RU2018139735A - Головка и система для непрерывного производства композитной полой структуры - Google Patents

Головка и система для непрерывного производства композитной полой структуры Download PDF

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Publication number
RU2018139735A
RU2018139735A RU2018139735A RU2018139735A RU2018139735A RU 2018139735 A RU2018139735 A RU 2018139735A RU 2018139735 A RU2018139735 A RU 2018139735A RU 2018139735 A RU2018139735 A RU 2018139735A RU 2018139735 A RU2018139735 A RU 2018139735A
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Russia
Prior art keywords
tubular structure
nozzle
layer
head
matrix
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RU2018139735A
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English (en)
Inventor
Кеннет Лайл ТАЙЛЕР
Джефф БИБАУТ
Original Assignee
СиСи3Ди ЭлЭлСи
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Priority claimed from US15/130,412 external-priority patent/US10105910B2/en
Application filed by СиСи3Ди ЭлЭлСи filed Critical СиСи3Ди ЭлЭлСи
Publication of RU2018139735A publication Critical patent/RU2018139735A/ru

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/165—Processes of additive manufacturing using a combination of solid and fluid materials, e.g. a powder selectively bound by a liquid binder, catalyst, inhibitor or energy absorber
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    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B29B15/122—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
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    • B29C48/32—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • B29C64/10—Processes of additive manufacturing
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C48/288—Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
    • B29C48/2886—Feeding the extrusion material to the extruder in solid form, e.g. powder or granules of fibrous, filamentary or filling materials, e.g. thin fibrous reinforcements or fillers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/386—Automated tape laying [ATL]
    • B29C70/388—Tape placement heads, e.g. component parts, details or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/521—Pultrusion, i.e. forming and compressing by continuously pulling through a die and impregnating the reinforcement before the die
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/525—Component parts, details or accessories; Auxiliary operations
    • B29C70/526—Pultrusion dies, e.g. dies with moving or rotating parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D23/00—Producing tubular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00—Tubular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00—Tubular articles
    • B29L2023/22—Tubes or pipes, i.e. rigid

Claims (85)

