KR20100103284A - Led module using metal substrate and method thereof - Google Patents
Led module using metal substrate and method thereof Download PDFInfo
- Publication number
- KR20100103284A KR20100103284A KR1020090021838A KR20090021838A KR20100103284A KR 20100103284 A KR20100103284 A KR 20100103284A KR 1020090021838 A KR1020090021838 A KR 1020090021838A KR 20090021838 A KR20090021838 A KR 20090021838A KR 20100103284 A KR20100103284 A KR 20100103284A
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- KR
- South Korea
- Prior art keywords
- metal substrate
- upper metal
- led module
- leds
- led
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
- H01L2224/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
- H01L2224/45001—Core members of the connector
- H01L2224/45099—Material
- H01L2224/451—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
- H01L2224/45138—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
- H01L2224/45144—Gold (Au) as principal constituent
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
- H01L2224/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
- H01L2224/45001—Core members of the connector
- H01L2224/45099—Material
- H01L2224/451—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
- H01L2224/45138—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
- H01L2224/45147—Copper (Cu) as principal constituent
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48225—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
- H01L2224/48227—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/49—Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
- H01L2224/491—Disposition
- H01L2224/49105—Connecting at different heights
- H01L2224/49109—Connecting at different heights outside the semiconductor or solid-state body
Abstract
The present invention relates to an LED module. The LED module, the lower metal substrate; A plurality of electrode layers formed of an insulating layer and an upper metal substrate sequentially formed, and repeatedly formed on the lower metal substrate; A mounting groove formed by etching a portion of the electrode layer to expose a surface of the lower metal substrate to mount a plurality of LEDs; And a plurality of LEDs mounted in the mounting groove, wherein the LEDs are wire bonded to each upper metal substrate of the electrode layer. The upper and lower metal substrates, which are used as electrodes for LEDs, are all made of aluminum, so that the heat dissipation effect is excellent and the low-cost Al wire can be used. It can be manufactured.
Description
The present invention relates to an LED module, and more particularly, to an LED module that can be manufactured by using metal substrates, which is excellent in heat dissipation characteristics and can be implemented at low cost.
LEDs have recently been applied in various fields such as display or lighting because of high brightness and long life. However, since LEDs emit a lot of heat, efficient heat dissipation is required. In particular, when the LED elements are formed in an array form, the light emitted from each light emitting element is efficiently extracted as light without converting the light into heat as much as possible, thereby maximizing luminescence availability, and the heat generated nevertheless can be quickly chipped. Emission to the outside of the substrate is one of the biggest problems.
Various methods have been proposed to solve the heat dissipation problem, but most of them have been described on the premise that the LED device is mounted on a PCB substrate or a metal PCB substrate. That is, the conventional LED module is mounted on the PCB substrate or completed on the metal PCB substrate to improve heat dissipation characteristics. However, a metal PCB is a PCB in which a flexible PCB is bonded onto an aluminum metal plate. Therefore, when manufacturing an LED module using a metal PCB, expensive Au wire or Cu wire should be used to wire-bond the LED elements and the PCB. In addition, in the case of using Au wire, the wire-bonded portion of the PCB should be plated for contact. For this reason, there is a problem that the manufacturing cost of the LED module increases.
In addition, when the LED module is completed by using a PCB or a metal PCB, since the heat dissipation is poor, the number of LED devices that can be mounted in one module in an array form is limited.
SUMMARY OF THE INVENTION An object of the present invention for solving the above problems is to provide an LED module that can be implemented at a low manufacturing cost with excellent heat dissipation effect using a metal substrate.
LED module according to the first aspect of the present invention for achieving the above technical problem, the lower metal substrate; A plurality of electrode layers formed of an insulating layer and an upper metal substrate sequentially formed, and repeatedly formed on the lower metal substrate; A mounting groove formed by etching a portion of the electrode layer to expose a surface of the lower metal substrate to mount a plurality of LEDs; And a plurality of LEDs mounted in the mounting groove, wherein the LEDs are wire bonded to each upper metal substrate of the electrode layer.
