RU2015139040A - METHOD FOR PRODUCING MULTILAYER REINFORCED CONCRETE ELEMENT - Google Patents

METHOD FOR PRODUCING MULTILAYER REINFORCED CONCRETE ELEMENT Download PDF

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Publication number
RU2015139040A
RU2015139040A RU2015139040A RU2015139040A RU2015139040A RU 2015139040 A RU2015139040 A RU 2015139040A RU 2015139040 A RU2015139040 A RU 2015139040A RU 2015139040 A RU2015139040 A RU 2015139040A RU 2015139040 A RU2015139040 A RU 2015139040A
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RU
Russia
Prior art keywords
concrete wall
concrete
insulating layer
reinforcing cage
injection mold
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RU2015139040A
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Russian (ru)
Inventor
Рольф РЕРС
Хаваль ХАФФАФ
Михаэль ЛООФ
Ахим СИМАННЕК
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Байер Матириальсайенс Аг
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Publication of RU2015139040A publication Critical patent/RU2015139040A/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/042Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with insulating material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/003Machines or methods for applying the material to surfaces to form a permanent layer thereon to insulating material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/028Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members for double - wall articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/34Moulds, cores, or mandrels of special material, e.g. destructible materials
    • B28B7/342Moulds, cores, or mandrels of special material, e.g. destructible materials which are at least partially destroyed, e.g. broken, molten, before demoulding; Moulding surfaces or spaces shaped by, or in, the ground, or sand or soil, whether bound or not; Cores consisting at least mainly of sand or soil, whether bound or not
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/049Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres completely or partially of insulating material, e.g. cellular concrete or foamed plaster
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/07Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/08Members specially adapted to be used in prestressed constructions
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast

Claims (19)

