KR20220029262A - Composition for 5W class thermally conductive pad of equipment of semi-conductor procedure - Google Patents

Composition for 5W class thermally conductive pad of equipment of semi-conductor procedure Download PDF

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KR20220029262A
KR20220029262A KR1020200126228A KR20200126228A KR20220029262A KR 20220029262 A KR20220029262 A KR 20220029262A KR 1020200126228 A KR1020200126228 A KR 1020200126228A KR 20200126228 A KR20200126228 A KR 20200126228A KR 20220029262 A KR20220029262 A KR 20220029262A
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dissipation pad
silicone resin
semiconductor equipment
thermal conductivity
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김현수
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(주)씨엠테크
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Abstract

The present invention relates to a heat dissipation pad composition for 5W class semiconductor equipment. The composition comprises: a silicone resin consisting of a liquid silicone gel; a ceramic heat dissipation filler dispersed in the silicone resin to increase thermal conductivity; and a silane coupling agent helping disperse the heat dissipation filler in the silicone resin, wherein the ceramic heat dissipation filler is 900 to 950 parts by weight and the silane coupling agent is 5 to 20 parts by weight based on 50 to 100 parts by weight of the silicone resin.

Description

5W급 반도체 장비용 방열패드 조성물 {Composition for 5W class thermally conductive pad of equipment of semi-conductor procedure}Thermal pad composition for 5W class semiconductor equipment {Composition for 5W class thermally conductive pad of equipment of semi-conductor procedure}

본 발명은 5W급 반도체 장비용 방열패드 조성물에 관한 것으로, 보다 상세하게는 실란 커플링제를 추가하여 방열필러와 실리콘의 사용성을 높여 물성을 향상시킨 5W급 반도체 장비용 방열패드 조성물에 관한 것이다.The present invention relates to a heat dissipation pad composition for a 5W class semiconductor device, and more particularly, to a heat dissipation pad composition for a 5W class semiconductor device in which physical properties are improved by adding a silane coupling agent to increase the usability of a heat dissipation filler and silicon.

통상적으로, 방열패드는 전자기기의 열원과 heat sink 사이에 위치해 열원으로부터 발생하는 열을 heat sink 로 전달해주는 TIM(Thermal Interface Materials) 역할을 하는 구조물을 가리킨다.In general, a heat dissipation pad refers to a structure that is positioned between a heat source of an electronic device and a heat sink and serves as a TIM (thermal interface materials) that transfers heat generated from the heat source to the heat sink.

현재, 시장을 형성하고 있는 방열패드의 주재료는 대부분 (수산화)알루미나(Al2O3)가 사용되며, 실리콘계 수지에 첨가하여 패드형태로 제작해 방열패드 또는 실리콘패드라는 명칭으로 판매되고 있다.Currently, the main material of the heat dissipation pad forming the market is mostly (hydroxide) alumina (Al 2 O 3 ), which is manufactured in the form of a pad by adding it to a silicone resin and is sold under the name of a heat dissipation pad or a silicone pad.

상기 실리콘계 수지를 소재로 하는 방열패드는 열전도율이 높은 재료를 다량으로 충진할 수 있어 방열성능은 뛰어나지만, 방열패드 자체 경도가 높고, 딱딱하여, 공정 중에 상기 방열패드가 끊어지거나 크랙이 발생하는 문제가 발생하는 경우가 있다. 이러한 경우, 방열패드와 장비 사이가 완전히 밀착되지 못하고, 공기층이 형성되어 열전도율이 떨어져서, 방열효율이 저하되는 문제가 발생한다.The heat dissipation pad made of the silicone resin has excellent heat dissipation performance because it can be filled with a large amount of material with high thermal conductivity. may occur. In this case, the heat dissipation pad and the equipment are not completely in close contact, and an air layer is formed to lower the thermal conductivity, resulting in a problem in that the heat dissipation efficiency is lowered.

이러한 문제를 해결하기 위하여, 방열효율이 우수한 반도체 장비용 방열패드 소재에 대한 연구개발이 필요한 실정이다.In order to solve this problem, there is a need for research and development on a heat dissipation pad material for semiconductor equipment with excellent heat dissipation efficiency.

한국공개특허 제10-2011-0013907호Korean Patent Publication No. 10-2011-0013907

따라서 본 발명이 해결하고자 하는 과제는 5W/m.K급 수준의 우수한 물성의 반도체 장비용 방열패드 조성물을 제공하는 것이다.Therefore, the problem to be solved by the present invention is to provide a heat dissipation pad composition for semiconductor equipment with excellent physical properties at the level of 5W/m.K.

상기 목적을 달성하기 위하여,In order to achieve the above object,

본 발명은, 5W급 반도체 장비용 방열패드 조성물로서, The present invention provides a heat dissipation pad composition for 5W class semiconductor equipment,

액상실리콘 겔로 이루어진 실리콘 수지;Silicone resin consisting of liquid silicone gel;

상기 실리콘 수지 내에 분산되어 열전도성을 높이는 세라믹 방열 필러; 및a ceramic heat dissipation filler dispersed in the silicone resin to increase thermal conductivity; and

상기 실리콘 수지내 방열필러의 분산을 도와주는 실란커플링제;를 포함하며and a silane coupling agent that helps disperse the heat dissipation filler in the silicone resin.

