KR20020085023A - Method of Coloring a Concrete Fabric - Google Patents

Method of Coloring a Concrete Fabric Download PDF

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Publication number
KR20020085023A
KR20020085023A KR1020010024234A KR20010024234A KR20020085023A KR 20020085023 A KR20020085023 A KR 20020085023A KR 1020010024234 A KR1020010024234 A KR 1020010024234A KR 20010024234 A KR20010024234 A KR 20010024234A KR 20020085023 A KR20020085023 A KR 20020085023A
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South Korea
Prior art keywords
paint
formwork
coloring
concrete
dried
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KR1020010024234A
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Korean (ko)
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KR100432001B1 (en
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이광수
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이광수
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Priority to KR10-2001-0024234A priority Critical patent/KR100432001B1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/36Linings or coatings, e.g. removable, absorbent linings, permanent anti-stick coatings; Linings becoming a non-permanent layer of the moulded article
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/38Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G9/00Forming or shuttering elements for general use

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

PURPOSE: A method for coloring concrete structure using a form is provided to greatly improve the beauties of city by forming various and splendid patterns on the concrete structure such as outer wall of a building or fence at sides of a road. CONSTITUTION: In a method for coloring one surface of a concrete structure using a form, the method for coloring the concrete structure using the form comprises the steps of coating a releasing agent(22) on the construction surface of the form; coating a paint(24) on the coated releasing agent; coating cement powder(30) on the coated paint before the coated paint is dried; and poring concrete(40) into the form by fixing the form after the paint is dried. The method for coloring concrete structure using a form comprises the steps of coating a releasing agent(22) on the construction surface of the form; coating an adhesive on the releasing agent after the releasing agent is dried; coating powder paint(24) on the coated adhesive; and poring concrete(40) into the form by fixing the form after the paint is dried. The method for coloring concrete structure using a form comprises the steps of coating a releasing agent(22) on the construction surface of the form; coating an adhesive on the releasing agent after the releasing agent is dried; coating glass powder or fluorescent material on the coated adhesive; coating a paint(24) on the coated glass powder or fluorescent material; coating cement powder(30) on the coated paint before the coated paint is dried; and poring concrete(40) into the form by fixing the form after the cement powder is dried.

Description

콘크리트구조물의 착색방법{Method of Coloring a Concrete Fabric}Method of coloring a concrete fabric

본 발명은 거푸집을 이용하여 콘크리트구조물의 일면에 착색하는 방법에 관한 것으로, 보다 상세하게는 거푸집을 이용하여 건물이나 도로변 등에 간단하면서도, 저렴한 비용으로 다양한 색조를 착색할 수 있는 방법에 관한 것이다.The present invention relates to a method for coloring a surface of a concrete structure using formwork, and more particularly, to a method for coloring various hues at a low cost and simple, such as buildings or roadsides using formwork.

최근의 콘크리트구조물은 안전은 물론 이거니와 그 외관을 매우 중요시하는 경향이 있다. 특히 대형의 아파트, 빌딩의 외벽면은 시공의 마감에 앞서 각 건물의 특성이나 주위와의 조경목적으로 다양한 문양을 도안하거나 기 제작된 문양 등을 이용하여 장식화하고 있는데, 도 1, 2는 종래 일반거푸집 및 문양거푸집을 이용하여 시공하는 경우의 사시도이다. 박리제등이 도포된 합판이나 유로폼판넬(10)이 서로 대향되게 설치되며 철근(12)이 상기 판넬(12)사이에 자리잡으면 콘크리트(40)가 상기 철근(12)과 판넬(10)사이에 타설이 되고, 상기 콘크리트(40)가 양생된 후 최종적으로 상기 판넬(10)이 제거되면 거푸집시공이 완성된다.Modern concrete structures tend to be very important not only for safety, but also for their appearance. In particular, the exterior walls of large apartments and buildings are decorated with various patterns or pre-made patterns for the purpose of landscaping the characteristics of each building or surroundings before finishing the construction. It is a perspective view when constructing using formwork and pattern formwork. When plywood or euro-foam panel 10 coated with a release agent is installed to face each other and the reinforcing bar 12 is located between the panels 12, the concrete 40 is placed between the reinforcing bars 12 and the panel 10. When the concrete 40 is cured and finally the panel 10 is removed, the formwork is completed.