LED module according to a second aspect of the present invention, the lower metal substrate; A plurality of electrode layers formed of an insulating layer and an upper metal substrate sequentially formed, and repeatedly formed on the lower metal substrate; A plurality of mounting grooves formed by etching a portion of the electrode layer to expose a surface of the lower metal substrate for mounting a plurality of LEDs; A plurality of LEDs mounted on each of the mounting grooves; And an insulating groove formed by etching some regions of the electrode layers between the mounting grooves so that the LEDs mounted on the mounting grooves are electrically insulated from the LEDs mounted on the neighboring mounting grooves. Are wire bonded to each upper metal substrate of the electrode layer.
In the LED module according to the first and second features described above, the side surface of the mounting groove is formed to be inclined, and the bottom surface of the mounting groove is horizontal to the exposed surface of the upper metal substrate of each electrode layer of the side of the mounting groove. It is preferable to have a wire bonding portion formed so that the lead wires of the LEDs are bonded to each wire bonding portion.
In the LED module according to the first and second features described above, the lower metal substrate and the upper metal substrates of the electrode layer are formed of aluminum, and the exposed surfaces of the lower metal substrate and the plurality of electrode layers are anodized. desirable.
In the LED module according to the first and second features described above, the electrode layer is composed of three, the LED module is a first insulating layer, a first upper metal substrate, a second insulating layer, And a second upper metal substrate, a third insulating layer, and a third upper metal substrate, wherein the lower metal substrate is connected to the negative terminal of the LEDs and used as a common electrode, and the first upper metal substrate and the second upper metal substrate. The substrate and the third upper metal substrate are preferably wire-bonded with the (+) electrode of the LED and used as the electrode of the LED.
In the LED module according to the first and second features described above, it is preferable to further include a heat dissipation unit on the rear surface of the lower metal substrate.
In the LED module according to the first and second features described above, the LED is characterized in that consisting of a blue LED, or consisting of R, G, B LEDs.
In the LED module according to the first and second features described above, the lower metal substrate may be used as a heat dissipation layer instead of being used as an electrode of the LEDs.
In the LED module according to the above-described first and second features, the electrode layer is composed of two, the LED module is formed on the lower metal substrate sequentially the first insulating layer, the first upper metal substrate, the second insulating layer, 2 may include an upper metal substrate, or the electrode layer may include a single layer, and the LED module may include an insulating layer and an upper metal substrate sequentially formed on the lower metal substrate.
LED module manufacturing method according to a third aspect of the present invention, the lower metal substrate, the first insulating layer, the first upper metal substrate, the second insulating layer, the second upper metal substrate, the third insulating layer, the third upper metal substrate Stacking sequentially and then compressing at high pressure and high temperature to complete the metal substrate; Anodizing the metal substrate to form an insulating film on a surface thereof; Forming a mounting groove by etching a predetermined region of the metal substrate; Placing LED elements in the mounting groove, the (-) terminal of the LED elements is wire bonded with the lower metal substrate, and the (+) terminal of the LED elements is the first upper metal substrate, the second upper metal exposed by the mounting groove And wire bonding each of the substrate and the third upper metal substrate.
The LED module according to the present invention uses the aluminum plate having excellent thermal conductivity as a lower metal substrate, thereby enabling the most efficient release of heat emitted from the LED elements.
In addition, the LED module according to the present invention has a low thermal resistance, and does not need to use a ceramic package LED chip, compared to a metal PCB combined with a conventional ceramic packaged LED, thereby reducing the cost for the ceramic package. In addition, it can be implemented inexpensively compared to the manufacturing cost of the metal PCB. As a result, manufacturing costs can be significantly reduced than conventional LEDs manufactured using Metal PCBs.
By forming the electrode layer with an aluminum plate and using them as electrodes for LED devices, it is possible to use inexpensive Al (aluminum) -wire instead of the existing Au (gold)-or Cu (copper) wire. The result is a low cost implementation.
In addition, conventionally, in order to use Au (gold) -wire, a separate gold plating process was required on the part where the wire touched, but the LED module according to the present invention can use Al (aluminum) -wire, and separate gold plating process There is no process, so it can be implemented inexpensively.
Hereinafter, with reference to the accompanying drawings will be described in detail the structure and manufacturing method of the LED module according to an embodiment of the present invention.
