KR19990065006A - A method for producing a composite yarn excellent in surface texture - Google Patents

A method for producing a composite yarn excellent in surface texture Download PDF

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Publication number
KR19990065006A
KR19990065006A KR1019980000014A KR19980000014A KR19990065006A KR 19990065006 A KR19990065006 A KR 19990065006A KR 1019980000014 A KR1019980000014 A KR 1019980000014A KR 19980000014 A KR19980000014 A KR 19980000014A KR 19990065006 A KR19990065006 A KR 19990065006A
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South Korea
Prior art keywords
yarn
knitted fabric
composite yarn
polyester
heat treatment
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KR1019980000014A
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Korean (ko)
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KR100460003B1 (en
Inventor
임대우
백문수
이필상
마진숙
정긍식
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한형수
주식회사 새한
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Priority to KR1019980000014A priority Critical patent/KR100460003B1/en
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/20Combinations of two or more of the above-mentioned operations or devices; After-treatments for fixing crimp or curl
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/62Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/18Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by combining fibres, filaments, or yarns, having different shrinkage characteristics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

비수수축율이 다른 2종의 폴리에스테르 필라멘트를 가연가공함에 있어, 고수축사는 가연영역의 히터를 거치지 않고, 보통사는 히터를 통과한 후 두 사조를 합사하여Two kinds of polyester filaments having different non-water shrinkage ratios are subjected to twist processing, and the twist yarns are passed through a heater in a normal winding state without passing through a heater in a twisted region,

가연가공을 실시하므로써 복합사를 형성한 후에도 복합사를 구성하는 서로 다른 2종의 사조가 권축성과 수축율이 달라 직편물에서 표면권축 효과와 이수축 효과가 동시에 발현되어 소모조의 볼륨감과 실크와 같은 부드러운 표면촉감을 동시에 만족하는 복합가연사를 제조하였다.Even after the composite yarn is formed by the twisting process, the two different yarns constituting the composite yarn have different crimps and shrinkage rates, and the surface crimping effect and the shrinking effect are simultaneously exhibited in the knitted fabric, And the surface tactile feel simultaneously.

또한 고수축사는 가연영역에서 열을 받지 않아 실질적으로 권축이 부여되지 않아 직편물상에서 탄력성 및 반발성이 우수하며, 고배향 미연신 보통사는 가연영역 전In addition, the cored bar is excellent in elasticity and repulsion on the knitted fabric because no heat is applied to the wasted area and no substantial crimp is imparted thereto. In the case of the high-

에 30% 이상의 이완율과 180∼200 ℃로 이완 열처리하여 염색성을 향상시켜 고수축And a relaxation rate of 30% or more and a relaxation heat treatment at 180 to 200 ° C to improve the dyeability,

사조와의 염색차가 없고 염색 얼룩이가 생기지 않는 균일한 직편물을 얻을 수 있It is possible to obtain a uniform knitted fabric which has no staining difference with yarn and does not cause uneven dyeing

다. 또한 제조된 복합가연사는 교락부를 가지고 있어 사조의 형태 안정성 및 공정All. In addition, since the manufactured composite false wares have an entangled part,

통과성이 우수하다.Excellent passability.

Description

표면촉감이 우수한 복합가연사의 제조방법A method for producing a composite yarn excellent in surface texture

본 발명은 표면권축 효과와 이수축 효과를 동시에 발현하여 직편물상에서 소모조의The present invention relates to a surface crimping effect and a shrinking effect at the same time,

볼륨감과 실크와 같은 부드러운 표면촉감을 동시에 만족하는 복합가연사의 제조방법에 관한 것이다.The present invention relates to a method for producing a composite yarn satisfying both volume feeling and soft surface feel such as silk.

폴리에스테르 섬유를 가연가공하여 천연 양모섬유와 같이 개개의 섬유에 권축The polyester fiber is subjected to a twist processing to crimp the individual fibers such as natural wool fibers

(crimp)을 부여 하여 소모조의 질감을 표현하고자 많은 연구가 진행되었다. 그러나 폴리에스테르섬유를 소모조로 전개하면서 부드러운 표면촉감을 동시에 얻기 위해서a large number of studies have been carried out to express the texture of the waste tank by applying a crimp. However, in order to obtain a smooth surface touch while simultaneously developing polyester fiber into a consumable tank

는 단사 필라멘트의 섬도가 1.5 데이어 이하가 되어야 하지만, 이 경우에는 반발성The fineness of the single filament filament should be not more than 1.5 denier, but in this case,

과 탄력성이 미흡하다는 결점이 생긴다. 또 반발성 및 부피감을 위해서 단사 필라And there is a drawback that the elasticity is insufficient. In addition, for the repulsion and bulky feeling,

멘트의 섬도를 크게 하면 표면 촉감이 거칠어지는 등 희망하는 효과를 얻기가 힘들If the fineness of the mentions is increased, the desired effect can not be obtained, such as a rough surface feeling

다.All.

