KR20110015285A - Functional wallpaper using materials and method - Google Patents

Functional wallpaper using materials and method Download PDF

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KR20110015285A
KR20110015285A KR1020090072924A KR20090072924A KR20110015285A KR 20110015285 A KR20110015285 A KR 20110015285A KR 1020090072924 A KR1020090072924 A KR 1020090072924A KR 20090072924 A KR20090072924 A KR 20090072924A KR 20110015285 A KR20110015285 A KR 20110015285A
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material layer
natural
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natural material
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KR101124253B1 (en
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남윤석
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주식회사 에덴바이오벽지
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/06—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
    • C09J7/21—Paper; Textile fabrics
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00—Coated paper; Coating material
    • D21H19/72—Coated paper characterised by the paper substrate
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/18—Paper- or board-based structures for surface covering
    • D21H27/20—Flexible structures being applied by the user, e.g. wallpaper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/12—Coating on the layer surface on paper layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/26—Polymeric coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • B32B2607/02—Wall papers, wall coverings

Abstract

PURPOSE: A functional wallpaper and a manufacturing method thereof using a natural material are provided to enable getting rid of disease related to the environment. CONSTITUTION: A natural material layer(110) is comprised by uniformly spraying a natural material wood powder which mixed a natural material such as a pine tree, big-cone pine tree, cypress timber, aromatic trees, and green tea leaf, which is grinded into 5~80 mesh size particle with adhesive. A radiation material layer(120) of a functional material is sprayed-painted on upper side part of a natural material layer. The top coating layer(130) which is one among a UV, urethane, moisture permeability urethane on upper surface of a radiation material layer. The radiation material layer is comprised of a composition ratio of water 5~35 weight%, binder 10~30 weight%, illite 2~6 weight%, elvan powder 2~35 weight%, calcium carbonate 20~30 weight%, jade powder 3~25 weight%, starch 1~3 weight%, wetting agent 0.1~0.6 weight%, dispersing agent 0.1~0.7 weight%, and antifoaming agent 0.3~0.9 weight%.

Description

자연소재를 이용한 기능성 벽지와 그 제조방법{Functional wallpaper using materials and method}Functional wallpaper using natural materials and its manufacturing method {Functional wallpaper using materials and method}

본 발명은 자연소재와 방사물질이 함유된 기능성 벽지와 그 제조방법을 제공하기 위한 것으로서, 보다 상세히는 목분, 쑥분, 숯분, 질석, 낙엽분, 편운모, 규조토 등이 가지고 있는 성분 및 향의 특성을 살리고, 맥반석, 일라이트, 탄산칼슘, 옥 등이 가지고 있는 미네랄 성분과 항균 및 원적외선 방사, 음이온 방사 등의 효능을 지니면서 사용 후 폐기시에도 전분의 생분해 작용으로 흙속에서 용이하게 생분해되어 공해가 유발되지 않는 자연소재를 이용한 기능성 벽지와 그 제조방법에 관한 것이다.The present invention is to provide a functional wallpaper containing a natural material and a radioactive material and a method of manufacturing the same, and more specifically, characteristics of the components and flavors of wood flour, wormwood powder, charcoal powder, vermiculite, deciduous powder, mica, diatomaceous earth, etc. It has the effect of minerals of elvan, illite, calcium carbonate and jade, and antibacterial and far infrared radiation, and anion radiation, and it is easily biodegraded in soil by biodegradation even after disposal. It relates to a functional wallpaper using a natural material that is not induced and a method of manufacturing the same.

일반적으로 벽지는 직포나 종이로 된 배면지 표면에 특정의 문양을 스크린 인쇄 또는 동판이나 그라비아 인쇄를 하여 만들어지는 합지벽지 또는 배면지에 PVC를 가소제 및 화학첨가제를 이용 혼합 도포하여 그라비아 인쇄로 만드는 PVC 벽지(일명: 실크벽지)가 있다.In general, wallpaper is a PVC wallpaper made by gravure printing by mixing and applying PVC with a plasticizer and a chemical additive to a laminated wallpaper or backing paper made by screen printing or copper plate or gravure printing a specific pattern on the back surface of woven fabric or paper. (Aka: silk wallpaper)

그리고, 이러한 벽지는 어떤 종류를 막론하고 배면지의 표면 인쇄에 사용되는 잉크는 MEK(메탄올과 에틸알콜 혼합물), 톨루엔, 에탄올, 아세톤 및 페인트를 소정 비율로 혼합한 것이 사용되고 있다. Regardless of the type of wallpaper, the ink used for the surface printing of the backing paper is a mixture of MEK (methanol and ethyl alcohol mixture), toluene, ethanol, acetone and paint in a predetermined ratio.

