KR970705467A - 플로어 매트 및 그의 연속제조방법(floor mat and continuous process for the manufacture thereof) - Google Patents
플로어 매트 및 그의 연속제조방법(floor mat and continuous process for the manufacture thereof) Download PDFInfo
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- KR970705467A KR970705467A KR1019970701220A KR19970701220A KR970705467A KR 970705467 A KR970705467 A KR 970705467A KR 1019970701220 A KR1019970701220 A KR 1019970701220A KR 19970701220 A KR19970701220 A KR 19970701220A KR 970705467 A KR970705467 A KR 970705467A
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- South Korea
- Prior art keywords
- layer
- mils
- thermoplastic
- thermoplastic elastomer
- thickness
- Prior art date
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- 238000000034 method Methods 0.000 title claims 8
- 238000004519 manufacturing process Methods 0.000 title abstract description 5
- 238000010924 continuous production Methods 0.000 title 1
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract 12
- 229920001169 thermoplastic Polymers 0.000 claims abstract 10
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract 10
- 239000000853 adhesive Substances 0.000 claims abstract 7
- 230000001070 adhesive effect Effects 0.000 claims abstract 7
- 239000004744 fabric Substances 0.000 claims abstract 6
- 230000002787 reinforcement Effects 0.000 claims abstract 4
- 238000010438 heat treatment Methods 0.000 claims abstract 3
- 239000010410 layer Substances 0.000 claims 17
- 239000002131 composite material Substances 0.000 claims 8
- 239000012790 adhesive layer Substances 0.000 claims 5
- 239000012815 thermoplastic material Substances 0.000 claims 5
- 229920001971 elastomer Polymers 0.000 claims 4
- 239000011159 matrix material Substances 0.000 claims 3
- 239000002245 particle Substances 0.000 claims 3
- 238000005266 casting Methods 0.000 claims 2
- 238000001125 extrusion Methods 0.000 claims 2
- 239000000203 mixture Substances 0.000 claims 2
- 230000003014 reinforcing effect Effects 0.000 claims 2
- 229920003002 synthetic resin Polymers 0.000 claims 2
- 239000000057 synthetic resin Substances 0.000 claims 2
- 229920002943 EPDM rubber Polymers 0.000 claims 1
- 239000006185 dispersion Substances 0.000 claims 1
- 239000013013 elastic material Substances 0.000 claims 1
- 229920000642 polymer Polymers 0.000 claims 1
- 239000012779 reinforcing material Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 229920002397 thermoplastic olefin Polymers 0.000 claims 1
- 239000013536 elastomeric material Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
Classifications
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- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
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- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46B—BRUSHES
- A46B5/00—Brush bodies; Handles integral with brushware
- A46B5/06—Brush bodies; Handles integral with brushware in the form of tapes, chains, flexible shafts, springs, mats or the like
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L23/00—Cleaning footwear
- A47L23/22—Devices or implements resting on the floor for removing mud, dirt, or dust from footwear
- A47L23/26—Mats or gratings combined with brushes ; Mats
- A47L23/266—Mats
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- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
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- B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
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- B32B7/04—Interconnection of layers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
- D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
- D06N7/0076—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being a thermoplastic material applied by, e.g. extrusion coating, powder coating or laminating a thermoplastic film
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- B32B2262/06—Vegetal fibres
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- B32B2471/04—Mats
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2203/00—Macromolecular materials of the coating layers
- D06N2203/02—Natural macromolecular compounds or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2203/00—Macromolecular materials of the coating layers
- D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N2203/042—Polyolefin (co)polymers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2205/00—Condition, form or state of the materials
- D06N2205/10—Particulate form, e.g. powder, granule
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2205/00—Condition, form or state of the materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
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Abstract
본 발명은 플로어 매트 및 그 제조방법에 관한 것으로서, 플로어 매트(70)는 가황 열가소성 탄성체(36)의 적어도 한 층을 갖는 배킹에 접착제층(24)에 의해 결합되어 있는 캐리어 패브릭으로부터 연장하는 다수의 터프트(14)를 포함하며, 플로어 매트(70)의 제조방법은 예열된 1차 터프티드 패브릭(10)의 배면에 올레핀계 접착제를 공급하는 단계와, 예열된 접착제로 배킹된 1차 터프티드 패브릭(10)에 강화 물질층(40)을 구비하거나 또는 구비하지 않으면서 약 20 내지 40밀 두께로 가황 열가소성 탄성체시이트(36)를 공급하는 단계를 더 포함하며, 가황 열가소성 탄성체의 제2층(60)이 또 다른 가열 단계를 거쳐 공급될 수 있는 것을 특징으로 한다.
