounce unit, by said structure meet synthesis stone shaping required for bounce power.The utility model not only eliminates pressure system, solves the problem of virtual pressure, and can shorten the molding time of synthesis stone.The utility model bounces unit by the weight hammering the non-hydraulic system that plate 2 and bogie plate 3 are formed into shape, is different from the synthesis stone forming machine of the band pressure system generally adopted in prior art.
Hammer plate 2 in the utility model and bogie plate 3 can be split-type structurals, also can be integral structures, and wherein hammer the part that plate 2 is mainly used for suppressing synthesis stone compound into shape, bogie plate 3 is to provide heavy burden, increases and bounces power.The structure of this part is far longer than the structure of hammer plate 2, thus meet that obsession needs bounce power.
See Fig. 1 to Fig. 4, in above-described embodiment that the utility model provides, described hammer plate 2 is provided with multiple bearing 21, described hammer plate 2 is linked together with described bogie plate 3 by described bearing 21.Described bearing 21 is made up of with the multiple risers being connected lower cross plate upper lower cross plate, and described in the present embodiment, bearing 21 is four, lays respectively at four angles place of described hammer plate 2, thus supports described bogie plate 3, forms cavity structure.Bearing 21 in the utility model has higher support force, thus can meet the needs of support.
See Fig. 1 to Fig. 4, in above-described embodiment that the utility model provides, described bogie plate 3 is formed by stacking by multilayer heavy burden sheet material 31.Multilayer heavy burden sheet material 31 is bolted together.The sheet material that heavy burden sheet material of the present utility model can adopt solid steel plate or other heavier materials to make.Pressure in the utility model is all provided by bogie plate 3, and therefore it has larger weight, and above-mentioned material and structure can provide enough large and bounce power.By regulating the quantity of heavy burden sheet material 31, realize the adjustment to weight weight.Certainly, the heavy burden sheet material 31 in the utility model also can be a Rotating fields.
See Fig. 1 to Fig. 4, in above-described embodiment that the utility model provides, described hammer plate 2 is also provided with one framed 22, the described periphery of framed 22 is provided with suspender 23, and described suspender 23 is hooked on described hammer plate 2.Described framed 22 for limiting periphery synthesis stone compound, and described hammer plate 2 presses down along described framed 22, and described suspender 23, for connecting framed 22 and hammer plate 2, when hammering plate 2 into shape and promoting, drives framed 22 to promote together.
See Fig. 1 to Fig. 4, in above-described embodiment that the utility model provides, described pedestal 1 is provided with lifting apparatus 11, described lifting apparatus 11 is connected with described weight 10.The present embodiment is connected with described bogie plate 3, and described lifting apparatus 11 is hydraulic cylinder, and the part-structure of described bogie plate 3 stretches out formation support ear, and described lifting apparatus 11 is connected with support ear.Thus facilitate bogie plate 3 described in the lifting of described lifting apparatus 11 and hammer plate 2.
See Fig. 1 to Fig. 4, in above-described embodiment that the utility model provides, described driver 4 is arranged on described weight 10, and described driver 4 is made up of multiple stage driver synchronized links together.Driver synchronized links described in multiple stage together, forms one group of synchronously driving group, and described weight 10 is provided with at least one group of synchronously driving group.Described driver 4 can produce the power being greater than weight deadweight, thus is lifted by weight and take, and drives weight 10 to bounce synthesis stone compound according to certain speed.Driver 4 in the utility model can also be other version, is such as arranged on the drive unit outside weight, weight is pumped, realize bouncing.Driver synchronously for organize form, can be provided enough large lifting force by the utility model more, thus drives weight.
See Fig. 1 to Fig. 4, in above-described embodiment that the utility model provides, be formed with cavity between described hammer plate 2 and described bogie plate 3, described driver 4 is arranged in described cavity.Described cavity is that driver 4 provides installing space, and certainly, this cavity also can be formed by multilayer bogie plate 3.
