KR100802238B1 - Building board - Google Patents

Building board Download PDF

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KR100802238B1
KR100802238B1 KR1020060135195A KR20060135195A KR100802238B1 KR 100802238 B1 KR100802238 B1 KR 100802238B1 KR 1020060135195 A KR1020060135195 A KR 1020060135195A KR 20060135195 A KR20060135195 A KR 20060135195A KR 100802238 B1 KR100802238 B1 KR 100802238B1
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charcoal
board
char
present
ocher
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KR1020060135195A
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Korean (ko)
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KR20070007756A (en
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정태훈
황수일
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정태훈
황수일
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/04Clay; Kaolin
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/135Combustion residues, e.g. fly ash, incineration waste
    • C04B33/1355Incineration residues
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/32Burning methods

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Environmental & Geological Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

본 발명은 천연물질로 제조되며 원적외선 및 음이온이 방사되어 건강에 유익하고, 탈취 및 항균효과도 얻을 수도 있으며, 숯이 사용되었음에도 불구하고 숯이 묻어나거나 숯의 검은색이 외관상 표현되지 않아 제품성도 우수하고, 제작도 용이한 새로운 구조의 건축용 보드에 관한 것이다.The present invention is made of natural materials and far-infrared rays and anions are radiated and beneficial to health, deodorization and antimicrobial effect can be obtained, even though charcoal is used, the charcoal is not buried or the black color of the charcoal is excellent in product quality. The present invention relates to a building board having a new structure that is easy to manufacture.

본 발명에 따르면, 황토와 숯, 점토가 혼합된 반죽을 판상으로 성형하고 소성시켜 제조되며, 상기 소성과정에서 숯이 제거된 외곽부(12)와, 숯이 잔류하는 심부(14)로 이루어진 것을 특징으로 하는 건축용 보드(10)가 제공된다.According to the present invention, it is produced by molding and baking a dough mixed with ocher and charcoal, clay in the shape of a plate, and the outer portion 12, the char is removed in the firing process, and the core portion 14 that the char remaining There is provided a building board 10 characterized in that.

건축, 보드, 숯, 황토, 이중구조, 소성 Construction, board, charcoal, ocher, dual structure, plasticity

Description

건축용 보드{building board} Building board

도 1은 본 발명의 일 실시예를 보인 사시도1 is a perspective view showing an embodiment of the present invention

<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>

10. 보드 12. 외곽부10. Board 12. Outside

14. 심부14. Deep

본 발명은 건축용 보드에 관한 것으로서, 보다 상세하게는 천연물질로 제조되며 원적외선 및 음이온이 방사되어 건강에 유익하고, 탈취 및 항균효과도 얻을 수도 있으며, 숯이 사용되었음에도 불구하고 숯이 묻어나거나 숯의 검은색이 외관상 표현되지 않아 제품성도 우수하고, 제작도 용이한 새로운 구조의 건축용 보드에 관한 것이다.The present invention relates to a building board, more specifically, made of natural materials and far infrared rays and negative ions are radiated to the health benefits, deodorization and antimicrobial effect can be obtained, even though the charcoal is used or the charcoal As black is not expressed in appearance, it is related to a building board with a new structure that is excellent in productability and easy to manufacture.

원적외선은 인체에 유익한 파장대의 광선으로서, 인체의 피하심층 깊숙이 흡수된다. 이러한 인체에 흡수된 원적외선은 세포조직을 활성화시켜 생명활동을 왕성하게 해주며, 혈액순환을 촉진시킨다. 또한, 원적외선은 뇌파를 가장 편안한 상태인 그린파로 만들어 주어 숙면을 취할 수 있게 해준다. 그리고 음이온은 인체를 알칼리화시켜 혈액을 정화해주며, 피로회복을 촉진시키며, 세포를 활성화시켜 통증을 완화시킨다. 또한, 공기 중의 각종 오염물질을 중화시켜 공기를 정화시키는 기능을 가진다. Far-infrared rays are light rays that are beneficial to the human body, and are absorbed deeply in the subcutaneous depth of the human body. Far-infrared rays absorbed by the human body activates cellular tissues, vitalizes vital activities, and promotes blood circulation. In addition, far-infrared makes the brain wave the green wave that is the most comfortable state, allowing you to get a good night's sleep. Negative ions cleanse the blood by alkalizing the body, promoting fatigue, and activating cells to relieve pain. It also has a function of neutralizing various pollutants in the air to purify the air.

