KR20110128110A - A manufacturing methods of healthy hpm(high pressure melamine) floor is releasing anions - Google Patents
A manufacturing methods of healthy hpm(high pressure melamine) floor is releasing anions Download PDFInfo
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- KR20110128110A KR20110128110A KR1020100048206A KR20100048206A KR20110128110A KR 20110128110 A KR20110128110 A KR 20110128110A KR 1020100048206 A KR1020100048206 A KR 1020100048206A KR 20100048206 A KR20100048206 A KR 20100048206A KR 20110128110 A KR20110128110 A KR 20110128110A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/08—Coating on the layer surface on wood layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/20—Inorganic coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
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Abstract
Description
도1은 본 발명의 단면 설명도이다1 is a cross-sectional explanatory diagram of the present invention.
<도면의 주요 부분에 대한 부호의 설명>Description of the Related Art
① : N+(앤플러스)도장층 ② : HPM(High Pressure Melamine)층①: N + (N + ) coating layer ②: HPM (High Pressure Melamine) layer
③ : 접착제층 ④ : 제1합판층③: adhesive layer ④: first plywood layer
⑤ : 제2합판층 ⑥ : 제3합판층⑤: second plywood layer ⑥: third plywood layer
⑦ : 제4합판층 ⑧ : 제5합판층⑦: fourth plywood layer ⑧: fifth plywood layer
본 발명은 주택의 마루바닥재 및 그 제조방법에 관한 것으로 사용자에 유익한 음이온과 원적외선을 방출하고 실내환경을 쾌적하게 개선시킬 수 있는 소취, 항균 기능의 건강마루판 및 그 제조방법에 관한 것이다.The present invention relates to a flooring material of a house and a method of manufacturing the same, and to a deodorant and antibacterial health floorboard and a method of manufacturing the same, which can release anion and far infrared rays that are beneficial to a user and can comfortably improve an indoor environment.
최근 실내 공기질 오염등 환경 친화적인 실내 건축자재에 대한 소비자의 요구사항에 건강기능성 제품개발이 진행되고 있으나 실생활에 적용되고 있는 마루바 닥재는 아직 그 기능성이 실제 사용에는 미흡한 문제가 있다Recently, the development of health functional products has been developed in response to the consumer's requirements for environmentally friendly interior building materials such as indoor air pollution, but the flooring material, which is applied to real life, has a problem that its functionality is insufficient for actual use.
구체적으로 종래의 무늬목 접착 합판마루판의 단점인 찍힘, 긁힘, 눌림의 문제점을 개선하기위한 HPM(High Pressure Melamine)을 접착한 마루판을 제공하는데 있다.More specifically, to provide a floorboard adhered with HPM (High Pressure Melamine) for improving the problems of stamping, scratching, pressing, which is a disadvantage of conventional veneer veneer plywood floorboards.
또한 종래의 HPM(High Pressure Melamine)접착 강마루판의 질(촉)감이 상업용 바닥재로 널리 사용되고 있는 PVC 소재인 데코타일의 질(촉)감의 한계를 못 벗어나는 단점을 특수도료를 이용한 N+((앤플러스) 도장층으로 구성하여 천연 질감이 대폭 개선된 마루판을 제공하는데 있다In addition, the quality of the conventional HPM (High Pressure Melamine) adhesive steel floorboard is not over the limit of the quality of the decor (tile) of PVC material, which is widely used as commercial flooring N + ( It is composed of (N +) paint layer to provide floorboard with greatly improved natural texture.
