NL2029432B1

NL2029432B1 - Prefabricated medical wall and medical unit assembling method

Info

Publication number: NL2029432B1
Application number: NL2029432A
Authority: NL
Inventors: Guo Yanru; Wang Yan; Liu Qiang; Zhang Yangyang; Cao Yang
Original assignee: China Architecture Design & Research Group Co Ltd
Priority date: 2021-01-20
Filing date: 2021-10-15
Publication date: 2022-06-24
Also published as: CN112900682A; CN114837321A; CN114837321B; CN112900682B

Abstract

The present disclosure relates to prefabricated medical wall and medical unit assembling method, belonging to the technical field of prefabricated hospital, and solves the problem that modules assembly is complex in the prior art. The present disclosure provides the prefabricated medical wall which includes a wall skeleton, veneer boards and fireproof and soundproof cotton, wherein the wall skeleton is used for supporting the wall; the veneer boards are arranged on the wall skeleton; the fireproof and soundproof cotton is filled in a space formed by the wall skeleton and the veneer boards. The prefabricated wall in the present disclosure can be assembled and disassembled quickly, which shortens the decoration construction period and reduces the cost.

Description

Prefabricated medical wall and medical unit assembling method

TECHNICAL FIELD

[6801] The present disclosure relates to the technical field of prefabricated hospital, in particular to prefabricated medical wall and medical unit assembling method.

BACKGROUND ART

[0002] Al present, prefabricated hospital building becomes a hot topic in medical industry. The prefabricated mode can mest the requirement of quickly building a temporary emergency hospital for infectious diseases in response to the epidemic situation of a sudden and serious infectious disease, and the prefabricated building technology is adopted In many emergency hospitals. Compared with a traditional ward, a prefabricated ward has the advantages of short decoration period and high space environment quality which can meet the requirement of “immediate installation and immediale living”, and the prefabricated ward is convenient to install and transport.

[0003] However, at present, the prefabricated hospital still has the problem that modules assembly is complex and the like.

SUMMARY OF THE INVENTION

[6804] In view of the above analysis, the present disclosure provides a fabricated medical wall and a medical unit assembling method, so as to solve the problem that modules assembly is complex in prior art.

[6085] The present disclosure provides a prefabricated medical wall which includes a wall skeleton, veneer boards and fireproof and soundproof cotton, wherein the wall skelsion is used for supporting the wall; the veneer boards are arranged on the wall skeleton; the fireproof and soundproof cotton is filled in a space farmed by the wall skeleton and the veneer boards.

[0806] Furthermore, the wall skelelon includes support keels, and each of the support keels includes a first opening and first hooks.

[6807] Furthermore, the wall skeleton further includes metal hangers, and each of the metal hangers includes second hocks which are inserted info the first opening and are fixed with the main body of the support keels, while the first hooks are fixed with the main body of the metal hangers.

[0808] Furthermore, the wall skeleton further includes hanging keels which are fixedly connected with the metal hangers.

[6089] Furthermore, sach of the hanging keels includes a first plate, a first splint and a second splint, wherein the first splint and the second splint are perpendicularly connected with the first plate, and the first splint and the second splint are arranged in mirror image.

[6018] Furthermore, each of the metal hangers further includes a second opening and limiting slots.

is [0611] Furthermore, the first plate is inserted into the limiting slots, and the second opening is configured to accommodate the first splint and the second splint,

[8012] Furthermore, the veneer boards include first veneers and second veneers which are arranged parallsily.

10913] Furthermore, folded edges of the first veneers and the second veneers are inserted into a space formed by the first splint and the second splini, respectively.

[6014] The present disclosures also provides a prefabricated medical unit assembling method, which includes the following steps:

[0015] step 1: stringing, and embedding fixings or components; [001s] step 2: arranging the prefabricated medica! unit module system;

[6817] step 3: assembling all the prefabricated medical unit modules;

[0018] step 4: installing ceiling keels and ground keels;

[0019] step S: connecting the prefabricated medical unit modules with the ceiling 39 keels and the ground kesls.

