CN107268881A - A kind of composite thermo-insulating wall board and its making - Google Patents
A kind of composite thermo-insulating wall board and its making Download PDFInfo
- Publication number
- CN107268881A CN107268881A CN201710666051.1A CN201710666051A CN107268881A CN 107268881 A CN107268881 A CN 107268881A CN 201710666051 A CN201710666051 A CN 201710666051A CN 107268881 A CN107268881 A CN 107268881A
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- Prior art keywords
- mortar
- heat
- insulation
- wallboard
- waterproof
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
- E04C2/2885—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material with the insulating material being completely surrounded by, or embedded in, a stone-like material, e.g. the insulating material being discontinuous
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Panels For Use In Building Construction (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a kind of composite thermo-insulating wall board and its making, it is characterized in constituting with heat-insulation mortar bed and waterproof mortar course by heat insulation core material of extruded polystyrene board provided with thermal insulation mortar dividing plate being isolated and fixed between the heat-insulation wall plate of lightweight composite construction, the extruded polystyrene board；The waterproof mortar course is arranged on the inner and outer surfaces of heat-insulation wall plate；The both sides of the heat-insulation wall plate are provided with slope Mosaic face；Its making includes：Mortar is prepared, handled, wallboard is poured and is stripped and finished product pre-shaping step.The present invention has simple in construction, stress good compared with prior art, factory prefabricating and construction facilitation can be achieved, preferably solving ordinary cement product is difficult to form removal immediately, quantity-produced problem, prevent from influenceing the performance of wallboard by pouring cohesive force deficiency at the bonding crack that time difference is formed, mounting process is simple, light weight, convenient transportation, with wide engineering use value and good market prospects.
Description
Technical field
The present invention relates to construction material technical field, especially it is a kind of can prefabricated production composite thermo-insulating wall board and
It makes.
Background technology
In recent years, because China enforces building energy conservation, the insulation material development of external wall is very rapid.In the market
Existing building warming plate is broadly divided into organic and inorganic two major class, and organic-based material is such as：EPS sheet, XPS plate, polyurethane foam
Plate and phenolic board etc.；Mineral-type materials are such as：Cement board, exterior insulation, expansion vitrification micro-sphere heat insulation formwork and rock
Cotton plate etc..
At present, China is just carrying forward vigorously the prefabricated production of construction material and Building Energy-saving Work, and new building must all be adopted
With the materials for wall for meeting energy conservation standard requirement.In the market existing building warming plate is broadly divided into organic and inorganic two major class,
Organic-based material is such as：EPS sheet, XPS plate, polyurethane foam board and phenolic board etc.；Mineral-type materials are such as：Cement board, foaming
Ceramic thermal insulation plate, expansion vitrification micro-sphere heat insulation formwork and rock cotton board etc..The insulation material development of external wall is very rapid, and gushes
Reveal a collection of new achievement, such as steel wire net rack sandwich composite board（GY plates）, steel wire rock wool sandwich composite board, glass fiber reinforcement
Cement sandwich composite plate（GRC plates）, lightweight fiberglass enhancing cement GRC porous wall boards, GRC exterior wall claddings and introduce south
Shukangning jel of Korea Spro etc..
The light composite insulating wall board of prior art is low due to factory prefabricating degree, labour input and cost of manufacture compared with
Height, construction, complex installation process, largely effects on widely using for external wall engineering.
The content of the invention
A kind of prefabricated composite thermo-insulating wall board and its system that the purpose of the present invention is in view of the shortcomings of the prior art and designed
Make, the light thermal-insulation that the thermal insulation mortar mixed using high-density flame-proof type extruded polystyrene board and granular polystyrene with glass bead is combined
Wallboard, can be achieved factory prefabricating and construction facilitation, preferably solves ordinary cement product and is difficult to form removal immediately, connects
The problem of continuous production, has founded same master mold and has coordinated from the mother son die of different submodules, instant form removal is continuously produced into order to existing
It is real, prevent from influenceing the performance of wallboard by pouring cohesive force deficiency at the bonding crack that time difference is formed, it is simple in construction, can
Size as desired is customized, and mounting process is simple, light weight, convenient transportation, low cost, with wide engineering use value
With good market prospects.
