CN106677424A - Light earthquake-resistant wallboard and production method thereof - Google Patents
Light earthquake-resistant wallboard and production method thereof Download PDFInfo
- Publication number
- CN106677424A CN106677424A CN201510751391.5A CN201510751391A CN106677424A CN 106677424 A CN106677424 A CN 106677424A CN 201510751391 A CN201510751391 A CN 201510751391A CN 106677424 A CN106677424 A CN 106677424A
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- China
- Prior art keywords
- light
- base plate
- wallboard
- compound
- fabric
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
Abstract
The invention discloses a light earthquake-resistant wallboard and a production method thereof. The light earthquake-resistant wallboard comprises a top plate (1), a bottom plate (2), a light material filling layer (3) and a side plate (4), wherein alkali-resistant gridding glass fabric is added to the top plate (1) and the bottom plate (2), and polystyrene foam is added to the light material filling layer (3) and the side plate (4); installing grooves (5) and installing lugs(6) matched with the installing grooves (5) are formed in the top plate (1), the bottom plate (2) and the side plate (4); and a reinforcing framework which is formed by pouring mixtures and rebars is installed in the wallboard, and the polystyrene foam is wrapped with the reinforcing framework. The production method comprises the following steps that (A) a mould is installed; (B) the mixtures are blended; (C) the alkali-resistant gridding glass fabric is laid; (D) tamping and trowelling are conducted; (E) the light materials are filled; (F) vibration is conducted; (G) the alkali-resistant gridding glass fabric is laid; and (H) curing is conducted. The light earthquake-resistant wallboard produced through the method is simple in structure and reasonable in design and overcomes the defects of the prior art; and the problems that a traditional production process has many steps, and production efficiency is low are solved.
Description
Technical field
The present invention relates to structure material, and in particular to a kind of Light trabses.
Background technology
At present, not high with the conventional wallboard production technology generally existing production efficiency of building material industry distribution in building, the problems such as waste of raw materials, the product produced is single, it is impossible to satisfaction insulation, energy-conservation, diversified requirement.
Patent No. CN00109965.5 patent document discloses a kind of method for making light-weight wall material, it is first to produce mother liquor, then mixed by the mother liquor and magnesia, string, glass fiber yarn again and slip is obtained, again by slip inject mould after, Jing warehouses, compacting, floating, spontaneous curing, the demoulding, finally obtain needed for light-weight wall material.The wallboard belongs to the solid wall plate of one-piece casting, can not largely reduce the weight of wallboard, and the material of its all sites is identical, and wallboard strength is low.
The patent document of Patent No. 02123901.0 discloses a kind of composite type light wall board and preparation method thereof, it is underlying material, capstock and the side layer that wallboard is obtained respectively using different raw materials, then bottom and surface layer are obtained respectively using identical step, finally by laying glass fabric in the middle of the surface layer without solidification and bottom, the two matched moulds solidification, through follow-up maintenance means, Light trabses are finally given.This production technology is relatively complicated, low production efficiency, and surface layer and bottom are separately to pour, and the overall intensity of wallboard can be had undesirable effect due to the different factor of condensation of materials speed.
The application for a patent for invention file of Application No. 200710035192.X discloses a kind of production method and equipment of exterior wall self-heat preservation composite ecological light wall board, its method is first to pour the first laminate using the slurry made, then in the first laminate upper berth fibrous mesh cloth and cystosepiment, second pouring is carried out thereon, then in paving fibrous mesh cloth, three cast, finally spread moulding band and constitute finished product, stripping and slicing maintenance.
But the Light trabses are in production, slurry and grid cloth have been simply used as reinforcement material, although lighter in weight, with advantages such as insulation, energy-conservation, sound insulation, environmental protection, ecologies, but only rely on grid cloth and gypsum slurry is poured, its intensity can not reach the strength criterion used as skin.
The content of the invention
For the drawbacks described above for overcoming prior art to exist, the invention provides a kind of with short production cycle, production method of the shock-resistant light-weight wallboard of accurate positioning, the shock-resistant light-weight wallboard of the method production is with insulation, energy-conservation, diversified feature.