상기 실리콘 수지 50 내지 100 중량부에 대하여 상기 세라믹 방열필러는 900 내지 950 중량부, 상기 실란커플링제는 5 내지 20 중량부인 것을 특징으로 하는 5W급 반도체 장비용 방열패드 조성물을 제공한다.The amount of the ceramic heat dissipation filler is 900 to 950 parts by weight, and the silane coupling agent is 5 to 20 parts by weight, based on 50 to 100 parts by weight of the silicone resin.

본 발명의 일구현예로, 상기 방열패드는, 열전도율이 4.6 W/mK 이상인 것을 특징으로 한다.In one embodiment of the present invention, the heat dissipation pad is characterized in that the thermal conductivity is 4.6 W / mK or more.

본 발명의 다른 구현예로, 상기 방열패드는, 연신율이 80 % 내지 250 % 범위인 것을 특징으로 한다.In another embodiment of the present invention, the heat dissipation pad is characterized in that the elongation is in the range of 80% to 250%.

본 발명의 또다른 구현예로, 상기 세라믹 방열필러의 평균 입경은 0.5 내지 100 ㎛ 범위이며, 방열 필러는, 산화아연(ZnO), 탄화 규소(SiC), 마그네시아(MgO), 질화 붕소(BN), 수산화알루미늄(Al2(OH)3), 알루미나(Al2O3), 질화알루미늄(AlN), 질화 규소(Si3N4), 베릴리아(BeO) 및 지르코니아(ZrO2) 로 이루어진 군으로부터 선택되는 하나 이상인 것을 특징으로 한다.In another embodiment of the present invention, the average particle diameter of the ceramic heat dissipation filler is in the range of 0.5 to 100 μm, and the heat dissipation filler includes zinc oxide (ZnO), silicon carbide (SiC), magnesia (MgO), boron nitride (BN). , aluminum hydroxide (Al 2 (OH) 3 ), alumina (Al 2 O 3 ), aluminum nitride (AlN), silicon nitride (Si 3 N 4 ), beryllia (BeO) and zirconia (ZrO 2 ) from the group consisting of It is characterized in that at least one selected.

본 발명에 따른 방열패드 조성물은 실란커플링제를 사용하여 방열필러와 실리콘의 상용성을 높였다. 이로써 본 발명에 따른 방열패드 조성물은 우수한 전자차폐율과 높은 열전도율을 가지면서 우수한 연신율을 갖는다. 이로써 방열패드가 끊어지거나 크랙이 발생하는 것을 방지할 수 있으며, 이에 따라 반도체 장비의 PM(preventive maintenance)를 증가시킬 수 있는 이점이 있다.The heat dissipation pad composition according to the present invention uses a silane coupling agent to increase compatibility between the heat dissipation filler and silicone. Accordingly, the heat dissipation pad composition according to the present invention has excellent elongation while having excellent electronic shielding rate and high thermal conductivity. Accordingly, it is possible to prevent the heat dissipation pad from breaking or cracking, and accordingly, there is an advantage in that it is possible to increase the PM (preventive maintenance) of the semiconductor equipment.

도 1은 본 발명에 따른 반도체 장비용 방열패드의 단면을 나타내는 모식도이다.1 is a schematic view showing a cross section of a heat dissipation pad for semiconductor equipment according to the present invention.

본 발명은 다양한 변경을 가할 수 있고 여러 가지 실시예를 가질 수 있는 바, 특정 실시예들을 도면에 예시하고 상세한 설명에 상세하게 설명하고자 한다.Since the present invention can have various changes and can have various embodiments, specific embodiments are illustrated in the drawings and described in detail in the detailed description.

그러나, 이는 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 본 발명을 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.However, this is not intended to limit the present invention to specific embodiments, it should be understood to include all modifications, equivalents and substitutes included in the spirit and scope of the present invention. In describing the present invention, if it is determined that a detailed description of a related known technology may obscure the gist of the present invention, the detailed description thereof will be omitted.

본 출원에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다.The terms used in the present application are only used to describe specific embodiments, and are not intended to limit the present invention. The singular expression includes the plural expression unless the context clearly dictates otherwise.

본 발명에서, "포함한다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성 요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.In the present invention, terms such as "comprises" or "have" are intended to designate that the features, numbers, steps, operations, components, parts, or combinations thereof described in the specification exist, but one or more other features It should be understood that this does not preclude the existence or addition of numbers, steps, operations, components, parts, or combinations thereof.

본 발명은 반도체 장비용 방열패드에 관한 것으로, 보다 상세하게는 방열효율을 증가시켜, 반도체 장비의 PM(preventive maintenance)를 증가시킬 수 있는 5W급 반도체 장비용 방열패드에 관한 것이다.The present invention relates to a heat dissipation pad for semiconductor equipment, and more particularly, to a heat dissipation pad for a 5W class semiconductor equipment capable of increasing PM (preventive maintenance) of semiconductor equipment by increasing heat dissipation efficiency.