[0020] Furthermore, the support keels include vertical support keels and transverse support keels, and the vertical support keels and the transverse support keels ars evenly arranged at intervals of 800-1200mm respectively to meet the requirements of the medical function modules.

[6021] Furthermore, a surface of the first splint and a surface of the second splint of each of the hanging keels, which are contacted with the folded edge of one of the veneer boards, are provided with friction enhancing parts {such as threaded parts).

[6622] Furthermore, the wall skeleton further includes reinforcing keels, each of which is placed between two vertical supporting keels, and the reinforcing keels are used io make the structure of the wall skeleton more stable.

[6823] Furthermore, the wall skeleton further includes Z-shaped connectors which are used for connecting a wall and a ceiling.

[0024] Furthermore, the wall skeleton further includes T-shaped connectors which are used for connecting T-shaped walls.

[6625] Furthermore, the wall skeleton further includes L-shaped connectors which are used for connecting L-shaped walls,

[026] Furthermore, the prefabricated medical wall provided by the present disclosure further includes skirting and metal fillets, whersin the metal fillets are used for clamping the skirting.

{6827] Compared with prior art, the present disclosure can realize al least one of the following beneficial effects:

[6028] 1. The veneer boards provided in the present disclosure are fixed on the hanging keels in an inserting manner without bolt fixing, so that the veneer boards can be quickly assembled and disassembled.

[0029] 2. The wall skeleion provided in the presen! disclosure has the advantages that the assembly of the support keels, the hanging keels and the metal hangers is simple, and the specifications and the struclure are uniform, 50 that different standard medical units have universality. The disassembly and the replacement among functional modules of the medical units can be realized, and medical modules can be replaced partly, mesting the transformation requirement | of hospitals. The decoration construction period is greatly shortened, and the cost is reduced.

[6638] 3. The present disclosure realizes (1) medical functionalization: unitizing the most practical medical function; (2) standard unification: unifying specifications and structure of standard parts; (3) easy io us: convenient installation, quick construction and mutual matching of various modules; (4) diversified effects : different effecis under different conditions and environments, and high space environment quality which can mest the requirement of "immediate installation and immediate living”.

16031] In the present disclosure, technical schemes described above can be combined with each other lo realize more preferable combination schemes.

Additional features and advantages of the present disclosure will be set forth in the description which follows, and some of advantages will be obvious from the description or may be learned by the practice of the present disclosure. The objectives and other advantages of the present disclosure will be realized and attained by the structure particularly pointed out in the description and drawings.

BRIEF DESCRIPTION OF DRAWINGS

[0032] The drawings, in which same reference numerals refer to like paris throughout, are for the purpose of Hliustrating particular embodiments only and are not to De considered to limit the present disclosure.

{00331 FIG. 1 is a cross-sectional view of a wall; [#034] FIG. 2 is a front view of a wall skeleton;

[0035] FIG. 3 is a schematic view of a way of connection of a support keel, a hanging keel and a metal hanger;

[0836] FIG, 4 is a schematic view of a way of connection of a support keel, a lining keel and a metal hanger;

[0937] FIG. 5 is a schematic view of a T-shaped wall connection method;

[0038] FIG. 8 is a schematic view of an L-shaped wall connection method;

[0939] FIG. 7 is a schematic view of a wall skirting practice;

[9949] FIG. 8 is a schematic view of a way of connection between a wall and a ceiling: 5 (8041) FIG. 8 is a schematic view of a support keel;

[0042] FIG. 10 is a schematic view of a hanging keel;

[0043] FIG. 11 is a schematic view of a melal hanger;

[0844] FIG. 12 is a schematic view of a lining keel;

[6045] FIG, 13 is a schematic view of a Z-shaped connector; {66846] FIG. 14 is a schematic view of a metal fillet; 16047] FIG. 15 is a schematic view of a T-shaped connector;

[0048] FIG. 16 is a schematic view of an L-shaped connector.