The present invention is employed the following technical solutions：A kind of shock-resistant light-weight wallboard include with the addition of the top board 1 and base plate 2 of alkaline-resisting grid glass-fiber-fabric, added with the light material packed layer 3 and side plate 4 of polystyrene foam；The installation groove 5 and installation projection 6 for cooperating is respectively equipped with top board 1, base plate 2 and side plate 4, the cross section installed groove 5 and install projection 6 is semicircle, compound is provided with inside wallboard with the web frame poured into antidetonation, shock proof reinforcing bar, polystyrene foam is coated on inside by web frame.
The production method of shock-resistant light-weight wallboard specifically includes following steps：
A, will according to wallboard standard manufacture number mould installion it is good, be placed on flat board；
B, the compound that reconciles：By 100～110 parts of portland cement, 50～60 parts of river sand, perlite 8～10,95～100 parts of haydite, suitable quantity of water is added to stir to obtain compound；
C, on the flat board for placing mould, according to the size of mould, one layer of alkaline-resisting grid glass-fiber-fabric is laid on the ground, flatten；
D, on alkaline-resisting grid glass-fiber-fabric plus the compound that reconciles of last layer, ram-jolt is floating so as to combine to form base plate with alkaline-resisting grid glass-fiber-fabric, the thickness of base plate is 6-10mm；
E, pre-production good bilayer " well " font reinforcing bar is placed on base plate, and in the compartment of framework of steel reinforcement filled polystyrene foam used as light material packed layer, the thickness of light material packed layer is 50-150mm；
F, compound is added on light material packed layer, by vibrations, the gap between foam, skeleton is tamped；
G, lay on the semi-finished product that step F is obtained one layer with the equirotal alkaline-resisting grid glass-fiber-fabric of mould, then add compound, ram-jolt extrudes, it is floating obtain top board, thickness is 6-10mm；
H, by the product obtained by above-mentioned steps place 6-24 hours, after its condensation after slough mould, normal temperature, ventilation condition natural curing.
Using the shock-resistant light-weight wallboard of the production method manufacture of the present invention, including with the addition of the top board and base plate of alkaline-resisting grid glass-fiber-fabric, added with the light material packed layer and left side plate of polystyrene foam；The concave, convex mounting groove of the installation that cooperates is respectively equipped with top board, base plate and side plate, inside wallboard, wallboard compound is provided with the web frame built up with antidetonation, shock proof bar pouring, polystyrene foam is coated on inside by web frame.
The invention has the advantages that：1. the product produced of the present invention has simple structure, reasonable in design, overcomes the defect of prior art, changes that traditional processing technology step is more, low production efficiency disadvantage.
2. the present invention adopts horizontal moulding process, can manufacture various sizes of Light trabses.
3. by the way of three secondary clearings are poured, the material in intermediate layer can be made：Stiffener and polystyrene foam accurate positioning.
4. in band mould vibrations compacting process, compound is even closer, and wallboard strength is higher.
5. production method of the invention can coordinate transmission device, realize continuous prodution, shorten the production cycle.
Description of the drawings
Fig. 1 is the appearance assumption diagram of the Light trabses obtained by the embodiment of the present invention 1.
Fig. 2 is the cut-away view of the Light trabses obtained by the embodiment of the present invention 1.
Fig. 3 is the appearance assumption diagram of the Light trabses obtained by the embodiment of the present invention 2.
Fig. 4 is the cut-away view of the Light trabses obtained by the embodiment of the present invention 2.
1-top board, 2-base plate, 3-light material packed layer, 4-side plate, 5-groove, 6-installation projection, 7-circular hole are installed.
Specific embodiment
Embodiment
1
As shown in Figure 1, 2, the shock-resistant light-weight wallboard include with the addition of the top board 1 and base plate 2 of alkaline-resisting grid glass-fiber-fabric, added with the light material packed layer 3 and side plate 4 of polystyrene foam；The installation groove 5 and installation projection 6 for cooperating is respectively equipped with top board 1, base plate 2 and side plate 4, the cross section installed groove 5 and install projection 6 is semicircle, compound is provided with inside wallboard with the web frame poured into antidetonation, shock proof reinforcing bar, polystyrene foam is coated on inside by web frame.