이와 같은 원적외선과 음이온이 방출되는 대표적인 물질로서, 숯이 각광을 받고 있다. 숯은 원적외선과 음이온이 방출될 뿐만 아니라 탈취력도 우수하고 조습작용도 하며, 전자파차단효과와 수맥파 차단효과도 있다. As a representative material for emitting such far infrared rays and anions, charcoal is in the spotlight. Charcoal not only emits far infrared rays and negative ions, but also has excellent deodorizing power, has a humidity control effect, and has an electromagnetic wave blocking effect and a water blocking effect.

이러한 숯의 특성에 착안하여 숯이 적용된 다양한 제품들이 선보이고 있다. 그러나 숯이 적용된 제품은 숯의 검은색이 제품에 그대로 표현되어 외관상 보기가 좋지 않으며, 또한 숯이 묻어나는 단점이 있다. 또한, 숯은 강도가 약하여 잘 부스러지며, 성형이 곤란한 단점도 있는데, 흔히, 숯분말에 합성수지 등의 별도의 바인더를 혼합하여 원하는 형상으로 성형하기도 한다. 그런데, 이러한 경우에는 첨가된 바인더에 의해 숯의 효능이 저하되기도 하며, 바인더에서 발생되는 유해물질로 인해 제품의 품질이 저하되기도 한다. Based on the characteristics of these charcoal, various products to which charcoal is applied are being introduced. However, the charcoal is applied to the black color of the product as it is, the appearance is not good look, and also has the disadvantage that the char is buried. In addition, the charcoal has a weak strength and brittle, there is a disadvantage that it is difficult to mold, often, to form a desired shape by mixing a separate binder such as synthetic resin to the charcoal powder. However, in this case, the efficacy of the char may be lowered by the added binder, and the quality of the product may be lowered due to the harmful substances generated in the binder.

한편, 황토 역시 원적외선과 음이온이 방출되는 물질로서, 환경친화적인 소재로 각광을 받고 있다. 또한, 건축 마감재에서 발생되는 포름알데히드와 같은 휘발성 유기물질에 의해 새집으로 이사한 경우에 아토피나 두통, 구토 등의 증세가 나타나는 새집증후군을 호소하는 경우가 많다. 따라서 이러한 문제점으로 인해 새집 증후군을 발생시키지 않은 환경친화적인 건축 마감재가 요구되고 있다. On the other hand, loess is a material that emits far infrared rays and anions, and has been spotlighted as an environmentally friendly material. In addition, when moving to a new house by volatile organic substances such as formaldehyde generated from the building finish, there are many complaints about a sick house syndrome, such as atopy, headache, vomiting. Therefore, there is a demand for environmentally friendly building finishes that do not cause sick house syndrome.

본 발명은 상기의 문제점을 해결하기 위한 것으로서, 본 발명의 목적은 천연물질로 제조되어 환경친화적이며 새집증후군을 발생시킬 우려가 없으며, 원적외선 및 음이온이 방사되고 전자파 및 수맥파 차단효과도 있어서 건강에 유익하고, 공기정화 및 탈취, 항균효과도 얻을 수 있어서 쾌적한 주거환경을 조성할 수 있으며, 숯이 사용되었음에도 불구하고 숯이 묻어나거나 숯의 검은색이 외관상 표현되지 않아 제품성도 우수하고, 제작도 용이한 새로운 구조의 건축용 보드를 제공하는 것이다.The present invention is to solve the above problems, the object of the present invention is made of natural materials, environmentally friendly, there is no fear of generating sick house syndrome, far infrared rays and anions are radiated and electromagnetic and water wave blocking effect also beneficial to health Also, it can create a pleasant living environment because it can obtain air purification, deodorization, and antibacterial effect. Despite the use of charcoal, it does not have charcoal or black color of the charcoal. It is to provide a building board with a new structure.