The object of the present invention is achieved like this：A kind of composite thermo-insulating wall board, is characterized in high-density flame-proof type extrusion molding
Styrofoam is that the heat-insulation mortar bed and waterproof mortar course that heat insulation core material is mixed with granular polystyrene and glass bead is combined into lightweight knot
The heat-insulation wall plate of structure, it is described it is heat-insulation mortar bed be wrapped in outside extruded polystyrene board, it is and compound with extruded polystyrene board and waterproof mortar course
It is integrated；It is fixed between each lath of the extruded polystyrene board provided with thermal insulation mortar dividing plate；The waterproof mortar course is to set
Put the waterproof layer in heat-insulation wall plate inner and outer surfaces；The both sides of the heat-insulation wall plate are provided with slope Mosaic face.
A kind of making of composite thermo-insulating wall board, is characterized in carrying out the making and production of heat-insulation wall plate in the steps below：
A, pour building waterproofing cement mortar
The anti-cement mortar configured is poured into mould and carries out pouring and levelling for waterproof mortar course, notes controlling cement when pouring
The consumption of mortar, it is ensured that the thickness of waterproof mortar course is in the range of institute's limit error.
B, pour thermal insulation mortar
The thermal insulation mortar configured is poured on the waterproof mortar course in mould carry out it is heat-insulation mortar bed pour and levelling, pour
Shi Yange controls heat-insulation mortar bed thickness.
C, laying heat insulation core material
Extruded polystyrene board is put into the distance between mould, control lath, thermal insulation mortar dividing plate is filled between each lath by extrusion molding
Styrofoam is fixed.
D, pour wallboard
Re-lay heat-insulation mortar bed, thermal insulation mortar is wrapped in outside extruded polystyrene board, then by above-mentioned a steps by above-mentioned b step
Waterproof mortar course is re-layed, wallboard finishing is carried out after master mold of dismantling.
E, concrete curing
Wallboard is wallboard finished product after maintenance, de- submodule.
The present invention has simple in construction, stress good compared with prior art, at utmost plays material capability, improves structure and set
The economy of meter, greatly reduces manufacturing cost, and factory prefabricating and construction facilitation can be achieved, light water is preferably solved
Mud product is difficult to form removal immediately, quantity-produced problem, has founded same master mold and has coordinated from the mother son die of different submodules, has made
Instant form removal is continuously produced into for reality, is prevented by pouring that cohesive force at the bonding crack that time difference is formed is not enough and shadow
The performance of wallboard is rung, mounting process is simple, light weight, convenient transportation, with wide engineering use value and good market
Prospect.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention；
Fig. 2 is Fig. 1 A-A sectional views；
Fig. 3 is heat-insulation wall plate assembling process schematic diagram；
Fig. 4 is technological process of production schematic diagram of the invention.
Embodiment
Refering to 1~Fig. 2 of accompanying drawing, the present invention constitutes lightweight by extruded polystyrene board 3 with heat-insulation mortar bed 2 and waterproof mortar course 1
The heat-insulation wall plate 4 of composite construction, described heat-insulation mortar bed 2 are wrapped in outside extruded polystyrene board 3, and with extruded polystyrene board 3 and waterproof
Screed 1 is complex as a whole；The extruded polystyrene board 3 is that thermal insulation mortar is provided between the lath of high-density flame-proof type, each lath
Dividing plate 5 is fixed；The waterproof mortar course 1 is arranged on the inner and outer surfaces of heat-insulation wall plate 4；The both sides of the heat-insulation wall plate 4 are set
There is slope Mosaic face 6.
Refering to accompanying drawing 3, the installation of the heat-insulation wall plate 4 positions joint technique using homogeneity, will using associated construction utensil
The splicing that the slope Mosaic face 6 of two heat-insulation wall plates 4 carries out wallboard is installed.Homogeneity positioning joint technique is to use same composition and proportioning
Mortar filling plate seam 7, and be accurately positioned with removable metal positioning framework spacing so that the width of plate seam 7 is consistent,
It is even full.Strong bond and seamless connection of the mortar joint with main body wallboard are realized, carrying for wall bulk strength is not only contributed to
Height, also completely avoid cold-heat bridge, be conducive to the improvement of heat insulation effect.The insulation of installation and seam crossing for the ease of wallboard
Property, the slope Mosaic face 6 of heat-insulation wall plate 4 and the angle of wallboard outer surface are in certain oblique angle, make splicing seams between wallboard with
Metope out of plumb, effectively prevents cold air to be directly entered.