Production method is comprised the following steps：
It is A, mould installion is good, it is placed on flat board；
B, the compound that reconciles：By 100～110 parts of portland cement, 50～60 parts of river sand, perlite 8～10,95～100 parts of haydite, suitable quantity of water is added to stir to obtain compound；
C, on the flat board for placing mould, according to the size of mould, one layer of alkaline-resisting grid glass-fiber-fabric is laid on the ground, flatten；
D, on alkaline-resisting grid glass-fiber-fabric plus the compound that reconciles of last layer, ram-jolt is floating so as to combine to form base plate with alkaline-resisting grid glass-fiber-fabric, the thickness of base plate is 6-10mm；
E, pre-production good bilayer " well " font reinforcing bar is placed on base plate, and in the compartment of framework of steel reinforcement filled polystyrene foam used as light material packed layer, the thickness of light material packed layer is 50-150mm；
F, compound is added on light material packed layer, by vibrations, the gap between foam, skeleton is tamped；
G, lay on the semi-finished product that step F is obtained one layer with the equirotal alkaline-resisting grid glass-fiber-fabric of mould, then add compound, ram-jolt extrudes, it is floating obtain top board, thickness is 6-10mm；
H, by the product obtained by above-mentioned steps place 6-24 hours, after its condensation after slough mould, normal temperature, ventilation condition natural curing.
Light trabses corresponding technical indicator such as following table obtained by the present embodiment：
Embodiment
2
As shown in Figure 3,4, the Light trabses include with the addition of the top board 1 and base plate 2 of alkaline-resisting grid glass-fiber-fabric, added with the light material packed layer 3 and side plate 4 of polystyrene foam；The installation groove 5 and installation projection 6 for cooperating is respectively equipped with top board 1, base plate 2 and side plate 4, the cross section installed groove 5 and install projection 6 is trapezoidal, compound is provided with inside wallboard and pours into web frame with antivibration, shock proof reinforcing bar, polystyrene foam is coated on inside by web frame, two circular holes 7 and the UNICOM of light material packed layer 3 are offered on installation groove 5 and installation projection 6 on top board 1, base plate 2 and side plate 4, the position of circular hole 7 for wherein opening up on top board 1, base plate 2, side plate 4 is in correspondence with each other.
Production method is comprised the following steps：
It is A, mould installion is good, it is placed on flat board；
B, the compound that reconciles：By 100～110 parts of portland cement, 50～60 parts of river sand, perlite 8～10,95～100 parts of haydite, suitable quantity of water is added to stir to obtain compound；
C, on the flat board for placing mould, according to the size of mould, one layer of alkaline-resisting grid glass-fiber-fabric is laid on the ground, flatten；
D, on alkaline-resisting grid glass-fiber-fabric plus the compound that reconciles of last layer, ram-jolt is floating so as to combine to form base plate with alkaline-resisting grid glass-fiber-fabric, the thickness of base plate is 6-10mm；
E, pre-production good bilayer " well " font reinforcing bar is placed on base plate, and in the compartment of framework of steel reinforcement filled polystyrene foam used as light material packed layer, the thickness of light material packed layer is 50-150mm；
F, compound is added on light material packed layer, by vibrations, the gap between foam, skeleton is tamped；
G, lay on the semi-finished product that step F is obtained one layer with the equirotal alkaline-resisting grid glass-fiber-fabric of mould, then add compound, ram-jolt extrudes, it is floating obtain top board, thickness is 6-10mm；
H, by the product obtained by above-mentioned steps place 6-24 hours, after its condensation after slough mould, normal temperature, ventilation condition natural curing.
Light trabses corresponding technical indicator such as following table obtained by the present embodiment：
Claims (3)
1. a kind of shock-resistant light-weight wallboard, it is characterised in that including the top board that with the addition of alkaline-resisting grid glass-fiber-fabric（1）And base plate（2）, added with the light material packed layer of polystyrene foam（3）And side plate（4）；Top board（1）, base plate（2）And side plate（4）On be respectively equipped with the installation groove for cooperating（5）With installation projection（6）, groove is installed（5）With installation projection（6）Cross section for semicircle or trapezoidal, compound is provided with inside wallboard with the web frame poured into antidetonation, shock proof reinforcing bar, polystyrene foam is coated on inside by web frame.