1. Головка для производственной системы, содержащая
корпус, выполненный с возможностью приема жидкой матрицы и по меньшей мере одного непрерывного волокна и выпуска композитной трубчатой структуры;
сопло, функционально соединенное с головкой и выполненное с возможностью нанесения слоя материала на поверхность композитной трубчатой структуры по мере того, как композитная трубчатая структура выходит из корпуса; и
скребок, связанный с соплом и выполненный с возможностью скольжения по слою материала.
2. Головка по п. 1, дополнительно включающая в себя улучшитель вулканизации, функционально связанный с корпусом и выполненный с возможностью вулканизации жидкой матрицы в композитной трубчатой структуре во время выпуска и перед нанесением слоя материала.
3. Головка по п. 2, в которой улучшитель вулканизации выполнен с возможностью вулканизации жидкой матрицы в композитной трубчатой структуре изнутри композитной трубчатой структуры.
4. Головка по п. 2, в которой
улучшитель вулканизации представляет собой первый улучшитель вулканизации; и
головка дополнительно включает в себя второй улучшитель вулканизации, выполненный с возможностью вулканизации слоя материала, нанесенного соплом.
5. Головка по п. 4, в которой
сопло является первым соплом;
слой материала является первым слоем материала;
поверхность является первой поверхностью;
скребок является первым скребком; и
головка дополнительно включает в себя:
второе сопло, функционально соединенное с головкой и выполненное с возможностью нанесения второго слоя материала на вторую поверхность композитной трубчатой структуры;
второй скребок, связанный со вторым соплом и выполненный с возможностью скольжения по второму слою материала; и
третий улучшитель вулканизации, выполненный с возможностью вулканизации второго слоя материала.
6. Головка по п. 1, в которой
сопло включает в себя по меньшей мере одно радиально ориентированное отверстие, выполненное с возможностью выпуска слоя материала; и
скребок включает в себя последующий ракель, расположенный после указанного по меньшей мере одного отверстия в направлении выхода композитной трубчатой структуры.
7. Головка по п. 6, в которой последующий ракель расположен на расстоянии от поверхности композитной трубчатой структуры.
8. Головка по п. 7, дополнительно включающая в себя корректирующий механизм, выполненный с возможностью перемещения последующего ракеля относительно поверхности композитной трубчатой структуры.
9. Головка по п. 6, в которой скребок дополнительно включает в себя предшествующий ракель, непосредственно контактирующий с поверхностью композитной трубчатой структуры.
10. Головка по п. 1, в которой поверхность представляет собой внутреннюю поверхность.
11. Головка по п. 10, в которой
сопло представляет собой первое сопло, которое включает в себя множество отверстий, ориентированных радиально наружу; и
головка дополнительно включает в себя второе сопло со множеством отверстий, которые ориентированы радиально внутрь и выполнены с возможностью нанесения слоя материала на внешнюю поверхность композитной трубчатой структуры.
12. Головка по п. 11, дополнительно включающая в себя
стержневой элемент, который проходит из центра головки через композитную трубчатую структуру к первому соплу для подачи в него жидкой матрицы; и
по меньшей мере один осевой проход, который проходит от головки снаружи композитной трубчатой структуры ко второму соплу для подачи в него жидкой матрицы.
13. Головка по п. 1, в которой поверхность композитной трубчатой структуры является внешней.
14. Головка по п. 13, дополнительно включающая в себя
крышку, установленную на входном конце сопла и расширяющуюся наружу у выходного конца сопла; и
по меньшей мере один улучшитель вулканизации, расположенный в крышке и ориентированный радиально внутрь к композитной трубчатой структуре.
15. Головка по п. 14, дополнительно включающая в себя внешний экран, который проходит от корпуса до сопла.
16. Система для непрерывного производства композитной структуры, содержащая
опору, выполненную с возможностью перемещения во множестве направлений во время производства композитной структуры; и
головку, соединенную с опорой и включающую в себя:
корпус, выполненный с возможностью приема жидкой матрицы и по меньшей мере одного непрерывного волокна и выпуска композитной трубчатой структуры;
сопло, функционально соединенное с корпусом и выполненное с возможностью нанесения слоя материала на поверхность трубчатой структуры по мере того, как она выходит из корпуса;
скребок, связанный с соплом и выполненный с возможностью скольжения по слою материала;
первый улучшитель вулканизации, функционально связанный с корпусом и выполненный с возможностью вулканизации жидкой матрицы в трубчатой структуре во время выпуска; и
второй улучшитель вулканизации, выполненный с возможностью вулканизации слоя материала, нанесенного соплом.
17. Система по п. 16, в которой первый улучшитель вулканизации выполнен с возможностью вулканизации жидкой матрицы в трубчатой структуре изнутри трубчатой структуры.
18. Система по п. 16, в которой
сопло является первым соплом;
слой материала является первым слоем материала;
поверхность является внутренней поверхностью трубчатой структуры;
скребок является первым скребком; и
головка дополнительно включает в себя:
второе сопло, выполненное с возможностью нанесения второго слоя материала на наружную поверхность трубчатой структуры;
второй скребок, связанный со вторым соплом и выполненный с возможностью скольжения по второму слою материала; и
третий улучшитель вулканизации, выполненный с возможностью вулканизации второго слоя материала на поверхности трубчатой структуры.
19. Система по п. 18, в которой
первое сопло включает в себя множество отверстий, ориентированных радиально наружу; и
второе сопло включает в себя множество отверстий, которые ориентированы радиально внутрь.
20. Система по п. 19, дополнительно включающая в себя:
стержневой элемент, который проходит из центра головки через трубчатую структуру к первому соплу для подачи в него жидкой матрицы; и
по меньшей мере один осевой проход, который проходит от головки снаружи трубчатой структуры ко второму соплу для подачи в него жидкой матрицы.
21. Система по п. 18, дополнительно включающая в себя крышку, установленную на входном конце второго сопла и расширяющуюся наружу на выходном конце второго сопла, причем третий улучшитель вулканизации расположен в крышке и ориентирован радиально внутрь к трубчатой структуре.
22. Система по п. 16, в которой
сопло включает в себя по меньшей мере одно радиально ориентированное отверстие, выполненное с возможностью выпуска слоя материала; и
скребок включает в себя последующий ракель, расположенный после указанного по меньшей мере одного отверстия в направлении выхода трубчатой структуры.
23. Система по п. 22, в которой последующий ракель расположен на расстоянии от поверхности трубчатой структуры.
24. Система по п. 23, дополнительно включающая в себя корректирующий механизм, выполненный с возможностью перемещения последующего ракеля относительно поверхности трубчатой структуры.
25. Система по п. 22, в которой скребок дополнительно включает в себя предшествующий ракель, непосредственно контактирующий с поверхностью.
26. Способ производства композитной структуры, включающий
непрерывное покрытие волокон матрицей;
отклонение покрытых матрицей волокон радиально наружу от неволоконной оси для формирования трубчатой структуры;
создание трехмерной траектории внутри трубчатой структуры;
вулканизацию матрицы внутри трубчатой структуры;
нанесение слоя материала на поверхность трубчатой структуры во время ее формирования; и
скольжение ракеля по меньшей мере по части слоя материала.
27. Способ по п. 26, в котором вулканизация матрицы в трубчатой структуре включает в себя вулканизацию матрицы изнутри трубчатой структуры.
28. Способ по п. 27, дополнительно включающий вулканизацию слоя материала, нанесенного на поверхность трубчатой структуры.
29. Способ по п. 26, в котором нанесение слоя материала на поверхность трубчатой структуры включает в себя нанесение первого слоя материала матрицы на внутреннюю поверхность трубчатой структуры.
30. Способ по п. 29, дополнительно включающий
нанесение второго слоя материала матрицы на внешнюю поверхность трубчатой структуры во время ее формирования;
скольжение ракеля по меньшей мере по части второго слоя материала матрицы; и
вулканизацию второго слоя материала матрицы.
31. Способ по п. 26, дополнительно включающий регулирование расстояния ракеля от поверхности для изменения толщины слоя материала.
32. Способ по п. 26, в котором вулканизация матрицы внутри трубчатой структуры включает в себя вулканизацию матрицы до того, как слой материала будет нанесен на поверхность трубчатой структуры.
33. Способ по п. 26, дополнительно включающий внешнее экранирование трубчатой структуры от окружающей среды.
34. Способ по п. 33, дополнительно включающий внутреннее экранирование трубчатой структуры от окружающей среды.
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US15/295,570 US10335999B2 (en) 2016-04-15 2016-10-17 Head and system for continuously manufacturing composite hollow structure
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