KR860700019A - 열성형성 복합체 - Google Patents

열성형성 복합체

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Publication number
KR860700019A
KR860700019A KR1019850700377A KR850700377A KR860700019A KR 860700019 A KR860700019 A KR 860700019A KR 1019850700377 A KR1019850700377 A KR 1019850700377A KR 850700377 A KR850700377 A KR 850700377A KR 860700019 A KR860700019 A KR 860700019A
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KR
South Korea
Prior art keywords
layers
foam
resin
fabric
mainly
Prior art date
Application number
KR1019850700377A
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English (en)
Other versions
KR890002973B1 (ko
Inventor
레오날드 떠블유 로빈손
Original Assignee
데이비드엘. 스터크
파이버 콘버터스 인코오포레이티드
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=24396413&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=KR860700019(A) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Priority claimed from PCT/US1985/000460 external-priority patent/WO1985004181A1/en
Application filed by 데이비드엘. 스터크, 파이버 콘버터스 인코오포레이티드 filed Critical 데이비드엘. 스터크
Publication of KR860700019A publication Critical patent/KR860700019A/ko
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Publication of KR890002973B1 publication Critical patent/KR890002973B1/ko

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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/32—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed at least two layers being foamed and next to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
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    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
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    • B32B5/28—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer impregnated with or embedded in a plastic substance
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    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B32B2266/0221—Vinyl resin
    • B32B2266/0228—Aromatic vinyl resin, e.g. styrenic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/08—Closed cell foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/10—Fibres of continuous length
    • B32B2305/20—Fibres of continuous length in the form of a non-woven mat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
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    • B32B2307/72—Density
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2307/00—Properties of the layers or laminate
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    • B32B2307/738—Thermoformability
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    • B32B2605/00—Vehicles
    • B32B2605/003—Interior finishings
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T428/24496—Foamed or cellular component
    • Y10T428/24504—Component comprises a polymer [e.g., rubber, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

내용 없음

Description

열성형성 복합체
본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음
제1도는 본 발명 복합체의 제1실시태양의 단면도

Claims (19)