[6049] Reference numerals are as follows:

[0058] 1-wall skelelon; 11-support keel; 111-first opening, 112-first hook; 12-hanging keel; 121-first plate; 122-first splint; 123-second splint, 13-metal hanger; 131-second hook; 132-second opening; 133-limiting slot; 14-reinforce keel; 15-tining keel; 151-second plate; 152-pasting end; 16-Z-shaped connector; 161-first connection plate; 162-vertical plate; 163-second connection plate; 17-T-shaped connector; 18-L-shaped connector; 2-veneer board; 3-fireproof and soundproof cotton; 4-skirting; 5-metal fillet.

DETAILED DESCRIPTION OF THE INVENTION {0511 The accompanying drawings, which are incorporated in and constitute a part of the present disclosure, illustrate preferred embodiments of the present disclosure and together with the description, serve to explain the principles of the present disclosure and are not considered as limitation to the present disclosure.

[6052] Embodiment {

[6833] The present disclosure discloses a prefabricated medical wall, as shown in Fig. 1-18, which includes a wall skeleton 1, veneer boards 2 and fireproof and soundprool cotton 3, wherein the wall skeleton 1 is used for supporting the wall; the veneer boards 2 are arranged on the wall skeleton 1; the fireproof and soundproof colton 3 which is filled in a space formed by the wall skeleton 1 and the veneer boards 2 is used for fire prevention and sound insulation.

[8054] Inthe embodiment, the veneer boards 2 are fixed on the wall skeleton 1 in an inserting manner without bolt fixing, so that the veneer boards can be quickly assembled and disassembled, and the cost is reduced. While a standard thickness of a commonly used prefabricated medical wall is 150mm, the thickness of the wall can be adjusted between 150mm and 240mm according to medical functions, and a height of the wall is customized according to the actual indoor height.

[6955] It should be noted that the wall skeleton 1 includes support keels 11, which are U-shaped, and the support keels 11 include vertical support keeis and transverse support keels. The vertical support keels are uniformly arranged at an interval of 800-1200 mm and the transverse supporting keels are evenly arranged at an interval of 600-1200 mm lo meel the requirements of the medical functional modules. 16056] Further, each of the support keels 11 includes a first opening 111 and first hooks 112. 10957] U should be noted that, the wall skeleton 1 further includes medal hangers 13, each of the metal hangers 13, which is U-shaped, includes second hooks 131. The second hooks 131 of one of the metal hangers 13 are inserted into the first opening 111 of one of the support keels 11 and are fixed in contact with the main body of the support Reels 11 while the first hooks 112 of the supporting keels 11 are fixed in contact with the main body of the metal hangers 13.

[0058] Specifically, the metal hangers 13 have size that matches the size of the support keels 11.

[0059] Il should be noted that the wall skeleton 1 further includes hanging keels 12 which are fixedly connected with the metal hangers 13, and the hanging keels 39 12 are arranged according to medical function requirements.

[00681] Specifically, the hanging keels 12 are arranged according to different medical functions. Specifications of hanging keels 12 are unified, so that different standard medical units have universalily. The disassembly and the replacement among functional modules of the medical unils can be realized, and medical modules can be replaced parily, meeting the transformation requirement of hospitals.

[0861] Further, each of the hanging keels 12 includes a first plate 121, a first splint 122 and a second splint 123, wherein the first splint 122 and the second splint 123 are perpendicularly connected with the first plate 121, and the first splint 122 and the second splint 123 are arranged in mirror image.

16062] It should be noted that each of the metal hangers 13 further includes a second opening 132 and limiting slots 133.

[8063] Specifically, the first plate 121 of each of the hanging keels 12 is inserted into the limiting slots 133 of one of the metal hangers 13. The length of each of the limiting slots 133 is greater than that of the second opening 132, and the limiting slots 133 are used for limiting the movement of the first plate 121 so as to fix the first plate 121; further, the second opening 132 of each of the metal hangers 13 is used for accommodating the first splint 122 and the second splint 123 of one of the hanging keels 12.