See Fig. 1 to Fig. 4, in above-described embodiment that the utility model provides, described synchronous driving group is arranged or layered arrangement with layer.Described synchronous driving group is arranged on described hammer plate and/or on bogie plate.Fig. 4 is the first embodiment is with layer distribution, totally four groups, and wherein, often group is four drivers series connection, and two groups, both sides are two drivers series connection.Certainly, the driver in the utility model also can be layered arrangement, and such as, the second embodiment that Fig. 5 provides, arranges upper and lower two set drives 4 in the cavities.The 3rd embodiment that Fig. 6 provides, arranges driver 4 at the top of bogie plate 3.Certainly, also can be arranged on hammer plate 2 and bogie plate 3 simultaneously.Driver in the utility model is one or more in vibrating motor, hydraulic unit driver, air driver or electromagnetic driver.
Fig. 7 is the 4th embodiment that the utility model provides, and the essential difference of itself and above-described embodiment is, described bogie plate 3 width or length are greater than width or the length of hammer plate, and part bogie plate 3 is positioned at the side of hammer plate 2, forms carrying pole type structure.This structure can reduce the height of equipment, facilitates the layout of equipment.
In above-described embodiment that the utility model provides, the quality m bouncing weight is determined by following formula,
M=A × (ρ material× a%+ ρ agent× b%) × V × K
Wherein, A is the total coefficient of discharge of synthesis stone combined aggregate particle, is constant, A≤1,
ρ materialfor synthesis stone combined aggregate grain density, unit is kg/m 3, a% is synthesis stone
Combined aggregate proportion,
ρ agentfor adhesive density, unit is kg/m 3, b% is adhesive proportion,
V is the volume of synthesis stone compound, and unit is m 3,
K is the quality coefficient bouncing weight, is constant, and K value is 100-3000.Be preferably 800-3000.Value is 1500 or 2000.The value of K is empirically determined according to the kind of material, and usual value is 1500.
The total coefficient of discharge of synthesis stone combined aggregate particle is determined by aggregate size, and diminish along with the particle diameter of aggregate, the total coefficient of discharge of synthesis stone combined aggregate particle becomes large, the total coefficient of discharge A of synthesis stone combined aggregate particle is determined by aggregate size, and diminish along with the particle diameter of aggregate, the total coefficient of discharge of synthesis stone combined aggregate particle becomes large, and wherein particle diameter is less than the synthesis stone low bone mineral density of 100 microns is 0.8-1; Particle diameter is the synthesis stone low bone mineral density of 100 microns-1000 microns is 0.2-0.8; Particle diameter is the synthesis stone low bone mineral density of more than 1000 microns is 0.04-0.2.The total coefficient of discharge of synthesis stone combined aggregate particle in the utility model is for reacting the quantity of aggregate in unit volume, if quantity is more, then illustrate that the locomotivity that aggregate needs is larger, weight bounces power also just to be needed larger.Above-mentioned low bone mineral density is empirically determined according to the size of overall particle size.
The total coefficient of discharge A of synthesis stone combined aggregate particle,
A=A 1×R 1%+A 2×R 2%+A 3×R 3%......+A n×R n
Wherein, A 1, A 2, A 3a nfor the low bone mineral density of different-grain diameter, R 1, R 2, R 3... R n, be the aggregate proportion of different-grain diameter.
The present embodiment is for quartz, and the density of quartz is ρ material=2600kg/cm 3, material particles particle diameter usually used comprises: 13 μm, 18 μm, 23 μm, 38 μm, 45 μm, 58 μm, 109 μm, 212 μm, 380 μm, 830 μm, 1700 μm, 3350 μm, 4750 μm, 8000 μm, rule of thumb, first determine that the low bone mineral density of minimum grain size 13 μm is 1, then the low bone mineral density of other particle diameters is followed successively by 0.99,0.98,0.95,0.91,0.89,0.79,0.68,0.58,0.30,0.15,0.12,0.08,0.05.
Compacting length is 1m, width is 1m and highly for 0.01m synthesis stone quartz sheet material, wherein the total amount of aggregate is a%=91%, particle diameter is that the quartz that the quartz of 38 μm accounts for 30%, particle diameter is 109 μm quartz accounts for 20%, particle diameter is 212 μm quartz accounts for 20%, particle diameter is 380 μm accounts for 21%, and the density of adhesive is ρ agent=1130kg/m 3, the ratio accounting for total amount is b%=9%.
Then A=0.95 × 30%+0.79 × 20%+0.68 × 20%+0.58 × 21%
=0.285+0.158+0.136+0.1218=0.7008
The quality of weight is then m=0.7008 × (2600 × 91%+1130 × 9%) × 0.01 × 1500
=25940.46kg
Weight just can meet the shaping needs of sheet material according to above-mentioned weight configuration, makes sheet material.The utility model is when choosing empirical value, and the weight quality of demand fulfillment compacting 1cm thickness, 1m is wide, 1m is long synthesized stone board is 1 ton to 35 tons in principle.Concrete numerical basis sheet material shape, thickness, material variety, material particles degree etc. are because usually determining.

