KR20200041211A - Construction materials and manufacturing method thereof - Google Patents
Construction materials and manufacturing method thereof Download PDFInfo
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- KR20200041211A KR20200041211A KR1020180121363A KR20180121363A KR20200041211A KR 20200041211 A KR20200041211 A KR 20200041211A KR 1020180121363 A KR1020180121363 A KR 1020180121363A KR 20180121363 A KR20180121363 A KR 20180121363A KR 20200041211 A KR20200041211 A KR 20200041211A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/008—Producing shaped prefabricated articles from the material made from two or more materials having different characteristics or properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/36—Inorganic materials not provided for in groups C04B14/022 and C04B14/04 - C04B14/34
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
- C04B20/02—Treatment
- C04B20/026—Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Architecture (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Finishing Walls (AREA)
Abstract
Description
본 발명은 건축용 외장재 및 이의 제조방법에 관한 것으로, 더욱 상세하게는 다양한 색상과 모양 및 질감을 가질 수 있어 원목을 대신할 수 있고, 파벽돌, 판재 등 다양한 형상을 갖는 건축용 외장재 및 이의 제조방법에 관한 것이다.The present invention relates to a building exterior material and a method for manufacturing the same, and more specifically, it can have a variety of colors, shapes, and textures to replace wood, and a building exterior material having various shapes such as a brick wall, a plate material, and a method for manufacturing the same will be.
일반적으로 건축용 외장재는 임의의 크기를 갖고 제작되어서 건축물의 외벽에 단위체로서 다수매 연접하여 부착시켜 외벽의 보호 및 외부의 외장처리를 목적으로 사용되고 있다.In general, the exterior materials for construction are manufactured with an arbitrary size, and are used for the purpose of protecting the exterior walls and processing the exterior by attaching a plurality of units as a unit to the exterior walls of the building.
이러한 외장재는 종래에도 다양한 패턴으로 실용화되고 있으나, 제작원가 및 시공성 때문에 건축비용에 영향을 미치게 된다. These exterior materials have been practically used in various patterns in the past, but have an influence on construction cost due to production cost and constructability.
근래에는 건축물의 외적 미감을 다양하게 향상시키기 위해 벽돌, 원목 등을 사용하기를 원하나 자재를 구하기 어렵고, 제품 단가도 비싸서 건축비를 상승시키게 되는 단점이 있었다. In recent years, in order to variously improve the external aesthetics of buildings, it is desirable to use bricks, wood, etc., but it is difficult to obtain materials, and product costs are high, which has the disadvantage of increasing construction costs.
이에 대안으로서 종래에는 파벽돌을 이용하는 외장재가 사용되어 왔다. As an alternative to this, conventionally, an exterior material using a wave brick has been used.
파벽돌은 벽돌이 깨진 것으로 상품성이 낮아 단가가 저렴한 장점이 있으나 이를 대량으로 확보하기에는 어려움이 따랐다. The broken brick has the advantage that the brick is broken and the product price is low, so it is difficult to secure it in large quantities.
본 발명은 종래 기술의 문제점을 해소하기 위해 안출된 것으로, 벽돌, 판재, 원목과 유사한 다양한 형상과 질감, 색상을 구현할 수 있고, 저렴한 제품단가에 제공될 수 있는 건축용 외장재 및 이의 제조방법을 제공하는데 그 목적이 있다. The present invention has been devised to solve the problems of the prior art, to provide a building exterior material and a manufacturing method thereof that can implement various shapes, textures and colors similar to brick, plate, and wood, and can be provided at an inexpensive product price. It has a purpose.