[8064] 1 should be noted that, the veneer boards 2 include first veneers and second veneers which are arranged parallelly. Folded edges of the first veneers and the second veneers are inserted respectively in a space that the first splint 122 and the second splint 123 of one of the hanging keels 12 formed, which do not need bolt fastening, so that this structure could be assembled and dismantled quickly.

[6665] Specifically, the material of the veneer boards 2 can be plasterboard, calcium silicate board or multi-layer board. The veneer boards 2 are painted or veneered, and the material is selected according to the construction cost, which is not limited herein,

[0066] Furthermore, a surface of the first splint 122 and a surface of the second splint 123 of each of the hanging keels 12, which are contacted with the folded edge of one of the veneer boards 2, are provided with friction enhancing parts {such as threaded paris). Friction is generated between the friction enhancing paris of the first splint 122/the second splint 123 and the folded edge of one of the veneer boards 2, so that the folded edges of the veneer boards 2 cannot slide out of the hanging keels 12 easily, and therefore the connection between the hanging keels 12 and the veneer boards 2 is more stable.

[0867] Preferably, the first splint 122 and the second splint 123 of each of the hanging keels 12 are clamped with the first plate 121, and clamping slots with io different distances are arranged on the first plate 121, Only the damaged splint need to be replaced when any one of the first splint 122 and the second splint 123 is damaged, so that waste caused by overall replacement is avoided; meanwhile, the first splint 122 and the second splint 123 with different specifications can be adapted, so that a formed accommodation space can be adapted io veneer boards 2 with different specifications.

[6068] Further, the first splint 122 includes a first connecting end and a first threaded end, and the first connecting end and the first threaded end are fixedly connected through bolts. The first connecting end and/or the first threaded end have/has a plurality of threaded holes, so that a final installation size of the first splint 122 can be adjusted to adapt tc the veneer boards 2 of different specifications, and the first connecting end is connected with the first plate 121; similarly, the second splint 123 includes a second connecting end and a second threaded end, and the second connecting end and the second threaded end are fixedly connected through bolts, The second connecting end and/or the second threaded end have/has a plurality of threaded holes to adapt to the veneer boards 2 of different specifications, and the second connecting end is connected with the first plate 121.

[0069] IL should be noted that the wall skeleton 1 further includes reinforcing keels 14, each of which is placed between two vertical supporting keels, and the reinforcing keels 14 are used to make the structure of the wall skeleton 1 more stable.

[6078] Specifically, the supporting keels 11, the hanging keels 12 and the reinforcing keels 14 are all made of lightweight steel.

{60711 It should be noted that the wall skeleton 1 further includes lining keels 15, each of which includes a second plate 151 and a sticking end 152. The second plate 151 is inserted into the limiting slots 133 of one of the metal hanger 13 which are used for limiting the movement of the second plate 151, zo as to fix the second plate 151; the sticking end 152 of each of the lining keels 15 is used for sticking one of the veneer boards 2, and the lining keels 15 can also support the wall; in order to save the material of the pasting end 152 and ensure the bonding quality at the same lime, the pasting end 152 includes a plurality of pasting paris, and the plurality of pasting parts are distributed in a W shape.

[0072] It should be noted that, the wall skeleton 1 further includes Z-shaped connectors 16 which are used for connecting a wall and a ceiling. The Z-shaped conneciors 18 can avoid the problem that the wall and the ceiling are easily fall off when connecting directly in prior art. Specifically, a gap of 20mm is left between the wall and the ceiling, and the Z-shaped connectors 16 connect the wall and the ceiling through the gap.

[0073] In this embodiment, the hanging keels 12 and the ceiling are connected by the Z-shaped connectors 16. Ceiling main kes! hanging pieces can be fixed with building floor slabs. Or an independent wall top system can be adopted, and the ceiling main keel hanging pieces can be connected with the supporting keels 11 to form a ceiling system independent of a building structure.