더욱이 문양거푸집으로 시공하는 경우에는 일면에 일정한 형상(글자 또는 임의모양 등으로 구성)을 가지는 문양거푸집(20)을 상기 판넬(10)의 일측면에 고정시키고 상기 판넬(10)의 일측면에 고정된 문양거푸집(20)과 상기 판넬(10)의 다른 면 사이에 위치시킨 상기 철근(12)사이로 콘크리트(40)가 타설되는 과정으로 시공된다.Furthermore, in the case of construction as a pattern formwork, the pattern formwork 20 having a certain shape (consisting of letters or arbitrary shapes) is fixed to one side of the panel 10 and fixed to one side of the panel 10. It is constructed by the process of pouring concrete 40 between the reinforcement 12 positioned between the patterned formwork 20 and the other surface of the panel 10.

이러한 종래의 일반거푸집 또는 문양거푸집을 이용하여 시공한 경우에는 단색의 콘크리트면 만이 외부로 표현되어 근접하여 관찰시엔 어느정도 입체감을 느낄 수 있으나, 일정한 거리를 벗어나서 바라보면 각인된 문양의 모양이 그 바탕과 식별이 어려워져서 애써 비싼 시공비를 추가하여 완공된 건물 등의 외벽의 문양효과가 떨어지는 단점이 있었다. 이에 문양거푸집에 의한 시공 후에 채색하는 방법도 사용되고 있지만, 이러한 양생후의 채색은 수명이 짧다는 점과 또 다른 공정의 추가로 인해 시공비의 증가되는 문제점이 있었다.When constructed using such conventional formwork or pattern formwork, only the solid concrete surface is represented as the outside, so you can feel a certain three-dimensional feeling when you look closely, but if you look away from a certain distance, the shape of the imprinted pattern It was difficult to identify, so it was difficult to add a costly construction cost. Therefore, the method of coloring after the construction by the pattern form is also used, but the coloring after the curing has a problem of increasing the construction cost due to the short life and the addition of another process.

본 발명은 상기와 같은 종래 기술에 있어서의 문제점들을 해결하기 위해 안출된 것으로, 그 목적은 고도의 기술과 시간, 비용을 들이지 않고 기존의 거푸집 시공시 색채를 가하는 것에 의해서 문양의 채색이 가능하도록 함으로써 건물의 외벽이나 도로변의 담벼락 등과 같은 콘크리트구조물에 다양하고 화려한 문양을 시공하여 도시미관을 크게 향상시킬 수 있는 거푸집을 이용한 콘크리트 구조물의 착색방법을 제공함에 있다.The present invention has been made to solve the problems in the prior art as described above, the object of which is to enable the coloring of the pattern by applying color at the time of existing formwork without high technology, time and cost The present invention provides a method of coloring concrete structures using formwork that can greatly enhance the urban aesthetics by constructing various and colorful patterns on concrete structures such as exterior walls of buildings or roadside walls.

도 1은 종래 일반거푸집을 이용한 시공시의 사시도.1 is a perspective view at the time of construction using a conventional general formwork.

도 2는 종래 문양거푸집을 이용한 시공시의 사시도.Figure 2 is a perspective view at the time of construction using a conventional pattern formwork.

도 3은 종래의 문양거푸집을 사용하여 본 발명에 따른 착색방법을 설명하기 위한 사시도.Figure 3 is a perspective view for explaining the coloring method according to the present invention using a conventional pattern formwork.