그런데, 상기 벽지에 인쇄되는 잉크 및 PVC혼합물에 함유되어 있는 톨루엔과 같은 화학물질은 공해물질로 잘 알려져 있고, 최근에는 이 것이 실내 및 주거환경에서 휘산되어 기관지 천식, 아토피 피부염 등과 같은 새집증후군의 원인으로 작용한다는 사실이 널리 알려지면서 개선되어야 할 과제로 주목받고 있다.However, chemicals such as toluene contained in the ink and PVC mixture printed on the wallpaper are well known as pollutants, and recently, these are volatilized in indoor and residential environments and cause sick house syndrome such as bronchial asthma and atopic dermatitis. It is attracting attention as a task to be improved as it is widely known.

또한 상기 잉크 및 PVC혼합물을 구성하는 화학물질은 물에 용해되지 않는 성질을 가지고 있기 때문에 이 잉크를 사용하여 인쇄된 종이 및 PVC벽지는 재생 시에 특별한 화학제 처리를 거쳐야 하는 등 많은 공해유발 요인을 가지고 있다.In addition, since the chemicals constituting the ink and PVC mixture are insoluble in water, paper and PVC wallpaper printed using this ink must undergo a special chemical treatment upon regeneration. Have.

특히 PVC벽지(실크벽지)는 배면지 위에 PVC가 코팅되어 있으므로 폐기시에는 단시일 내에 분해가 되지 않아 땅속에 매립시에는 장기적인 토양 오염이 심하고, 연소시에는 다이옥신 및 여러가지 공해 물질로 인해 대기오염을 심하게 유발시키게 된다.In particular, PVC wallpaper (silk wallpaper) is coated with PVC on the backing, so it is not decomposed in a short time when it is disposed of. So long-term soil pollution is severe when it is buried in the ground. It is triggered.

그리고, 본 출원인은 방사물질이 함유된 벽지 기술과 관련하여 국내 특허등록 제189171호, 제220458호, 실용신안등록 제143609호 등의 방사물질이 함유된 벽지를 개발하여 특허권 및 실용신안권으로 보유하고 있다.In addition, the present applicant has developed a wallpaper containing radiation materials, such as domestic patent registration No. 189171, 220458, utility model registration No. 143609 with respect to wallpaper technology containing radioactive material, and retains it as patent right and utility model right. have.

상기 방사물질이 함유된 벽지는 황토, 일라이트, 맥반석에서 얻을 수 있는 각종 미네랄 성분 및 원적외선 방사 효능으로 인해 인체의 건강을 증진시켜 주고자 하는 의도로 개발된 것이다.The wallpaper containing the radioactive material was developed with the intention of enhancing the health of the human body due to the various mineral components and far-infrared radiation efficacy obtained from ocher, illite, elvan.

이에 본 출원인은 상기 종래의 벽지가 가지고 있는 문제점을 해결함과 동시에 목분, 쑥분, 숯분, 질석, 낙엽분, 편운모, 규조토 등이 갖고 있는 성분 및 향의 특성을 이용하며, 맥반석과 일라이트 및 옥 등이 갖고 있는 미네랄 성분과 항균작용 및 원적외선과 음이온 방사 효능으로 인체의 건강을 증진시키고자 하는 의도를 가지고 있다.Accordingly, the present applicant solves the problems of the conventional wallpaper and at the same time uses the characteristics of the components and aromas of wood flour, wormwood powder, charcoal powder, vermiculite, deciduous powder, mica, diatomaceous earth, elvan and illite and It is intended to enhance the health of the human body with the mineral components of jade and other antibacterial effects and far infrared and anion radiation effects.

상기 일라이트와 맥반석, 옥, 탄산칼슘은 인체에 유익한 무기게르마늄, 원적외선 음이온 등을 방사하는 것으로 알려려 있는 물질들이다. The illite, elvan, jade, calcium carbonate are substances known to emit inorganic germanium, far infrared anion, and the like which are beneficial to the human body.