본 발명에 따르면, 황토와 숯, 점토가 혼합된 반죽을 판상으로 성형하고 소성시켜 제조되며, 상기 소성과정에서 숯이 제거된 외곽부(12)와, 숯이 잔류하는 심부(14)로 이루어진 것을 특징으로 하는 건축용 보드(10)가 제공된다. According to the present invention, it is produced by molding and baking a dough mixed with ocher and charcoal, clay in the shape of a plate, and the outer portion 12, the char is removed in the firing process, and the core portion 14 that the char remaining There is provided a building board 10 characterized in that.

본 발명의 다른 특징에 따르면, 상기 반죽은 황토 40~60중량%, 숯 15~40중량%, 점토 5~25중량% 포함하는 것을 특징으로 하는 건축용 보드가 제공된다. According to another feature of the invention, the dough is provided with a building board comprising 40 to 60% by weight of ocher, 15 to 40% by weight of charcoal, 5 to 25% by weight of clay.

이하, 본 발명을 바람직한 실시예를 통해 구체적으로 설명하면 다음과 같다. 도 1은 본 발명의 일 실시예를 보인 사시도이다. 본 발명에 의한 보드(10)는 황토와 숯, 점토가 혼합된 반죽을 판상으로 성형하고 소성시켜 제조되며, 상기 소성과정에서 숯이 제거된 외곽부(12)와, 숯이 잔존하는 심부(14)로 이루어진다. 본 발명에서의 보드는 타일(tile)도 포함하는 개념이다. 이러한 보드(10)의 제조방법을 좀 더 구체적으로 설명하면 다음과 같다. Hereinafter, described in detail through the preferred embodiment of the present invention. 1 is a perspective view showing an embodiment of the present invention. The board 10 according to the present invention is manufactured by molding and baking a dough mixed with ocher and charcoal and clay into a plate shape, and the outer portion 12 from which char is removed in the firing process, and a core portion 14 in which char remains. ) The board in the present invention also includes a tile. Hereinafter, the manufacturing method of the board 10 will be described in more detail.

황토와 숯, 점토를 혼합하고, 물을 부여 혼련기에서 혼련하여 반죽을 만든다. 이때 숯은 분말상으로 혼합된다. 황토와 점토는 제품의 성형성을 부여하고, 제품에 강도를 부여하기 위한 것으로, 본 발명에서 기대하는 숯에 의한 효과를 최대화시키기 위해서는 상기 황토와 점토는 최대한 소량 첨가되는 것이 바람직하다. 이러한 측면에서 황토가 최대한 소량으로 첨가되는 것이 바람직할 것이나, 황토의 함 량이 저하되면 제품의 성형성과 강도가 저하되어 제품성이 상실되며, 상대적으로 숯의 함량이 증가되어 후술하는 바와 같은 소성과정을 거치더라도 보드(10)의 표면에 위치되는 숯이 완전히 제거되지 않고 잔존될 우려가 높다. 또한, 황토가 상대적으로 많이 혼합되면, 보드의 성형성과 강도는 상승될 것이나, 상대적으로 숯의 함량이 저하되어 숯에 의한 효과가 미미하므로 바람직하지 않다. 점토도 제품에 성형성과 강도를 부여하기 위해 첨가되는 것인데, 특히, 성형된 제품이 건조되는 과정에서 수축되어 손상되는 것을 방지하는 역할을 한다. 실험에 의하면 황토 40~60중량%, 숯 15~40중량%, 점토 5~25중량%로 혼합되는 것이 바람직하다. Ocher, charcoal, and clay are mixed and kneaded in a kneading machine with water to make a dough. At this time, charcoal is mixed in powder form. Ocher and clay are to impart the moldability of the product, and to give strength to the product, in order to maximize the effect of the charcoal expected in the present invention, the ocher and clay is preferably added as small as possible. In this respect, it is desirable to add a small amount of loess as much as possible, but if the content of loess is lowered, the moldability and strength of the product are lowered, resulting in loss of productability, and the content of char is increased so that the firing process as described below is increased. Even though the charcoal is placed on the surface of the board 10, there is a high possibility that the charcoal remains without being completely removed. In addition, if the loess is mixed relatively much, the formability and strength of the board will be increased, but the charcoal content is lowered, so the effect by the charcoal is not preferable. Clay is also added to impart moldability and strength to the product, and in particular, serves to prevent the molded product from shrinking and being damaged during drying. According to the experiment, it is preferable to mix it with 40-60 weight% of ocher, 15-40 weight% of charcoal, and 5-25 weight% of clay.