1 is a cross-sectional view showing an LED module according to a first embodiment of the present invention. Referring to FIG. 1, the
The
The first, second, and
The exposed upper and lower surfaces and side surfaces of the
The
A plurality of
Wire bonding portions for connecting the lead wires of the LEDs to some regions of the surfaces of the first upper metal substrate 112, the second upper metal substrate 122, and the third upper metal substrate 132 exposed by the mounting grooves.
The sealing
Meanwhile, as shown in FIG. 4, the LED module according to the present invention further includes a
Hereinafter, a method of manufacturing an LED module according to a preferred embodiment of the present invention will be described in detail with reference to FIG. 2. 2 is a cross-sectional view sequentially showing a manufacturing method of the LED module according to the present invention.
Referring to FIG. 2A, first, a
Next, referring to Figure 2 (b), by etching the insulated metal substrate completed in the previous step to form a mounting
Next, referring to FIG. 2C, the R, G, and
Next, by filling Epoxy in the upper portion of the mounting groove, the sealing
LED module according to the present invention having the above-described structure may be configured in the form of an array of N x M on one lower metal substrate. 5 is a front view exemplarily illustrating a state in which four LED modules are configured in a 2 × 2 form. On the other hand, by expanding the arrangement structure, it is possible to implement the LED module in the form of an array of 10000 x 10000, it can be used as a large area lighting device.
6 is a front view and a cross-sectional view showing an insulating groove formed to electrically insulate neighboring LED modules when the LED module according to the present invention is manufactured in an array form. As shown in FIG. 6, by forming the insulating
Although the present invention has been described with reference to preferred embodiments thereof, this is merely an example and is not intended to limit the present invention, and a person of ordinary skill in the art does not depart from the essential characteristics of the present invention. It will be appreciated that various modifications and applications are not possible. And differences relating to such modifications and applications should be construed as being included in the scope of the invention as defined in the appended claims.
The LED module according to the present invention can be widely used for lighting devices, LCD backlights, and the like.
1 is a cross-sectional view showing an LED module according to a preferred embodiment of the present invention.
2 is a cross-sectional view sequentially showing a method of manufacturing an LED module according to an embodiment of the present invention.
3 is a cross-sectional view showing an LED module according to another embodiment of the present invention.
4 is a cross-sectional view showing an LED module according to another embodiment of the present invention.
5 is a front view exemplarily illustrating a state in which four LED modules are configured in a 2 × 2 form.
6 is a front view and a cross-sectional view showing an insulating groove formed to electrically insulate neighboring LED modules when the LED module according to the present invention is manufactured in an array form.
<Explanation of symbols for main parts of the drawings>
10: LED module
100: lower metal substrate
110: first electrode layer
120: second electrode layer
130: third electrode layer
140: mounting groove
150: LED
160: sealing part
170: reflector
180: wire bonding portion
600, 602: insulation groove
Claims (14)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020090021838A KR101055673B1 (en) | 2009-03-13 | 2009-03-13 | LED module using metal substrate and manufacturing method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020090021838A KR101055673B1 (en) | 2009-03-13 | 2009-03-13 | LED module using metal substrate and manufacturing method thereof |
Publications (2)
Publication Number | Publication Date |
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KR20100103284A true KR20100103284A (en) | 2010-09-27 |
KR101055673B1 KR101055673B1 (en) | 2011-08-09 |
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KR1020090021838A KR101055673B1 (en) | 2009-03-13 | 2009-03-13 | LED module using metal substrate and manufacturing method thereof |
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Family Cites Families (4)
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JP2007165735A (en) | 2005-12-16 | 2007-06-28 | Drill Center:Kk | Led mounting substrate and its manufacturing method |
JP2008060330A (en) | 2006-08-31 | 2008-03-13 | Toshiba Corp | Element mounting circuit-board, and luminescent device using same |
KR101253183B1 (en) * | 2007-01-26 | 2013-04-10 | 엘지전자 주식회사 | Printed circuit board, light emitting apparatus having the same and method for manufacturing thereof |
JP2009054801A (en) | 2007-08-27 | 2009-03-12 | Sanyo Electric Co Ltd | Heat radiation member, and light emitting module equipped with the same |
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