일라이트는 점토질, 연질, 운모 광물이며, 물에 풀었을 때에는 견사현상을 지닌 독특한 성질이 있고, 주성분은 SiO2, AI2O3, K20, FeO2 등으로 된 황백색 합성광물이며, 수중에 용존하는 중금속 이온, 유기질 이온, 부폐유기질의 악취 등을 흡착하는 흡착성이 좋으며, 이 흡착성은 공기중에서도 발휘되어 유독가스, 악취제거제의 원료로 사용이 가능하여 집안의 여러가지 냄새를 제거하는 기능을 가져 집안 실내의 쾌적한 환경을 제공한다.Illite is a clay, soft, and mica mineral. It is a yellow-white synthetic mineral composed of SiO 2 , AI 2 O 3 , K 2 0, FeO 2, etc. It has good adsorption to adsorb odors of heavy metal ions, organic ions, and waste organic substances, which can be used as raw materials for toxic gas and odor remover. Provide a pleasant environment in the house.

천연 옥(玉)은 치밀하고 경질이며, 마그네슘과 철분, 규소, 칼슘, 동, 아연 등 인체에너지의 원천인 성분이 풍부하게 함유되었으며, 이들 성분들은 인체에 가장 유익한 파장대의 천연 원적외선을 지속적으로 발산하여 사용자에게 집중력과 숙면을 도와주고 면역기능을 활성화시키는 기능을 갖고 있는 것으로 널리 알려져 있다. Natural jade is dense and hard, and contains abundant components such as magnesium, iron, silicon, calcium, copper, and zinc, which are sources of human energy, and these components continually emit natural far infrared rays in the wavelength range most beneficial to the human body. It is widely known to have a function of helping the user to concentrate and sleep and to activate the immune function.

목분은 소나무, 잣나무, 편백나무, 향나무, 녹차잎 등의 자연소재를 분쇄하 여 소정 메시로 입자화시킨 것으로서, 벽지에 적용할 시 집안의 쾌적함과 각종 미네랄 성분이 발향하여 제품 사용시 항균, 피톤치드의 향과 보온 보습, 원적외선 방시기능 등을 가지며, 폐기시에는 생분해를 촉진하여 환경오염을 최소화할 뿐만 아니라 재활용이 가능하여 폐기물로 비롯되는 환경오염을 막아준다. Wood powder is pulverized natural materials such as pine, pine, cypress, juniper, green tea leaves, and granulated into a predetermined mesh, and when applied to wallpaper, the comfort of the house and various minerals are scented. It has fragrance, warmth moisturizing, and far-infrared anti-radiation function. When it is disposed, it promotes biodegradation to minimize environmental pollution and can be recycled to prevent environmental pollution caused by waste.

본 발명은 이러한 점에 착안하여 상기 기능성 광물질(일라이트, 맥반석, 옥, 탄산칼슘 등)과 자연소재(소나무, 잣나무, 편백나무, 향나무, 녹차잎, 국화분 등)를 이용하여 본 출원인의 상기 특허 및 실용신안으로 선등록받은 벽지의 기능을 더 강화시킨 것이다. The present invention focuses on this point using the above functional minerals (illite, elvan, jade, calcium carbonate, etc.) and natural materials (pine, pine, cypress, juniper, green tea leaves, chrysanthemum, etc.). It is to strengthen the function of the wallpaper pre-registered as a patent and utility model.

즉, 본 발명은 상기한 종래의 벽지나 벽지 제조방법이 갖고 있는 문제점을 해결하고자 개발된 것으로서, 본 발명은 벽지용 배면지에 기능성 광물질(일라이트, 맥반석, 옥, 탄산칼슘 등)에 의한 방사물질층을 구비하는 외에 자연소재(소나무, 잣나무, 편백나무, 향나무, 녹차잎, 국화분 등) 목분에 의한 자연소재층을 함께 구비하여 새집증후군, 아토피, 천식, 비염 등의 환경과 연관이 있는 질병의 퇴치를 이루고, 자연소재의 질감 및 자연색상, 자연향 등의 특성이 있는 친환경의 자연소재를 이용한 기능성 벽지와 그 제조방법을 제공하는데 있다. That is, the present invention was developed to solve the problems of the conventional wallpaper or wallpaper manufacturing method described above, the present invention is a radioactive material by functional minerals (illite, elvan, jade, calcium carbonate, etc.) on the backing paper for wallpaper In addition to the layers, natural materials (pine, pine, cypress, juniper, green tea leaves, chrysanthemum, etc.) are provided with a natural material layer that is related to the environment such as sick house syndrome, atopy, asthma and rhinitis. The purpose of the present invention is to provide a functional wallpaper and a manufacturing method using eco-friendly natural materials having the characteristics such as texture, natural color, and natural fragrance of natural materials.