도 4는 본 발명의 제1실시예에 따라 착색된 콘크리트구조물의 단면도.4 is a cross-sectional view of the colored concrete structure according to the first embodiment of the present invention.

도 5는 본 발명의 제2실시예에 따라 착색된 콘크리트구조물의 단면도.5 is a cross-sectional view of the colored concrete structure according to the second embodiment of the present invention.

도 6은 본 발명의 제3실시예에 따라 착색된 콘크리트구조물의 단면도.6 is a cross-sectional view of the colored concrete structure according to the third embodiment of the present invention.

[ 도면의 주요 부분에 대한 부호의 설명][Explanation of the code | symbol about the main part of drawing]

10, 20 : 거푸집 22 : 박리제10, 20: Formwork 22: Release agent

24 : 페인트 26 : 고착제24: paint 26: fixing agent

28 : 분말가루 30 : 시멘트분말28: powder powder 30: cement powder

상기와 같은 목적을 달성하기 위해서, 본 발명은 거푸집 시공면에 박리제를 도포하는 단계와, 상기 박리제가 도포된 거푸집 시공면에 페인트를 도포하는 단계와, 상기 도포된 페인트의 건조 전에 시멘트분말을 도포하는 단계와, 상기 페인트가 건조된 후 거푸집을 고정하여 콘크리트를 타설하는 단계로 구성된 거푸집을 이용한 콘크리트구조물 착색방법을 제공한다.In order to achieve the above object, the present invention is a step of applying a release agent to the mold construction surface, the step of applying paint to the mold construction surface to which the release agent is applied, and applying a cement powder before drying the applied paint And it provides a concrete structure coloring method using the form consisting of the step of placing the concrete by fixing the formwork after the paint is dried.

나아가 상기 박리제가 건조된 후 고착제를 도포하는 단계와, 상기 도포된 고착제에 분말페인트를 도포하는 단계를 포함하는 착색방법, 그리고 상기 고착제가 도포된 상부에 분말형 유리가루 또는 형광물질을 도포하는 단계와, 상기 유리가루또는 형광물질이 도포된 상부에 유성 또는 무성페인트를 도포하는 단계와, 상기 페인트의 건조 전에 시멘트분말을 도포하는 단계를 더욱 포함하는 거푸집을 이용한 콘크리트구조물 착색방법을 제공한다.Furthermore, after the release agent is dried, a method of applying a fixing agent, a coloring method comprising applying a powder paint to the applied fixing agent, and a step of applying powdered glass powder or fluorescent material on top of the fixing agent is applied. And, it provides a concrete structure coloring method using a formwork further comprising the step of applying an oily or non-paint paint on the glass powder or fluorescent material is applied, and the step of applying a cement powder before drying the paint.

이하, 본 발명에 따른 바람직한 실시예를 첨부한 도면을 참조하여 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 3은 종래의 문양거푸집 시공시 사용되는 것과 같은 도 2에서의 문양거푸집(20)과 같은 것이다. 여기에서는 문양거푸집을 일 예로 들고 있지만, 도 1에서와 같은 일반거푸집(10)의 사용시에도 동일한 채색방법의 적용이 가능하다. 문양거푸집(20)은 콘크리트가 타설되는 문양(20A)과 문양거푸집전면(20B)으로 되어 있는데, 도 3의 삼각형 문양은 본 발명에 따른 채색방법을 설명하기 위한 임의의 모양이다.3 is the same as the pattern formwork 20 in FIG. 2 as used in the conventional design of the formwork. Here, the pattern formwork is taken as an example, but the same coloring method can be applied to the use of the general formwork 10 as shown in FIG. The pattern formwork 20 is made of a pattern (20A) and a pattern formwork front surface (20B) in which concrete is poured, the triangular pattern of Figure 3 is any shape for explaining the coloring method according to the present invention.