반도체, 전기/전자, 자동차 분야 등의 집적화, 경량화, 소형화, 다기능화가 추구되고 있으며, 특히 반도체의 고집적화가 될수록 더욱 많은 열이 발생한다. 이에 열에 의한 반도체 성능 저하 및 수율 개선을 위한 연구가 필요한 실정이나, 국내 방열소재 업체의 대부분은 일반 산업 군에 치중되어 있어, 본 발명은 Etch 장비 내 방열시트가 완전히 밀착되어 피착제와 공기층이 형성되지 않도록 고온에서의 안정적인 점착성과 방열특성을 만족하고, 고연신율, 저경도를 구현하여 방열시트의 크랙(Crack)을 방지할 수 있으며, Etch 공정 중 Arcing 발생 감소 및 소재 열화로 인한 수명 단축을 방지하기 위해 신뢰성을 높일 수 있는 방열 소재를 개발하기 위해 연구한 결과 본 발명을 완성하였다.Integration, weight reduction, miniaturization, and multifunctionalization are being pursued in semiconductor, electric/electronic, and automobile fields, and in particular, as semiconductors become highly integrated, more heat is generated. Therefore, research is needed to improve semiconductor performance and yield due to heat, but most of the domestic heat dissipation material companies are focused on the general industry, so the present invention completely adheres to the heat dissipation sheet in the etch equipment to form an adherend and an air layer It satisfies the stable adhesiveness and heat dissipation characteristics at high temperature to prevent heat dissipation, and can prevent cracks in the heat dissipation sheet by realizing high elongation and low hardness. As a result of research to develop a heat dissipation material capable of increasing reliability, the present invention was completed.

통상적으로, 방열패드의 주재료는 대부분 (수산화)알루미나(Al2O3)가 사용되며, 실리콘계 수지에 첨가하여 패드형태로 제작해 방열패드 또는 실리콘패드라는 명칭으로 판매되고 있다.In general, the main material of the heat dissipation pad is mostly (hydroxide) alumina (Al 2 O 3 ), which is manufactured in the form of a pad by adding it to a silicone-based resin and sold under the name of a heat dissipation pad or a silicone pad.

그러나, 이러한 실리콘계 수지를 소재로 하는 방열패드는 열전도율이 높은 재료를 다량으로 충진할 수 있어 방열성능은 뛰어나지만, 방열패드 자체 경도가 높고, 딱딱하여, 공정 중에 상기 방열패드가 끊어지거나 크랙이 발생하는 문제가 발생하는 경우가 있다. 이러한 경우, 방열패드와 장비 사이가 완전히 밀착되지 못하고, 공기층이 형성되어 열전도율이 떨어지는 문제가 있다.However, the heat dissipation pad made of such a silicone resin as a material can be filled with a large amount of material with high thermal conductivity and has excellent heat dissipation performance, but the heat dissipation pad itself has high hardness and hardness, so that the heat dissipation pad is broken or cracked during the process There are times when a problem arises. In this case, there is a problem in that the heat dissipation pad and the equipment are not completely in close contact, and an air layer is formed, thereby reducing thermal conductivity.

이에, 본 발명은 실란커플링제를 사용하여 방열필러와 실리콘의 상용성을 높여, 우수한 전자파차폐율과 높은 열전도율을 가지면서 우수한 연신율을 갖는 반도체 장비용 방열패드를 제공하고자 한다.Accordingly, an object of the present invention is to provide a heat dissipation pad for semiconductor equipment having excellent elongation while having an excellent electromagnetic wave shielding rate and high thermal conductivity by increasing the compatibility between the heat dissipation filler and silicon by using a silane coupling agent.

이하, 본 발명을 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail.

도 1은 본 발명에 따른 반도체 장비용 방열패드의 단면을 나타내는 모식도이다. 1 is a schematic view showing a cross section of a heat dissipation pad for semiconductor equipment according to the present invention.

도 1을 참조하면, 본 발명에 따른 반도체 장비용 방열패드(100)는 액상실리콘겔로 이루어진 실리콘 수지(110) 및 실리콘 수지(110) 내에 분산되어 열전도성을 높이는 방열 필러(120)를 포함한다. 상기 수지내 방열필러의 분산을 도와주는 실란커플링제을 더 포함하는 것을 특징으로 하는 것이다.1, the heat dissipation pad 100 for semiconductor equipment according to the present invention includes a silicone resin 110 made of liquid silicone gel and a heat dissipation filler 120 dispersed in the silicone resin 110 to increase thermal conductivity. . It is characterized in that it further comprises a silane coupling agent that helps the dispersion of the heat dissipation filler in the resin.

본 발명에서, "방열패드" 라 함은 전자기기의 열원과 heat sink 사이에 위치해 열원으로부터 발생하는 열을 heat sink 로 전달해주는 TIM(Thermal Interface Materials) 역할을 하는 구조물을 의미하는 것으로, 보다 상세하게는 반도체 장비용 실리콘 방열패드를 의미할 수 있다.In the present invention, the term "heat dissipation pad" refers to a structure located between a heat source of an electronic device and a heat sink and serves as a TIM (Thermal Interface Materials) that transfers heat generated from the heat source to the heat sink. may mean a silicon heat dissipation pad for semiconductor equipment.

실리콘은 유기기를 함유한 규소(organosilicone)와 산소 등이 화학결합으로 서로 연결된 모양으로 된 폴리머를 의미하고, (반도체인 silicone(규소)와는 다른 물질이다.) 실리콘은 유기성과 무기성을 겸비한 독특한 화학제로서 여러 형태로 응용되며, 대부분 산업분야에서 필수적인 고기능 재료로서 위치를 점하고 있다.Silicon refers to a polymer in a shape in which silicon containing organic groups and oxygen are connected to each other by chemical bonds (a material different from silicone, which is a semiconductor). Silicone is a unique chemical that combines organic and inorganic properties. It is applied in various forms as a zero, and it is occupying a position as an essential high-performance material in most industrial fields.

