KR102162355B1 - Eco-friendly fertilizer for apple cultivation and its manufacturing method - Google Patents

Abstract

The present invention relates to a method of preparing an eco-friendly fermented mature apple-only fertilizer. Considering the food characteristics of apples, the preparation of eco-friendly fertilizers used for cultivating apples is for mass production and industrialization by combining natural substances and natural minerals with advanced fermentation technology. Accordingly, the method comprises: a first step of pre-treating and preparing organic materials and organic subsidiary materials; a second step of mixing the pre-treated organic materials and organic subsidiary materials with inorganic reactive materials; a third step of aging; a fourth step of drying; a fifth step of sterilizing; a sixth step of packaging; and a seventh step of commercializing. The present invention provides eco-friendly fertilizers which are used for solving problems such as decrease in the quantity and quality of crops, decrease in productivity, acidification of the soil, and the like when using conventional chemical fertilizers and pesticides for cultivating apples, and which can be actually applied to cultivating apples to produce final products with enhanced preference of consumers, thereby providing market competitiveness and economic benefits.

Description

Eco-friendly fertilizer for apple cultivation and its manufacturing method}

The present invention relates to a method of manufacturing an eco-friendly fermented fertilizer exclusively for apples, and more specifically, in consideration of the food characteristics of apples, the production of eco-friendly fertilizers used during cultivation combines natural substances and natural minerals with advanced fermentation technology. Thus, it relates to the invention related to mass production and industrialization.

Pepper seeds are nutritionally rich in unsaturated fatty acids, tocopherol, and vitamin C, and the chemical substance that gives off a spicy taste is known as capsaicin. Its efficacy is known to be helpful in analgesic action, anti-cancer action, aging inhibition, and anti-depression.

Garlic is known as the Far East, including Korea and China, where garlic is mainly grown in Central Asia. In terms of food, it is mainly used as a seasoning spice in Korean traditional foods. It is rich in sugars, proteins, lipids, minerals and vitamins, and contains allicin, a stimulating ingredient. It is said to be helpful for sterilization, insecticide, tonicity, fatigue recovery, detoxification of heavy metals and various harmful substances, anti-aging, skin beauty effects, neuralgia, and muscle pain.

Deep ocean water is distinguished from surface water and refers to seawater that circulates in the deep ocean less than 200m. In terms of food, it is rich in inorganic nutrients such as nitrogen, phosphorus, and silicon, and its main applications are in various fields such as fisheries, food, beverages, cosmetics, and medicine.

Coconut fiber is said to be used for ropes, bed mattresses, car seats, golf course lawn drainage, high-end medical care and hats. Coconut is a tropical fruit, which grows widely in tropical and subtropical regions, and is cultivated on a large scale in Southeast Asia. Coconut is divided into three parts, surrounded in white on the inner side, and has a copra called pulp, a coconut cell as a fiber layer, and a fiber layer surrounding the coconut. There is coconut fiber. Sawdust is a small particle piece of wood obtained when cutting wood and is known to be used for heat insulation, cold protection, heat insulation, or sound insulation.

Bio-stone is a new material for fusion processing natural fibers such as natural minerals such as ceresite and pottery. The main ingredients are silicic acid free, alumina, ferrous oxide, ferric oxide, magnesium, calcium, sodium, potassium, titanium, oxidized. As minerals such as manganese, nerelium, germanium, silicon dioxide, and potassium oxide, it is an excellent natural fiber material. Its efficacy is known for its adsorption and decomposition of harmful components, strong deodorization and sterilization power, control of soil acidity, and large amount of far-infrared radiation.