상기와 같은 문제점을 해결하기 위한 본 발명의 목적은 접착제의 접착력에 영향없이 안정적으로 마루판 표면 상부에 인체에 유익한 음이온 및 원적외선을 방출하고 주택 실내의 소취와 항균 기능을 활성화하여 쾌적한 환경을 도모하며 사용자를 이롭게 하는데 있다An object of the present invention for solving the above problems is to stably release the anion and far infrared rays beneficial to the human body on the top of the floorboard surface without affecting the adhesive strength of the adhesive and to promote a pleasant environment by activating the deodorant and antibacterial function of the house interior To benefit
또한 본 발명의 또 다른 목적은 음이온 방출 소재를 종래와 다른 소재와 방식으로 구성하여 안정적으로 다량의 음이온이 방출되도록 하고, 마루 바닥재 HPM(High Pressure Melamine)의 자연적인 무늬결을 살려 기능성과 천연 질(촉)감을 사용자가 실내생활에서 느낄 수 있도록 실용적인 건강마루판을 제공하는데 있다In addition, another object of the present invention is to configure the anion-releasing material in a manner different from that of the conventional material so that a large amount of anion is released stably, utilizing the natural pattern of the flooring material HPM (High Pressure Melamine), the functionality and natural quality ( It is to provide a practical health floorboard so that users can feel the feeling in indoor life.
본 발명에 따른 옥가루, 제올라이트계 항균제, 제올라이트계 소취제 및 모나 자이트를 포함하는 물질에 대해 그 비율이 25% 내지 35%의 중량으로 혼합된 접착제 조성 물질 입자를 제공한다.The present invention provides an adhesive composition material particle in which the proportion is mixed in a weight of 25% to 35% with respect to a material including jade powder, zeolite-based antibacterial agent, zeolite-based deodorant, and monazite.
또한, 상기 물질은 상기 옥가루 2% 내지 5%의 중량, 제올라이트 항균제 2% 내지 5%의 중량, 제올라이트계 소취제 2% 내지 5%의 중량, 모나자이트 20% 내지 25%의 중량인 것이 효과적이다.In addition, the material is effective to have a weight of 2% to 5% of the jade powder, 2% to 5% of the zeolite antibacterial agent, 2% to 5% of the zeolite deodorant, and 20% to 25% of the monazite.
이때 상기 옥가루, 제올라이트계 항균제, 제올라이트계 소취제, 모나자이트의 입경은 각각 600 내지 1000 메쉬인것이 바람직하다 물질의 입경이 600메쉬 이하인 물질의 입자는 접착제와 배합시 그 크기에 따라 접착제의 접착력을 저하시키고 마루판 HPM(High Pressure Melamine) 박리의 문제가 있을 수 있다.In this case, the particle size of the jade powder, zeolite-based antibacterial agent, zeolite-based deodorant, and monazite is preferably 600 to 1000 mesh, respectively. There may be a problem of high pressure melamine (HPM) peeling.
또한 상기 접착제층 상부의 HPM(High Pressure Melamine)의 두께는 0.3m/m 이상 내지 0.5m/m 이하인 것이 적합하다.In addition, the thickness of the HPM (High Pressure Melamine) on the adhesive layer is preferably 0.3m / m or more to 0.5m / m or less.
또한 상기 옥가루, 제올라이트계 항균제, 제올라이트계 소취제, 모나자이트의 광물질 조성에 대한 HPM(High Pressure Melamine) 접착제의 중량 비율(%)은 65% 내지 75%의 중량으로 조성되는 것이 바람직하다 이는 마루판 HPM(High Pressure Melamine) 접착제에 대해 65%의 중량보다 적게 배합하면 접착제의 접착력이 저하되는 문제가 발생하고 75%의 중량보다 많게 배합하면 음이온과 원적외선 발생 및 항균과 소취 기능이 저하되는 문제가 있다In addition, the weight ratio (%) of the HPM (High Pressure Melamine) adhesive to the mineral composition of the jade powder, zeolite-based antibacterial agent, zeolite-based deodorant, and monazite is preferably composed of 65% to 75% by weight. Pressure Melamine) When blending less than 65% by weight of the adhesive, there is a problem that the adhesive strength of the adhesive is lowered. When blending more than 75% by weight, there is a problem of generating anion and far infrared rays, antibacterial and deodorizing function
또한 상기 마루판 표면의 찍힘, 긁힘, 눌림에 강한 HPM(High Pressure Melamine)층의 상부 도장층에 형성되는 특수 도료를 이용한 N+(앤플러스)도장은 천 연질감을 대폭 향상시키게 된다.In addition, the N + (An Plus) coating using a special coating formed on the upper coating layer of the HPM (High Pressure Melamine) layer resistant to stamping, scratching, and pressing of the floorboard surface greatly improves the natural feel.
