RU2221428C1 - Method for obtaining of dough products with different fillers - Google Patents

Abstract

FIELD: food-processing industry, in particular, preparing of culinary and confectionery products with fillers, such as meat pockets, mutton pies, dumplings etc. SUBSTANCE: method involves rolling first dough sheet; placing first filler layer on sheet; rolling second dough sheet and placing it on first filler layer; placing at least one filler layer on second dough sheet and at least one layer of preliminarily rolled dough sheet; squeezing resultant dough product by means of drum equipped with protrusions and forming individual products. EFFECT: exquisite taste of products owing to usage of several different fillers, which do not contact with one another. 1 dwg

Description

 The invention relates to the food industry and can be used for the manufacture of culinary and confectionery products from dough with filling, such as dumplings, pies, dumplings, pasties, etc.

 From copyright certificates of the USSR 1375216, cl. A 21 C 9/06, 1973 and 1400577, cl. A 21 C 9/06, 1973 known technical solutions, which consist in the fact that for the manufacture of dough products with filling form a test tube, which serves in portions of the filling, and then form individual dough from the dough.

 The disadvantage of these solutions is that with their help it is possible to obtain a narrow range of products, such as dumplings and dumplings.

 A wider assortment of dough products with filling (dumplings, dumplings, pies, pasties, etc.) can be obtained in accordance with the technical solution protected by US patent 3354842, cl. 107-1, 1967, selected as the closest analogue of the group of claimed inventions.

 A method of manufacturing dough products with filling according to this invention consists in rolling out a first sheet from which a filling layer is laid from a previously prepared dough, and rolling a second sheet of dough from which a filling layer is laid. The resulting layered preform is crimped and individual semi-finished products are molded from it.

 A device for implementing this method comprises a conveyor belt along which there are two devices for rolling sheets of dough, made in the form of a system of rollers, between which there is a mechanism for feeding the filling. Further along the movement of the tape are crimping drum with teeth and a mechanism for molding from the resulting layered blanks of individual products.

 The disadvantage of the solution given in the American patent is that the dough products made in accordance with it have traditional taste qualities that are inherent in each individual filling that is part of the product.

 The invention solves the problem of manufacturing dough products with filling, which have new refined tastes due to the simultaneous use of several different fillings in one product that do not touch one another. This, along with an improvement in the palatability of products, will ensure an increase in their assortment and increase consumer demand.

 To solve the above problem, in the method of manufacturing products from the dough with the filling, which consists in the fact that the first sheet is rolled out from the pre-cooked dough, on which the filling layer is laid, the second dough sheet is rolled out, which is placed on the filling, the resulting laminated preform is pressed and molded separate products from it, before being squeezed, at least one more filling layer and at least one more rolled out sheet of dough are placed on another sheet of dough.

 In a device for implementing the method, which comprises a receiving and transporting tape along which a first device for rolling a sheet of dough, a mechanism for supplying a filling, a second device for rolling a sheet of dough, a crimping drum and a forming mechanism are placed, at least a crimping drum is installed another mechanism for feeding the filling and at least one more device for rolling the sheet from the dough.

 In addition, the device is equipped with a unit for blowing a laminated preform, installed after the last along the receiving and transporting tape of the device for rolling a sheet of dough.

 The possibility of manufacturing additionally at least one more sheet of dough with at least one more layer of filling using a device of the appropriate design allows you to get products from the test, in which there are several different fillings that are not in contact with each other. This ensures the receipt of products with new exquisite taste.

 Providing the device with a blowing unit for the layered preform provides reliable bonding of the edges of the dough products, eliminating the need for flour.

 The drawing schematically shows a device for the manufacture of dough with filling.

 The device comprises a closed receiving and transporting tape 1, along which at least three devices for rolling sheet A from dough are sequentially installed, made in the form of rollers 2 of smaller diameter and rollers 3 of larger diameter. Between these devices, at least two mechanisms are installed for supplying various fillings B and C, each of which contains a rotary pump (not shown in the drawing) and a container 4 for accommodating the filling. Further along the strip 1, a blowing unit of the obtained laminated preform is mounted, which is at least two axial fans 5, a crimping drum 6 with protrusions, which interacts in the roller 7, is also located, a molding mechanism made in the form of a drum 8 with cells 9 for installing various forms and a supporting drum 10 located under the tape 1 opposite the drum 8.

 The essence of the proposed method is illustrated by the example of the operation of the device for manufacturing products from dough with filling.

 The pre-cooked dough is loaded into each of the devices for rolling it out, and various fillings, for example, meat-mushrooms, meat-oil, etc., are loaded into the container 4. The receiving and conveying belt 1 is turned on and the rollers 2 and 3 of the first device are driven and the first is rolled a dough sheet A with a first type of filling B, which, using a rotary pump, is laid on a sheet on sheet A and then moves on to another rolling device, the rollers of which 2 and 3 roll another sheet of dough A '. With further movement of the tape 1 onto the sheet A ', a layer of another filling B comes from another container 4, onto which a sheet from the dough A ’is placed using a third rolling device. The resulting layered workpiece, which moves further along with the tape 1, is subjected to compression by means of a drum 6 with protrusions and rollers 7, as well as blowing by fans 5. After that, a forming drum 8, in the cells 9 of which the molds are set, necessary to obtain one or another kind dough products, interacts with the supporting drum 10 and forms a layered blank into individual products (for example, dumplings, dumplings, pies: pasties, etc.), reliably gluing the dough layers together and creating separate airtight voids flax with various fillings.

 The described process is repeated continuously and the number of sheets of dough and the number of layers of the filling can be increased if desired.

 Thus, the invention provides high-quality products with high and refined taste.

Claims (1)

A method of manufacturing dough products with various fillings, characterized in that the sheet of dough is rolled out, a first filling layer is laid on it, the second dough sheet is rolled out and laid on the first filling layer, at least one more filling layer is placed on the second dough sheet and at least one more layer of pre-rolled dough, the resulting laminated preform is squeezed using a drum with protrusions, after which individual products are molded.