도 4, 5, 6은 각각 본 발명의 실시예에 따라 착색된 콘크리트구조물의 단면도로서, 각 도면의 좌측이 착색된 콘크리트구조물의 외측을 나타낸다.4, 5, and 6 are cross-sectional views of colored concrete structures according to embodiments of the present invention, respectively, and the left side of each drawing shows the outside of the colored concrete structures.

본 발명의 각 실시예에 따른 착색방법을 도 3에 따라 상술하면 다음과 같다.The coloring method according to each embodiment of the present invention will be described below with reference to FIG. 3.

도 4와 같은 착색단면을 가지는 본 발명에 따른 착색방법은, 1단계로 문양거푸집(20)의 시공하려는 면, 문양(20A)과 문양거푸집전면(20B)에 거푸집제거를 용이하게 하기 위해 박리제(22)를 도포하는데, 상기 박리제(22)는 유성, 수성이 있으며, 수성은 물과 일반적으로 1:1로 희석해서 도포한다. 도포는 콤프레샤로 스프레이하여 골고루 도포하는 것이 이상적이나 붓이나 롤러를 이용할 수도 있다. 2단계는 상기 박리제(22)가 도포된 문양거푸집(20)의 문양(20A)상부에만 유성 또는 무성의 소망하는 색채 페인트(24)를 도포하며, 3단계는 상기 문양(20A)상부에만 도포된페인트(24)가 건조되기 전에 시멘트분말(30)을 상기 페인트(24)상부에 도포한다. 그리고 상기 페인트가 건조된 후 거푸집(20)을 형틀에 고정하여 콘크리트(40)를 타설하는 4단계로 구성되며, 최종적으로 상기 콘크리트(40)가 양생된 후에 상기의 문양거푸집(20)을 갈고리등으로 제거하면 도 4와 같이 착색된 콘크리트면이 완성되는 것이다.The coloring method according to the present invention having a colored cross section as shown in Figure 4, in order to construct the surface of the pattern formwork 20, the pattern 20A and the pattern form front surface (20B) in order to facilitate the formwork removal ( 22), wherein the release agent 22 is oily or aqueous, and aqueous is generally diluted 1: 1 with water and applied. Application is ideally evenly applied by spraying with a compressor, but a brush or roller may be used. The second step is to apply the desired color paint 24 of oily or non-vinyl color only on the top of the pattern 20A of the pattern form 20 to which the release agent 22 is applied, and the third step is a paint applied only on the top of the pattern 20A. The cement powder 30 is applied on top of the paint 24 before the 24 is dried. After the paint is dried, the mold 20 is fixed to the mold, and the concrete 40 is cast in four steps. After the concrete 40 is cured, the pattern die 20 is hung. When removed, the colored concrete surface as shown in Figure 4 is completed.

도 4는 좌측부터 박리제(22), 페인트(24), 시멘트분말(30), 콘크리트(40)의 층으로 이루어져 있는데, 페인트층(24)좌측에 도시된 박리제(22)는 실제로는 거의 제거되어 없어지는 것이며, 시멘트분말층(30)은 우측의 콘크리트층(40)과 단단하게 결합되고, 좌측의 페인트층(24) 일부와 혼합되어 양생된 콘크리트층(40)에 반영구적으로 고착시켜주는 기능을 수행하게 되는 것이다.4 is composed of a layer of a releasing agent 22, paint 24, cement powder 30, concrete 40 from the left side, the releasing agent 22 shown on the left side of the paint layer 24 is virtually removed. The cement powder layer 30 is firmly combined with the concrete layer 40 on the right side, and mixed with a part of the paint layer 24 on the left side to semipermanently adhere to the cured concrete layer 40. It will be done.