위 목적 달성을 위해 본 발명은 배면지 표면에는 소나무, 잣나무, 편백나무, 향나무, 녹차잎 등의 자연소재를 5 ~ 80 메시 크기의 입자로 분쇄하여 형성한 자연소재 목분을 균일하게 도포하여 자연소재층을 구성하고, 자연소재층 상층부에는 기능성 물질의 방사물질층을 분사 도포하며, 방사물질층 상부 표면에 탑코팅층을 구비한 자연소재를 이용한 기능성 벽지와 그 제조방법을 특징으로 하며, 이러한 벽지는 자연소재층에서 발산되는 자연 향과 방사물질층에서 인체에 유익한 방사물질이 다량 방사되므로 상기 목적을 효과적으로 달성할 수 있다.In order to achieve the above object, the present invention is a natural material by uniformly applying the natural material wood powder formed by grinding natural materials such as pine, pine, cypress, juniper, green tea leaf into particles of 5 to 80 mesh size on the back surface The layer is formed, and the upper layer of the natural material layer is spray-coated and applied a radiation material layer of a functional material, and the functional wallpaper using a natural material having a top coating layer on the upper surface of the radiation material layer and a manufacturing method thereof, the wallpaper is characterized by In the natural fragrance emitted from the natural material layer and a large amount of the radiation material beneficial to the human body in the radiation material layer can be effectively achieved the above object.

이러한 본 발명은, 방사물질층에서는 인체에 유익한 원적외선과 음이온 방사 및 항균과 탈취 기능이 발휘되고, 자연소재 목분에 의한 자연소재층은 피톤치드 등의 자연 소재의 천연 향을 다량 휘산하여 주고, 보온 보습 기능이 발휘되므로 새집증후군, 아토피, 천식, 비염 등의 환경과 연관이 있는 질병의 퇴치를 이루어 건강을 증진시켜주는 효과가 있다. The present invention, the far-infrared radiation and anion radiation and antibacterial and deodorizing function that is beneficial to the human body in the radioactive material layer is exerted, the natural material layer by natural wood powder volatilizes a large amount of natural fragrance of natural materials such as phytoncide, and moisturizing Since the function is exerted, it is effective to promote health by combating diseases related to the environment such as sick house syndrome, atopy, asthma and rhinitis.

그리고, 자연소재 질감 및 자연색상이 표출되는 자연소재층은 친환경의 자연소재를 이용하는 것이므로 폐기시 생분해를 촉진하여 환경오염을 최소화할 뿐만 아니라 재활용이 가능하여 벽지 폐기물로 인해 발생되는 환경오염을 최대한 막아주는 친환경적인 효과도 있다.In addition, the natural material layer that expresses the texture and color of natural materials uses eco-friendly natural materials, so it is possible to minimize the environmental pollution by promoting biodegradation at the time of disposal and to recycle, thus preventing the environmental pollution caused by wallpaper waste as much as possible. The state has an environmentally friendly effect.

이하에서는 본 발명의 목적을 달성하기 위한 바람직한 구성 및 작용을 실시예별로 도면을 첨부하여 설명하기로 한다. Hereinafter, the preferred configuration and operation for achieving the object of the present invention will be described with reference to the accompanying drawings.

도 1 은 본 발명의 기능성 벽지 구성요소를 분리하여 도시한 분리사시도이고, 도 2 는 본 발명의 벽지를 도시한 사시도이며, 도 3a 내지 3d 는 본 발명의 기능성 벽지를 제조하는 과정을 단계별로 보인 횡단면도이다.Figure 1 is an exploded perspective view showing the separation of the functional wallpaper component of the present invention, Figure 2 is a perspective view showing the wallpaper of the present invention, Figures 3a to 3d are shown step by step the process of manufacturing the functional wallpaper of the present invention Cross section view.