필요에 따라서는 황토와 숯, 점토 이외에도 맥반석, 알루미나, 마그네시아, 게르마늄 등이 부가로 첨가될 수도 있다. 이러한 부가첨가물들은 보드(10)의 용도에 따라 첨삭된다. 이러한 부가첨가물이 첨가되는 경우에는 보드를 성형하기 위한 반죽은 황토 40~60중량%, 숯 15~40중량%, 점토 5~25중량%, 부가첨가물 5~10중량%로 이루어진다. If necessary, in addition to loess, charcoal, and clay, elvan, alumina, magnesia, germanium, and the like may be additionally added. These additives are added according to the purpose of the board (10). When such additives are added, the dough for forming the board is made of 40 to 60% by weight of ocher, 15 to 40% by weight of charcoal, 5 to 25% by weight of clay, and 5 to 10% by weight of additives.

전술한 바와 같이, 황토와 숯, 점토가 혼합된 상기 반죽을 판상으로 성형하고, 건조시킨다. 건조된 판상의 성형물을 가마에서 열처리하여 소성시킨다. 이러한 열처리과정에서 성형물이 소성되는데, 성형물의 표면부분에 위치되어 있는 숯은 열처리과정에서 연소되어 분해 제거된다. 따라서 열처리과정을 거친 보드는 숯이 제거된 외곽부(12)와, 숯이 그대로 잔존되는 심부(14)로 구획되는 이중구조를 가지게 된다. As described above, the dough mixed with ocher, charcoal and clay is molded into a plate and dried. The dried plate-shaped molded product is heated in a kiln and fired. In the heat treatment process, the molded product is fired, and the char located on the surface portion of the molded product is burned and decomposed in the heat treatment process. Therefore, the board subjected to the heat treatment process has a dual structure partitioned into the outer portion 12 from which the char is removed and the core portion 14 in which the char remains.

숯은 약 500 ~ 550℃에서 연소되어 분해되므로 상기 열처리는 상기 온도 수 준이 이상에서 처리되는데, 황토가 소성되어야 하므로 바람직하게는 열처리는 800~1000℃에서 이루어진다. 그리고 상기 숯이 제거된 외곽부(12)의 두께는 열처리시간과 온도에 영향을 받는데, 제품의 효과, 즉, 숯에 의한 효과면에서는 외곽부(12)의 두께가 얇을수록 제품의 효과가 우수할 것이므로 보드(10)의 표면의 숯만 제거되도록 즉, 외곽부(12)의 두께가 상대적으로 얇게 형성되도록 열처리시간을 짧게 조절하는 것이 좋을 것이나, 보드(10)의 심부(14) 부분의 황토가 충분히 소성되어야만 보드(10)가 제품으로 사용될 수 있는 수준의 강도를 가지게 되므로 보드(10)의 심부(14) 부분의 황토가 충분히 소성되도록 열처리시간이 조절된다.Charcoal is burned and decomposed at about 500 ~ 550 ℃ the heat treatment is processed above the temperature level, because the loess should be fired, preferably heat treatment is made at 800 ~ 1000 ℃. The thickness of the outer portion 12 from which the char is removed is influenced by the heat treatment time and temperature, and the thinner the thickness of the outer portion 12 in terms of the effect of the product, that is, the effect by the char, the better the effect of the product. It would be better to shorten the heat treatment time so that only the charcoal of the surface of the board 10 is removed, that is, the thickness of the outer portion 12 is formed relatively thin, but the loess of the core portion 14 of the board 10 The heat treatment time is adjusted so that the loess of the core portion 14 of the board 10 is sufficiently baked because the board 10 has a strength that can be used as a product only when it is sufficiently baked.