  1. 주로 그 폭을 형균 셀(cells)이 5 내지 24셀/0.203cm(0.08인치)이며 또 밀폐셀(closed cells)로서 주로 구성되는 열성형성 합성수지 발포체로 구성된 발포체코어층(2,2A,2B);이 발포체코어층(2,2A,2B)상부 및 하부의 양쪽면에 각각 접착시킨 한쌍의 제1 및 제2접착제층(3),(4); 이 발포체코어층(2,2A,2B)의 양쪽 상부면 및 하부면 상에 증첩시킨 한쌍의 직물층(5),(6)으로 구성되고, 직물층(5),(6)이 접착제층(3),(4)에 의해 이들 발포체코어층 표면에 결합되어 또 이들 직물층(5),(6)중 적어도 1개 직물층이 열가소성 합성수지 또는 비교차결합 열경화성 합성수지에 함침시킨 부직포를 사용하는 열성형성 복합체(熱成型性複合體)
  2. 제1항에 있어서, 합성수지 발포체가 107.2℃(225°F)이상의 연화점을 갖는 열성형성 복합체.
  3. 제2항에 있어서, 합성수지 발포체가 56 내지 120kg/m3(3.5 내지 7.5파운드//ft3)범위의 밀도를 갖는 열성형성 복합체.
  4. 제2항에 있어서, 합성수지 발포체가 주로 스티렌-말레산 무수물 공중합체로 구성되는 열성형성 복합체.
  5. 제1항에 있어서, 부직포를 사용하는 직물층이 주로 1.5 내지 25 데니어 범위의 섬도를 갖는 폴리에 스테르 부직포로 구성되는 열성형성 복합체.
  6. 제5항에 있어서, 열가소성수지 또는 열경화성 수지가 주로 에틸렌폴리비닐 아세테이트 수지로 구성되는 열성형성 복합체.
  7. 제1항에 있어서, 합성수지 발포체코어가 0.127 내지 1.27cm(0.05 내지 0.5인치)범위의 두께를 갖는 열성형성 복합체.
  8. 제1항에 있어서, 복합체가 그 한쪽면 상에 일정간격을 유지하는 복수개의 함몰부위를 갖고있는 열성형성 복합체.
  9. 제1항에 있어서, 열가소성수지 또는 열경화성 수지가 주로 이들 복합체의 열성형기간 중에 교차결합을 형성하게 되는 비교차결합 열경화성 수지로 구성되는 열성형성 복합체.
  10. 그 폭을 따른 평균셀이 5 내지 25셀/0.203cm(0.08인치)이며 또 밀폐셀로서 주로 구성되고, 107.2℃(225°F)이상의 연화점과 56 내지 120kg/m3(3.5 내지 7.5파운드/ft3)범위의 밀도를 갖는 열성형성 합성수지 발포체로 주로 구성되는 발포체 코어층(2,2A,2B);이 발포체 코어층(2,2A,2B)상부 및 하부의 양쪽면에 각각 접착시킨 한쌍의 제1 및 제2접착제층(3),(4);과 이 발포체 코어층(2,2A,2B)의 양쪽 상부면 및 하부면 상에 중첩시킨 한쌍의 직물층(5),(6)으로 구성되고, 직물층(5),(6)이 접착제층(3),(4)에 의해 이들 발포체코어층 표면에 결합되며 또 이들 직물층(5),(6)중 적어도 1개 직물층이 열가소성 합성수지 또는 비교차결합 열경화성 합성수지에 함침시킨 부직포를 사용하는 열성형성 복합체(熱成型 性複合體).
  11. 제10항에 있어서, 합성수지 발포체가 주로 스티렌-말레산무수물 공중합체로 구성되며, 열가소성수지 또는 열경화성 수지가 주로 에틸렌폴리비닐미세테이트 수지로 수지로 구성되고, 또 부직포를 사용하는 직물층이 1.5 내지 25 데니어 범위의 섬도를 갖는 폴리에스테르 부직포로 구성되는 열성형성 복합체.
  12. 제10항에 있어서, 열가소성수지 또는 열경화성수지가 주로 이들 복합체의 열성형기간 중에 교차결합을 형성하게 되는 비교차결합 열경화성 수지로 구성되는 열성형성 복합체.
  13. 제12항에 있어서, 직물층 각각은 0.254 내지 2.03cm(0.1 내지 0.8인치)범위의 두께와 0.305 내지 3.66kg/m2(1 내지 12온스/ft2)의 단위면적당 중량을 갖고 또 발포체가 그 폭을 따른 평균셀로서 5내지 10셀/0.203cm(0.08인치)의 값을 갖는 열성형성 복합체.
  14. 제12항에 있어서, 발포체가 주로 강성(剛性)구조발포체로 구성되는 열성형성 복합체.
  15. 밀페셀로 주로 구성된 열성형성 합성수지 발포체로 주로 구성되고, 공간을 두고 떨어져 존재하는 복수개의 공극(7)지역에서 서로 전혀 결합하고 있지않는 한쌍의 합성수지 발포체의 내부층(2A,2B)을 구성해줌으로서 열성형기간중 이 공극대역에서의 내부층들이 분리됨으로서, 복수개의 공극을 형성할 수 있는 발포체 코어층(2A,2B); 이 발포체코어층(2A,2B)상부 및 하부의 양쪽면에 각각 접착시킨 한쌍의 제1 및 제2접착제층(3),(4); 과 이 발포체코어층(2A),(2B)의 양쪽 상부 및 하부 면상에 중첩시킨 한쌍이 직물층(5),(6)으로 구성되고, 직물층이 접착체층(3),(4)에 의해 발포체코어층 표면에 결합되며 도 이들 직물층(5),(6)중 적어도 1개 직물층이 열가소성 합성수지 또는 비교차결합 열경화성 합성수지에 함침시킨 부직포를 사용하는 열성형성 복합체.
  16. 제15항에 있어서, 열가소성수지 또는 열경화성 수지가 주로 이들 복합체 열성형기간 중에 교차결합을 형성하게 되는 비교차결합 열경화성 수지로 구성되는 열성형성 복합체.
  17. 제15항에 있어서, 합성수지 발포체가 22°F 이상의 연화점과 56 내지 120kg/m3(3.5 내지 7.5 파운드/ft3)범위의 밀도를 가지며 또 그 폭에 따른 평균셀이 5 내지 25셀/0.203cm(0.08인치)이고 밀폐셀로서 주로 구성되는 열성형성 복합체.
  18. 제17항에 있어서, 합성수지포체가 주로 발스티렌-말레산 무수물 공중합체로 구성되며, 열가소성 수지 또는 열경화성 수지가 주로 에틸렌폴리비닐아세테이트 수지로 구성되고, 또 부직포를 사용하는 직물층(5),(6)이 1.5내지 25 데니어 범위의 섬도를 갖는 폴리에스테르 부직포로 구성되는 열성형성 복합체.
  19. 제15항에 있어서, 추가로 이 합성수지 발포체의 한쌍의 내부층(2A,2B)사이에 원치시켜서 미결합 공극(7)지역 이외의 위치에서 이 한쌍의 내부층(2A,2B)을 함께 결합시키는 효과를 갖게되는 제3의 접착제층(10)을 포함하는 열성형성 복합체.
    ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.
KR1019850700377A 1984-04-10 1985-12-10 열성형체 복합체(熱成型性 複合體) KR890002973B1 (ko)

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EP0182810B2 (en) 1993-06-16
ES297052Y (es) 1989-09-01
JPS61501837A (ja) 1986-08-28
JPH0528179B2 (ko) 1993-04-23
WO1985004620A1 (en) 1985-10-24
EP0182810A1 (en) 1986-06-04
US4695501A (en) 1987-09-22
EP0182810A4 (en) 1986-08-21
KR890002973B1 (ko) 1989-08-16
ES297052U (es) 1989-04-01
DE3574357D1 (en) 1989-12-28
CA1243256A (en) 1988-10-18
EP0182810B1 (en) 1989-11-23

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