또한 태섬도 필라멘트사와 세섬도 필라멘트사를 혼섬하기도 하고, 모우를 부여하는In addition, the filament yarn and the filament yarn,

등 각종의 기술이 제안되었으나, 질감과 공정 안정성을 동시에 만족시키기에는 미However, in order to satisfy texture and process stability at the same time,

흡하였다.Respectively.

태섬도 필라멘트사를 심사로, 세섬도 필라멘트사를 초사로 한 심초복합 가연사를With the examination of the Taejimdo filament company, the Segwoong complex filament yarn

제조하여 부드러운 표면 촉감과 반발성 및 탄력성을 만족하는 소모조의 직물을 얻Produce a consumable fabric that meets soft surface feel, resilience and elasticity.

을 수 있는 방법이 일본 특개소54-101946, 일본 특개소63-275734호 등에 제안된바Japanese Patent Application Laid-Open No. 54-101946, Japanese Patent Application Laid-Open No. 63-275734, etc.

있다. 그러나 이러한 방법에 의해 제조된 복합 가연사는 부드러운 표면촉감을 가지have. However, the composite false wares produced by this method have a soft surface feel

기는 하나 이수축 혼섬사와 같은 실크의 외관이나 촉감을 기대할 수는 없었다.One could not expect the appearance and feel of a silk like this shrinkage fiber.

본 발명의 목적은 표면권축 효과와 이수축 효과를 동시에 발현하여 직편물상에서 소모조의 볼륨감과 실크와 같은 부드러운 표면촉감을 동시에 만족하는 복합가연사An object of the present invention is to provide a composite yarn which simultaneously exhibits both the surface crimp effect and the shrinking effect and simultaneously satisfies both the voluminousness of the consumable tank and the soft surface feeling such as silk on the knitted fabric.

를 제조하는 데 있다..

도 1은 본 발명의 개략적인 공정도를 나타내는 정면도BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a front view showing a schematic process diagram of the present invention; Fig.

〈도면의 주요 부분에 대한 부호의 설명〉Description of the Related Art

1 : 고배향 폴리에스테르 미연신사(보통사)1: Highly oriented polyester unstretched yarn (normal yarn)

2 : 고수축 폴리에스테르 연신사(고수축사)2: High shrinkage polyester spinning machine (corn barrel)

3 : 공급롤러 4 : 이완열처리 장치3: Feed roller 4: Relaxation heat treatment device

5 : 가연 히터 6 : 가연 장치5: Flammable heater 6: Flammable device

7 : 유체교락 창치 8 : 권취장치7: Fluid interlock initiator 8: Winding device

상기의 목적을 달성하기 위해 본 발명에서는 비수수축율이 다른 2종의 폴리에스테In order to achieve the above object, in the present invention, two kinds of polyester having different non-

르 필라멘트를 가연가공함에 있어, 비수수축율이 25% 이상인 고수축 폴리에스테르In twisting le filament, a high shrinkage polyester having a non-shrinkage ratio of 25% or more

필라멘트 연신사를(이하 고수축사라고 한다) 가연영역 내의 히터 출구와 가연장The filament winding shaft (hereinafter referred to as the stator housing) is connected to the heater outlet

치사이에서 비수수축율이 4∼10%인 통상의 고배향 폴리에스테르 필라멘트 미연신사A typical highly oriented polyester filament undrawn yarn having a non-water shrinkage ratio of 4 to 10%

(이하 보통사라고 한다)와 결합하여 가연가공한 후 유체 교락 처리하여 복합 가(Hereinafter referred to as "normal"), subjected to flammability treatment,

연사를 제조하였다..