이러한 방법으로 제조되는 보드(10)는 다양한 크기로 제작되며, 경우에 따라서는 본 The board 10 manufactured in this way is manufactured in various sizes, and in some cases,

이상과 같은 방법으로 제조된 보드(10)는 외곽부(12)에는 숯이 존재하지 않으므로 보드(10)에서는 숯의 검은색이 표현되지 않으며 숯이 묻어나지도 않는다. 그러나 보드(10)의 심부(14)에는 숯이 잔존되어 있으므로, 숯에 의한 효과를 얻을 수 있다. 본 발명에 의한 보드(10)는 가열 소성에 의해 숯과 황토의 이중구조가 형성되므로 제작 또한 용이한 장점이 있다. Since the board 10 manufactured by the above method does not have charcoal in the outer portion 12, the board 10 does not express black color and does not have charcoal. However, since the char | coal remains in the core part 14 of the board 10, the effect by a charcoal can be acquired. Board 10 according to the present invention has a dual structure of char and ocher by heat firing has the advantage of easy manufacturing.

이와 같이 제조된 보드(10)는 건축용 마감보드로 사용되는데, 특히, 본 발명에 의한 보드는 건축물의 바닥이나 벽면, 천정 등을 마감처리하는 내장용 마감재로 사용이 접합하다. The board 10 manufactured as described above is used as a finishing board for building. In particular, the board according to the present invention is used as a finishing material for interior finishing to finish the floor or wall of a building, ceiling, and the like.

이상에서와 같이 본 발명에 의하면, 천연물질로만 제조되어 환경친화적이며, 숯과 황토에 의한 이중구조를 가지는 건축용 보드가 제공된다. 본 발명에 의한 보드(10)는 가열소성과정에서 표면에 존재되는 숯이 제거되어, 숯이 제거된 외곽부(12)와, 숯이 잔존되는 심부(14)의 이중구조를 가지게 되므로 제작이 용이하며, 보드(10)에서 숯의 검은색이 나타나지 않고 숯이 손에 묻지 않으므로 제품성이 우수하다. 특히, 본 발명을 건축용 내장 마감재로 사용하는 경우에는 보드(10), 특히 보드(10)의 심부(14)에서 방사되는 원적외선 및 음이온에 의해 건강이 증진되며, 공기정화 및 탈취, 항균효과를 얻을 수 있다. 따라서 실내에 별도로 공기정화기나 탈취제 또는 항균제를 별도로 구비하지 않아도 되며, 전자파 및 수맥파차단효과도 얻을 수 있으므로 쾌적한 실내 환경이 조성된다. As described above, according to the present invention, the building board is made of only natural materials and is environmentally friendly, and has a dual structure made of charcoal and loess. Board 10 according to the present invention is easy to manufacture because the char is present on the surface during the heating firing process has a dual structure of the outer portion 12, the char is removed and the core 14 remaining char is removed And, since the black of the charcoal does not appear on the board 10 and the charcoal does not adhere to the hand, the productability is excellent. In particular, when the present invention is used as a built-in finishing material for building, health is enhanced by far infrared rays and negative ions radiated from the board 10, especially the core 14 of the board 10, to obtain air purification and deodorization, antibacterial effect Can be. Therefore, it is not necessary to separately provide an air purifier, a deodorant or an antimicrobial agent in the room, and electromagnetic wave and water wave blocking effect can be obtained, thereby creating a comfortable indoor environment.

또한, 천연물질로만 제조되어 환경친화적이므로 새집증후군이 발생될 우려가 없다. In addition, since it is made of only natural materials and is environmentally friendly, there is no fear of developing sick house syndrome.

Claims (2)

황토와 숯, 점토가 혼합된 반죽을 판상으로 성형하고 소성시켜 제조되며, 상기 소성과정에서 숯이 제거된 외곽부(12)와, 숯이 잔류하는 심부(14)로 이루어진 것을 특징으로 하는 건축용 보드(10).It is manufactured by molding and baking a dough mixed with ocher and charcoal and clay into a plate shape, and a building board comprising an outer portion 12 in which the char is removed, and a core portion 14 in which char remains. (10). 제1항에 있어서, 상기 반죽은 황토 40~60중량%, 숯 15~40중량%, 점토 5~25중량% 포함하는 것을 특징으로 하는 건축용 보드(10).The building board (10) according to claim 1, wherein the dough comprises 40 to 60% by weight of ocher, 15 to 40% by weight of charcoal, and 5 to 25% by weight of clay.
KR1020060135195A 2006-12-27 2006-12-27 Building board KR100802238B1 (en)

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