JPH0324906A - Molding method of concrete molded plate and concrete molded plate - Google Patents

Molding method of concrete molded plate and concrete molded plate

Info

Publication number
JPH0324906A
JPH0324906A JP15977289A JP15977289A JPH0324906A JP H0324906 A JPH0324906 A JP H0324906A JP 15977289 A JP15977289 A JP 15977289A JP 15977289 A JP15977289 A JP 15977289A JP H0324906 A JPH0324906 A JP H0324906A
Authority
JP
Japan
Prior art keywords
surface layer
concrete
slurry
layer
molded plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP15977289A
Other languages
Japanese (ja)
Inventor
Katsuharu Matsuura
克治 松浦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MATETSUKUSU KK
Matex Co Ltd
Original Assignee
MATETSUKUSU KK
Matex Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MATETSUKUSU KK, Matex Co Ltd filed Critical MATETSUKUSU KK
Priority to JP15977289A priority Critical patent/JPH0324906A/en
Publication of JPH0324906A publication Critical patent/JPH0324906A/en
Pending legal-status Critical Current

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  • Panels For Use In Building Construction (AREA)
  • Producing Shaped Articles From Materials (AREA)

Abstract

PURPOSE:To cause repair-operation to be unnecessary while the occurrence of pin holes and rock pockets are prevented by a method in which mortar slurry or concrete slurry is thinly molded as a surface layer in a form, and then after the surface layer has been suitably cured, the main layer is molded in close bonding with the concrete slurry on the rear of the surface layer. CONSTITUTION:Molding method is carried out by the following molding process; the setting of an outer form Mo, the spraying on a surface layer 2, the curing (1-1.5 hours) of the surface layer 2, the setting of an inner form M:, the arrangement of reinforcing bars, the placing of a main layer 3, the curing (24 hours) of the main layer 3, mold release, products and surface coating. The surface layer 2 may be thin, e.g. its thickness is about 5-10mm when the thickness of the concrete molded plate 1 is 150mm, i.e. the plate having the thickness of about 3-6% of the whole thickness thereof is preferable. The plate is basically molded with mortar to obtain high density also, but concrete may be also used according to the necessity. In the molding of the surface layer 2, mortar slurry is preferably sprayed on the inside of the outer form Mo at high pressure.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は、コンクリート成形板、つまり工場において
型枠を用い形威されるコンクリート製品の形成方法及び
この方法により得られるコンクリート成形板に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for forming concrete molded plates, that is, concrete products shaped using formwork in factories, and to concrete molded plates obtained by this method.

〔従来の技術〕[Conventional technology]

従来より行われているコンクリート成形板の形成方法と
いうのは、コンクリートスラリを型枠内に流し込んで硬
化させるというものである。
The conventional method for forming concrete molded plates is to pour a concrete slurry into a mold and allow it to harden.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかし、このような従来法には以下のような欠点がある
However, such conventional methods have the following drawbacks.

すなわち、コンクリートスラリを型枠内に流し込んだ際
に、コンクリートスラリと型枠の間に気泡が残留し、こ
の気泡により、型枠に密接する面つまり表面にビンホー
ルやジャンカ一といわれる細かな穴が発生してしまう。
In other words, when concrete slurry is poured into the formwork, air bubbles remain between the concrete slurry and the formwork, and these air bubbles cause small holes called bottle holes or junkers to form on the surface that is in close contact with the formwork. It will happen.

そこで、このピンホールやジャンカ一を埋める補修作業
が必要となる訳であるが、この補修作業は人手と手間が
多く掛かるものであるから、どうしても一貫作業ライン
から外れたバッチ的工程によって行わざるを得ない。
Therefore, repair work is required to fill in these pinholes and jumpers, but since this repair work requires a lot of manpower and effort, it has to be done in a batch process that is outside the integrated work line. I don't get it.

つまり、従来法は、ビンホールやジャンカ一の補修作業
及びこれによる工程の煩雑化という点で生産性に劣るも
のである。
In other words, the conventional method is inferior in productivity in terms of repair work for bottle holes and jumpers and the resulting complexity of the process.