2. a kind of shock-resistant light-weight wallboard according to claim 1, it is characterised in that in top board（1）, base plate（2）And side plate（4）On installation groove（5）With installation projection（6）On offer two circular holes（7）With light material packed layer（3）UNICOM, wherein top board（1）, base plate（2）Side plate（4）On the circular hole that opens up（7）Position is in correspondence with each other.
3. a kind of method for producing shock-resistant light-weight wallboard as claimed in claim 1 or 2, it is characterised in that comprise the following steps：
It is A, mould installion is good, it is placed on flat board；
B, the compound that reconciles：By 100～110 parts of portland cement, 50～60 parts of river sand, perlite 8～10,95～100 parts of haydite, suitable quantity of water is added to stir to obtain compound；
C, on the flat board for placing mould, according to the size of mould, one layer of alkaline-resisting grid glass-fiber-fabric is laid on the ground, flatten；
D, on alkaline-resisting grid glass-fiber-fabric plus the compound that reconciles of last layer, ram-jolt is floating so as to combine to form base plate with alkaline-resisting grid glass-fiber-fabric, the thickness of base plate is 6-10mm；
E, pre-production good bilayer " well " font reinforcing bar is placed on base plate, and in the compartment of framework of steel reinforcement filled polystyrene foam used as light material packed layer, the thickness of light material packed layer is 50-150mm；
F, compound is added on light material packed layer, by vibrations, the gap between foam, skeleton is tamped；
G, lay on the semi-finished product that step F is obtained one layer with the equirotal alkaline-resisting grid glass-fiber-fabric of mould, then add compound, ram-jolt extrudes, it is floating obtain top board, thickness is 6-10mm；
H, by the product obtained by above-mentioned steps place 6-24 hours, after its condensation after slough mould, normal temperature, ventilation condition natural curing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510751391.5A CN106677424A (en) | 2015-11-09 | 2015-11-09 | Light earthquake-resistant wallboard and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510751391.5A CN106677424A (en) | 2015-11-09 | 2015-11-09 | Light earthquake-resistant wallboard and production method thereof |
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| CN106677424A true CN106677424A (en) | 2017-05-17 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108844427A (en) * | 2018-05-10 | 2018-11-20 | 中国人民解放军61489部队 | One kind is explosion-proof to use explosive-removal container |
| CN109397475A (en) * | 2018-11-15 | 2019-03-01 | 重庆成维轻质墙板有限公司 | A kind of shock-resistant light-weight wallboard manufacturing method |
| CN109914681A (en) * | 2019-04-23 | 2019-06-21 | 哈尔滨军鼎混凝土制品有限公司佳木斯分公司 | A kind of durable heat-insulating light partition plate of fire prevention |
| CN110056146A (en) * | 2019-05-16 | 2019-07-26 | 嘉兴帝盛集成家居有限公司 | A kind of light-weight aseismatic wallboard |
| CN113233828A (en) * | 2021-05-10 | 2021-08-10 | 天津中冶团泊湖置业有限公司 | Method for manufacturing inorganic structural plate |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108844427A (en) * | 2018-05-10 | 2018-11-20 | 中国人民解放军61489部队 | One kind is explosion-proof to use explosive-removal container |
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| CN109914681A (en) * | 2019-04-23 | 2019-06-21 | 哈尔滨军鼎混凝土制品有限公司佳木斯分公司 | A kind of durable heat-insulating light partition plate of fire prevention |
| CN110056146A (en) * | 2019-05-16 | 2019-07-26 | 嘉兴帝盛集成家居有限公司 | A kind of light-weight aseismatic wallboard |
| CN113233828A (en) * | 2021-05-10 | 2021-08-10 | 天津中冶团泊湖置业有限公司 | Method for manufacturing inorganic structural plate |
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Application publication date: 20170517 |