Conventional patents related to the manufacture of eco-friendly fertilizers, "Application No. 10-2016-0036212," "Method of manufacturing fertilizer based on garlic using allelopathic action", "Application No. 10-2006-0039710" "Resorption of calcium. Enhancing eco-friendly fertilizer composition", "Application No. 10-2000-0024732" "Method for manufacturing refined by-product fertilizer", "Application No. 10-2005-0094135" "Fermented fertilizer by solubilization of fertilizer using microbial process and its manufacture "Method", "Application No. 10-2014-0191604" "Highly functional eco-friendly fertilizer containing phytoncide", "Application No. 10-2016-0093388", "Eco-friendly fertilizer using industrial waste and its manufacturing method", "Application No. 10-2004-0008452" "Selenium compound fertilizer", "Application No. 10-2007-0045031" "Eco-friendly organic compound fertilizer manufacturing method and its manufacturing system based on livestock manure", "Application No. 10-2003-0040883 ""Liquid compound fertilizer containing nanosilver and allicin and its manufacturing method", "Application No. 10-2011-0096723" "Method for manufacturing eco-friendly bio fertilizer containing yogurt", "Application No. 10-2014-0145087" "Method of manufacturing eco-friendly fertilizer using sea mud", "Application No. 10-2013-0029732" "Method for producing eco-friendly liquid fertilizer using natural ore and useful microorganisms", "Application No. 10-2012-0047479" "Livestock carcasses And manufacturing method of fertilizer using shells", "Application No. 10-2016-0092674," "Sucrose and fertilizer for improving the sugar content of fruits and vegetables, and manufacturing method thereof", "Application No. 10-2016-0059475," "Anti-browning fertilizer composition and Fruit or vegetable cultivation method using this", "Application No. 10-2016-0065515" "Fertilizer composition for increasing irradiated ponin content of fruit and cultivation method of fruit using it", "Application No. 10-2011-0085458" "Eco-friendly Fertilizer manufacturing method", "Application number 10-2009-0023451" "Organic fertilizer manufacturing method", "Application number 10 -2000-0036292" "Method of manufacturing lactic acid bacteria fermented fertilizer using hot rice water", and as a patent for coconut, application number "10-2007-0109865" "coconut vegetation mat and its manufacturing method", application number "10 -2011-0090592" "Food color coconut powder and its manufacturing method", application number "20-2009-0014167" "vegetation mat using coconut from palm tree", application number "10-2016-0146908" " Ready-to-eat, Luten-free and Ketone-producing Coconut Meat Base Cereal ”, Registration No. “10-0824973” “Balancing the Ion Contents in Hydroponic Coconut Coir Medium and Hydroponic Coconut Coir Medium with Balanced Ion Concentrations” Method”, Registration No. “20-0309077” “Seed Attachment Mat for Slope Greening Using Coconut Fiber Net”, Registration No. “10-1941949” “Vegetable Soil Supply System with Coconut Fiber”, Registration No. “20- 0415273" "Jute (coconut_vegetation bag", sugar related patent technology, registration number "10-1150929", "Sugar manufacturing method using sugar beet and its sugar", registration number "10-1328105" "Sugarcane extraction Persimmon leaf tea manufacturing method using natural sugar and pine needles with reduced bitterness and fresh smell", registration number "10-0783746" "organic sugar manufacturing method" and registration number "10-1200149" "brown sugar manufacturing device and brown sugar manufacturing Process”, etc., etc., but they have applied the optimal mixing ratio of pre-treated organic materials, organic sub-solvents, and natural mineral bio-stones, as well as advanced fermentation and aging technologies to produce eco-friendly fertilizers. There have been no reports of the technology and use of eco-friendly fertilizer for apple cultivation.

The present invention was conceived to solve the problems of the prior art, and apples are one of the world's three major fruits and are known to be the most produced in Korea. When cultivated, the amount of crops is made by using conventional chemical fertilizers and pesticides. There were problems such as poor quality of fruit, decreased productivity, and acidification of soil.

In order to solve this problem, it relates to an invention that is eco-friendly by manufacturing eco-friendly fertilizers and is suitable for industrialization. Accordingly, an object of the present invention is to develop an eco-friendly fertilizer manufacturing method for producing an eco-friendly fertilizer and the final product for apple cultivation.

The general eco-friendly fertilizer used so far is a situation that is used for many purposes for various crops. However, the demands of consumers and users are a situation in which eco-friendly fertilizers for specific crops that are suitable for the characteristics of crops are required. In order to comply with this, in the present invention, fermentation and aging techniques are grafted by mixing germinated pepper seeds, germinated garlic, and shells with deep sea water and organic sugar (Mascovado) as organic materials, and at the same time, rice husk, sawdust, coconut fiber, and egg shell powder By fermenting and aging organic bouillon materials by mixing deep sea water and organic sugar (Mascovado), eco-friendly fertilizers are prepared by applying the optimal mixing ratio of pretreated organic materials, organic bouillon materials, and natural mineral biostone. Therefore, it is an invention related to the manufacture of eco-friendly fertilizer for apple cultivation with final quality competitiveness.

As described in detail above, the organic materials (germinated pepper seeds, germinated garlic and skin), organic bouillon materials (rice husk, sawdust, coconut fiber, egg shell powder), and natural mineral biostone By manufacturing an eco-friendly fertilizer exclusively for apple cultivation that combines advanced fermentation and aging technology to a mixture with an optimal mixing ratio, problems such as decrease in the yield and quality of crops, decrease in productivity, and acidification of soil due to the use of conventional chemical fertilizers and pesticides when growing apples By manufacturing an eco-friendly fertilizer for apple cultivation that can solve the problem and applying it to actual apple cultivation, the final product with improved consumer preference is considered an invention that can provide market competitiveness and economic benefits.