そこで、この発明では、ビンホールやジャンカ一が発生
しないようなコンクリート成形板の形威方法及びこの方
法により得られるコンクリート成形板を提供しようとす
るものである。
SUMMARY OF THE INVENTION Accordingly, the present invention aims to provide a method for shaping a concrete molded plate that does not generate bottle holes or junkers, and a concrete molded plate obtained by this method.

〔課題を解決するための手段〕[Means to solve the problem]

具体的には、先ず、型枠内にモルタルスラリまたはコン
クリートスラリを表面層として薄く形成し、次いで、表
面層が適度に硬化した後、表面層の裏にコンクリートス
ラリで本体層を密着・形成するようにしてなるコンクリ
ート成形板の形成方法を提供し、また前記コンクリート
成形板の形成方法を前提とし、モルタルスラリまたはコ
ンクリートスラリを型枠に対し吹き付けて表面層を形成
するようにしたコンクリート成形板の形成方法を提供し
、また前記各コンクリート成形板の形成方法を前提とし
、表面層のためのモルタルスラリまたはコンクリートス
ラリを着色するコンクリート成形板の形成方法を提供し
、また前記各コンクリート戊形板の形成方法を前提とし
、表面層のためのモルタルスラリまたはコンクリートス
ラリに防水剤が混入されるコンクリート成形板の形成方
法を提供し、さらに前記各方法により或形されるコンク
リート戊形板を提供する。
Specifically, first, a thin surface layer of mortar slurry or concrete slurry is formed in the formwork, and then, after the surface layer has properly hardened, a main body layer is adhered and formed with concrete slurry behind the surface layer. Provides a method for forming a concrete molded plate as described above, and also provides a method for forming a concrete molded plate in which a surface layer is formed by spraying mortar slurry or concrete slurry onto the formwork, based on the method for forming the concrete molded plate. Provides a method for forming a concrete forming plate, and based on the method for forming each of the concrete forming plates, provides a method for forming a concrete forming plate for coloring mortar slurry or concrete slurry for the surface layer, The present invention provides a method for forming a concrete molded plate in which a waterproofing agent is mixed into mortar slurry or concrete slurry for the surface layer, and further provides a concrete shaped board formed by each of the above methods.

〔作  用〕[For production]

これらの方法によるとピンホールやジャンカーの発生を
防げその補修作業が無くて済むので、従来の方法に比べ
生産性を大きく向上させることができるが、ビンホール
やジャンカ一の発生を防げるのは以下の理由によるもの
と考えられる。
These methods can prevent the occurrence of pinholes and junkers and eliminate the need for repair work, so productivity can be greatly improved compared to conventional methods. However, the following methods can prevent the occurrence of pinholes and junkers: This is thought to be due to the following reasons.

すなわち、先ず表面層を型枠に対し密接させて形成する
が、この表面層が薄いために気泡の抜けがよくなって型
枠との間に気泡がほとんど残留しなくなり、その結果ピ
ンホールやジャンカ一の発生を見ないものと考えられる
That is, first, the surface layer is formed in close contact with the formwork, but since this surface layer is thin, air bubbles can escape easily and almost no air bubbles remain between it and the formwork, resulting in pinholes and junks. It is thought that no one has ever seen one occur.

表面層と型枠との間に気泡を残留させないという点では
、表面層用のモルタルスラリまたはコンクリートスラリ
を型枠に対し高圧で吹き付けるようにすればなお一層よ
く、この場合には完全といってよい程にピンホールやジ
ャンカーの発生を防げる。
In order to prevent air bubbles from remaining between the surface layer and the formwork, it is even better to spray the mortar slurry or concrete slurry for the surface layer onto the formwork at high pressure; The better you can prevent the occurrence of pinholes and junkers.