1. Способ изготовления многослойного армированного бетонного элемента (10), снабженного по меньшей мере одной первой бетонной стенкой (11) в комбинации с арматурным каркасом (13), причем бетонный элемент (10) включает по меньшей мере опосредованно прилегающий к первой бетонной стенке (11) изоляционный слой (14), и причем арматурный каркас (13) по меньшей мере частично выступает из первой бетонной стенки (11) и пронизывает изоляционный слой (14), включающий следующие стадии:1. A method of manufacturing a multilayer reinforced concrete element (10) provided with at least one first concrete wall (11) in combination with a reinforcing cage (13), the concrete element (10) comprising at least indirectly adjacent to the first concrete wall (11) ) an insulating layer (14), and wherein the reinforcing cage (13) at least partially protrudes from the first concrete wall (11) and penetrates the insulating layer (14), comprising the following steps: изготовление комбинации первой бетонной стенки (11) с частично выступающим из нее арматурным каркасом (13), the manufacture of a combination of the first concrete wall (11) with a partially protruding reinforcement cage (13), подготовка сыпучей массы (15), в частности, в открытом сверху коробе (23) для сыпучей массы, preparation of the granular mass (15), in particular, in the open top box (23) for the granular mass, упорядочение первой бетонной стенки (11) со смонтированным на ней арматурным каркасом (13) над поверхностью сыпучей массы (15), осуществляемое таким образом, чтобы выступающий участок (13') арматурного каркаса (13) располагался снизу первой бетонной стенки (11) и лишь частично был погружен в сыпучую массу (15), благодаря чему между поверхностью сыпучей массы (15) и нижней стороной первой бетонной стенки (11) остается вертикальное свободное пространство (16), the arrangement of the first concrete wall (11) with the reinforcing cage (13) mounted on it above the surface of the granular mass (15), carried out in such a way that the protruding section (13 ') of the reinforcing cage (13) is located below the first concrete wall (11) and only partially immersed in the bulk mass (15), so that between the surface of the bulk mass (15) and the bottom side of the first concrete wall (11) there remains a vertical free space (16), заполнение свободного пространства (16) реакционной смесью и filling the free space (16) with the reaction mixture and отверждение реакционной смеси с целью формирования изоляционного слоя (14). curing the reaction mixture to form an insulating layer (14). 2. Способ по п. 1, отличающийся тем, что изготовление указанной в п. 1 комбинации выполняют путем литья и отверждения первой бетонной стенки (11), причем литье осуществляют таким образом, чтобы участок (13ʺ) арматурного каркаса (13) был залит в первой бетонной стенке (11), а другой участок (13') арматурного каркаса (13) выступал из первой бетонной стенки (11).2. The method according to p. 1, characterized in that the manufacture of the combination indicated in p. 1 is performed by casting and curing the first concrete wall (11), and the casting is carried out so that the section (13ʺ) of the reinforcing cage (13) is poured into the first concrete wall (11), and another section (13 ') of the reinforcing cage (13) protruded from the first concrete wall (11). 3. Способ по п. 1 или 2, отличающийся тем, что после формирования изоляционного слоя (14) реализуют следующие стадии:3. The method according to p. 1 or 2, characterized in that after the formation of the insulating layer (14), the following stages are implemented: подготовку литьевой формы (18), mold preparation (18), укладку комбинированной детали, состоящей из первой бетонной стенки (11), частично выступающего из нее арматурного каркаса (13) и сформированного изоляционного слоя (14), выполняемую, в частности, в уже заполненную жидким бетоном литьевую форму (18), причем выступающий участок (13') арматурного каркаса (13) и сформированный изоляционный слой (14) расположены ниже первой бетонной стенки (11), laying a combined part consisting of a first concrete wall (11), a partially protruding reinforcing cage (13) and a formed insulating layer (14), performed, in particular, in an injection mold (18) already filled with liquid concrete, the protruding section ( 13 ') of the reinforcing cage (13) and the formed insulating layer (14) are located below the first concrete wall (11), заполнение литьевой формы (18) жидким бетоном (22), если она еще не была заполнена бетоном, filling the mold (18) with liquid concrete (22), if it has not already been filled with concrete, отверждение второй бетонной стенки (12), в которой по меньшей мере частично залит выступающий участок (13') арматурного каркаса (13). curing the second concrete wall (12), in which the protruding portion (13 ') of the reinforcing cage (13) is at least partially poured. 4. Способ по п. 3, отличающийся тем, что при заполнении литьевой формы (18) жидким бетоном (22) и формировании второй бетонной стенки (12) свободное пространство (21), образовавшееся между дном (19) литьевой формы (18) и нижней стороной изоляционного слоя (14), лишь частично заполняют жидким бетоном (22), в результате чего между изоляционным слоем (14) и второй бетонной стенкой (12) образуется свободное промежуточное пространство (20).4. The method according to p. 3, characterized in that when filling the injection mold (18) with liquid concrete (22) and forming a second concrete wall (12), the free space (21) formed between the bottom (19) of the injection mold (18) and the lower side of the insulating layer (14) is only partially filled with liquid concrete (22), as a result of which between the insulating layer (14) and the second concrete wall (12) a free intermediate space (20) is formed. 5. Способ по п. 3, отличающийся тем, что при заполнении литьевой формы (18) жидким бетоном (22) и формировании второй бетонной стенки (12) свободное пространство (21), образовавшееся в литьевой форме (18) между ее дном (19) и нижней стороной изоляционного слоя (14), полностью заполняют жидким бетоном (22), в результате чего изоляционный слой (14) и вторая бетонная стенка (12) по меньшей мере опосредованно прилегают друг к другу.5. The method according to p. 3, characterized in that when filling the injection mold (18) with liquid concrete (22) and forming a second concrete wall (12), the free space (21) formed in the injection mold (18) between its bottom (19 ) and the lower side of the insulating layer (14) are completely filled with liquid concrete (22), as a result of which the insulating layer (14) and the second concrete wall (12) are at least indirectly adjacent to each other. 6. Способ по п. 1 или 2, отличающийся тем, что после формирования изоляционного слоя (14) реализуют следующие стадии:6. The method according to p. 1 or 2, characterized in that after the formation of the insulating layer (14), the following stages are implemented: укладку комбинированной детали, состоящей из первой бетонной стенки (11), частично выступающего из первой бетонной стенки (11) арматурного каркаса (13) и сформированного изоляционного слоя (14), в литьевую форму (18), причем выступающий участок (13') и изоляционный слой (14) расположены выше первой бетонной стенки (11), laying the combined part, consisting of the first concrete wall (11), partially protruding from the first concrete wall (11) of the reinforcing cage (13) and the formed insulating layer (14), in an injection mold (18), the protruding section (13 ') and the insulating layer (14) is located above the first concrete wall (11), заполнение литьевой формы (18) жидким бетоном (22), после отверждения которого образуется вторая бетонная стенка (12), причем выступающий участок (13') арматурного каркаса (13) по меньшей мере частично, предпочтительно полностью заливают бетоном второй бетонной стенки (12). filling the mold (18) with liquid concrete (22), after curing of which a second concrete wall (12) is formed, and the protruding section (13 ') of the reinforcing cage (13) is at least partially, preferably completely filled with concrete of the second concrete wall (12) . 7. Способ по п. 3, отличающийся тем, что заполнение литьевой формы (18) выполняют при преимущественно горизонтальной ориентации первой бетонной стенки (11) и/или изоляционного слоя (14).7. The method according to p. 3, characterized in that the filling of the injection mold (18) is performed with a predominantly horizontal orientation of the first concrete wall (11) and / or insulating layer (14). 8. Способ по п. 6, отличающийся тем, что заполнение литьевой формы (18) выполняют при преимущественно горизонтальной ориентации первой бетонной стенки (11) и/или изоляционного слоя (14).8. The method according to p. 6, characterized in that the filling of the injection mold (18) is performed with a predominantly horizontal orientation of the first concrete wall (11) and / or insulating layer (14).
RU2015139040A 2013-02-15 2014-02-10 METHOD FOR PRODUCING MULTILAYER REINFORCED CONCRETE ELEMENT RU2015139040A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP13155444.6 2013-02-15
EP13155444.6A EP2767373A1 (en) 2013-02-15 2013-02-15 Method for producing a multilayer, reinforced concrete element
PCT/EP2014/052500 WO2014124886A1 (en) 2013-02-15 2014-02-10 Method for producing a multi-layered reinforced concrete element

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RU2015139040A true RU2015139040A (en) 2017-03-22

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US (1) US20150368902A1 (en)
EP (2) EP2767373A1 (en)
CN (1) CN104981330B (en)
MX (1) MX2015010227A (en)
RU (1) RU2015139040A (en)
WO (1) WO2014124886A1 (en)

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Publication number Publication date
CN104981330A (en) 2015-10-14
EP2956283A1 (en) 2015-12-23
CN104981330B (en) 2017-09-01
WO2014124886A1 (en) 2014-08-21
EP2956283B1 (en) 2017-02-01
EP2767373A1 (en) 2014-08-20
US20150368902A1 (en) 2015-12-24
MX2015010227A (en) 2016-10-26

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