상기 기술한 물질을 포함하는 접착제 조성물은 포름알데히드 및 TVOC와 같은 실내 유해한 오염 물질을 제거하고 항균작용과 소취기능을 가지며 음이온을 방출하여 실내환경을 개선시키게 된다.The adhesive composition comprising the above-described materials removes indoor harmful pollutants such as formaldehyde and TVOC, has antibacterial and deodorizing functions, and releases negative ions to improve indoor environment.
상기 기술한 물질에 관한 구체적인 설명은 다음과 같다Specific description of the above-described material is as follows
제올라이트계의 항균제는 이온교환의 성질을 가진 천연 제올라이트에 인공적으로 항균기능을 가진 물질을 합성하여 조성된 물질이다 따라서 실내 대기중에 오염된 유해물질을 분해하는 기능을 하면서 추가적으로 항균기능을 활성화 시킴으로 실내의 환경을 개선하는데 적합하다.Zeolite antimicrobial agent is a compound formed by synthesizing artificial antibacterial substance to natural zeolite which has ion exchange properties. Therefore, it activates antibacterial function by decomposing harmful substances polluted in indoor air. It is suitable for improving the environment.
제올라이트계의 소취제는 상기 천연 제올라이트의 성질에 인공적으로 소취 및 탈취 기능을 가진 물질을 합성하여 조성된 물질이다 이는 실내에 오염된 물질을 분해하는 기능에 오염물질 분해과정에서 생길 수 있는 생활실내의 안좋은 냄새를 아울러 분해시키는 기능을 가지게 된다A zeolite deodorant is a substance formed by synthesizing a substance having a deodorizing and deodorizing function artificially with the properties of the natural zeolite. It also has the function of decomposing odors
옥가루는 기본 입경이 1000메쉬인 것이 바람직하다. 옥가루는 원적외선 방사율(92% 이상)이 높을 뿐만 아니라, 곰팡이 증식을 억제하는 기능이 뛰어나며 항균 효과가 좋은 물질이다It is preferable that jade powder has a basic particle diameter of 1000 mesh. Jade powder not only has high far-infrared emissivity (92% or more) but also has excellent function of inhibiting mold growth and good antibacterial effect.
모나자이트는 인체에 적합한 에너지가 발생하고 음이온을 다량 포함하고 있어서 자연치유력이 탁월한 광물질로 알려져 있다 모나자이트는 HPM(High Pressure Melamine) 접착제와 배합시 일정량을 배합하여 음이온이 1200개/cc 내지 1700개/cc가 되도록 조정하는 것이 바람직하다. 이는 적정 음이온이 공기중의 산소를 활성화 시키고 인체내에 축적되어 있는 유해물질(수은,납 등)을 분해시켜 인체에너지를 활성화하는 기능을 가지기 때문이다Monazite is known as a mineral having excellent natural healing power because it generates energy suitable for the human body and contains a large amount of negative ions. It is preferable to adjust so that. This is because proper anion activates oxygen in the air and decomposes harmful substances (mercury, lead, etc.) accumulated in the human body to activate human energy.
상기 기술한 물질을 포함한 마루판 제조에 관한 설명은 다음과 같다A description of the manufacture of floorboards containing the materials described above is as follows:
(실시예)(Example)
접착제층인 제3접착제층에 냉압본드 62%의 중량과 경화제 8%의 중량에 각각의 물질을 29%의 중량으로 배합하여 마루판의 제4합판층 상부에 스프레딩 로라로 일정하게 도포한다The third adhesive layer, which is the adhesive layer, is combined with 29% by weight of 62% of the cold-bond and 8% of the curing agent, and is then uniformly applied on the fourth plywood layer of the floorboard by spreading rollers.
스프레딩 로라에 도포된 합판의 제4접착제층 상부에 HPM(High Pressure Melamine) 단판을 부착하고 콜드프레스(냉압)에 압착하여 바닥재를 구성한다.The HPM (High Pressure Melamine) single plate is attached to the upper part of the fourth adhesive layer of the plywood applied to the spreading roller, and pressed to a cold press to form a flooring material.