[9974] Further, each of the Z-shaped connectors 18 includes a first connecting plate 181, a vertical plate 162 and a second connecting plate 163, wherein the first connecting plate 161 is disposed parallel to the second connecting plate 163, and the first connecting plate 161 and the second connecting plats 163 are connected to the vertical plate 162 perpendicularly.

[9975] Specifically, the first connection plate 161 is inserted inio a space formed 39 by the first splint 122 and the second splint 123 of one of the hanging keels 12.

[0876] It should be noted that the wall skeleton 1 further includes T-shaped connectors 17 which are used for connecting T-shaped walls. Specifically, when the T-shaped walls are built, the T-shaped connectors 17 are respectively fixedly connected with the transverse support keels and the vertical support keels through bolts, so that the structure is more stable.

[6877] It should be noted that the wall skeleton 1 further includes L-shaped connectors 18 which are used for connecting L-shaped walls. Specifically, the L-shaped connectors 18 are used for connecting the transverse supporting keels and the vertical supporting keels. For example, one of the hanging keels 12 is connected with the veneer boards at a place which is 200 mm away from one end of the wall horizontally, and another on of the hanging keels 12 is connected with the veneer boards at a place which is 200 mm away from one end of the wall vertically. For L-shaped walls, a distance of the connecting place from the end of the wall is fixed.

is [0078] Further, the L-shaped connectors 18 are provided with threaded holes, and the L-shaped conneclors 18 are fixedly connected with the transverse supporting keels and the vertical supporting keels through bolts.

[0973] It should be noted that the prefabricated medical wall provided by the present disclosure further includes skirting 4 and metal fillets 5, wherein the metal fillets 5 are used for clamping the skirting 4. Each of the metal fillets § includes an insertion end and a clamping end, wherein the insertion end is inserted into a space formed by the first splint 122 and the second splint 123 of one of the hanging keels 12, and the clamping end which is U-shaped is used for clamping the skirting.

[6088] In this embodiment, the prefabricated medical unit modules are connected to ground by the hanging keels 12 and the skirting 4. The ground can be a traditional overhead ground. The skirting 4 is made of PVC (polyvinyl chloride}, and the skirting 4 is 100-300 mm to fullill the design requirement.

[6081] Embodiment 2 39 [6082] The present disclosure also provides a method for assembling the prefabricated medical unit of embodiment 1, including the following steps:

[6083] step 1: stringing, and embedding fixings or components;

[0084] step 2: arranging the prefabricated medical unit module system; {00851 step 3: assembling all the prefabricated medica! unit modules; [#086] step 4: installing ceiling keels and ground keels;

[0987] step 5: connecting the prefabricated medical unit modules with the ceiling keels and the ground keels.

[0088] The specific steps are as follows:

[6089] In step 1, site positioning and stringing are carried out according to the io construction drawings and actual on-site condition. On-site geometric dimension is actually measured, and the position of the wall skeleton system and the connection between the wall skeleton system and the ceiling/ground of the main structure are determined according to the designed ceiling and the structure height. is [9099] In step 2, the actual dimension of the position of the prefabricated medical unit modules system is drawn into a deepened layout drawing for on-sile positioning adjusiment, and the prefabricated medical unit modules are arranged according lo various on-site data requirements, wherein the size of the prefabricated medical unit modules is a fixed value, and the size among the prefabricated medical unit modules is adjustable.

[6891] In step 3, the prefabricated medical unit modules are connected and fixed according lo the arrangement of the prefabricated medical unit modules in the deepened layout drawing. The hangers and the keels are used in the connection process. The veneer boards 2 are inserted into the wall skeleton 1 by the folded edges, and positions of sguipment are preset according lo an equipment positioning diagram.

[6892] In step 4, the keels malched with the wall skeleton system are installed according lo the deepened layout drawing and the keels are connected with the ceiling and the ground to form a standard medical functional space.

[9993] In step 5, the prefabricated medical unit modules are installed. For closing positions of internal and external corners, materials of wall partition units and the veneer boards 2 are unified by utilizing slols of the wall partition units or connecting the wall partition units at the closing positions through connecting pieces.

