KR20070089109A - Red clay tile for sticking on the wall and manufacturing method thereof - Google Patents

Abstract

Provided are a frame type red clay tile for adhesion on wall, which forms a frame when adhered on a wall and removes offensive odor using charcoal exposed on the tile and emits fragrance according to a picture of the frame, and a method for preparing the same. The frame type red clay tile is prepared by the steps of preparing tiles together forming a pattern divided into at least 2 parts(S10); preparing a silicone mold using the pattern(S20); partially putting charcoal into the silicone mold(S30); preparing an injection admixture comprising 100 weight parts of red clay, 20 to 35 weight parts of gyps powder, 40 to 60 weight parts of water and 1 to 3 weight parts of fragrance capsules(S40); putting the injection admixture into the silicone mold and curing at room temperature for 0.5 to 1 hour(S50); and separating the cured tile from the silicone mold(S60).

Description

Red Clay Tile for Sticking on The Wall and Manufacturing Method Thereof}

The present invention relates to a wall-shaped frame-shaped ocher tile and a method for manufacturing the same, and more particularly, to attach a plurality of separated ocher tiles to a wall to form a single frame shape, and also to include char and fragrance and useful microorganisms in the tile. The present invention relates to a wall-mounted ocher tile for wall-mounting and its manufacturing method, in which functionalities are increased by dissipating each peculiar pine or rose fragrance according to a picture formed on a picture frame while removing odors.

In general, tiles are used as finishing materials for building tiles, raw materials such as feldspar, limestone, kaolin, zircon, zincification, etc., mixed with dry and wet grinding, applied to the surface of the unbaked tile, dried, and then dried at about 1,000 ~ 1,200 ℃. It is produced by firing in a low temperature furnace Rohrers kiln.

Thus, the tile according to the prior art has a problem that the work process is complicated by plastic working at a high temperature, there is also a problem that the tile itself does not have a special function.

In addition, when using the building material, organic solvents such as benzene, acetone, styrene, and formaldehyde, which are harmful to the human body, are used. Thus, volatile organic compounds are released inside the building, causing sick house syndrome. In addition, as the standard of living improves, the consumer's desire for high-quality residential space has increased, and attempts are being made to apply health materials beneficial to the human body to building materials.

In addition, the living room of an office, a restaurant, and each home is decorated with an interior. In such an interior, a picture or a picture frame may be provided.

The present invention has been made in view of such a point, the object of the present invention is to attach a plurality of divided tiles to the wall to form a single frame shape to enhance the aesthetics, in accordance with the picture to partially remove the odor to remove the odor In addition to controlling the humidity of the room, the fragrance according to each picture is emitted, and to provide a wall-mounted frame-type ocher tile for the wall and the manufacturing method thereof that can create a good environment for useful microorganisms (EM).

This object is achieved by the present invention, in accordance with an aspect of the present invention, the manufacturing method of the wall-mounted frame-shaped ocher tile is a first step of producing a frame-shaped tile separated into at least two or more wooden; A second step of manufacturing a silicon mold by using a wooden mold made in the first step of the silicon material; A third step of partially charging charcoal into the silicon mold manufactured in the second step; Ocher powder, 20 to 35 parts by weight of gypsum powder relative to 100 parts by weight of ocher powder, 40 to 60 parts by weight of water relative to 100 parts by weight of ocher powder and 1 to 3 parts by weight of fragrance capsules by 100 parts by weight of ocher powder And a fourth step of preparing an injection by stirring; A fifth step of injecting the implant prepared in the fourth step into the silicon mold manufactured in the second step and curing at room temperature for 0.5 to 1 hour; And a sixth step of separating the tile cured in the fifth step from the silicon mold.

And after the third step is characterized in that the third step of fixing the char input into the kneaded ocher is added,

In addition, a fourth step of adding and stirring 1 to 3 parts by weight of effective microorganisms with respect to 100 parts by weight of the ocher powder is added after the fourth step.

In the present invention, after the sixth step, a sixth step of partially painting the front surface of the cured tile is added.

According to the above configuration of the present invention, when a plurality of divided tiles are attached to the wall by an adhesive or double-sided tape, one frame is formed, and pine or rose flavors are emitted according to each picture, By removing the odor of the restaurant located in the basement at the same time, the humidity is controlled, it is cured at room temperature without applying heat, so that useful microorganisms are alive, these microorganisms can easily live in the pores of ocher or charcoal. In addition, a single picture frame is divided into a plurality of tiles so that the elderly and women can be easily attached to the wall, thereby increasing the merchandise.

Hereinafter, with reference to the accompanying drawings will be described a preferred embodiment of the present invention, the same reference numerals will be used for the same parts throughout the drawings.