<표1> 혼합비(단위:%)에 따른 음이온 방출량(단위:개/cc)<Table 1> The amount of anion released according to the mixing ratio (unit:%) (unit: dog / cc)
상기 <표1>에 따르면 각각의 조성비에 대해 조건 3번과 4번 그리고 5번에서 적정량의 음이온 방출량을 확인할 수 있으며 최적의 조건은 4번의 혼합비의 경우가 가장 바람직하게 본 발명의 기준에 들어 있다 조건 1번과 2번은 인체에 유익한 음이온을 발생시킬 수 없고, 6번의 조건은 기준을 초과하여 본 발명의 기준을 만족 시킬 수 없게 된다According to the above <Table 1>, an appropriate amount of anion release amount can be confirmed under
<표2> 혼합비(단위:%)에 따른 접착력과 상태 변화(*실험회수:20회)<Table 2> Adhesion and State Change According to Mixing Ratio (Unit:%) (* Number of Experiments: 20)
상기 <표2>에 나타난 바와 같이 HPM(High Pressure Melamine) 접착제와 물질의 혼합비율은 접착제에 대해 물질을 7:3의 비율로 혼합하는 것이 양호함을 알 수 있으며, 최적의 혼합비율은 <표1>에 따라 음이온 방출량을 감안했을 때 <표2>의조건 4번의 경우가 가장 바람직함을 확인할 수 있다As shown in <Table 2>, the mixing ratio of the HPM (High Pressure Melamine) adhesive and the substance can be seen that it is preferable to mix the substance in the ratio of 7: 3 with respect to the adhesive. In consideration of the amount of anion released according to 1>, it can be confirmed that the case 4 of condition 4 in Table 2 is most preferable.
상기에 따라 HPM(High Pressure Melamine)의 미장 완료 후 , 도면의 제1도장층을 6회의 순서로 나누어 N+(앤플러스) 도장을 진행한다After finishing plastering of HPM (High Pressure Melamine) according to the above, the first coating layer in the drawing is divided into six times to proceed with N + (N + ) coating.
<표3> 마루판 도면의 제1도장층의 순서도<Table 3> Flow chart of the 1st coating layer of floorboard drawing
상기 <표3>의 하도1 도장에서는 HPM(High Pressure Melamine)용 N+(앤플러스) 도료를 리버스롤 코터에 의해 도막형성을 진행한다.In the below-mentioned 1 coating of <Table 3>, N + (and plus) paint for HPM (High Pressure Melamine) advances a coating film formation by a reverse roll coater.
상기 <표3>의 하도2 도장에서는 HPM(High Pressure Melamine)용 N+(앤플러스) 도료를 다이렉트롤 코터에 의해 도장을 진행한다.In the undercoating 2 coating of <Table 3>, N + (anplus) paint for HPM (High Pressure Melamine) is apply | coated by a direct roll coater.
상기 <표3>의 중도1 도장에서는 HPM(High Pressure Melamine)용 N+(앤플러 스) 도료를 리버스롤 코터에 의해 도막형성을 진행한다.In the
상기 <표3>의 중도2 도장에서는 HPM(High Pressure Melamine)용 N+(앤플러스) 도료를 다이렉트롤 코터에 의해 도장을 진행한다In the
상기 <표3>의 상도1 도장에서는 HPM(High Pressure Melamine)용 N+(앤플러스) 도료를 콤비네이션롤 코터에 의해 도막형성을 진행한다.In the above-mentioned
상기 <표3>의 하도2 도장에서는 HPM(High Pressure Melamine)용 N+(앤플러스) 도료를 다이렉트롤 코터에 의해 도장을 진행한다In the below 2 coating of <Table 3>, N + (N-plus) paint for HPM (High Pressure Melamine) is coated by a direct roll coater.