1 is a process chart showing a preferred embodiment of the present invention

Hereinafter, a preferred embodiment of the present invention for achieving the above object will be described with reference to FIG. 1 with reference to the accompanying drawings.

The present invention will be described in detail with reference to the accompanying drawings as follows.

Hereinafter, FIG. 1 is a process chart of manufacturing an eco-friendly fertilizer for apple cultivation, and the first step is pretreatment->mixing->fermentation of organic materials such as red pepper seeds, garlic, and garlic skin, and organic bouillon materials such as rice husk, sawdust, coconut fiber, and egg shell powder. ->The step of pre-treatment of aging, the second step is the mixing of the pre-treated organic material, organic subsidiary material, and bio-stone, which is an inorganic reactive material, the third step is the aging step, and the fourth step A drying treatment step, a fifth step is a sterilization treatment step, a sixth step is a packaging step, and the seventh step is an eco-friendly fertilizer manufacturing method for apple cultivation consisting of a commercialization step, and its configuration and action will be described in detail as follows. (Fig. 1)

(1) Sample pre-treatment manufacturing step

This step is a pre-treatment manufacturing step of Ingredient-1 (Organic Ingredients: Red Pepper Seeds, Garlic and Garlic Skin) and Ingredient-2 (Organic Sub-Yongs: Rice Husk, Sawdust, Coconut Fiber, Eggshell Powder).

In other words, organic ingredients such as pepper seeds, garlic and garlic peels, and organic bouillon materials such as rice husk, sawdust, coconut fiber, and egg shell powder are pretreated.

①Material-1: Preparation of organic material (pre-treatment of material → mixing → fermentation → aging)

①-1) Material pretreatment

As a pretreatment of red pepper seeds (produced in Andong, Gyeongbuk, 2018), 100g of red pepper seeds are washed three times in tap water, immersed in water at 50-60℃ for 10 minutes, and then automatically grown with bean sprouts (Jinseong, KW-23, Korea). After cultivation for 8-12 days at ℃, about 0.5cm germinated pepper seeds are dried at 60℃ for 10-12 hours using a hot air dryer (Hanil, W-12, Korea) and then in a vacuum blender (Hanil, K-25, Korea). After pulverizing for 10 minutes, a powder having a size of 300 mesh was prepared using a sieve and used as the final germinated pepper seed powder.

As a pretreatment of garlic (Andong, Gyeongsangbuk-do, produced in 2018), 100g of garlic was washed three times in tap water, immersed in water at 50-60℃ for 10 minutes, and then automatically grown with bean sprouts (Jinseong, KW-23, Korea). After cultivation for 8-12 days at ℃, about 0.5cm germinated garlic is dried at 60℃ for 10-12 hours using a hot air dryer (Hanil, W-12, Korea) and then in a vacuum blender (Hanil, K-25, Korea). After 10 minutes of pulverization, a powder having a size of 300 mesh was prepared using a sieve and used as a final germinated garlic powder.

Garlic peels (produced in Uiseong, Gyeongbuk, 2018) are washed three times with deep ocean water and dried at 60℃ for 10 to 12 hours using a hot air dryer (Hanil, W-12, Korea) and then vacuum blender (Hanil, K-25, Korea). After pulverizing for 10 minutes in Korea), a 300 mesh-sized powder was prepared as a final material using a sieve and used as a sample.

①-2) Mixing of ingredients

The mixing ratio of (①-1) pre-treated germinated pepper seed powder: germinated garlic powder: dried garlic peel powder was mixed at a ratio of 40 to 45: 40 to 45: 5 to 10 (w/w/w) .

①-3) Fermentation of ingredients

The above (①-2) mixed mixture: deep sea water: organic sugar: powdered lactic acid bacteria (commercially purchased: probiotics, DH farm, Korea) 20-25: 50-55: 18: 2 (w/w/w/w) After mixing with 30 ~ 35 ℃, fermented for 20 ~ 25 days.

The deep sea water used at this time was purchased from domestic (Sokcho, Gangwon-do, DEEPS, Korea), and Mascovado from the Philippines was used for organic sugar.

①-4) Ripening of ingredients

The above (①-3) fermentation material was aged at 10 to 15°C for 25 to 30 days and used as the final material-1 (organic material).