Description
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음
제1도는 본 발명에 따른 매트 제조방법의 개략사시도, 제2도는 제1도에 도시된 제조방법에 의해 생산된 본 발명에 따른 매트의 부분단면도이다.
Claims (15)
- 캐리어층에 침착된 다수의 터프트; 확장하지 않은 터프트로부터 상기 캐리어층의 측면상에 침착된 열가소성 접착층; 및 열가소성 접착제의 제1층을 가로질러 침착된 열가소성 물질의 매트릭스에 분산된 교차결합된 고무입자를 포함하며, 20밀 이상의 두께를 가지는 가황 열가소성 탄성체의 제1층을 포함하는 것을 특징으로 하는 플로어 매트.
- 제1항에 있어서, 상기 열가소성 접착제는 올레핀성 중합체인 것을 특징으로 하는 플로어 매트.
- 제2항에 있어서, 상기 가황 열가소성 탄성체는 EPDM의 고무상을 포함하는 올레핀계 열가소성 탄성체인 것을 특징으로 하는 플로어 매트.
- 제3항에 있어서, 상기 열가소성 접착층은 최소한 4밀의 두께를 가지는 것을 특징으로 하는 플로어 매트.
- 제1항에 있어서, 상기 가황 열가소성 탄성체층을 가로질러 침착된 열가소성 물질의 강화층과, 상기 열가소성 물질의 강화층에 대해 밀봉하도록 침착된 가황 열가소성 탄성체의 제2층을 더 포함하며, 상기 가황 열가소성 탄성체의 제2층은 상기 가황 열가소성 탄성체의 제1층과 동일한 화학성분을 가지는 것을 특징으로 하는 플로어 매트.
- 제5항에 있어서, 상기 가황 열가소성 탄성체의 제1층의 두께는 20밀 내지 40밀 사이인 것을 특징으로 하는 플로어 매트.
- 제5항에 있어서, 상기 가황 열가소성 탄성체의 제2층의 두께는 20밀 내지 40밀 사이인 것을 특징으로 하는 플로어 매트.
- (a) 1차 터프티드 패브릭을 예열하는 단계; (b) 접착제로 배킹된 합성물을 성형하기 위해 상기 단계(a)에서 예열된 1차 터프티드 패브릭의 배면상에 열가소성 접착층을 압축하는 단계; (c) 상기 단계(b)에서 성형된 접착제로 배킹된 합성물을 가열하는 단계; 및 (d) 상기 단계(c)에서 가열된 접착제로 배킹된 합성물상에 열가소성 물질의 매트릭스내에 분산된 교차결합된 고무입자를 포함하고 있는 가황 열가소성 탄성체층을 최소한 20밀의 두께로 압축하는 단계를 포함하는 것을 특징으로 하는 플로어 매트 제조방법.
- 제8항에 있어서, 상기 압출단계(b) 동안 부분 진공이 상기 단계(a)에서 예열된 1차 터프티드 패브릭을 통하여 공급되는 것을 특징으로 하는 플로어 매트 제조방법.
- 제8항에 있어서, 상기 압축단계(d)동안 상기 단계(c)에서 가열된 상기 접착제로 배킹된 합성물이 닙로울과 주조 로울사이를 통과하며, 상기 닙 로울은 접착제로 배킹된 합성물의 터프티드 및 터프티드 되지 않은 부분을 가로질러 공급된 압력의 분산을 균등하게 하는 것을 특징으로 하는 플로어 매트 제조방법.
- 제8항에 있어서, 상기 압출단계(d)동안 상기 단계(c)에서 가열된 상기 접착제로 배킹된 합성물이 닙로울과 주조 로울사이를 통과하며, 상기 닙 로울에는 접착제로 배킹된 합성눌의 터프티드 되지 않은 가장자리 부분을 덮도록 벨트 수단이 제공되어 있는 것을 특징으로 하는 플로어 매트 제조방법.