한편, 본 발명에서 액상실리콘 겔(silicone gel)은 실록산 결합으로 개개의 분자가 독립해서 존재하므로 분자사슬은 상호간 자유로이 움직일 수 있어서 액체와 같이 유동성이 우수한 특성이 있고, 실리콘고무는 고 중합체로서 분자사슬이 상호 이동을 할 수 없으므로 유동성은 낮으나, 분자간의 상호 인력이 작아 탄성과 복원력이 우수한 특성이 있다.On the other hand, in the present invention, in the liquid silicone gel, individual molecules exist independently due to siloxane bonds, so molecular chains can move freely with each other, so it has excellent fluidity like a liquid, and silicone rubber is a high polymer and has molecular chains Since this mutual movement is not possible, the fluidity is low, but the mutual attraction between molecules is small, so it has excellent elasticity and restoring force.

특히, 종래의 실리콘 방열패드(100)는 방열필러(120)를 혼합 시, 방열필러가 균일하게 분산되지 않아 열전도율이 저하되는 원인이 되었다. 이에 본 발명은 실리콘 커플링제를 포함하여, 열전도율을 5W급으로 증가시킬 수 있고 이에 따라 반도체 장비의 PM(Preventive Maintenance) 간 작업성을 향상시킬 수 있다.In particular, in the conventional silicon heat dissipation pad 100 , when the heat dissipation filler 120 is mixed, the heat dissipation filler is not uniformly dispersed, which causes a decrease in thermal conductivity. Accordingly, the present invention can increase the thermal conductivity to 5W class by including the silicon coupling agent, thereby improving the workability between PM (Preventive Maintenance) of the semiconductor equipment.

액상실리콘겔은 이온 함유량이 낮아서 부식이 시작되는 수분의 유도 경로 형성을 방지함으로써 고온 다습한 환경에서도 견딜 수 있도록 하며, 내열/내한성이 우수하여 약 -85℃ ~ 200℃ 의 넓은 온도 범위에서 부드럽고 유연한 특성을 유지할 수 있다. 또한, 실리콘겔은 접착력, 광투명성, 열 및 충격 흡수성이 우수하고 전기전도도의 변화를 초래하지 않는다. 나아가, 실리콘 겔은 기본적으로 실리콘 고무와 동일한 폴리실록산 구조를 갖지만, 가교 반응 후의 가교 밀도가 실리콘 고무보다 작아, 통상의 고무 경도계로 측정할 수 없을 정도의 부드러운 겔상으로 경화시키는 것을 의미한다. 상기 실리콘 겔은 주쇄를 구성하는 폴리실록산의 종류에 따라 분류되는 디메틸실리콘 겔, 메틸페닐실리콘 겔 등의 여러가지 실리콘 겔을 사용할 수 있다. 다만, 본 발명에서 사용되는 실리콘 고무와 상용성, 친화성이 우수한 실리콘 겔을 사용할 수 있으며, 실리콘 고무와 동일한 계통의 실리콘 겔을 선택하여 이용하는 것이 바람직하다.Liquid silicone gel has a low ion content and prevents the formation of an induction path for moisture that starts corrosion, so it can withstand high temperature and high humidity environments. characteristics can be maintained. In addition, the silicone gel has excellent adhesion, light transparency, heat and shock absorption, and does not cause a change in electrical conductivity. Furthermore, the silicone gel basically has the same polysiloxane structure as the silicone rubber, but the crosslinking density after the crosslinking reaction is smaller than that of the silicone rubber, meaning that it is cured into a soft gel that cannot be measured with a normal rubber hardness meter. As the silicone gel, various silicone gels such as dimethyl silicone gel and methylphenyl silicone gel classified according to the type of polysiloxane constituting the main chain may be used. However, a silicone gel having excellent compatibility and affinity with the silicone rubber used in the present invention may be used, and it is preferable to select and use a silicone gel of the same system as the silicone rubber.

이러한 방열패드(100)는 연신율이 80 % 이상일 수 있다. 여기서, "연신율(elongation)"은 재료 인장 시험 시 재료가 늘어나는 비율을 의미하며, JIS K 6251-1 조건에 따라 만능 시험기(Zwick-Roell Universal Testing Machine, Z100)을 사용하여 계산할 수 있으며, 하기 계산식에 따라 연신율을 계산할 수 있다. The heat dissipation pad 100 may have an elongation of 80% or more. Here, "elongation (elongation)" means the rate at which the material elongates during a material tensile test, and can be calculated using a Zwick-Roell Universal Testing Machine (Z100) according to JIS K 6251-1 conditions, and the following formula The elongation can be calculated according to

[계산식][formula]

연신율(%) = (파단시 길이-초기 길이)/초기 길이 × 100Elongation (%) = (length at break - initial length) / initial length × 100