1 is an overall flowchart of a method of manufacturing a frame-shaped ocher tile according to an embodiment of the present invention. As shown in the figure, a first step S10 of dividing the picture frame into 12 pieces and manufacturing each of the picture frames is performed. Combining the wooden frame forms a frame shape with a border formed on the outside, and a pine-like pattern appears on the inside.

And each of the divided wooden die is a second step (S20) for producing a silicon mold using a silicon material is in progress. In the case of molding with silicon instead of being formed of a material of metal, the cured tile 10 can be easily separated by the flexibility of silicon, and manufacturing cost is reduced. In addition, the frame-type tile 10 according to the present invention does not need durability, such as a metal mold, because the mold is to be changed from time to time because the picture is changed in various ways.

The silicone forming the silicone mold according to the present invention is also called polysiloxane, and is a chemical polymer containing a silicon element made in the form of a fluid, resin, or elastomer. Although they are partially organic in composition, the silicon molecules differ in that they form the backbone of polysiloxane chains with alternating silicon and oxygen atoms, instead of including carbon, which is a characteristic element of organic compounds, in the backbone. Usually, silicon has two groups of organic atoms, usually two methyl (-CH3) or phenyl (-C6H5), attached to each silicon atom.

Silicone fluid is an electrical insulator that is extremely stable against decomposition by heat or oxidants and has excellent insulation effect. Silicones are used as fluid components and emulsion breaking materials in hydraulics and to provide water resistance to textile papers and many other materials. Silicone rubber is very useful because of its electrical insulation, chemical stability and elasticity over a wide temperature range. Such silicon has heat resistance (250-315 ° C.), cold resistance (-65 ° -95 ° C.), weather resistance, odorless, nontoxic, and especially elongation is maintained at 100-1,200%. Such elongation makes it easy to separate the tiles from the silicon mold in the present invention.

In a predetermined portion of the silicon mold thus produced, a third step (S30) of injecting the charcoal 30 into the same area as the pine tree in the drawing is performed, and the charcoal 30 is moved upward by the buoyancy of the injected material. In order to prevent the movement, it is preferable to further proceed to step 3-1 (S31) for fixing the char 30 put into the kneaded ocher. The ocher dough appears partially on the pine of the tile manufactured by the ocher dough fixed as described above, thereby forming another pine pattern.

In addition, it is preferable to add the ganban stone, charcoal or jade in the third step (S30) to the area corresponding to the edge of the finished frame 100 to expose the front of the tile.

The charcoal 30 absorbs moisture when there is a lot of moisture in the room and releases moisture when it is dry, thereby naturally adjusting the humidity. In addition, since it is a porous habitat for microorganisms, and actinomycetes, which are particularly excellent in degrading organic matter, are well-lived, they absorb and decompose contaminated components or harmful impurities in the air to purify indoor air and remove odors. In particular, the charcoal 30 exposed to the outside is to achieve a special pattern to improve the interior aesthetics

After the step 3-1 (S31) to prepare an injection administered to the silicon mold, the injection is ocher powder, gypsum powder 20 to 35 parts by weight compared to 100 parts by weight of the ocher powder, the ocher powder 40 to 60 parts by weight relative to 100 parts by weight of water and 1 to 3 parts by weight of flavor capsules based on 100 parts by weight of the ocher powder are added to the stirrer and stirred to prepare a fourth step (S40).

The ocher powder consists of 300 to 100 meshes of ocher, and ocher is mainly composed of silt-sized particles, and is light yellow sediment loosely interlocked by calcium carbonate, which is usually homogeneous and layered. And the porosity is large. Such ocher detoxify the strongly alkaline cement. Strong alkalis leak for about 25 to 50 years until the building is completely hardened by cement curing. Yellow clay neutralizes lipid peroxide, a bad poison for the human body. And yellow soil has the automatic humidity control to control the humidity to absorb moisture when the humidity is high, and to give off moisture when drying. In addition, there is a microorganism beneficial to the human body, which means that the clay is a living breathing material. In addition, it absorbs indoor food smell, tobacco smell and other harmful odors quickly, prevents the growth of fungus and various fungi harmful to human body, and emits high-infrared rays.

The fragrance capsule is a capsule containing an aromatic substance, which can be stored for a long time by sealing the fragrance with an organic capsule, and the fragrance is continuously discharged to the outside by a capillary phenomenon. Unlike the existing general fragrance that must use volatile substances that are harmful to human body, capsule fragrance is used for our living environment because soft fragrance is continuously discharged for a long time by capillary phenomenon. Capsule sizes of less than 1 micron are called nanocapsules, and several microns-several hundred microns are called microcapsules.