[6094] During actual operation, a design height of the prefabricated medical unit module is 3000mm. The height of a general building layer is higher than that of the prefabricated medical unit module. The prefabricated medical unit module is higher than a suspended ceiling by 200mm and is used for connecting the prefabricated medical unit module with a building upper floor, and the connection mode can adopt lightweight steel keels or steel keels and carries out plugging according io design requirements or building performance requirements.

[69985] The veneer boards 2 provided by the present disclosure are fixed on the hanging keels 12 in an inserting manner without bolt fixing, so that the venser hoards can be rapidly assembled and disassembled (for example, when building a standard ward, the traditional procedures include wall masonry, wall plastering, putty coating and latex paint brushing, and the whole construction period needs 8-7 days performed by 3-4 person, while the whole construction period needs 2-3 days performed by 2-3 person when assembling the prefabricated medical wall, so the efficiency of the assembling process in the present disclosure is improved by at least 50% compared with the traditional process); the wall skeleton 1 provided in the present disclosure has the advantages that the assembly of the support keels 11, the hanging keels 12 and the meta! hangers 13 is simple, and the specifications and the structure are uniform, so that different standard medical units have universality. The disassembly and the replacement among functional modules of the medical units can be realized, and medical modules can be replaced partly, mesting the transformation requirement of hospitals. The decoration construction period is greatly shortened, the cost is reduced, and the space environment quality requirement of “immediate installation and immediate living” can be met.

39 [6096] The prefabricated medical wall provided in the present disclosure can be quickly installed and built. In addition, parameters of maintenance components are uniform so as to be convenient to replace. Prefabricated storage cabinets and the wall surface modules are uniform to form an integrated design. Various patterns and effects can be realized by combining and malching different components, so that psychological requirements of different users can be mel, various spatial forms are realized, and good visual perception is provided.

[0897] The above is only preferred embodiments of the present disclosure and is not intended lo limit the present disclosure, and various modifications and changes may be made by those skilled in the art, Any maodification, equivalent replacement, or improvement made within the spirit and principle of the present disclosure shall be Included in the protection scope of the present disclosure.

Claims

Conclusions

A prefabricated medical wall comprising: a wall frame, veneer boards and fire-resistant and sound-absorbing cotton, wherein the wall frame is used to support the wall; the veneer panels are arranged on the wall frame; whereby a space formed between the wall skeleton and the veneer panels is filled with the fire-resistant and sound-damping cotton.

The prefabricated medical wall of claim 1, wherein the wall skeleton comprises support keels and each support keel comprises a first opening and first hooks.

The prefabricated medical wall of claim 2, wherein the wall skeleton further comprises metal hangers and each metal hanger comprises second hooks for insertion into the first opening and fixed in the main body of the support keels, the first hooks in the main body of the support keel. metal hangers are fastened.

The prefabricated medical wall of claim 3, wherein the wall skeleton further comprises hanging keels fixedly connected to the metal hangers.

The prefabricated medical wall of claim 4, wherein each dangling keel comprises a first plate, a first splint and a second splint, wherein the first splint and the second splint are connected at right angles to the first plate and the first splint and the second splint are mirrored have been drawn up.

The prefabricated medical wall of claim 5, wherein each metal hanger further comprises a second opening and limiting slots.

The prefabricated medical wall of claim 6, wherein the first plate is inserted into the limiting slots, and the second opening is adapted to accommodate the first splint and the second splint.

The prefabricated medical wall of claim 7, wherein the veneer sheets comprise first veneer and second veneer arranged in parallel.

The prefabricated medical wall of claim 8, wherein folded edges of the first veneer and the second veneer are placed in a space formed by the first splint and the second splint, respectively.

A method of assembling a prefabricated medical unit, comprising the steps of: step 1: tensioning and embedding fasteners or components; step 2: arranging the prefabricated medical unit module system; step 3: assembling all prefabricated modules for medical units; step 4: installing ceiling keels and ground keels; step 5: connecting the prefabricated modules for medical units to the ceiling keels and the ground keels.