고수축사는 가연영역의 히터를 거치지 않고, 보통사는 히터를 통과한 후 두 사조를In the case of a high-stiffness housing, it is not necessary to go through the heater in the burning area,

합사하여 가연가공을 실시하므로써 복합사를 형성한 후에도 복합사를 구성하는 서로 다른 2종의 사조가 권축성과 수축율이 다르게 된다. 따라서 직편물에서 표면권축 효과와 이수축 효과가 동시에 발현되어 소모조의 볼륨감과 실크와 같은 부드러운 표면촉감을 동시에 만족하는 복합가연사를 제조할 수 있었다.The crimpability and the shrinkage ratio of the two different yarns constituting the composite yarn become different from each other even after the composite yarn is formed. Therefore, the surface crimp effect and the shrinking effect are simultaneously manifested in the warp knit fabric, so that it is possible to manufacture a composite yarn satisfying the volume feeling of the waste tank and the soft surface feeling such as silk.

고수축사는 가연영역에서 열을 받지 않아 열응력을 보존한 체 직편물로 된다. 따라The corrugated housing is not subjected to heat in the smoothing area, resulting in a body woven fabric preserving thermal stress. follow

서 직편물에서 충분히 열응력을 발현하여 수축을 할 수 있어 실크와 같은 부더러운It is able to shrink by expressing enough thermal stress in the western knitted fabric,

표면촉감을 가질 수가 있다. 또한 실질적으로 권축이 부여되지 않아 직편물상에서It can have a surface touch. In addition, since substantially no crimp is imparted,

탄력성 및 반발성이 우수하였다. 제조된 복합가연사는 교락부를 가지고 있어, 2종Elasticity and repulsion. The fabricated composite false wares have an entangled part,

의 사조가 실질적으로 분리된 2층 구조를 형성하지 않고 잘 혼합되어 있어 사조의Are well mixed without forming a substantially separated two-layer structure,

형태 안정성 및 공정 통과성이 우수하다.Shape stability and process passability.

이소프탈산이 공중합된 고수축사는 일반 폴리에스테르사보다 염착율이 높아 일반 폴리에스테르사와 혼섬하여 분산염료로 염색하였을 경우, 고수축사가 농염으로 염색되어 균일한 염색이 어렵게 된다. 한편, 고배향미연신사를 열처리하면 비결정영역이 일단 치밀한 구조로 변하여 염료 염착율이 저하되지만, 열처리가 경과함에 따라 비결정영역의 분자쇄가 이완되고 충진밀도가 낮은 부분이 증가하여 염료 염착율이 높아져 연신가연 후에도 염색성이 저하되지 않는다. 본 발명에서는 이완율과 열처리 온도를 조절하여 열처리하므로써 염색성을 향상시켜, 고수축사조와의 염색차가 없고 염색 얼룩이가 없는 균일한 직편물을 얻을 수 있었다.The high content of isophthalic acid copolymer is higher than that of general polyester yarn, and when it is mixed with general polyester yarn and dyed with disperse dye, it becomes difficult to dye uniformly because of high density fiber. On the other hand, the heat treatment of the highly oriented non-drawn filaments changes the amorphous region to a dense structure to lower the dyeing rate, but as the heat treatment progresses, the molecular chains of the amorphous region relax and the portions with low filling density increase, The dyeability is not lowered even after stretching. According to the present invention, the dyeability is improved by controlling the relaxation rate and the heat treatment temperature, and a homogeneous knitted fabric having no staining difference with the host bean paste and having no staining is obtained.

이완율이 30 % 미만인 경우, 충분한 이완상태에서 열처리가 진행되지 않아 열처리When the relaxation rate is less than 30%, the heat treatment does not proceed in a sufficient relaxed state,

가 미흡하여 농염화가 부족하였다. 열처리 온도는 높을수록 농염화에 유리하지만,Was insufficient and the concentration of hydrochloric acid was insufficient. The higher the heat treatment temperature,

사조의 열노화 및 융착이 발생하지 않는 범위가 적당하다.A range in which heat aging and melt adhesion do not occur is suitable.

본 발명에서 직물의 촉감 및 외관은 하기와 같은 방법으로 측정하였다.In the present invention, the feel and appearance of the fabric were measured by the following method.

(1) 직물의 촉감 및 외관(1) The feel and appearance of the fabric

관능적인 평가로 수치화가 어려워 10 명에게 직물을 항목별 평가하여 개It is difficult to quantify with sensual evaluation.