②Material-2: Preparation of samples of organic subsidiary materials (pre-treatment of materials → mixing → fermentation → aging)

②-1) Pre-processing of materials

Commercially purchased rice husk 500g, sawdust 500g, coconut fiber 300g, and egg shell powder 500g are first dried at 60℃ for 8-12 hours, and then pulverized for 10 minutes with a vacuum blender (Hanil, K-25, Korea). ) As a final material, a powder having a size of 300 mesh was prepared and sterilized for 15 minutes at 121°C, 1.5 atm in a high-pressure steam cooker (autoclave).

②-2) Mixing of ingredients

The (②-1) pre-treated rice husk powder: sawdust powder: coconut fiber powder: eggshell powder was mixed at 20:20:10:50 (w/w/w/w).

②-3) Fermentation of ingredients

(②-2) Mixed mixture: deep sea water: organic sugar: powdered lactic acid bacteria (commercially purchased: probiotics, DH farm, Korea) 30: 58: 10: 2 (w/w/w/w) after mixing 30 ~35 ℃, fermented for 7-10 days.

The deep sea water used at this time was purchased from domestic (Sokcho, Gangwon-do, DEEPS, Korea), and Mascovado from the Philippines was used for organic sugar.

②-4) maturation of material

The fermented material (②-3) was aged at 10 to 15° C. for 25 to 30 days, and used as the final material-2 (organic sub-yong material).

③ Material-3: Inorganic Reactive Material: Bio Stone

Biostone was commercially purchased and used.

(2) Mixing step of pre-treatment organic material, organic sub-solvent and inorganic reactive material

This step is a second step, which is a mixing step of the organic material, sub-use (material-1 and material-2) and inorganic reactive material (material-3) pre-treated in step (1). 1 (Organic ingredients: pre-treated pepper seeds, pre-treated garlic and garlic skin): Material-2 (Organic sub-use: rice husk, sawdust, coconut fiber, egg shell powder): Material-3 (Inorganic reaction Ash: biostone) is mixed at 85:5 to 10:5 to 10 (w/w/w), that is, at 85:10:5 or 85:5:10 (w/w/w).

(3) ripening stage

In this step, the mixture mixed in (2) was aged at 10° C. for 25 to 30 days.

(4) drying treatment step

Drying the aged contents carried out in step (3). After drying for 8 to 10 hours at 60°C using a first hot air dryer (Hanil, K-25, Korea), a second dry ultrasonic device (stain tube: horizontal × length × height = 28 cm × 30 cm × 18 cm, Tecon, USA) was treated at 28 KHz for 60 minutes, and the moisture content of the final contents was 5% or less.

(5) Sterilization treatment step

The contents dried in step (4) were treated at 28 KHz for 30 minutes using a dry ultrasonic device (sten barrel: width×length×height=28cm×30cm×18cm, Tecon, USA).

(6) packing step

The contents that were sterilized in step (5) were packaged in a certain standard and an apple-only fertilizer packaging. At this time, the fertilizer packaging is treated with a disinfectant (Soosan CMC, Medilox-S, Korea) once or twice with a disinfectant (Soosan CMC, Medilox-S, Korea) to sterilize the inside, inject 85 to 90% of the contents, and then add 10 to 15% nitrogen gas. Injected and sterilized oak chips (width×length×thickness=3cm×3cm×1.5cm) were inserted into a packaging paper with 5-10 pieces compared to the contents of 20kg and finally packaged.

(7) Stage of commercialization

The contents packed in step (6) were commercialized after the final occupation.

Hereinafter, preferred embodiments of the present invention with reference to the drawings are as follows.

(1) Example of sensory evaluation of final cultivated apples according to the amount of biostone (mineral material) added

In the present invention, the sensory evaluation measurement of the final cultivated apple according to the amount of bio-stone (mineral material) added is shown in Table 1.

① Sensory test: A sensory test was conducted by a panel of 10 apples.

The measurement items are color, taste, flavor, and overall preference, and the evaluation is made in 5 steps (5: very good, 4: good, 3: normal, 2: bad, 1: very bad) ) Is used to represent the average value.

② Sensory evaluation of final grown apples according to the amount of bio-stone (mineral material) added

Referring to Table 1, the amount of biostone (mineral material) added in color, taste, fragrance, and overall acceptability showed the highest value of 5% by weight compared to the raw material.

(2) Example of color of final grown apples according to the amount of bio-stone (mineral material) added

In the present invention, the color measurement of the final cultivated apple according to the amount of bio-stone (mineral material) added is shown in Table 2.

① Chromaticity measurement: The surface of an apple sample was randomly selected and L (brightness) a (color) and b (chromaticity) values were measured using a color difference meter (Minolta CR 300, Japan).

② As a result of measuring the color of the final cultivated apple according to the amount of biostone (mineral material) added, referring to Table 2, L (brightness), a (redness), and b (yellowness) were not significantly different in all treatments.