구체적으로, 방열패드(100)의 연신율은 80 % 이상일 수 있으며, 80 내지 250 % 범위일 수 있다. 한편, 방열패드(100)의 연신율이 80% 미만인 경우, 방열패드(100)와 반도체 장비 사이가 완전히 밀착되지 못하고, 공정 중에 방열패드(100)가 끊어지거나 크랙이 발생하는 문제가 발생할 수 있어, 공기층이 형성되어 열전도율이 떨어지는 문제가 발생할 수 있다. 또한, 방열패드(100)의 연신율이 250%을 초과하는 경우, 방열패드(100)가 끊어지거나 크랙은 발생하지 않으나, 원래의 형상으로 복원되지 않는 문제가 발생할 수 있다.Specifically, the elongation of the heat dissipation pad 100 may be 80% or more, and may be in the range of 80 to 250%. On the other hand, when the elongation of the heat dissipation pad 100 is less than 80%, the heat dissipation pad 100 and the semiconductor equipment are not completely in close contact, and the heat dissipation pad 100 is broken or cracks may occur during the process. An air layer is formed, which may cause a problem in which thermal conductivity is lowered. In addition, when the elongation of the heat dissipation pad 100 exceeds 250%, the heat dissipation pad 100 does not break or cracks do not occur, but there may be a problem that the heat dissipation pad 100 is not restored to its original shape.

보다 상세하게 본 발명의 방열패드의 성능은 하기 표 1과 같을 수 있다.In more detail, the performance of the heat dissipation pad of the present invention may be shown in Table 1 below.

ParameterParameter PerformancePerformance 열전도도(W/mK)Thermal Conductivity (W/mK) 4.6 이상4.6 or higher 경도(Shore 00)Hardness (Shore 00) 76 이상76 or more 점착력(gf/cm3)Adhesion (gf/cm3) 500 이상over 500 연신율(%)Elongation (%) 80 이상80 or more 비중 (g/cm3)Specific gravity (g/cm3) 3.1 이상3.1 or later Oil bleeding(wt%)Oil bleeding(wt%) 0.4 이하0.4 or less 열전도도 변화율(%)Thermal conductivity change rate (%) 7 이하7 or less 경도 변화율(%)Hardness change rate (%) 9 이하9 or less

아울러, 방열 필러(120)는 상기 실리콘 수지(110) 내에 분산되어 있는 것으로, 방열패드(100)는 방열 필러(120)를 포함하여, 방열 대상체에 의해 발생된 열이 방열 패드를 통하여 다른 층으로 쉽게 전달될 수 있다.In addition, the heat dissipation filler 120 is dispersed in the silicone resin 110, and the heat dissipation pad 100 includes the heat dissipation filler 120, so that heat generated by the heat dissipation object is transferred to another layer through the heat dissipation pad. can be transmitted easily.

본 발명의 방열 필러(120)의 평균 입경은 0.5 내지 100 ㎛ 범위이며, 상기 방열 필러는 산화아연(ZnO), 탄화 규소(SiC), 마그네시아(MgO), 질화 붕소(BN), 수산화알루미늄(Al2(OH)3), 알루미나(Al2O3), 질화알루미늄(AlN), 질화 규소(Si3N4), 베릴리아(BeO) 및 지르코니아(ZrO2) 로 이루어진 군으로부터 선택되는 하나 이상일 수 있으며, 일 예로, 상기 방열 필러(120)는 알루미나일 수 있다.The average particle diameter of the heat dissipation filler 120 of the present invention is in the range of 0.5 to 100 μm, and the heat dissipation filler is zinc oxide (ZnO), silicon carbide (SiC), magnesia (MgO), boron nitride (BN), aluminum hydroxide (Al) 2 (OH) 3 ), alumina (Al 2 O 3 ), aluminum nitride (AlN), silicon nitride (Si 3 N 4 ), beryllia (BeO), and zirconia (ZrO 2 ) It may be at least one selected from the group consisting of And, as an example, the heat dissipation filler 120 may be alumina.

한편, 본 발명에 따른 방열패드는 평균 두께 0.01 내지 100 mm 범위일 수 있다. 상기 방열패드의 두께가 너무 얇을 경우에는 충분한 방열 특성을 가지기 어려울 수 있고, 반대로 너무 두꺼운 경우에는 내전압 특성을 가지기 어려울 수 있어, 상술한 범위가 바람직하다.Meanwhile, the heat dissipation pad according to the present invention may have an average thickness in the range of 0.01 to 100 mm. When the thickness of the heat dissipation pad is too thin, it may be difficult to have sufficient heat dissipation characteristics. On the contrary, if it is too thick, it may be difficult to have withstand voltage characteristics, so the above-described range is preferable.

이러한 반도체 장비용 방열패드는 열전도율이 5W급으로, 열전도도가 우수하면서도 점착력이 우수하고, 방열패드가 끊어지거나 크랙이 발생하는 것을 방지할 수 있으며, 이에 따라 반도체 장비의 PM(preventive maintenance)를 증가시킬 수 있는 이점이 있다.The heat dissipation pad for semiconductor equipment has a thermal conductivity of 5W class, has excellent thermal conductivity and excellent adhesion, and can prevent the heat dissipation pad from breaking or cracking, thereby increasing the PM (preventive maintenance) of semiconductor equipment There are advantages to doing it.