また、これらの方法によって得られるコンクリート成形
板には、表面に立体模様を付ける場合に、この立体模様
をより鮮明に出せるという利点、及び表面塗装を施す場
合に、その塗装コストを低減できるという利点がある。
In addition, the concrete molded plates obtained by these methods have the advantage that when a three-dimensional pattern is applied to the surface, the three-dimensional pattern can be made more clearly, and when the surface is painted, the cost of painting can be reduced. There is.

すなわち、従来法によるものであると、表面塗装を施す
について4〜5回も塗料の吹付けを繰り返さないとなら
ないのが通常で、このように塗料の吹付けを何回も繰り
返すことにより、立体模様のエッジ部分に自ずから丸み
が生じてしまって立体模様の鮮明性を欠くことになる。
In other words, with conventional methods, it is normal to have to repeat spraying the paint 4 to 5 times to apply the surface coating. The edges of the pattern naturally become rounded, resulting in a lack of sharpness in the three-dimensional pattern.

これに対し、本発明による方法で得られるコンクリート
成形板の場合には、表面層を薄い層として前もって別に
形成するようにしているのでその緻密性を高めることも
強度やコストにとらわれずに自由にできるし、またこの
ような表面層が塗装塗料と同色に着色され、さらには混
入された防水剤で防水処理されているので、表面塗装と
しては、より薄い塗膜を少ない吹付け回数で形成するだ
けで従来のものと同様な性能を得られる。したがって、
本発明による方法で得られるコンクリート成形板の場合
には、薄くて少ない吹付け回数の表面塗装で足りるので
、より鮮明な立体模様が得られ、また塗装コストを低減
できることになる。
In contrast, in the case of concrete molded plates obtained by the method of the present invention, the surface layer is separately formed as a thin layer in advance, so that the density can be increased freely without being constrained by strength or cost. Moreover, since this kind of surface layer is colored the same color as the paint and is also waterproofed with a waterproofing agent mixed in, it is possible to form a thinner coating film with fewer sprays as a surface coating. You can get the same performance as the conventional one. therefore,
In the case of a concrete molded plate obtained by the method according to the present invention, a thin surface coating is sufficient with a small number of sprayings, so a clearer three-dimensional pattern can be obtained, and the coating cost can be reduced.

〔実 施 例〕〔Example〕

以下、この発明の一実施例を図面に基づき説明する。 Hereinafter, one embodiment of the present invention will be described based on the drawings.

このコンクリート成形板lの形成方法は大まかに別けて
表面層2の形成と本体層3の形戒という二つの工程から
なり、先ず型枠Mを構成する外型枠Moに表面層2を形
成し、次いで表面層2が適度に、つまり鉄筋Fを載せて
も傷が付かない程度に硬化した後、表面層2の裏にコン
クリートスラリを流し込んで本体層3を密着・形戊して
コンクリート成形板1を形成するものである。
The method for forming this concrete molded plate 1 is roughly divided into two steps: formation of the surface layer 2 and formation of the main body layer 3. First, the surface layer 2 is formed on the outer formwork Mo that constitutes the formwork M. Then, after the surface layer 2 has hardened appropriately, that is, to the extent that it will not be damaged even when the reinforcing bars F are placed on it, concrete slurry is poured on the back of the surface layer 2 to adhere and shape the main body layer 3 to form a concrete molded plate. 1.

具体的には、外型枠Moのセット→表面層2の吹付け→
表面層2の硬化(1〜1.5時間)→内型枠Miのセッ
ト→配筋→本体層3の打込み→本体層3の硬化(24時
間)→脱型→製品→表面塗装(工場乃至現場)、という
形成手順で行う。
Specifically, setting the outer formwork Mo → spraying the surface layer 2 →
Hardening of surface layer 2 (1 to 1.5 hours) → Setting of inner formwork Mi → Reinforcement arrangement → Driving of main body layer 3 → Hardening of main body layer 3 (24 hours) → Demolding → Product → Surface painting (factory or This is done using a formation procedure called "on-site".