인의 주관적인 평가 결과를 아래의 기준에 의거하여 판정하였슴.The subjective evaluation result of the person was judged based on the following criteria.

◎ : 9 명 이상 , ○ : 6∼8 명 , △ : 3∼5 명 , × : 2 명 이하?: 9 or more,?: 6 to 8,?: 3 to 5, X: 2 or less

이하 본 발명을 실시예와 비교실시예에 의거 상세히 설명한다.Hereinafter, the present invention will be described in detail based on Examples and Comparative Examples.

실시예 1Example 1

이소프탈산을 9.0몰 % 공중합한 폴리에스테르 폴리머를 용융 방사하여 제조한 비수수축율이 25 % 인 폴리에스테르 필라멘트 연신사 60de/15f와 비수수축율이 8%인 통상의 폴리에스테르 필라멘트 고배향미연신사 85de/36f를 공급사조로 하여 도면 1의 공정에 따라 가연가공을 실시하여 복합가연사를 제조하였다.A polyester filament drawn yarn 60de / 15f having a non-shrinkage ratio of 25% prepared by melt-spinning a polyester polymer obtained by copolymerizing isophthalic acid in an amount of 9.0 mol%, and a normal polyester filament having a non-water shrinkage ratio of 8% Was subjected to flammability processing in accordance with the process of FIG. 1 to prepare a composite yarn.

이때의 가연가공 조건은 아래와 같다.At this time, the conditions for flammable processing are as follows.

·이 완 율 : 30 %· Completion rate: 30%

·이완열처리 온도 : 200℃· Relaxation heat treatment temperature: 200 ° C

·가연 히터 온도 : 180℃, 가연 T/M : 1850 T/M , 가연공급율 : - 30 ∼ 30 %· Flammable heater temperature: 180 ℃, flammable T / M: 1850 T / M, flammable supply rate: -30 ~ 30%

제조한 상기의 복합가연사를 이태리연사기에서 연수를 1200 T/M, 경사본수를 6840The above-mentioned compounding yarn was produced at an Italian twisting machine at a rate of 1,200 T / M and an inclined number of 6840

본, 위사밀도를 67본/인치로 하여 능직으로 제직한 후 염색 및 가공을 실시하였다.The fabric was weaved with weaving density of 67 bands / inch, and dyeing and processing were carried out.

실시예 2Example 2

이완열처리 온도가 180 ℃인 것을 제외하고는 실시예 1과 동일하게 실시하였다.The relaxation heat treatment was carried out in the same manner as in Example 1, except that the heat treatment temperature was 180 ° C.

비교실시예 1Comparative Example 1

이완열처리 온도가 170 ℃인 것을 제외하고는 실시예 1과 동일하게 실시하였다.The relaxation heat treatment was carried out in the same manner as in Example 1, except that the heat treatment temperature was 170 占 폚.

비교실시예 2Comparative Example 2

이완열처리 온도가 210 ℃인 것을 제외하고는 실시예 1과 동일하게 실시하였다.The relaxation heat treatment was carried out in the same manner as in Example 1 except that the heat treatment temperature was 210 ° C.

비교실시예 3Comparative Example 3

이완율이 20 %인 것을 제외하고는 실시예 1과 동일하게 실시하였다.The same procedure as in Example 1 was carried out except that the relaxation rate was 20%.

비교실시예 4Comparative Example 4

이완열처리 과정을 거치지 않은 것을 제외하고는 실시예 1과 동일하게 실시하였다.The same procedure as in Example 1 was carried out except that a relaxation heat treatment process was not performed.

비교실시예 5Comparative Example 5

이소프탈산을 9.0몰 % 공중합하여 비수수축율이 25 % 인 폴리에스테르 필라멘트 연신사 60de/15f 대신 비수수축율이 8 % 인 통상의 폴리에스테르 필라멘트 연신사Polyester fiber filament drawn yarn 60de / 15f having a non-water shrinkage ratio of 25% was copolymerized with isophthalic acid in an amount of 9.0 mol%

60de/15f를 공급사조로 한 것 이외에는 실시예 1과 동일하게 실시하였다.60de / 15f was used as the feed tank.