The present invention uses instant form removal continuous production processes, overcomes ordinary cement product and is difficult to form removal immediately, connects
The difficulty of continuous production, has founded same master mold and has coordinated from the mother son die of different submodules, instant form removal is continuously produced into order to existing
It is real, prevent from influenceing the performance of wallboard by pouring cohesive force deficiency at the bonding crack that time difference is formed, and this wall
Plate can be as desired size it is customized, its mounting process is simple, and light weight, convenient transportation, low cost is easy to large-area applications.
Wallboard has Portland cement, flyash, dicalcium powder, lime, organic additive, cement additive in the selection of raw material
Deng；Body material has high-density flame-proof type styrofoam, granular polystyrene, glass bead, river sand；Auxiliary material has：Steel plate releasing agent,
Interface treating agent etc..In the type selecting of production equipment, from granular polystyrene pulverizer, vertical powder stirrer, mortar mixer,
Steel plate forming mould（Master mold）, rigid iron sheet framework（Submodule）, wallboard bead cutter（Self-control）, T-shaped and L-type die molding machine etc.,
The production of wallboard is set to reach serialization, the production purpose of mass.
The previous work of wallboard production includes the configuration of cement mortar, the configuration of thermal insulation mortar, the processing of mould.Wherein wall
The configuration process of the heat-insulation mortar bed raw material of plate includes two aspects, is the dry-mixed of powder first：By Portland cement, fine coal
Ash, dicalcium powder, lime, organic additive, cement additive etc. are mixed according to certain ratio, are poured into vertical powder stirrer and are stirred
Mix uniform, be configured to the powder of thermal insulation mortar, next to that the wet mixing of thermal insulation mortar, by the powder prepared, granular polystyrene and glass
Change microballon and pour into mortar mixer according to certain ratio, then pour into appropriate water and stir, thermal insulation mortar is made.
Refering to accompanying drawing 4, the present invention is made and produced in the steps below：
A, pour building waterproofing cement mortar
The anti-cement mortar configured is poured into mould and carries out pouring and levelling for waterproof mortar course 1, notes controlling water when pouring
The consumption of cement mortar, it is ensured that the thickness of waterproof mortar course 1 is in the range of institute's limit error.
B, pour thermal insulation mortar
The thermal insulation mortar configured poured into and heat-insulation mortar bed 2 are carried out on the waterproof mortar course 1 in mould pours and levelling, is poured
Strictly controlled when building heat-insulation mortar bed 2 thickness.
C, laying heat insulation core material
By extruded polystyrene board（XPS）3 are put into mould, the distance between control lath, filled between XPS plate bar thermal insulation mortar every
Plate 5 fixes extruded polystyrene board 3；
D, pour wallboard
Heat-insulation mortar bed 2 are re-layed by above-mentioned b step, thermal insulation mortar is wrapped in outside extruded polystyrene board 3, is then walked by above-mentioned a
Suddenly waterproof mortar course 1 is re-layed, wallboard finishing is carried out after master mold of dismantling.
E, concrete curing
Wallboard is wallboard finished product after maintenance, de- submodule.
Simply the present invention is further illustrated above, and is not used to limit this patent, and all is equivalence enforcement of the present invention, all should
It is contained within the right of this patent.
Claims (2)
1. a kind of composite thermo-insulating wall board, it is characterised in that using high-density flame-proof type extruded polystyrene board as heat insulation core material and granular polystyrene
And the heat-insulation mortar bed and waterproof mortar course of glass bead mixing constitutes the heat-insulation wall plate of lightweight composite construction, the thermal insulation mortar
Layer is wrapped in outside extruded polystyrene board, and is complex as a whole with extruded polystyrene board and waterproof mortar course；The plate of the extruded polystyrene board
It is fixed between bar provided with thermal insulation mortar dividing plate；The waterproof mortar course is the waterproof for being arranged on heat-insulation wall plate inner and outer surfaces
Layer；The both sides of the heat-insulation wall plate are provided with slope Mosaic face.