이에 도시된 바와 같이 본 발명은 소나무, 잣나무, 편백나무, 향나무, 녹차잎 등의 자연소재를 5 ~ 80 메시 크기의 입자로 분쇄하고 접착제를 혼합한 자연소재 목분을 배면지(10) 표면에 균일하게 도포하여 자연소재층(110)을 구성하고, 그 상층부에 표면 질감 및 색상을 다향하게 하는 기능성 물질의 방사물질층(120)을 분사 도포하며, 방사물질층(120) 표면에 탑코팅층(130)을 구비하고, 탑코팅층(130) 위로는 방사체가 함유된 잉크로 그라비아 인쇄법에 따라 특정 문양의 인쇄층(140)이 더 포함될 수 있는 것으로서, 본 발명의 벽지를 제조하는 과정을 단계별로 자세히 설명하면 다음과 같다.As shown in the present invention, natural materials such as pine, pine, cypress, juniper, green tea leaves are pulverized into particles having a size of 5 to 80 mesh, and the natural material wood powder mixed with an adhesive is uniform on the backing paper 10 surface. To form a natural material layer 110, spray coating the radiation material layer 120 of the functional material to vary the surface texture and color on the upper layer, the top coating layer 130 on the surface of the radiation material layer 120 ), And the top coating layer 130, the ink containing the emitter may be further included in the printing layer 140 of a specific pattern according to the gravure printing method, step by step in the process of manufacturing the wallpaper of the present invention in detail The explanation is as follows.

제1단계 (배면지에 자연소재층 구비 단계)First step (preparation of natural material layer on backing paper)

본 발명은 소나무, 잣나무, 편백나무, 향나무, 녹차잎 등의 자연소재중 어느 한 가지를 5 ~ 80 메시 크기의 입자로 분쇄하여 자연소재 목분을 구비한 다음 이 중 어느 하나의 자연소재 목분에 접착제를 혼합하여 벽지용 배면지(10) 표면에 균일하게 일정 두께(예: 0.1 ~ 3mm 두께)로 자연소재층(110)을 적층 도포하여 부착한다.The present invention is to crush any one of the natural materials such as pine, pine, cypress, juniper, green tea leaves into particles of 5 to 80 mesh size to provide natural wood powder and then to any one of the natural wood powder The mixture is applied by laminating and applying the natural material layer 110 to a predetermined thickness (for example, 0.1 to 3 mm thick) on the back paper 10 for wallpaper uniformly.

여기서, 자연소재층(110)과 배면지(10)의 부착 수단으로는 배면지(10) 표면에 접착제를 고르게 도포한 상태에서 자연소재 목분을 도포하여 부착하거나 또는 자연소재 목분에 접착제를 혼합한 상태에서 배면지(10) 표면에 도포하여 부착할 수 있는 것으로 어느 것이나 무방하다. Here, as the attachment means of the natural material layer 110 and the backing paper 10, the natural wood powder is applied and adhered in a state where the adhesive is evenly applied to the backing paper 10 surface or the adhesive is mixed with the natural wood powder. Any of them can be applied by applying to the surface of the backing paper 10 in a state.

그리고 자연소재층(110)을 형성하는 자연소재 목분은 입자 크기가 너무 작으면 완성된 벽지 표면의 자연소재 질감이 부족하고, 입자 크기가 너무 크면 완성된 벽지 표면이 투박하고 자연소재 질감이 너무 거칠어서 상품성이 떨어지게 되므로 5 ~ 80메시의 입자 크기로 형성되는 것이 바람직하다.And the natural wood powder forming the natural material layer 110, if the particle size is too small, the lack of natural material texture of the finished wallpaper surface, if the particle size is too large, the finished wallpaper surface is rough and the natural material texture is too rough It is desirable to be formed in a particle size of 5 ~ 80 mesh because the marketability is poor.

제2단계 (방사물질층 도포 단계)2nd step (application of radioactive material layer)

물, 접착제로 사용되는 바인더, 일라이트, 맥반석분, 탄산칼슘, 옥분, 방사물질의 응집력을 잃게 하여 흙으로 환원되게 하는 전분, 습윤제, 분산제, 소포제가 소량 포함된 기능성물질 첨가제를 고르게 믹싱한 상태에서 배면지(10)의 자연소재층(110) 표면에 일정 두께(예: 0.1 ~ 0.9mm 두께)로 도포 적층하여 방사물질층(120)을 구비한 후 건조시킨다. Water, binder, illite, elvan, flour, calcium carbonate, jade, and evenly mixed functional substance additives containing small amount of starch, wetting agent, dispersant, and antifoaming agent to reduce the cohesion of radioactive material In the natural material layer 110 of the backing paper 10 is applied to a predetermined thickness (for example, 0.1 ~ 0.9mm thickness) laminated to provide a radiation material layer 120 and dried.