The flavor capsules are classified into two types, which can be divided into sustained-release capsules and breakable capsules. The sustained-release capsule is composed of a capsule-like net, and the substance (香) contained in the capsule is gradually released or configured to enter into the capsule according to the external requirements. When the fragrance capsule is applied to the fragrance is gradually released more than 6 months, the destructible capsule is a form of the capsule wraps the inner material like a peanut shell, the fragrance capsule by external impact or chemicals, heat, etc. When fragrance is destroyed and thus the substance contained in the capsule is discharged to the outside, the fragrance capsule is bursted every time an external impact such as a person is sitting. It will diverge to the outside. In the present invention, it is preferable to use the sustained release capsule.

After the fourth step (S40), the 4-1 step (S41) of introducing 1 to 3 parts by weight of effective microorganisms (Effective Microorganisms) relative to 100 parts by weight of the ocher powder is carried out. The useful microbial group (EM) is a combination culture of dozens of microorganisms beneficial to humans among many microorganisms existing in nature, EM is the main species of yeast, lactic acid bacteria and photosynthetic bacteria constitute EM, and the complex coexistence between these bacteria It can be said that the effect of EM is the antioxidant power of fermentation products produced by the public relationship.

EM was developed in 1982 by Professor Higa Tero, professor of agriculture at Ryukyu University, and was initially used primarily in agriculture. However, as its efficacy and ability are elucidated, its use is gradually expanding to domestic and foreign life, architecture and interior, food and clothing.

In addition, since the tile 10 according to the present invention does not perform a baking operation by heating, the useful microorganisms can easily inhabit the porous ocher and charcoal.

In addition, in step 4-1 (S41), 3 to 7 parts by weight of anionic material or 0.5 to 2 parts by weight of an antimicrobial agent may be added to 100 parts by weight of the ocher powder.

Injecting the injection prepared in the fourth step (S40) to the silicon mold and the fifth step (S50) of curing at room temperature for 30 minutes to 1 hour is in progress, the cured tile (10) as described above The sixth step S60 of separating from the mold is performed. Since the silicon mold has a high elongation, it can be easily separated.

In addition, the front surface of the tile 10 separated in the sixth step S60 may be partially painted to form the paint layer 60. In addition, as shown in FIG. 4A, an adhesive layer 40 may be formed on the rear surface of each tile 10. The adhesive layer 40 may be applied by an adhesive in the field or may be formed by a double-sided tape. When the adhesive layer 40 is formed by the double-sided tape, a release paper 50 is further formed as shown in FIG. 4B, and is attached to the wall by the adhesive layer 40 exposed by the removal of the release paper 50 in the field. It is possible to form the picture frame 100.

As shown in FIG. 2 and FIG. 3, when the tile according to the present invention is combined and attached, one frame is formed.

1 is a flow chart of the manufacturing method of the frame-shaped ocher tile according to an embodiment of the present invention.

Figure 2 is a perspective view of a picture frame assembled with ocher tiles produced by the method of Figure 1;

3 is a view showing the ocher tiles separated from the picture frame shown in FIG.

4 is a cross-sectional view taken along the line A-A 'of FIG.

5 is a sectional view of an ocher tile according to another embodiment;

Explanation of the symbols according to the main parts of the drawings

S10: first step, S20: second step,

S30: third step, S40: fourth step,

S50: fifth step, S60: sixth step,

10: ocher tile, 20: body,

30: charcoal, 40: adhesive layer

50: release paper, 60: paint layer,

100: picture frame

Claims (6)

A first step of producing a frame-shaped tile into at least two or more wooden frames; A second step of manufacturing a silicon mold by using a wooden mold manufactured in the first step of the silicon material; A third step of partially charging charcoal into the silicon mold manufactured in the second step; Ocher powder, 20 to 35 parts by weight of gypsum powder relative to 100 parts by weight of ocher powder, 40 to 60 parts by weight of water relative to 100 parts by weight of ocher powder and 1 to 3 parts by weight of fragrance capsules by 100 parts by weight of ocher powder A fourth step of preparing an injection by stirring; A fifth step of injecting the implant prepared in the fourth step into the silicon mold manufactured in the second step and curing at room temperature for 0.5 to 1 hour; And a sixth step of separating the cured tile from the silicon mold in the fifth step. The method of claim 1, wherein the step 3-1 of fixing the char input into the loess kneaded after the third step is added. The method of claim 1, wherein after the fourth step, a step 4-1 of adding 1 to 3 parts by weight of effective microorganisms to 100 parts by weight of the ocher powder and stirring is added. Process for preparing ocher tiles. The method according to any one of claims 1 to 3, wherein after the sixth step of manufacturing the wall-shaped ocher tile for wall mounting, characterized in that the sixth step of partially painting the front surface of the cured tile is added. Way. The picture frame-type ocher tile for wall mounting, characterized in that to form a picture frame shape by combining a plurality of separated tiles produced by any one of claims 1 to 3. A frame-shaped ocher tile for wall attachment, characterized in that to form a frame shape by combining a plurality of separated tiles manufactured by the method of claim 4.

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