비교실시예 6Comparative Example 6

2종의 공급사조가 가연영역 내의 히터 도입부 전에 합사한 후 가연 히터를 통과하여 가연가공하는 것을 제외하고는 실시예 1과 동일하게 실시하였다.Example 2 was carried out in the same manner as in Example 1, except that two kinds of feed yarns were joined before the heater introduction portion in the false region, and then passed through a false heater and subjected to a false twisting process.

이상에서 실시한 실시예와 비교실시예의 결과를 표 1로 나타내었다.Table 1 shows the results of the examples and comparative examples.

이상과 같이 본 발명에 의하면, 표면권축 효과와 이수축 효과를 동시에 발현하여 직편물상에서 소모조의 볼륨감과 실크와 같은 부드러운 표면촉감을 동시에 만족하고 또한, 염색차가 없고 염색 얼룩이가 없는 균일한 복합가연사를 제조할 수 있다.INDUSTRIAL APPLICABILITY As described above, according to the present invention, the surface crimp effect and the shrinking effect can be simultaneously exhibited, so that the volume feeling of the consumable tank and the soft surface feeling such as silk are simultaneously satisfied on the knitted fabric and the uniform composite yarn without stain- Can be manufactured.

Claims (2)

비수수축율이 다른 2종의 폴리에스테르 필라멘트를 가연가공함에 있어, 비수수축율이 높은 폴리에스테르 연신사가 가연영역 내의 히터와 가연장치사이에서 비수추축In the twisting process of two kinds of polyester filaments having different non-water shrinkage ratios, the polyester stretch yarn having a high non-water shrinkage ratio has a non- 율이 낮은 폴리에스테르 필라멘트 미연신사와 합사되어 가연가공한 후 유체 교락 처리하는 것을 특징으로 하는 폴리에스테르 필라멘트 복합가연사의 제조방법.Wherein the polyester filament is subjected to a false twisting process after being subjected to a false twisting process with a polyester filament undrawn yarn having a low ratio. 청구항 1에 있어서,The method according to claim 1, 비수축축율이 낮은 폴리에스테르 필라멘트 미연신사는 가연영역 전에 30% 이상의Polyester filament undrawn yarn with low non-wet shrinkage percentage is not less than 30% 이완율과 180∼200℃로 이완 열처리하여 염색성을 향상키시는 것을 특징으로 하는Characterized in that the dyeing property is improved by relaxation heat treatment at a relaxation rate of 180 to 200 ° C 폴리에스테르 필라멘트 복합가연사의 제조방법.A method for producing a polyester filament composite yarn.
KR1019980000014A 1998-01-03 1998-01-03 Manufacturing method of composite false-twisted yarn having excellent surface touch and bulkiness KR100460003B1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100453180B1 (en) * 2002-10-31 2004-10-15 도레이새한 주식회사 Manufacturing method of polyester false twist yarn
KR100464833B1 (en) * 2002-07-29 2005-01-06 한국섬유개발연구원 Preparation of draw textured polyester ply yarn
KR20160132275A (en) * 2015-05-08 2016-11-17 주식회사 휴비스 Flame retardant polyester yarn having softness and method of preparing same

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JP2960758B2 (en) * 1990-07-11 1999-10-12 ユニチカ株式会社 Composite structure processed yarn and method for producing the same
KR930010790B1 (en) * 1991-11-21 1993-11-11 주식회사 코오롱 Method for preparation of differential shrinkage mixing yarn
JPH0657562A (en) * 1992-08-12 1994-03-01 Mitsubishi Rayon Co Ltd Production of specific complex false twisted textured yarn
JPH06341027A (en) * 1993-05-31 1994-12-13 Unitika Ltd Production of conjugate crimped yarn having slub effect
JPH07278977A (en) * 1994-04-12 1995-10-24 Mitsubishi Rayon Co Ltd Production of combined fancy yarn
JP3050100B2 (en) * 1995-09-13 2000-06-05 東レ株式会社 Manufacturing method of composite processed yarn
JPH09228168A (en) * 1995-12-21 1997-09-02 Toray Ind Inc Composite processed yarn and woven or knitted fabric

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100464833B1 (en) * 2002-07-29 2005-01-06 한국섬유개발연구원 Preparation of draw textured polyester ply yarn
KR100453180B1 (en) * 2002-10-31 2004-10-15 도레이새한 주식회사 Manufacturing method of polyester false twist yarn
KR20160132275A (en) * 2015-05-08 2016-11-17 주식회사 휴비스 Flame retardant polyester yarn having softness and method of preparing same

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