Claims (10)

1. a weight slap type synthesis stone forming machine, is characterized in that: comprise pedestal, be arranged on the weight on described pedestal and drive the driver of described weight, described pedestal has material contained district, and described weight bounces described material contained district.
2. a kind of weight slap type synthesis stone forming machine as claimed in claim 1, it is characterized in that: described weight comprises and synthesizes hammer plate that stone compound contacts in described material contained district and to be positioned on described hammer plate and the bogie plate of gaining in weight, and described bogie plate and described hammer plate link together.
3. a kind of weight slap type synthesis stone forming machine as claimed in claim 2, it is characterized in that: described hammer plate is provided with multiple bearing, described hammer plate is linked together by described bearing and described bogie plate.
4. a kind of weight slap type synthesis stone forming machine as claimed in claim 2, is characterized in that: described bogie plate is formed by stacking by multilayer heavy burden sheet material.
5. a kind of weight slap type synthesis stone forming machine as claimed in claim 2, is characterized in that: described hammer plate is also provided with one framed, described framed periphery is provided with suspender, and described suspender is hooked on described hammer plate.
6. a kind of weight slap type synthesis stone forming machine as claimed in claim 1, it is characterized in that: described pedestal is provided with lifting apparatus, described lifting apparatus is connected with described weight.
7. a kind of weight slap type synthesis stone forming machine as claimed in claim 1, it is characterized in that: described driver is arranged on described weight, described driver is made up of multiple stage driver synchronized links together.
8. a kind of weight slap type synthesis stone forming machine as claimed in claim 7, is characterized in that: driver synchronized links described in multiple stage together, forms one group of synchronously driving group, described weight is provided with at least one group of synchronously driving group.
9. a kind of weight slap type synthesis stone forming machine as claimed in claim 8, is characterized in that: described synchronous driving group is arranged or layered arrangement with layer.
10. a kind of weight slap type synthesis stone forming machine as claimed in claim 2, is characterized in that: described driver is arranged on described hammer plate and/or on bogie plate.
CN201520038258.0U 2015-01-20 2015-01-20 A kind of weight slap type synthesis stone forming machine Expired - Fee Related CN204604515U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016115884A1 (en) * 2015-01-20 2016-07-28 上海安美利特环保材料科技有限公司 Molding machine for synthesizing stone by means of beats of heavy hammer, and processing technology

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016115884A1 (en) * 2015-01-20 2016-07-28 上海安美利特环保材料科技有限公司 Molding machine for synthesizing stone by means of beats of heavy hammer, and processing technology
CN105856382A (en) * 2015-01-20 2016-08-17 上海安美利特环保材料科技有限公司 Counterweight slapping type synthetic stone forming machine and processing technology
US10695948B2 (en) 2015-01-20 2020-06-30 Anhui Uistone Green Material Hi-Tec Co., Ltd. Molding machine for synthesizing stone by means of beats of heavy hammer, and processing technology
CN105856382B (en) * 2015-01-20 2021-10-29 湖南赛利通科技有限公司 Heavy hammer slapping type synthetic stone forming machine and machining process

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Legal Events

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C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Counterweight slapping type synthetic stone forming machine and processing technology

Effective date of registration: 20160705

Granted publication date: 20150902

Pledgee: Anhui Hi Tech Zhiyuan smart city industry fund (L.P.)|Anhui high tech investment promotion Zhiyuan phase II equity investment fund (L.P.)

Pledgor: SHANGHAI UNLIMIT MATERIALS Co.,Ltd.

Registration number: 2016310000025

PLDC Enforcement, change and cancellation of contracts on pledge of patent right or utility model
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20161116

Granted publication date: 20150902

Pledgee: Anhui Hi Tech Zhiyuan smart city industry fund (L.P.)|Anhui high tech investment promotion Zhiyuan phase II equity investment fund (L.P.)

Pledgor: SHANGHAI UNLIMIT MATERIALS Co.,Ltd.

Registration number: 2016310000025

PLDC Enforcement, change and cancellation of contracts on pledge of patent right or utility model
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20170111

Address after: 241080 Anhui Province, east of Wuhu City mountain Economic Development Zone E Xi Lu Sun Tan Road North

Patentee after: ANHUI UNLIMIT ENVIRONMENTAL PROTECTION MATERIAL TECHNOLOGY Co.,Ltd.

Address before: 201508 Shanghai, Jinshan District Wei Qing Road, No. 2229

Patentee before: SHANGHAI UNLIMIT MATERIALS Co.,Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150902