상기한 본 발명의 목적은, 나무의 외형과 동일한 성형홈을 갖는 금형틀을 준비하는 1단계; 상기 금형틀의 성형홈에 표현하고자 하는 나무와 유사한 색상의 도료를 코팅하는 2단계; 상기 성형홈에 시멘트 몰탈을 균일하게 주입하여 1차 몰탈층을 형성하는 3단계; 상기 1차 몰탈층의 상면에 메쉬부재를 부착하는 4단계; 상기 메쉬부재의 상면에 시멘트 몰탈을 균일하게 주입하여 2차 몰탈층을 형성하는 5단계; 상기 2차 몰탈층의 상면에 와이어 망사 또는 철재격자로 된 고정부재를 설치하는 6단계; 상기 고정부재의 상부에 시멘트 몰탈을 균일하게 주입하여 3차 몰탈층을 형성하는 7단계; 일정시간 경과하여 경화시킨 후 금형틀에서 성형품을 분리하는 8단계;를 포함하는 건축용 외장재의 제조방법에 의해 달성될 수 있다. The object of the present invention described above is a first step of preparing a mold frame having the same molding groove as the appearance of a tree; A second step of coating a paint having a color similar to that of the tree to be expressed in the forming groove of the mold; A third step of uniformly injecting cement mortar into the forming groove to form a primary mortar layer; A fourth step of attaching a mesh member to the upper surface of the primary mortar layer; A fifth step of uniformly injecting cement mortar into the upper surface of the mesh member to form a secondary mortar layer; A sixth step of installing a fixing member made of a wire mesh or an iron lattice on an upper surface of the secondary mortar layer; Step 7 to form a tertiary mortar layer by uniformly injecting cement mortar on top of the fixing member; Eight steps of separating the molded article from the mold after curing after a certain period of time; can be achieved by a method of manufacturing a building exterior comprising a.
상기 2단계의 도료는 연탄가루를 포함하는 것을 특징으로 한다. The paint in the second step is characterized by including briquette powder.
상기 3단계의 시멘트 몰탈은 고온에서 로스팅되어 잘게 분쇄된 차돌과 시멘트의 혼합물인 것을 특징으로 한다. The three-stage cement mortar is characterized in that it is a mixture of finely ground crushed stone and cement.
상기 차돌 1~5중량%와 시멘트 95~ 99중량%가 혼합되어 주재료가 형성되고, 상기 주재료 100중량부에 대해 일라이트, 토르마린, 칼리장석, 제올라이트로 이루어진 그룹에서 1개이상 선택되는 부재료 20~30중량부를 혼합시켜 이루어지는 것을 특징으로 한다. The primary material is formed by mixing 1 to 5% by weight of the marble and 95 to 99% by weight of cement, and 20 ~ of the optional material selected from one or more of the group consisting of illite, tourmaline, kali feldspar, zeolite with respect to 100 parts by weight of the main material It is characterized by being made by mixing 30 parts by weight.
상기 차돌은 이산화규소로 이루어진 광석인 것을 특징으로 한다. The chadol is characterized by being an ore made of silicon dioxide.
상기 차돌을 용기에 넣고 500~800℃로 가열하여 팽창과 분쇄되는 로스팅공정과, 상기 로스팅공정 중 용기를 흔들어서 가루가 형성되도록 하는 것을 특징으로 한다. It is characterized in that the roasting process is performed by placing the chadol in a container and heating to 500 to 800 ° C to expand and pulverize, and by shaking the container during the roasting process to form powder.
상기 4단계의 메쉬부재는 합성수지 또는 직물을을 원료로 하는 메쉬망인 것을 특징으로 한다. The mesh member in the fourth step is characterized in that it is a mesh network using synthetic resin or fabric as a raw material.
본 발명에 따르면, 금형에서 성형 가공하여 건축 외장재를 제공하되, 벽돌, 판재, 원목과 유사한 다양한 형상과 질감, 색상을 구현할 수 있고, 저렴한 제품단가에 대량으로 생산할 수 있는 효과가 있다.According to the present invention, the molding is molded in a mold to provide a building exterior material, but various shapes, textures, and colors similar to bricks, boards, and woods can be realized, and there is an effect of mass production at an inexpensive product price.