2. the making of composite thermo-insulating wall board described in a kind of claim 1, it is characterised in that carry out heat-insulation wall plate in the steps below
Make and produce：
A, pour building waterproofing cement mortar
The anti-cement mortar configured is poured into mould and carries out pouring and levelling for waterproof mortar course 1, notes controlling water when pouring
The consumption of cement mortar, it is ensured that the thickness of waterproof mortar course 1 is in the range of institute's limit error；
B, pour thermal insulation mortar
The thermal insulation mortar configured poured into and heat-insulation mortar bed 2 are carried out on the waterproof mortar course 1 in mould pours and levelling, is poured
Strictly controlled when building heat-insulation mortar bed 2 thickness；
C, laying heat insulation core material
Extruded polystyrene board is put into the distance between mould, control lath, thermal insulation mortar dividing plate is filled between each lath by extrusion molding
Styrofoam is fixed；
D, pour wallboard
Re-lay heat-insulation mortar bed, thermal insulation mortar is wrapped in outside extruded polystyrene board, then by above-mentioned a steps by above-mentioned b step
Waterproof mortar course is re-layed, wallboard finishing is carried out after master mold of dismantling；
E, concrete curing
Wallboard is wallboard finished product after maintenance, de- submodule.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710666051.1A CN107268881A (en) | 2017-08-07 | 2017-08-07 | A kind of composite thermo-insulating wall board and its making |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710666051.1A CN107268881A (en) | 2017-08-07 | 2017-08-07 | A kind of composite thermo-insulating wall board and its making |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107268881A true CN107268881A (en) | 2017-10-20 |
Family
ID=60079960
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710666051.1A Pending CN107268881A (en) | 2017-08-07 | 2017-08-07 | A kind of composite thermo-insulating wall board and its making |
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| Country | Link |
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| CN (1) | CN107268881A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108225877A (en) * | 2018-03-06 | 2018-06-29 | 廊坊市阳光建设工程质量检测有限公司 | The manufacturing equipment and its manufacturing method of test block are stretched in thermal insulation mortar cohesion test |
| CN112647640A (en) * | 2020-12-23 | 2021-04-13 | 天津远泰模块房制造有限公司 | Method for manufacturing heat-insulating waterproof wallboard of module room |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2663562Y (en) * | 2003-12-26 | 2004-12-15 | 王典 | Wall sheet material |
| CN101914974A (en) * | 2009-09-01 | 2010-12-15 | 吴淑环 | Light slab |
| CN103452229A (en) * | 2012-06-04 | 2013-12-18 | 郭春来 | Asbestos cement board foam sandwich environmentally-friendly partition board |
| CN104018592A (en) * | 2014-06-25 | 2014-09-03 | 纪瑞星 | Thermal insulation external wall panel |
-
2017
- 2017-08-07 CN CN201710666051.1A patent/CN107268881A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2663562Y (en) * | 2003-12-26 | 2004-12-15 | 王典 | Wall sheet material |
| CN101914974A (en) * | 2009-09-01 | 2010-12-15 | 吴淑环 | Light slab |
| CN103452229A (en) * | 2012-06-04 | 2013-12-18 | 郭春来 | Asbestos cement board foam sandwich environmentally-friendly partition board |
| CN104018592A (en) * | 2014-06-25 | 2014-09-03 | 纪瑞星 | Thermal insulation external wall panel |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108225877A (en) * | 2018-03-06 | 2018-06-29 | 廊坊市阳光建设工程质量检测有限公司 | The manufacturing equipment and its manufacturing method of test block are stretched in thermal insulation mortar cohesion test |
| CN112647640A (en) * | 2020-12-23 | 2021-04-13 | 天津远泰模块房制造有限公司 | Method for manufacturing heat-insulating waterproof wallboard of module room |
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Application publication date: 20171020 |