여기서, 방사물질층(120)의 자연 건조는 시간이 오래 걸리므로 열풍에 의한 인위적 건조방식을 사용하는 것이 바람직하다. Here, since the natural drying of the radiating material layer 120 takes a long time, it is preferable to use an artificial drying method by hot air.

상기 방사물질층(120)을 이루는 기능성물질은 물 5~35중량%, 바인더 10~30중량%, 일라이트 2~6중량%, 맥반석분 2~35중량%, 탄산칼슘 20~30중량%, 옥분 3~25중량%, 전분 1~3중량%, 습윤제 0.1~0.6중량%, 분산제 0.1~0.7중량%, 소포제 0.3~0.9중량% 의 조성비로 이루어진다.The functional material constituting the radiating material layer 120 is 5 to 35% by weight of water, 10 to 30% by weight of binder, 2 to 6% by weight of illite, 2 to 35% by weight of ganban stone, 20 to 30% by weight of calcium carbonate, It consists of the composition ratio of 3-25 weight% of jade, 1-3 weight% of starch, 0.1-0.6 weight% of a humectant, 0.1-0.7 weight% of a dispersing agent, and 0.3-0.9 weight% of an antifoamer.

그리고, 바인더는 업계에서 상업적으로 입수 가능한 재료로 아크릴계통 또는 수성 우레탄계통, 투습성 우레탄계통 중에 그 성질(자연소재)에 바람직한 1종을 선택하여 사용하면 되며, 소포제는 믹싱 중에 거품을 억제하는 작용을 하고, 분산제는 여러 조성물들이 고르게 섞이도록 보조하는 작용을 하는데 이들은 모두 바인더의 종류에 따라 선택 사용된다. In addition, the binder is a commercially available material in the industry, and may be used by selecting one type suitable for its properties (natural material) among acrylic type, aqueous urethane type, and moisture-permeable urethane type, and the antifoaming agent has a function of suppressing foam during mixing. In addition, the dispersant serves to help the various compositions to be mixed evenly, all of which are selected according to the type of binder.

그리고, 상기와 같이 조성된 방사물질층(120)은 롤코팅 또는 스프레이 분사방식을 이용한 코팅방식 또는 함침롤 중 적합한 방법을 선택하여 실시한다. Then, the radiation material layer 120 formed as described above is carried out by selecting a suitable method of coating or impregnating roll using a roll coating or spray injection method.

그 일례로 고르게 믹싱된 방사물질을 분사방식으로 코칭하는 경우는 자연소재층(110)의 표면에 분당 10~40m 의 속도와 초당 10~200g 의 분사량으로 적층 도포하면 되며, 이는 널리 알려진 리버스타입 코팅기를 이용하면 된다.For example, in the case of coaching evenly mixed radiating materials by spraying method, the surface of the natural material layer 110 may be laminated and applied at a speed of 10 to 40 m per minute and a spray amount of 10 to 200 g per second, which is a well-known reverse type coating machine. You can use

그리고, 함침롤을 이용하는 경우는 함침롤을 2~3회 반복하여 적층 도포하면 되는 것으로서, 표면 질감 및 색상을 다양하면서도 고르게 할 수 있어 벽지를 이어서 붙였을 때 종래처럼 좌우 벽지의 색상이 다르게 표출되어 나타나는 이색의 문제점을 해결할 수 있다. In the case of using the impregnation roll, the impregnation roll may be repeatedly applied two to three times, and the surface texture and the color may be varied evenly. When the wallpaper is subsequently attached, the color of the left and right wallpaper is expressed differently. We can solve the problem of bicolor.

제3단계 (탑코팅층 적층 단계)Third Step (Top Coating Layer Lamination Step)

상기 2단계에서 건조된 방사물질층(120) 위에는 UV(Ultraviolte), 우레탄, 투습성 우레탄 중에서 선택된 어느 하나를 스프레이 노즐로 분사하여 배면지(10)의 방사물질층(120) 표면에 탑코팅층(130)을 형성한다. Top coating layer 130 on the surface of the radiation layer 120 of the backing paper 10 by spraying any one selected from UV (Ultraviolte), urethane, moisture-permeable urethane with a spray nozzle on the radiation layer 120 dried in the second step ).