도 1은 본 발명에 따른 건축용 외장재의 제조방법에 대한 공정흐름도,
도 2는 본 발명에 따른 건축용 외장재의 제조금형을 예시한 사시도,
도 3은 본 발명에 따른 건축용 외장재의 제조공정을 순차적으로 나타낸 예시도,
도 4는 본 발명에 따른 건축용 외장재의 단면도,
도 5는 본 발명에 따른 건축용 외장재의 실물 사진.1 is a process flow diagram for a method of manufacturing a building exterior material according to the present invention,
Figure 2 is a perspective view illustrating a manufacturing mold of a building exterior material according to the invention,
Figure 3 is an exemplary view sequentially showing the manufacturing process of the building exterior material according to the present invention,
Figure 4 is a cross-sectional view of a building exterior material according to the invention,
Figure 5 is a real picture of a building exterior material according to the present invention.
이하 본 발명의 바람직한 실시예를 첨부된 도면을 토대로 상세하게 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
이에 앞서, 후술하는 용어들은 본 발명에서의 기능을 고려하여 정의된 것으로서, 이는 본 발명의 기술적 사상에 부합하는 개념과 당해 기술분야에서 통용 또는 통상적으로 인식되는 의미로 해석되어야 함을 명시한다.Prior to this, terms to be described later are defined in consideration of the functions in the present invention, which clearly indicates that they should be interpreted in terms of concepts consistent with the technical spirit of the present invention and commonly or commonly recognized in the art.
또한, 본 발명과 관련된 공지기능 혹은 구성에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우 그 상세한 설명은 생략한다.In addition, when it is determined that a detailed description of a known function or configuration related to the present invention may obscure the subject matter of the present invention, the detailed description will be omitted.
여기서, 첨부된 도면들은 기술의 구성 및 작용에 대한 설명과 이해의 편의 및 명확성을 위해 일부분을 과장하거나 간략화하여 도시한 것으로서, 각 구성요소가 실제의 크기와 정확하게 일치하는 것은 아니다.Here, the accompanying drawings are exaggerated or simplified for a convenience and clarity of description and understanding of the structure and operation of the technology, and each component does not exactly match the actual size.
첨부된 도면 중에서, 도 1은 본 발명에 따른 건축용 외장재의 제조방법에 대한 공정흐름도, 도 2는 본 발명에 따른 건축용 외장재의 제조금형을 예시한 사시도, 도 3은 본 발명에 따른 건축용 외장재의 제조공정을 순차적으로 나타낸 예시도, 도 4는 본 발명에 따른 건축용 외장재의 단면도, 도 5는 본 발명에 따른 건축용 외장재의 실물 사진이다. Among the accompanying drawings, FIG. 1 is a process flow diagram for a method of manufacturing a building exterior material according to the present invention, FIG. 2 is a perspective view illustrating a manufacturing mold of a building exterior material according to the present invention, and FIG. 3 is a manufacturing method for the building exterior material according to the present invention An exemplary view sequentially showing the process, FIG. 4 is a cross-sectional view of a building exterior material according to the present invention, and FIG. 5 is a real picture of a building exterior material according to the present invention.
도시된 바와 같이, 본 발명에 따른 건축용 외장재의 제조방법은, As shown, the method of manufacturing a building exterior material according to the present invention,
나무의 외형과 동일한 성형홈(120)을 갖는 금형틀(100)을 준비하는 1단계(S1);Step 1 (S1) of preparing a
상기 금형틀(100)의 성형홈(120)에 표현하고자 하는 나무와 유사한 색상의 도료(140)를 코팅하는 2단계(S2);A second step (S2) of coating the
상기 성형홈(120)에 시멘트 몰탈을 균일하게 주입하여 1차 몰탈층(150)을 형성하는 3단계(S3);Step 3 (S3) to uniformly inject cement mortar into the forming
상기 1차 몰탈층(150)의 상면에 메쉬부재(160)를 부착하는 4단계(S4);A fourth step of attaching the
상기 메쉬부재(160)의 상면에 시멘트 몰탈을 균일하게 주입하여 2차 몰탈층(170)을 형성하는 5단계(S5);Step 5 (S5) of uniformly injecting cement mortar on the upper surface of the
상기 2차 몰탈층(170)의 상면에 와이어 망사 또는 철재격자로 된 고정부재(180)를 설치하는 6단계(S6);Step 6 (S6) of installing a
상기 고정부재(180)의 상부에 시멘트 몰탈을 균일하게 주입하여 3차 몰탈층(190)을 형성하는 7단계(S7);Step 7 (S7) to form a
일정시간 경과하여 경화시킨 후 금형틀(100)에서 성형품(A)을 분리하는 8단계(S8);를 포함하여 이루어진다. After curing for a certain period of time, 8 steps (S8) for separating the molded article (A) from the
이하 각 단계별로 상세하게 설명한다. Hereinafter, each step will be described in detail.