表面層2は薄くてよく、例えばコンクリート成形板1の
厚みが150mmであると5〜10mm程度の厚み、つ
まり全体厚みの3〜6%程度の厚みのものが好ましい。
The surface layer 2 may be thin; for example, if the concrete molded plate 1 has a thickness of 150 mm, the surface layer 2 preferably has a thickness of about 5 to 10 mm, that is, about 3 to 6% of the total thickness.

そして、緻密性を上げるためにも基本的にはモルタルで
形成するが、必要に応じてコンクリートを用いることも
できる。
In order to increase its density, it is basically formed with mortar, but concrete can also be used if necessary.

表面層2の形成ついては、モルタルスラリを外型枠Mo
内に高圧で吹き付けるのが好ましい。これはモルタルス
ラリを外型枠Mo内に高圧で吹き付けることにより、外
型枠Moと表面層2の間に気泡を全く残留させず、表面
層2の表にピンホールやジャンカ一を発生させないよう
にするためである。もっとも、表面層2は薄いので、必
ずしも高圧での吹付けによらなくとも気泡の残留を相当
程度に防ぐことができるから、コテ塗りあるいは流込み
によってもよい。尚、モルタルスラリには必要に応じて
硬化促進剤を添加するようにしてもよい。
Regarding the formation of the surface layer 2, mortar slurry is mixed into the outer formwork Mo.
It is preferable to spray at high pressure. This is done by spraying mortar slurry into the outer formwork Mo at high pressure so that no air bubbles remain between the outer formwork Mo and the surface layer 2, and no pinholes or junkers are generated on the surface of the surface layer 2. This is for the purpose of However, since the surface layer 2 is thin, it is possible to prevent bubbles from remaining to a considerable extent without necessarily using high-pressure spraying, so it may be applied by troweling or pouring. Incidentally, a curing accelerator may be added to the mortar slurry if necessary.

また、表面層2用のモルタルスラリには、必要に応じて
着色剤、さらには防水剤を混入させるようにする。
Further, the mortar slurry for the surface layer 2 is mixed with a coloring agent and further a waterproofing agent, if necessary.

このように表面層2を着色剤や防水剤で処理しておくと
、表面層2が薄い層で前もって別に形成されるという点
から、その緻密性を高めることも強度やコストにとらわ
れずに自由にできるということと相俟って、表面層2を
そのまま最終仕上げ面とすることで合或樹脂などによる
仕上げ用の表面塗装を省略できるし、また仕上げ用の表
面塗装を施すについても、この表面塗装層4を薄いもの
で済ますことができる。そして、表面塗装層4を省略で
き、あるいは薄いもので済ますことができるということ
は、これによる経済的メリットは勿論として、コンクリ
ート成形板lの表面、つまり表面層2に第2図に示すよ
うな立体模様(凹凸模様)を与える場合に、この立体模
様をより鮮明なものにできるという大きなメリットをも
たらす。
If the surface layer 2 is treated with a coloring agent or waterproofing agent in this way, the surface layer 2 is a thin layer that is formed separately in advance, so it is possible to increase its density without being constrained by strength or cost. Coupled with the fact that surface layer 2 can be used as the final finished surface, it is possible to omit the finishing surface coating with resin or the like, and also when applying the finishing surface coating, this surface The coating layer 4 can be made thin. The fact that the surface coating layer 4 can be omitted or can be made thinner is not only economically advantageous, but also allows the surface coating layer 4 to be coated on the surface of the concrete forming board l, that is, the surface layer 2 as shown in FIG. When giving a three-dimensional pattern (uneven pattern), this has the great advantage of making the three-dimensional pattern more vivid.

本体層3は前述のように表面層2の裏に鉄筋Fを組んだ
後にコンクリーI・スラリを打ち込んで形成されるコン
クリート層で、その配合は従来のものと同様である。
The main body layer 3 is a concrete layer formed by assembling reinforcing bars F behind the surface layer 2 and pouring concrete I/slurry as described above, and its composition is the same as that of the conventional one.

以下、実験結果について示す。The experimental results are shown below.