(3) Example of sensory evaluation of final grown apples according to the mixing ratio of ingredients

In the present invention, the sensory evaluation measurement of the final cultivated apples according to the mixing ratio of materials is shown in Table 3.

① Sensory test: A sensory test was conducted by a panel of 10 apples.

Measurement items are color, taste, flavor, and overall preference, and the evaluation is made in 5 steps (5: very good, 4: good, 3: normal, 2: bad, 1: very bad) ) And expressed as an average value.

② Results of sensory evaluation of final grown apples according to the mixing ratio of ingredients

Referring to Table 3, material-1: material-2: material-3= 85% by weight: 10% by weight: 5% by weight showed the highest value in color, taste, aroma, and overall acceptability.

Claims (9)

As an eco-friendly fertilizer for apple cultivation
The first step is the pretreatment of organic ingredients such as pepper seeds, garlic and garlic skin, and organic side materials such as rice husk, sawdust, coconut fiber, and egg shell powder -> mixing -> fermentation -> pre-treatment,
The second step is a step of mixing a pre-treated organic material with an organic subsidiary material and an inorganic reactive material biostone,
The third stage is the ripening stage,
The fourth step is a drying treatment step,
The fifth step is a sterilization treatment step,
The sixth step is the packaging step,
The seventh step is an eco-friendly fertilizer manufacturing method for apple cultivation, characterized in that consisting of a commercialization step.
The method of claim 1,
The pre-treatment of the pepper seeds and garlic,
After washing each pepper seed and 100g of garlic in tap water 3 times, immerse it in water at 50-60℃ for 10 minutes, and then cultivate the sprouts at 25℃ for 8-12 days with an automatic bean sprout cultivation machine, and then use a hot air dryer for 10~ at 60℃. An eco-friendly fertilizer manufacturing method for apple cultivation, characterized in that after drying for 12 hours, pulverizing for 10 minutes with a vacuum blender, a powder having a size of 300 mesh is prepared and used using a sieve.
The method of claim 1,
Germinated pepper seed powder pre-treated in the pre-treatment step: germinated garlic powder: dry garlic skin powder: egg shell powder 40 to 45: 40 to 45: 5 to 10 (w/w/w) An eco-friendly fertilizer manufacturing method for apple cultivation, characterized in that mixing.
The method of claim 2,
The germinated pepper seed powder: germinated garlic powder: dried garlic peel powder 40-45: 40-45: 5-10 (w/w/w) mixed mixture: deep sea water: organic sugar: powdered lactic acid bacteria 20-25: 50 ~55: 18: 2 (w / w / w / w) after mixing in a ratio of 30 ~ 35 ℃, 20 ~ 25 days fermentation, characterized in that for apple cultivation-only eco-friendly fertilizer manufacturing method.
The method of claim 1,
The organic bouillon material is rice husk 500g, sawdust 500g, coconut fiber 300g, eggshell powder 500g, dried at 60℃ for 8-12 hours, pulverized for 10 minutes with a vacuum blender, and then 300 mesh size using a sieve And sterilize each powder at 121°C, 1.5 atm, for 15 minutes in a high-pressure steam cooker (autoclave),
Sterilized rice husk powder: sawdust powder: coconut fiber powder: egg shell powder 20: 20: 10: 50 (w / w / w / w), characterized in that the mixture is an eco-friendly fertilizer for apple cultivation, characterized in that it is mixed.
The method of claim 5,
The rice husk powder: sawdust powder: coconut fiber powder: egg shell powder 20: 20: 10: 50 (w/w/w/w) mixed mixture: deep sea water: organic sugar: powdered lactic acid bacteria 30: 58: 10 : After mixing at 2 (w/w/w/w), an eco-friendly fertilizer manufacturing method for apple cultivation, characterized in that fermentation is performed at 30 to 35°C for 7 to 10 days.
The method of claim 1,
The mixing step,
Organic material: organic subsidiary material: an inorganic reaction material 85:10: 5 or 85: 5:10 (w/w/w) an eco-friendly fertilizer manufacturing method for apple cultivation, characterized in that mixing.
The method of claim 1,
The packaging step,
After sterilizing the inside of the sterilized contents by spraying 1-2 times as a disinfectant on the fertilizer packaging, 85~90% of the above contents are injected, then 10~15% of nitrogen gas is injected and the sterilized oak chips are 5~5~ compared to the contents of 20kg. An eco-friendly fertilizer manufacturing method for apple cultivation, characterized in that 10 pieces are inserted into the wrapping paper.
Eco-friendly fertilizer for apple cultivation, characterized in that produced by the manufacturing method of any one of claims 1 to 8.

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