1단계(S1)는 금형틀(100)을 상,하 금형으로 준비하고, 상,하 금형 각각에 성형홈(120)을 형성하되 원목이나 벽돌을 찍어내어 동일한 형상과 표면 질감을 갖도록 한다. In the first step (S1), the
2단계(S2)는 각 금형의 성형홈(120)에 표현하고자 하는 색상을 갖도록 도료를 일정 두께로 코팅한다. In step 2 (S2), the coating is coated with a predetermined thickness so as to have a color to be expressed in the
일예에 따르면, 도료는 색상을 내는 광물을 이용하여 코팅하고, 필요에 따라서는 생연탄가루를 도포하여 코팅한 것일 수도 있다. According to an example, the coating may be coated using a mineral that gives color, and if necessary, coated with raw briquette powder.
3단계(S3)는 성형홈(120)에 시멘트 몰탈을 균일하게 주입하여 1차 몰탈층(150)을 형성하되 시멘트 몰탈은 시멘트와 차돌의 혼합물을 주 원료로 한다. In step 3 (S3), the mortar is uniformly injected into the
일 예에 따르면, 차돌은 고온에서 로스팅시켜서 팽창 후 잘게 분쇄되도록 한다. 차돌을고온에서 튀기듯이 로스팅시키면 가루가 되므로 이렇게 얻어진 차돌 가루를 사용한다. According to one example, the chadol is roasted at a high temperature so that it is finely ground after expansion. Roasting the tea stone as it is fried at high temperature turns it into powder, so use the resulting tea stone powder.
차돌을 고온에 튀김으로써 버블현상에 의해 분자 결합이 향상되어 강도가 증가되고, 가벼워지며 불연재 성능을 갖게 된다. 차돌은 이산화규소를 주성분으로 하는 광물이다. By frying the tea stone at high temperature, the molecular bond is improved by the bubble phenomenon, thereby increasing the strength, lightening, and having non-combustible performance. Chadol is a mineral based on silicon dioxide.
상기 차돌을 용기에 넣고 500~800℃로 가열하여 팽창과 분쇄되도록 로스팅공정을 실시하되, 로스팅공정 중 용기를 흔들어서 가루가 형성되도록 하는 것이다. The tea stone is placed in a container and heated to 500 to 800 ° C to perform a roasting process to expand and crush, but shake the container during the roasting process to form powder.
일 실시예에 따르면, 상기 차돌 1~5중량%와 시멘트 95~ 99중량%가 혼합된다. According to one embodiment, the chadol 1 to 5% by weight and cement 95 to 99% by weight is mixed.
차돌의 첨가량이 1중량% 미만이면 열전도도가 낮아지고 압축강도가 저하되는 문제가 있고, 차돌의 첨가량이 5중량% 이상이면 압축강도는 향상되나 열전도도가 높아지고 쉽게 부러지는 문제가 있기 때문에 차돌의 첨가량은 1~5중량% 범위가 적당하며, 요구되는 압축강도, 열전도도를 동시에 만족시키는 바람직한 차돌의 첨가량은 3중량%이다. If the added amount of chadol is less than 1% by weight, there is a problem that the thermal conductivity decreases and the compressive strength decreases. When the added amount of chadol is more than 5% by weight, the compressive strength improves, but the thermal conductivity increases and there is a problem of easily breaking. The addition amount is suitably in the range of 1 to 5% by weight, and the preferred amount of chadol satisfying the required compressive strength and thermal conductivity at the same time is 3% by weight.