상기 탑코팅층(130)은 방사물질층(120)의 오염 방지 및 표면이 손상됨을 방지하여 준다.The top coating layer 130 prevents contamination of the radiating material layer 120 and prevents damage to the surface.

제4단계 (인쇄층 구비 단계)4th step (printing layer provided)

상기 3단계에서 행하여진 탑코팅층(130) 상부에는 그라비아 인쇄법으로 소비자가 선호하는 다양한 문양의 인쇄층(140)을 형성하며, 다양한 문양의 인쇄층(140)이 없는 제품을 선호하는 소비자를 위해 상기 인쇄층(140)은 생략될 수 있다.On top of the top coating layer 130 performed in step 3, a gravure printing method forms a printing layer 140 of various patterns preferred by the consumer, and for a consumer who prefers a product without various patterns of the printing layer 140. The printed layer 140 may be omitted.

도 1 은 본 발명의 기능성 벽지 구성요소를 분리하여 도시한 분리사시도1 is an exploded perspective view showing the separated functional wallpaper components of the present invention

도 2 는 본 발명의 벽지를 도시한 사시도2 is a perspective view showing a wallpaper of the present invention

도 3a 내지 3d 는 본 발명의 기능성 벽지를 제조하는 과정을 단계별로 보인 횡단면도Figures 3a to 3d is a cross-sectional view showing step by step the process of manufacturing a functional wallpaper of the present invention

도면의 주요부분에 대한 부호의 설명Explanation of symbols for main parts of the drawings

10 : 배면지 110 : 자연소재층10: back side 110: natural material layer

120 : 방사물질층 130 : 탑코팅층120: emitting material layer 130: top coating layer

140 : 인쇄층140: print layer

Claims (5)