특히, 본 발명은 세라믹 방열 필러와 액상 실리콘 겔로 이루어진 실리콘 수지간의 상용성을 향상시키고자 소정 범위로 실란 커플링제를 사용한 것으로, 상기 실리콘 수지 50 내지 100 중량부에 대하여 상기 세라믹 방열필러는 900 내지 950 중량부, 상기 실란커플링제는 5 내지 20 중량부로 포함된다. 상기 범위 내에서 본 발명의 방열패드는 우수한 물성 및 신뢰성을 가질 수 있다.In particular, the present invention uses a silane coupling agent in a predetermined range to improve compatibility between the ceramic heat dissipation filler and the silicone resin composed of liquid silicone gel, and the ceramic heat dissipation filler is 900 to 950 parts by weight based on 50 to 100 parts by weight of the silicone resin. By weight, the silane coupling agent is included in an amount of 5 to 20 parts by weight. Within the above range, the heat dissipation pad of the present invention may have excellent physical properties and reliability.

이하, 본 발명을 실시예 및 실험예에 의해 보다 상세히 설명한다.Hereinafter, the present invention will be described in more detail by way of Examples and Experimental Examples.

단, 하기 실시예 및 실험예는 본 발명을 예시하는 것일 뿐, 본 발명의 내용이 하기 실시예 및 실험예에 한정되는 것은 아니다.However, the following Examples and Experimental Examples are merely illustrative of the present invention, and the content of the present invention is not limited to the following Examples and Experimental Examples.

<실시예><Example>

<방열패드의 제조><Manufacture of heat dissipation pad>

실리콘 수지, 방열 필러, 및 실란커플링제를 아래의 표 2에 나타낸 조성으로 혼합하고(모든 함량은 중량부임), 150℃ 및 100kgf/cm2 의 가열 가압 공정을 거쳐 평균두께가 0.5mm 인 반도체 장비용 방열 패드를 제조하였다.A silicone resin, a heat dissipation filler, and a silane coupling agent are mixed in the composition shown in Table 2 below (all contents are parts by weight), and a semiconductor having an average thickness of 0.5 mm through a heating and pressing process at 150° C. and 100 kg f / cm 2 A heat dissipation pad for equipment was manufactured.

성분ingredient 실시예 1Example 1 실시예 2Example 2 실시예 3Example 3 비교예 1Comparative Example 1 비교예 2Comparative Example 2 비교예 3Comparative Example 3 실리콘 수지silicone resin 100100 100100 100100 100100 100100 100100 방열필러heat dissipation filler 900900 925925 950950 900900 950950 950950 실란커플링제Silane coupling agent 55 1010 2020 -- 33 2525

<실험예><Experimental example>

실험예 1. 열전도도 측정Experimental Example 1. Measurement of thermal conductivity

실시예 1 내지 3, 비교예 1 내지 3의 방열패드를 대상으로 열전도도를 측정하였다. The thermal conductivity of the heat dissipation pads of Examples 1 to 3 and Comparative Examples 1 to 3 was measured.

구체적으로, ASTM D 5470 에 따라 열특성시험장치(TIM1400, Analysis Tech 사)를 이용하여 방열시트의 수직 방향에 대한 열전도도를 측정하였다.Specifically, in accordance with ASTM D 5470, the thermal conductivity of the heat dissipation sheet in the vertical direction was measured using a thermal characteristic testing apparatus (TIM1400, Analysis Tech).

실험예 2. 경도 측정Experimental Example 2. Measurement of hardness

실시예 1 내지 3, 비교예 1 내지 3의 방열패드를 대상으로 경도를 측정하였다. 구체적으로, 6.4mm(1/4in) 두께의 시편을 듀로미터 경도계를 사용하여 ASTM D 2240 에 따라 방열패드의 경도를 측정하였다.The hardness of the heat dissipation pads of Examples 1 to 3 and Comparative Examples 1 to 3 was measured. Specifically, the hardness of the heat dissipation pad was measured according to ASTM D 2240 using a durometer hardness tester for a 6.4 mm (1/4 in) thick specimen.

실험예 3. 점착력 측정Experimental Example 3. Adhesion Measurement

실시예 1 내지 3, 비교예 1 내지 3의 방열패드를 대상으로 경도를 측정하였다. 구체적으로, 만능시험기(Zwick-Roell Universal Testing Machine, Z100)를 사용하여 ASTM D 3330 에 따라 방열패드의 경도를 측정하였다.The hardness of the heat dissipation pads of Examples 1 to 3 and Comparative Examples 1 to 3 was measured. Specifically, the hardness of the heat dissipation pad was measured according to ASTM D 3330 using a universal testing machine (Zwick-Roell Universal Testing Machine, Z100).

실험예 4. 연신율 측정Experimental Example 4. Measurement of elongation

본 발명에 따른 방열패드의 물성을 확인하기 위하여, 실시예 1 내지 3, 비교예 1 내지 3의 방열패드를 대상으로 연신율을 측정하였다.In order to confirm the physical properties of the heat dissipation pad according to the present invention, the elongation of the heat dissipation pads of Examples 1 to 3 and Comparative Examples 1 to 3 was measured.

구체적으로, 상기 방열패드를 50 mm × 50 mm 로 절단하여 JIS K 6251-1 조건에 따라 만능 시험기(Zwick-Roell Universal Testing Machine, Z100)을 사용하여 측정하였고, 하기 계산식에 따라 연신율을 계산하였다.Specifically, the heat dissipation pad was cut to 50 mm × 50 mm and measured using a universal testing machine (Zwick-Roell Universal Testing Machine, Z100) according to JIS K 6251-1 conditions, and the elongation was calculated according to the following formula.