시멘트의 첨가량이 95중량% 미만이면 압축강도가 저하되는 문제가 있고, 시멘트의 첨가량이 99중량% 이상이면 압축강도는 향상되나 통기성이 저하되고 쉽게 부러지는 문제가 있기 때문에 시멘트의 첨가량은 95~99중량% 범위가 적당하며, 요구되는 압축강도, 열전도도를 동시에 만족시키는 바람직한 시멘트의 첨가량은 97중량%이다. If the amount of cement added is less than 95% by weight, there is a problem that the compressive strength decreases, and if the amount of cement added is more than 99% by weight, the compressive strength improves, but there is a problem that air permeability decreases and easily breaks. The weight percent range is suitable, and the desired amount of cement that satisfies the required compressive strength and thermal conductivity at the same time is 97 weight percent.
상기 차돌 1~5중량%와 시멘트 95~ 99중량%가 혼합되어 주재료가 형성되고,The main material is formed by mixing 1-5% by weight of the chadol and 95-99% by weight of cement,
상기 주재료 100중량부에 대해 일라이트, 토르마린, 칼리장석, 제올라이트로 이루어진 그룹에서 1개이상 선택되는 부재료 20~30중량부를 혼합시켜 이루어진다. It is made by mixing 20-30 parts by weight of one or more subsidiary materials selected from the group consisting of illite, tourmaline, kali feldspar, zeolite with respect to 100 parts by weight of the main material.
상기 4단계(S4)는 1차 몰탈층(150)의 상면에 메쉬부재(160)를 부착한다. In the fourth step (S4), the
메쉬부재(160)는 합성수지 또는 직물을을 원료로 하는 메쉬망이다. 또는 메쉬부재(160)는 화이버 글라스 천이다. The
5단계(S5)는 상기 메쉬부재(160)의 상면에 시멘트 몰탈을 균일하게 주입하여 2차 몰탈층(170)을 형성한다. Step 5 (S5) is to uniformly inject cement mortar on the upper surface of the
2차 몰탈층(170)은 1차 몰탈층(150)과 동일한 두께로 하거나 또는 보다 얇거나 더 두꺼운 두께로 형성될 수 있다. The
6단계(S6)는 상기 2차 몰탈층(170)의 상면에 와이어 망사 또는 철재격자로 된 고정부재(180)를 설치한다. In step 6 (S6), a
와이어 망사는 격자형상으로 와이어를 엮어서 형성되고, 다수의 망목이 형성되므로 2차 몰탈층(170)이 스며나오게 된다. The wire mesh is formed by weaving wires in a lattice shape, and since a plurality of meshes are formed, the
7단계(S7)는 상기 고정부재(180)의 상부에 시멘트 몰탈을 균일하게 주입하여 3차 몰탈층(190)을 형성한다. Step 7 (S7) is to uniformly inject cement mortar on top of the
따라서 고정부재(180)의 망목으로 2차 몰탈층(170)과 3차 몰탈층(190)이 서로 엉켜서 응고되므로 보다 견고한 결합력을 발휘하게 된다. Therefore, since the
전술한 제조공정을 통해 제조되는 건축용 외장재(A)는,Building exterior material (A) manufactured through the above-described manufacturing process,
외면의 도료(140)와, 1차 몰탈층(150), 메쉬부재(160), 2차 몰탈층(170), 고정부재(180), 3차 몰탈층(190)이 순차적으로 외측에서 내측으로 형성되어 이루어진다. The
[실시예 1][Example 1]
국내 S사의 보통 포틀랜드시멘트와, 차돌 분말을 혼합하여 주재료를 제조한다. Domestic S company usually manufactures main materials by mixing Portland cement and chadol powder.
주재료 100중량부에 대해 일라이트, 토르마린, 칼리장석, 제올라이트로 이루어진 그룹에서 1개이상 선택되는 부재료 20중량부를 혼합시켜 시멘트 몰탈을 조성한다. Cement mortar is formed by mixing 20 parts by weight of one or more of the subsidiary materials selected from the group consisting of illite, tourmaline, kali feldspar, and zeolite with respect to 100 parts by weight of the main material.