表面層の配合 セメント 砂 着色顔料 水 表面層の実験データ 見掛け比重 曲げ強度 圧縮強度 100部 150部 5部 60部 1. 6  (g/cn?) 1 1 5  (k g/cnf) 4 3 7  (k g/ci) 透水性      0.05(mj7)耐候性    
     異常なし (これらはいずれもJISの試験方法による。)表面層
と本体層との接着力 4 2. 0 ( k g/cnr) (建研式引張試験器にて測定。) 尚、以上の結果は、セメントとしてボルトランドセメン
ト又は白色セメント、また砂として7号珪砂又は川砂い
ずを用いた場合でも同様であった。
Composition of surface layer Cement Sand Colored pigment Water Experimental data of surface layer Apparent specific gravity Bending strength Compressive strength 100 parts 150 parts 5 parts 60 parts 1. 6 (g/cn?) 1 1 5 (kg g/cnf) 4 3 7 (kg/ci) Water permeability 0.05 (mj7) Weather resistance
No abnormalities (all of these are based on the JIS test method) Adhesive strength between the surface layer and the main body layer 4 2. 0 (kg/cnr) (Measured using a Kenken-type tensile tester.) The above results are valid even when Boltland cement or white cement is used as the cement, and No. 7 silica sand or river sand is used as the sand. It was similar.

〔発明の効果〕〔Effect of the invention〕

この発明に係るコンクリート成形板の形成方法及びコン
クリート成形板は、以上説明してきた如きものなので、
以下の如き効果を有する。
Since the method for forming a concrete molded plate and the concrete molded plate according to the present invention are as described above,
It has the following effects.

(a)薄い表面層を先ず形成するようにしているので、
表面層と型枠の間に気泡の残留がなくピンホールやジャ
ンカーの発生を防げる。その結果、その補修作業が無く
て済むので従来の方法に比べ生産性を大きく向上させる
ことができる。こことは、表面層用のモルタルスラリま
たはコンクリートスラリを型枠に対し高圧で吹き付ける
ようにすればなお一層有効なものにできる。
(a) Since a thin surface layer is formed first,
No air bubbles remain between the surface layer and the formwork, preventing pinholes and junkers from forming. As a result, there is no need for such repair work, so productivity can be greatly improved compared to conventional methods. This can be made even more effective by spraying mortar slurry or concrete slurry for the surface layer onto the formwork at high pressure.

(b)表面層を薄い層として前もって別に形成するよう
にしているので、その緻密性を高めることも強度やコス
トにとらわれずに自由にできるし、またこのような表面
層が塗装塗料と同色に着色され、さらには混入された防
水剤で防水処理されているので、表面塗装としては、よ
り薄い塗膜を少ない吹付け回数で形成するだけで従来の
ものと同様な性能を得られる。したがって、薄くて少な
い吹付け回数の表面塗装で足りるので、より鮮明な立体
模様が得られ、また塗装コストを低減できる。
(b) Since the surface layer is separately formed as a thin layer in advance, its density can be increased freely without being constrained by strength or cost, and such a surface layer can be made in the same color as the paint. Since it is colored and waterproofed with a waterproofing agent mixed in, it is possible to achieve the same performance as conventional surface coatings by simply forming a thinner coating film with fewer sprays. Therefore, it is sufficient to spray the surface thinly and with a small number of sprayings, so that a clearer three-dimensional pattern can be obtained and the cost of painting can be reduced.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は、この発明に係るコンクリート成形板の形成状
態を示す概略断面図、そして 第2図は、この発明に係るコンクリート成形板の概略断
面図である。 ■−・− コンクリート成形板 2・−・・・一表面層 3−・・・−・本体層 M・−・・一型枠
FIG. 1 is a schematic cross-sectional view showing the forming state of a concrete molded plate according to the present invention, and FIG. 2 is a schematic cross-sectional view of the concrete molded plate according to the present invention. ■−・− Concrete forming plate 2・−・・One surface layer 3−・・・Body layer M・−・・One formwork

Claims (5)