본 발명에 따른 다른 실시예는, 상기의 착색방법의 1단계서 도포된 박리제(22)가 완전히 건조된 후 문양(20A)상부에 분말페인트(25)의 고착을 위해 풀과 같은 접착성분을 가지는 고착제(26)를 도포하는 2단계와, 상기 도포된 고착제(26)상부에 소망하는 색채의 분말페인트(25)를 도포하는 3단계, 그리고 상기 페인트가 건조된 후 거푸집(20)을 고정하여 콘크리트(40)를 타설하는 4단계로 구성되며, 최종적으로 상기의 콘크리트(40)의 양생과정을 거친 후 상기 거푸집(20)을 제거하면 착색된 콘크리트면이 완성되는 것이다.According to another embodiment of the present invention, after the release agent 22 applied in step 1 of the coloring method is completely dried, it has an adhesive component such as glue for fixing the powder paint 25 on the pattern 20A. Two steps of applying the fixing agent 26, three steps of applying the powder paint 25 of the desired color on the applied fixing agent 26, and fixing the formwork 20 after the paint is dried Consists of four steps to pour the 40, and finally after the curing process of the concrete 40 is removed the colored concrete surface is completed.

도 5는 상기 실시예에 따른 단면도로 박리제(22), 고착제(26), 분말페인트(25), 콘크리트(40)의 층으로 이루어져 있으며, 본 실시예는 액체상의 페인트가 아닌 분말페인트(25)가 도포되고, 도포된 분말페인트층(25)좌측에 고착제층(26)이 부가되는 경우에는 도 4의 페인트가 콘크리트층(40)과 결합되는 것 보다 깊숙하게 콘크리트층(40)으로 침투되는 특성을 가지게 된다.Figure 5 is a cross-sectional view according to the embodiment consists of a layer of the release agent 22, the fixing agent 26, the powder paint 25, concrete 40, this embodiment is a powder paint 25, not a liquid paint Is applied, and when the adhesive layer 26 is added to the left side of the applied powder paint layer 25, the paint of FIG. 4 penetrates deeply into the concrete layer 40 rather than being combined with the concrete layer 40. Will have

본 발명에 따른 또 다른 실시예는 도로안전시설등에 특히 적합한데, 상기 두 번째 실시예의 2단계에서 고착제(26)가 도포된 상부에 분말형 유리가루 또는 형광물질(28)을 도포하는 3단계와, 상기 유리가루 또는 형광물질(22)이 도포된 상부에 유성 또는 무성페인트(24)를 도포하는 4단계와, 상기 페인트(24)의 건조 전에 시멘트분말(30)을 도포하는 5단계, 그리고 상기 페인트가 건조된 후 거푸집에 콘크리트(40)를 타설하는 6단계로 구성되며, 최종적으로 거푸집(20)제거하면 도 6과 같은 착색단면을 가지는 콘크리트면이 완성된다.Another embodiment according to the present invention is particularly suitable for road safety facilities, etc. In the second step of the second embodiment and the third step of applying a powdered glass powder or fluorescent material 28 on the top of the fixing agent 26 and , 4 steps of applying the oily or non-paint paint 24 on the glass powder or fluorescent material 22 is applied, 5 steps of applying the cement powder 30 before drying the paint 24, and the After the paint is dried, it consists of six steps of pouring concrete 40 into the formwork, and finally, removing the formwork 20, the concrete surface having a colored section as shown in FIG. 6 is completed.

도 6은 박리제(22), 고착제(26), 분말유리(28), 페인트(24), 콘크리트(40)의 층으로 이루어져 있으며, 도시된 것과 같이 페인트층(24)좌측에 도포된 분말형 유리가루 또는 형광물질층(22)은 외부에서 빛이 조사되면 반사하는 성질을 가지고 있지 때문에 특히 야간에 빛의 반사를 이용하는 도로교통안전시설에 적합한 특징이 있다.6 is composed of a layer of the release agent 22, the fixing agent 26, the powder glass 28, the paint 24, the concrete 40, the powder-like glass applied to the left side of the paint layer 24 as shown Powder or fluorescent material layer 22 has a characteristic that is particularly suitable for road traffic safety facilities using the reflection of light at night because it has a property of reflecting light from the outside.