[실시예 2][Example 2]
국내 S사의 보통 포틀랜드시멘트와, 차돌 분말을 혼합하여 주재료를 제조한다. Domestic S company usually manufactures main materials by mixing Portland cement and chadol powder.
주재료 100중량부에 대해 일라이트, 토르마린, 칼리장석, 제올라이트로 이루어진 그룹에서 1개이상 선택되는 부재료 25중량부를 혼합시켜 시멘트 몰탈을 조성한다. Cement mortar is formed by mixing 25 parts by weight of one or more of the subsidiary materials selected from the group consisting of illite, tourmaline, kali feldspar, and zeolite with respect to 100 parts by weight of the main material.
[실시예 3][Example 3]
국내 S사의 보통 포틀랜드시멘트와, 차돌 분말을 혼합하여 주재료를 제조한다. Domestic S company usually manufactures main materials by mixing Portland cement and chadol powder.
주재료 100중량부에 대해 일라이트, 토르마린, 칼리장석, 제올라이트로 이루어진 그룹에서 1개이상 선택되는 부재료 30중량부를 혼합시켜 시멘트 몰탈을 조성한다. 상기 실시예 1 내지 3의 결과는 표 1과 같다.Cement mortar is formed by mixing 30 parts by weight of one or more of the subsidiary materials selected from the group consisting of illite, tourmaline, kali feldspar, and zeolite with respect to 100 parts by weight of the main material. The results of Examples 1 to 3 are shown in Table 1.
본 발명에 따른 건축재는 압축강도가 종래 원목이나 벽돌에 비하여 높아 대체상품으로도 유용하며, 색상과 질감이 뛰어나 목재 대용의 각종 내장재로도 사용할 수 있다The building material according to the present invention is useful as an alternative product because its compressive strength is higher than that of a conventional wood or brick, and is excellent in color and texture, and can also be used as various interior materials for wood.
한편, 본 발명은 상술한 실시예 및 첨부된 도면에 의해 한정되는 것이 아니고, 본 발명의 기술적 사상을 벗어나지 않는 범위 안에서 예시되지 않은 여러 가지 변형과 응용이 가능함은 물론 구성요소의 치환 및 균등한 타실시 예로 변경할 수 있으므로 본 발명의 특징에 대한 변형과 응용에 관계된 내용은 본 발명의 범위 내에 포함되는 것으로 해석되어야 할 것이다.On the other hand, the present invention is not limited by the above-described embodiments and the accompanying drawings, and various modifications and applications that are not exemplified are possible without departing from the scope of the technical spirit of the present invention, as well as substitution and equal loss of components. Since it can be changed to an example, the contents related to the modification and application of the features of the present invention should be interpreted to be included within the scope of the present invention.
100 : 금형 120 ; 성형홈
140 : 도료 150 : 1차 몰탈층
160 : 메쉬부재 170 : 2차 몰탈층
180 : 고정부재 190 : 3차 몰탈층100:
140: paint 150: primary mortar layer
160: mesh member 170: secondary mortar layer
180: fixing member 190: tertiary mortar layer
Claims (8)
상기 금형틀의 성형홈에 표현하고자 하는 나무와 유사한 색상의 도료를 코팅하는 2단계;
상기 성형홈에 시멘트 몰탈을 균일하게 주입하여 1차 몰탈층을 형성하는 3단계;
상기 1차 몰탈층의 상면에 메쉬부재를 부착하는 4단계;
상기 메쉬부재의 상면에 시멘트 몰탈을 균일하게 주입하여 2차 몰탈층을 형성하는 5단계;
상기 2차 몰탈층의 상면에 와이어 망사 또는 철재격자로 된 고정부재를 설치하는 6단계;
상기 고정부재의 상부에 시멘트 몰탈을 균일하게 주입하여 3차 몰탈층을 형성하는 7단계;
일정시간 경과하여 경화시킨 후 금형틀에서 성형품을 분리하는 8단계;
를 포함하는 것을 특징으로 하는 건축용 외장재의 제조방법. Step 1 of preparing a mold frame having the same molding groove as the appearance of the tree;
A second step of coating a paint having a color similar to that of the tree to be expressed in the forming groove of the mold;
A third step of uniformly injecting cement mortar into the forming groove to form a primary mortar layer;
A fourth step of attaching a mesh member to the upper surface of the primary mortar layer;
A fifth step of uniformly injecting cement mortar into the upper surface of the mesh member to form a secondary mortar layer;
A sixth step of installing a fixing member made of a wire mesh or an iron lattice on an upper surface of the secondary mortar layer;
Step 7 to form a tertiary mortar layer by uniformly injecting cement mortar on top of the fixing member;
Eight steps to separate the molded article from the mold after curing for a certain period of time;
Method for manufacturing a building exterior material comprising a.