또한 도장층의 각 도장 진행시 매회10초 동안 80℃에서 진행한다In addition, each coating of the coating layer proceeds at 80 ℃ for 10 seconds each time
상기와 같은 본 발명의 효과는 합판과 HPM(High Pressure Melamine)으로 구성된 바닥재로써 음이온 방출 기능을 부여하고 원적외선 발생과 주택 실내의 생활 소취와 항균 기능을 부여하여 인체에 유익한 기능에 따른 사용자를 이롭게 하고 찍힘, 긁힘, 눌림에 실용적인 장점이 있다.As described above, the effect of the present invention is that the flooring composed of plywood and HPM (High Pressure Melamine) gives anion release function and gives far infrared rays, deodorant and antibacterial function of living room to benefit the user according to the beneficial function to the human body. There are practical advantages for stamping, scratching and pressing.
또한 본 발명은 음이온 방출 소재를 모나자이트를 주물질로 사용함으로써 다량의 물질없이 적정량의 음이온이 발생한다는 장점이 있다.In addition, the present invention has the advantage that a proper amount of anions are generated without using a large amount of material by using the monazite as the main material anion emitting material.
또한 본 발명은 제올라이트계 항균제와 제올라이트계 소취제를 사용함으로써 소량의 물질로 인체에 유익한 기능을 부여할 수 있다는 장점이 있다In addition, the present invention has the advantage that it can impart a beneficial function to the human body with a small amount of material by using a zeolite-based antibacterial agent and a zeolite-based deodorant
또한 본 발명은 적합한 물질 구성에 따라 접착력에 영향을 주지않는 미량의 입자로 최적의 기능성을 부여할 수 있는 장점이 있다In addition, the present invention has the advantage that can be given the optimal functionality with a small amount of particles that do not affect the adhesion according to the suitable material composition
또한 본 발명은 HPM(High Pressure Melamine) 접착 바닥재로써 찍힘, 긁힘, 눌림등에 실용적인 장점이 있다.In addition, the present invention has a practical advantage in stamping, scratching, pressing, etc. as the HPM (High Pressure Melamine) adhesive flooring.
또한 본 발명은 특수도료인 N+(앤플러스) 도장마감으로 자연스러운 천연 질(촉)감으로 사용할 수 있는 장점이 있다In addition, the present invention has the advantage that can be used as a natural natural quality (touch) as a special paint N + (and plus) finish
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106182217A (en) * | 2016-08-23 | 2016-12-07 | 浙江升华云峰新材股份有限公司 | A kind of oxygen wearable environment protection type ecological board and production technology thereof of living |
KR102255205B1 (en) | 2021-01-04 | 2021-05-24 | 주식회사 신흥 | Anti-viral, Anti-bacterial, Anti-fungal, And Deodorization Low Pressure Melamine Sheet Board And Manufacturing Method Thereof |
KR102278320B1 (en) | 2021-01-04 | 2021-07-16 | 주식회사 신흥 | Anti-viral, Anti-bacterial, Anti-fungal, And Deodorization High Pressure Melamine Sheet And Manufacturing Method Thereof |
KR102342679B1 (en) | 2021-04-13 | 2021-12-22 | 김영민 | The high performance antibacterial flooring materials |
KR102563027B1 (en) | 2023-03-13 | 2023-08-04 | 주식회사 미래소재 | Surface-reinforced hpm waterproof sheet and manufacturing method thereof |
-
2010
- 2010-05-20 KR KR1020100048206A patent/KR20110128110A/en not_active Application Discontinuation
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106182217A (en) * | 2016-08-23 | 2016-12-07 | 浙江升华云峰新材股份有限公司 | A kind of oxygen wearable environment protection type ecological board and production technology thereof of living |
KR102255205B1 (en) | 2021-01-04 | 2021-05-24 | 주식회사 신흥 | Anti-viral, Anti-bacterial, Anti-fungal, And Deodorization Low Pressure Melamine Sheet Board And Manufacturing Method Thereof |
KR102278320B1 (en) | 2021-01-04 | 2021-07-16 | 주식회사 신흥 | Anti-viral, Anti-bacterial, Anti-fungal, And Deodorization High Pressure Melamine Sheet And Manufacturing Method Thereof |
KR102342679B1 (en) | 2021-04-13 | 2021-12-22 | 김영민 | The high performance antibacterial flooring materials |
KR102563027B1 (en) | 2023-03-13 | 2023-08-04 | 주식회사 미래소재 | Surface-reinforced hpm waterproof sheet and manufacturing method thereof |
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