[계산식][formula]

연신율(%) = (파단시 길이-초기 길이)/초기 길이 × 100Elongation (%) = (length at break - initial length) / initial length × 100

실험예 5. 신뢰성 평가Experimental Example 5. Reliability Evaluation

본 발명에 따른 방열패드의 신뢰성을 확인하기 위하여, 실시예 1 내지 3, 비교예 1 내지 3의 방열패드를 대상으로, 방열패드의 투입 전/후 중량을 측정하여 오일블리딩율을 측정하고, 열전도도를 측정하여 열전도도 변화율을 측정하였으며, 경도를 측정하여 경도 변화율을 측정하였다.In order to confirm the reliability of the heat dissipation pad according to the present invention, the oil bleed rate was measured by measuring the weight before and after input of the heat dissipation pad for the heat dissipation pads of Examples 1 to 3 and Comparative Examples 1 to 3, and heat conduction The degree of change in thermal conductivity was measured by measuring the degree, and the rate of change in hardness was measured by measuring hardness.

상기 신뢰성 평가는 100mm*100mm 크기의 시료를 보관온도 100℃에서 적용압력 10kgf, 보관시간 48시간의 조건으로 수행되었다.The reliability evaluation was performed under the conditions of applying a pressure of 10 kgf and a storage time of 48 hours at a storage temperature of 100° C. for a sample having a size of 100 mm * 100 mm.

실시예 1 내지 3, 비교예 1 내지 3의 방열패드의 열전도도, 경도, 점착력 및 연신율 측정 결과를 아래의 표 3에 나타내었고, 신뢰성 평가 결과를 표 4에 나타내었다.The measurement results of the thermal conductivity, hardness, adhesive force, and elongation of the heat dissipation pads of Examples 1 to 3 and Comparative Examples 1 to 3 are shown in Table 3 below, and the reliability evaluation results are shown in Table 4.

열전도도
(W/mK)
thermal conductivity
(W/mK)
경도
(Shore 00)
Hardness
(Shore 00)
점착력
(gf/cm3)
adhesiveness
(gf/cm 3 )
연신율
(%)
elongation
(%)
실시예 1Example 1 4.774.77 7676 570570 100100 실시예 2Example 2 4.934.93 7575 539539 130130 실시예 3Example 3 4.954.95 7575 546546 140140 비교예 1Comparative Example 1 3.913.91 7676 423423 7070 비교예 2Comparative Example 2 3.833.83 7777 449449 7474 비교예 3Comparative Example 3 4.674.67 7979 483483 7979

오일 블리딩(wt%)Oil bleeding (wt%) 열 전도도 변화율(%)Thermal Conductivity Change (%) 경도 변화율(%)Hardness change rate (%) 실시예 1Example 1 0.110.11 4.984.98 4.864.86 실시예 2Example 2 0.210.21 3.123.12 3.483.48 실시예 3Example 3 0.230.23 3.6813.681 3.763.76 비교예 1Comparative Example 1 1.431.43 7.397.39 10.2410.24 비교예 2Comparative Example 2 0.450.45 7.197.19 12.13%12.13% 비교예 3Comparative Example 3 0.410.41 7.967.96 14.13%14.13%

표 3에서 확인할 수 있듯이, 실시예 1 내지 3에서 제조한 방열패드는, 열 전도도가 모두 4.6 W/mK 이상으로 5W급 방열패드로 제조되었음을 알 수 있다. 또한 연신율 및 경도가 모두 우수하며, 접착력이 500 gf/cm3 이상으로 공극없이 부착가능할 것임을 알 수 있다. As can be seen in Table 3, it can be seen that the heat dissipation pads prepared in Examples 1 to 3 were all manufactured as 5W class heat dissipation pads with thermal conductivity of 4.6 W/mK or more. In addition, it can be seen that both elongation and hardness are excellent, and the adhesive strength is 500 gf/cm3 or more, and it can be attached without voids.

반면, 실란커플링제를 5 중량부 미만으로 사용하는 비교예 1 및 2의 경우 열전도도가 4.6 W/mK 미만이고, 경도, 점착력 및 연신율이 모두 저하되었으며, 비교예 3의 경우 열전도도는 4.67 이상으로 나타났으나 점착력 및 연신율이 저하되는 결과를 보였다.On the other hand, in Comparative Examples 1 and 2 using less than 5 parts by weight of the silane coupling agent, the thermal conductivity was less than 4.6 W/mK, the hardness, adhesive force and elongation were all lowered, and in Comparative Example 3, the thermal conductivity was 4.67 or more , but the adhesive strength and elongation were decreased.

또한, 표 4에서 확인할 수 있듯이, 신뢰도면에서도 실시예 1 내지 3이 비교예 1 내지 3보다 우수한 결과를 보여, 보다 긴 수명을 가질 수 있을 것으로 예상되었다.In addition, as can be seen in Table 4, in terms of reliability, Examples 1 to 3 showed better results than Comparative Examples 1 to 3, and it was expected to have a longer lifespan.