상기 2단계의 도료는 연탄가루를 포함하는 것을 특징으로 하는 건축용 외장재의 제조방법. According to claim 1,
Method of manufacturing a building exterior material, characterized in that the paint in the second step comprises briquette powder.
상기 3단계의 시멘트 몰탈은
고온에서 로스팅되어 잘게 분쇄된 차돌과 시멘트의 혼합물인 것을 특징으로 하는 건축용 외장재의 제조방법. According to claim 1,
The cement mortar in the above 3 steps
A method of manufacturing a building exterior material, characterized in that it is a mixture of finely ground crushed stone and cement.
상기 차돌 1~5중량%와 시멘트 95~ 99중량%가 혼합되어 주재료가 형성되고,
상기 주재료 100중량부에 대해 일라이트, 토르마린, 칼리장석, 제올라이트로 이루어진 그룹에서 1개이상 선택되는 부재료 20~30중량부를 혼합시켜 이루어지는 것을 특징으로 하는 건축용 외장재의 제조방법. According to claim 1,
The main material is formed by mixing 1-5% by weight of the chadol and 95-99% by weight of cement,
A method for manufacturing a building exterior material, characterized in that 20 to 30 parts by weight of one or more member materials selected from the group consisting of illite, tourmaline, kali feldspar, and zeolite are mixed with respect to 100 parts by weight of the main material.
상기 차돌은 500~800℃로 가열하여 팽창과 분쇄에 의해 가루형태로 형성되는 것을 특징으로 하는 건축용 외장재의 제조방법. The method of claim 4,
The method of manufacturing a building exterior material, characterized in that the marble is formed in a powder form by expansion and grinding by heating to 500 to 800 ° C.
상기 4단계의 메쉬부재는 합성수지 또는 직물을 원료로 하는 메쉬망인 것을 특징으로 하는 건축용 외장재의 제조방법. The method of claim 5,
The mesh member of step 4 is A method of manufacturing a building exterior material, characterized in that it is a mesh net made of synthetic resin or fabric.
상기 2단계의 도료는 연탄가루를 포함하는 것을 특징으로 하는 건축용 외장재의 제조방법. According to claim 1,
Method of manufacturing a building exterior material, characterized in that the paint in the second step comprises briquette powder.
전술한 제조공정을 통해 제조되는 건축용 외장재(A)는,
외면의 도료(140)와, 1차 몰탈층(150), 메쉬부재(160), 2차 몰탈층(170), 고정부재(180), 3차 몰탈층(190)이 순차적으로 외측에서 내측으로 형성되어 이루어진 것을 특징으로 하는 건축용 외장재.
It is manufactured by a method for manufacturing a building exterior material according to any one of claims 1 to 7,
Building exterior material (A) manufactured through the above-described manufacturing process,
The outer surface paint 140, the primary mortar layer 150, the mesh member 160, the secondary mortar layer 170, the fixing member 180, and the tertiary mortar layer 190 sequentially from outside to inside A building exterior material characterized by being formed.
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| KR19980032152A (en) | 1996-10-18 | 1998-07-25 | 윤종용 | Apparatus and method for managing frame buffer for MPEG video decoding in PC environment |
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