- 제8항에 있어서, (e) 강화재로 배킹된 합성물을 형성하도록 단계(d)동안 압출된 상기 가황열가소성 탄성체층에 강화 물질층을 연속적으로 공급하는 단계; (f) 상기 강화재로 배킹된 합성물을 가열하는 단계; 및 (g) 상기 단계(e)에서 가열된 강화재로 배킹된 합성물상에 열가소성 물질의 매트릭스내에 분산된 교차결합된 고무입자를 포함하는 가황 열가소성 탄성체층을 최소한 20밀의 두께로 압출하는 단계를 더 포함하는 것을 특징으로 하는 플로어 매트 제조방법.
- 제12항에 있어서, 상기 단계(b)에서 열가소성 접착체층은 최소한 4밀의 두께로 압출되는 것을 특징으로 하는 플로어 매트 제조방법.
- 제13항에 있어서, 상기 단계(b)에서 열가소성 접착제층은 4밀 내지 12밀의 두께로 압출되는 것을 특징으로 하는 플로어 매트 제조방법.
- 제12항에 있어서, 상기 단계(d) 및 (f)에서 가황 열가소성 탄성체층은 20밀 내지 40밀의 두께로 압출되는 것을 특징으로 하는 플로어 매트 제조방법.※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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US32073794A | 1994-10-11 | 1994-10-11 | |
US08/320737 | 1994-10-11 | ||
PCT/US1995/013326 WO1996011106A1 (en) | 1994-10-11 | 1995-10-06 | Floor mat and continuous process for the manufacture thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
KR970705467A true KR970705467A (ko) | 1997-10-09 |
KR100324865B1 KR100324865B1 (ko) | 2002-11-23 |
Family
ID=23247683
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1019970701220A KR100324865B1 (ko) | 1994-10-11 | 1995-10-06 | 플로어매트및그의연속제조방법 |
Country Status (10)
Country | Link |
---|---|
US (1) | US6428873B1 (ko) |
EP (1) | EP0785863A4 (ko) |
JP (1) | JP3027194B2 (ko) |
KR (1) | KR100324865B1 (ko) |
AU (1) | AU691364B2 (ko) |
BR (1) | BR9509510A (ko) |
CA (1) | CA2202073A1 (ko) |
FI (1) | FI971493A0 (ko) |
NZ (1) | NZ295928A (ko) |
WO (1) | WO1996011106A1 (ko) |
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-
1995
- 1995-10-06 BR BR9509510A patent/BR9509510A/pt not_active IP Right Cessation
- 1995-10-06 KR KR1019970701220A patent/KR100324865B1/ko not_active IP Right Cessation
- 1995-10-06 AU AU39586/95A patent/AU691364B2/en not_active Ceased
- 1995-10-06 JP JP51273396A patent/JP3027194B2/ja not_active Expired - Fee Related
- 1995-10-06 CA CA 2202073 patent/CA2202073A1/en not_active Abandoned
- 1995-10-06 EP EP95937486A patent/EP0785863A4/en not_active Withdrawn
- 1995-10-06 WO PCT/US1995/013326 patent/WO1996011106A1/en not_active Application Discontinuation
- 1995-10-06 NZ NZ295928A patent/NZ295928A/en unknown
-
1996
- 1996-10-15 US US08/732,866 patent/US6428873B1/en not_active Expired - Fee Related
-
1997
- 1997-04-10 FI FI971493A patent/FI971493A0/fi unknown
Also Published As
Publication number | Publication date |
---|---|
WO1996011106A1 (en) | 1996-04-18 |
US6428873B1 (en) | 2002-08-06 |
JPH10509341A (ja) | 1998-09-14 |
KR100324865B1 (ko) | 2002-11-23 |
AU3958695A (en) | 1996-05-02 |
BR9509510A (pt) | 1997-12-30 |
CA2202073A1 (en) | 1996-04-18 |
AU691364B2 (en) | 1998-05-14 |
EP0785863A1 (en) | 1997-07-30 |
NZ295928A (en) | 1998-07-28 |
FI971493A (fi) | 1997-04-10 |
EP0785863A4 (en) | 1999-10-20 |
FI971493A0 (fi) | 1997-04-10 |
JP3027194B2 (ja) | 2000-03-27 |
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