본 발명에 따른 콘크리트구조물의 착색방법을 거푸집시공시에 적용하면, 완성된 문양에 채색을 위한 별도의 마감공정이 필요하지 않아 시공이 간단하면서 시공비가 저렴해진다. 또한 페인트가 시멘트분말과 혼합이 되어 타설된 콘크리트에 단단하게 접착되어 색조의 수명이 반영구적으로 유지되는 효과를 가지게 된다. 나아가 분말가루 또는 형광물질을 페인트상부에 부가하는 경우에는 차량의 야간주행시 차량 불빛에 반사되어 안전시설로 특히 적합한 기능을 수행할 수 있는 것이다.When the method of coloring the concrete structure according to the present invention is applied at the time of formwork, a separate finishing process for coloring is not required for the finished pattern, so the construction is simple and the construction cost is low. In addition, the paint is mixed with the cement powder and firmly adhered to the poured concrete, which has the effect of maintaining the life of the color semi-permanently. In addition, when the powder powder or fluorescent material is added to the upper part of the paint, it is reflected by the vehicle lights during the night driving of the vehicle to perform a particularly suitable function as a safety facility.

Claims (3)

콘크리트 구조물의 일면에 거푸집을 이용하여 착색하는 방법으로서,As a method of coloring using a formwork on one surface of the concrete structure, 거푸집 시공면에 박리제를 도포하는 단계와,Applying a release agent to the formwork surface, 상기 도포된 박리제에 페인트를 도포하는 단계와,Applying paint to the applied release agent; 상기 도포된 페인트의 건조 전에 시멘트분말을 도포하는 단계와,Applying cement powder before drying of the applied paint; 상기 페인트가 건조된 후 거푸집을 고정하여 콘크리트를 타설하는 단계Fixing the formwork after the paint is dried to pour concrete 를 포함하는 거푸집을 이용한 콘크리트 구조물 착색방법.Concrete structure coloring method using formwork comprising a. 콘크리트 구조물의 일면에 거푸집을 이용하여 착색하는 방법으로서,As a method of coloring using a formwork on one surface of the concrete structure, 거푸집 시공면에 박리제를 도포하는 단계와,Applying a release agent to the formwork surface, 상기 박리제가 건조된 후 고착제를 도포하는 단계와,Applying a fixing agent after the release agent is dried, 상기 도포된 고착제에 분말페인트를 도포하는 단계와,Applying powder paint to the applied fixing agent, 상기 페인트가 건조된 후 거푸집을 고정하여 콘크리트를 타설하는 단계Fixing the formwork after the paint is dried to pour concrete 를 포함하는 거푸집을 이용한 콘크리트 구조물 착색방법.Concrete structure coloring method using formwork comprising a. 콘크리트 구조물의 일면에 거푸집을 이용하여 착색하는 방법으로서,As a method of coloring using a formwork on one surface of the concrete structure, 거푸집 시공면에 박리제를 도포하는 단계와,Applying a release agent to the formwork surface, 상기 박리제가 건조된 후 고착제를 도포하는 단계와,Applying a fixing agent after the release agent is dried, 상기 도포된 고착제에 분말형 유리가루 또는 형광물질을 도포하는 단계와,Applying powdered glass powder or fluorescent substance to the applied fixing agent; 상기 도포된 분말형 유리가루 또는 형광물질에 페인트를 도포하는 단계와,Applying paint to the applied powdered glass powder or fluorescent material; 상기 도포된 페인트의 건조 전에 시멘트분말을 도포하는 단계와,Applying cement powder before drying of the applied paint; 상기 페인트가 건조된 후 거푸집을 고정하여 콘크리트를 타설하는 단계Fixing the formwork after the paint is dried to pour concrete 를 포함하는 거푸집을 이용한 콘크리트 구조물 착색방법.Concrete structure coloring method using formwork comprising a.
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