즉, 본 발명에 따른 방열패드는 실란 커플링제를 소정범위 포함하고 있어, 5W급 열전도도에 더하여 우수한 경도, 점착력 및 연신율을 갖고, 높은 신뢰성을 갖는 것을 알 수 있다.That is, it can be seen that the heat dissipation pad according to the present invention contains a silane coupling agent in a predetermined range, has excellent hardness, adhesion and elongation in addition to 5W class thermal conductivity, and has high reliability.

Claims (4)

5W급 반도체 장비용 방열패드 조성물로서,
액상실리콘 겔로 이루어진 실리콘 수지;
상기 실리콘 수지 내에 분산되어 열전도성을 높이는 세라믹 방열 필러; 및
상기 실리콘 수지내 방열필러의 분산을 도와주는 실란커플링제;를 포함하며
상기 실리콘 수지 50 내지 100 중량부에 대하여 상기 세라믹 방열필러는 900 내지 950 중량부, 상기 실란커플링제는 5 내지 20 중량부인 것을 특징으로 하는 5W급 반도체 장비용 방열패드 조성물.
A heat dissipation pad composition for 5W class semiconductor equipment, comprising:
Silicone resin consisting of liquid silicone gel;
a ceramic heat dissipation filler dispersed in the silicone resin to increase thermal conductivity; and
and a silane coupling agent that helps disperse the heat dissipation filler in the silicone resin.
5W class heat dissipation pad composition for semiconductor equipment, characterized in that the ceramic heat dissipation filler is 900 to 950 parts by weight, and the silane coupling agent is 5 to 20 parts by weight based on 50 to 100 parts by weight of the silicone resin.
제1항에 있어서,
상기 방열패드는, 열전도율이 4.6 W/mK 이상인 것을 특징으로 하는 5W급 반도체 장비용 방열패드 조성물.
The method of claim 1,
The heat dissipation pad, a heat dissipation pad composition for a 5W class semiconductor equipment, characterized in that the thermal conductivity is 4.6 W / mK or more.
제1항에 있어서,
상기 방열패드는, 연신율이 80 % 내지 250 % 범위인 것을 특징으로 하는 5W급 반도체 장비용 방열패드 조성물.
The method of claim 1,
The heat dissipation pad, a heat dissipation pad composition for a 5W class semiconductor equipment, characterized in that the elongation is in the range of 80% to 250%.
제1항에 있어서,
상기 세라믹 방열필러의 평균 입경은 0.5 내지 100 ㎛ 범위이며, 방열 필러는, 산화아연(ZnO), 탄화 규소(SiC), 마그네시아(MgO), 질화 붕소(BN), 수산화알루미늄(Al2(OH)3), 알루미나(Al2O3), 질화알루미늄(AlN), 질화 규소(Si3N4), 베릴리아(BeO) 및 지르코니아(ZrO2) 로 이루어진 군으로부터 선택되는 하나 이상인 5W급 반도체 장비용 방열패드 조성물.
The method of claim 1,
The average particle diameter of the ceramic heat dissipation filler is in the range of 0.5 to 100 μm, and the heat dissipation filler is zinc oxide (ZnO), silicon carbide (SiC), magnesia (MgO), boron nitride (BN), aluminum hydroxide (Al 2 (OH)) 3 ), alumina (Al 2 O 3 ), aluminum nitride (AlN), silicon nitride (Si 3 N 4 ), beryllia (BeO), and zirconia (ZrO 2 ) At least one selected from the group consisting of 5W class semiconductor equipment Heat dissipation pad composition.
KR1020200126228A 2020-08-31 2020-09-28 Composition for 5W class thermally conductive pad of equipment of semi-conductor procedure KR102566883B1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20100055319A (en) * 2008-11-17 2010-05-26 닛토덴코 가부시키가이샤 Method for manufacturing thermally conductive sheet and thermally conductive sheet
KR20110013907A (en) 2009-08-04 2011-02-10 두성산업 주식회사 Heat dissipation pad with high thermoconductivity and manufacturing method thereof
CN108440968A (en) * 2018-03-27 2018-08-24 董小琳 A kind of high heat conduction silicon aluminum nitrides rubber cushion and preparation method thereof
KR20200033274A (en) * 2017-07-24 2020-03-27 다우 도레이 캄파니 리미티드 Thermal conductive silicone gel composition Thermal conductive member and heat dissipation structure
KR20200098778A (en) * 2019-02-12 2020-08-21 주식회사 에프엔디컴퍼니 Method of preparing Thermal Interface Material for Battery Package of Electrical Vehicle

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20100055319A (en) * 2008-11-17 2010-05-26 닛토덴코 가부시키가이샤 Method for manufacturing thermally conductive sheet and thermally conductive sheet
KR20110013907A (en) 2009-08-04 2011-02-10 두성산업 주식회사 Heat dissipation pad with high thermoconductivity and manufacturing method thereof
KR20200033274A (en) * 2017-07-24 2020-03-27 다우 도레이 캄파니 리미티드 Thermal conductive silicone gel composition Thermal conductive member and heat dissipation structure
CN108440968A (en) * 2018-03-27 2018-08-24 董小琳 A kind of high heat conduction silicon aluminum nitrides rubber cushion and preparation method thereof
KR20200098778A (en) * 2019-02-12 2020-08-21 주식회사 에프엔디컴퍼니 Method of preparing Thermal Interface Material for Battery Package of Electrical Vehicle

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