배면지(10) 표면에는 소나무, 잣나무, 편백나무, 향나무, 녹차잎 등의 자연소재를 5 ~ 80 메시 크기의 입자로 분쇄하고 접착제를 혼합한 자연소재 목분을 균일하게 도포하여 자연소재층(110)을 구성하고, On the back surface 10, the natural materials such as pine, pine, cypress, juniper, green tea leaves, etc. are crushed into particles of 5 to 80 mesh size and the natural material wood powder mixed with an adhesive is uniformly applied to the natural material layer (110). ), 자연소재층(110) 상층부에는 기능성 물질의 방사물질층(120)을 분사 도포하며, The upper layer of the natural material layer 110 is applied by spray coating the radiation material layer 120 of the functional material, 방사물질층(120) 상부 표면에는 UV(Ultraviolte), 우레탄, 투습성 우레탄 중에서 선택된 어느 하나로 탑코팅층(130)을 구비한 것을 특징으로 하는 자연소재를 이용한 기능성 벽지.The upper surface of the radiation material layer 120, UV (Ultraviolte), a functional wallpaper using a natural material, characterized in that the top coating layer 130 is provided with any one selected from urethane, moisture-permeable urethane. 제1항에 있어서,The method of claim 1, 방사물질층(120)은, Emissive material layer 120, 물 5~35중량%, 바인더 10~30중량%, 일라이트 2~6중량%, 맥반석분 2~35중량%, 탄산칼슘 20~30중량%, 옥분 3~25중량%, 전분 1~3중량%, 습윤제 0.1~0.6중량%, 분산제 0.1~0.7중량%, 소포제 0.3~0.9중량% 의 조성비로 이루어진 것을 특징으로 하는 자연소재를 이용한 기능성 벽지.5 to 35% by weight of water, 10 to 30% by weight of binder, 2 to 6% by weight of illite, 2 to 35% by weight of ganban stone, 20 to 30% by weight of calcium carbonate, 3 to 25% by weight of jade, 1 to 3% of starch %, Wetting agent 0.1-0.6% by weight, dispersant 0.1-0.7% by weight, antifoaming agent 0.3 ~ 0.9% by weight of the functional wallpaper using a natural material, characterized in that the composition. 제 1 항에 있어서, The method of claim 1, 탑코팅층(130) 위에는 On top coating layer 130 방사체가 함유된 잉크로 특정 문양의 인쇄층(140)을 더 적층시켜 구비한 것을 특징으로 하는 자연소재를 이용한 기능성 벽지.Functional wallpaper using a natural material, characterized in that the laminating ink is further provided with a specific pattern of printed layer 140 laminated. 소나무, 잣나무, 편백나무, 향나무, 녹차잎 등의 자연소재중 어느 한 가지를 5 ~ 80 메시 크기의 입자로 분쇄하여 자연소재 목분으로 준비한 다음 벽지용 배면지(10) 표면에 균일하게 일정 두께로 자연소재층(110)을 적층 도포하는 제1단계와;One of natural materials such as pine, pine, cypress, juniper, green tea leaves is pulverized into particles of 5 to 80 mesh size and prepared as natural wood powder, and then uniformly on the surface of the backing paper for wallpaper 10 A first step of laminating and applying the natural material layer 110; 물 5~35중량%, 바인더 10~30중량%, 일라이트 2~6중량%, 맥반석분 2~35중량%, 탄산칼슘 20~30중량%, 옥분 3~25중량%, 전분 1~3중량%, 습윤제 0.1~0.6중량%, 분산제 0.1~0.7중량%, 소포제 0.3~0.9중량% 의 조성비로 이루어진 기능성물질을 믹싱하여 자연소재층(110) 표면에 일정 두께로 도포 적층하여 방사물질층(120)을 구비한 후 건조시키는 제2단계와;5 to 35% by weight of water, 10 to 30% by weight of binder, 2 to 6% by weight of illite, 2 to 35% by weight of ganban stone, 20 to 30% by weight of calcium carbonate, 3 to 25% by weight of jade, 1 to 3% of starch %, Wetting agent 0.1 ~ 0.6% by weight, dispersant 0.1 ~ 0.7% by weight, antifoaming agent 0.3 ~ 0.9% by weight of the mixing of the functional material of the natural material layer 110 by coating a predetermined thickness on the surface of the radiation material layer 120 ) And a second step of drying; 방사물질층(120) 위에 UV(Ultraviolte), 우레탄, 투습성 우레탄 중 어느 하나로 탑코팅층(130)을 형성하는 제3단계;A third step of forming the top coating layer 130 on any one of UV (Ultraviolte), urethane, and moisture-permeable urethane on the emissive material layer 120; 로 이루어진 것을 특징으로 하는 자연소재를 이용한 기능성벽지 제조방법.Functional wall paper manufacturing method using a natural material, characterized in that consisting of. 제4항에 있어서, The method of claim 4, wherein 자연소재층(110)의 도포 두께는 0.1 ~ 3mm 이고, The coating thickness of the natural material layer 110 is 0.1 ~ 3mm, 방사물질층(120)의 도포 두께는 0.1 ~ 0.9mm 이며, Coating thickness of the radiation material layer 120 is 0.1 ~ 0.9mm, 3단계의 탑코팅층(130) 상부에 다양한 문양의 인쇄층(140)을 형성하는 제4단계를 부가한 것Adding a fourth step of forming the printed layer 140 of various patterns on top of the three-step top coating layer 130 을 특징으로 하는 자연소재를 이용한 기능성벽지 제조방법.Functional wall paper manufacturing method using a natural material characterized in that.
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CN103866603A (en) * 2012-12-12 2014-06-18 云南天士力帝泊洱生物茶集团有限公司 Application of tea leaf residues in paper making, and making method of paper by using tea leaf residues
KR101413227B1 (en) * 2012-07-11 2014-06-30 현대건설주식회사 Harmful substance adsorbable functional wallpaper

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KR101292529B1 (en) 2012-11-27 2013-08-09 (주)오가닉트리 Functional wall paper having three-dimensional pattern made of wood chips colored with various dyes and method of manufacturing the same
KR20230096287A (en) 2021-12-23 2023-06-30 조계주 The manufacturing method of flooring to use thin plate of cypress

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KR200202555Y1 (en) * 2000-06-09 2000-11-15 박미애 Wallpaper made using natural materials
KR200303911Y1 (en) * 2002-10-31 2003-02-11 주식회사 에덴바이오벽지 The function characteristic wallpaper where the emission quality contains

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Publication number Priority date Publication date Assignee Title
KR101413227B1 (en) * 2012-07-11 2014-06-30 현대건설주식회사 Harmful substance adsorbable functional wallpaper
CN103866603A (en) * 2012-12-12 2014-06-18 云南天士力帝泊洱生物茶集团有限公司 Application of tea leaf residues in paper making, and making method of paper by using tea leaf residues

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