【特許請求の範囲】[Claims] (1)先ず、型枠内にモルタルスラリまたはコンクリー
トスラリを表面層として薄く形成し、 次いで、表面層が適度に硬化した後、表面層の裏にコン
クリートスラリで本体層を密着・形成するようにしてな
るコンクリート成形板の形成方法。
(1) First, a thin surface layer of mortar slurry or concrete slurry is formed in the formwork, and then, after the surface layer has properly hardened, the main body layer is adhered and formed with concrete slurry on the back of the surface layer. How to form concrete molded plates.
(2)モルタルスラリまたはコンクリートスラリを型枠
に対し吹き付けて表面層を形成することを特徴とする請
求項(1)記載のコンクリート成形板の形成方法。
(2) The method for forming a concrete molded plate according to claim (1), characterized in that the surface layer is formed by spraying mortar slurry or concrete slurry onto the formwork.
(3)表面層のためのモルタルスラリまたはコンクリー
トスラリが着色されていることを特徴とする請求項(1
)または請求項(2)いずれか記載のコンクリート成形
板の形成方法。
(3) Claim (1) characterized in that the mortar slurry or concrete slurry for the surface layer is colored.
) or claim (2).
(4)表面層のためのモルタルスラリまたはコンクリー
トスラリに防水剤が混入されることを特徴とする請求項
(1)乃至請求項(3)いずれか記載のコンクリート成
形板の形成方法。
(4) The method for forming a concrete molded plate according to any one of claims (1) to (3), characterized in that a waterproofing agent is mixed into the mortar slurry or concrete slurry for the surface layer.
(5)請求項(1)乃至請求項(4)いずれか記載の方
法で形成したコンクリート成形板。
(5) A concrete molded plate formed by the method described in any one of claims (1) to (4).
JP15977289A 1989-06-23 1989-06-23 Molding method of concrete molded plate and concrete molded plate Pending JPH0324906A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15977289A JPH0324906A (en) 1989-06-23 1989-06-23 Molding method of concrete molded plate and concrete molded plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15977289A JPH0324906A (en) 1989-06-23 1989-06-23 Molding method of concrete molded plate and concrete molded plate

Publications (1)

Publication Number Publication Date
JPH0324906A true JPH0324906A (en) 1991-02-01

Family

ID=15700928

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15977289A Pending JPH0324906A (en) 1989-06-23 1989-06-23 Molding method of concrete molded plate and concrete molded plate

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003291124A (en) * 2002-04-01 2003-10-14 Milcon:Kk Method for manufacturing concrete block
US6667080B2 (en) 2000-02-04 2003-12-23 Canon Kabushiki Kaisha Recording medium, production process and heat-treatment process of the recording medium, and recording apparatus
US6783229B1 (en) 1997-09-24 2004-08-31 Canon Kabushiki Kaisha Recording medium, image forming process using the same, and process for the preparation of the same
US8517528B2 (en) 2007-08-30 2013-08-27 Seiko Epson Corporation Ink jet recording method for recording pattern layer and white overlaying layer on longitudinal sheet

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4855214A (en) * 1971-11-12 1973-08-03
JPS4878219A (en) * 1972-01-19 1973-10-20

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4855214A (en) * 1971-11-12 1973-08-03
JPS4878219A (en) * 1972-01-19 1973-10-20

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6783229B1 (en) 1997-09-24 2004-08-31 Canon Kabushiki Kaisha Recording medium, image forming process using the same, and process for the preparation of the same
US6667080B2 (en) 2000-02-04 2003-12-23 Canon Kabushiki Kaisha Recording medium, production process and heat-treatment process of the recording medium, and recording apparatus
JP2003291124A (en) * 2002-04-01 2003-10-14 Milcon:Kk Method for manufacturing concrete block
US8517528B2 (en) 2007-08-30 2013-08-27 Seiko Epson Corporation Ink jet recording method for recording pattern layer and white overlaying layer on longitudinal sheet
US8721062B2 (en) 2007-08-30 2014-05-13 Seiko Epson Corporation Ink jet recording method for recording pattern layer and white overlaying layer on longitudinal sheet

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