KR102011840B1 - Method of manufacturing circuit board and chip package and circuit board prepared by the same - Google Patents
Method of manufacturing circuit board and chip package and circuit board prepared by the same Download PDFInfo
- Publication number
- KR102011840B1 KR102011840B1 KR1020130020670A KR20130020670A KR102011840B1 KR 102011840 B1 KR102011840 B1 KR 102011840B1 KR 1020130020670 A KR1020130020670 A KR 1020130020670A KR 20130020670 A KR20130020670 A KR 20130020670A KR 102011840 B1 KR102011840 B1 KR 102011840B1
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- KR
- South Korea
- Prior art keywords
- cavity
- laminate
- thermosetting resin
- stage
- forming
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/12—Mountings, e.g. non-detachable insulating substrates
- H01L23/13—Mountings, e.g. non-detachable insulating substrates characterised by the shape
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/482—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of lead-in layers inseparably applied to the semiconductor body
- H01L23/485—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of lead-in layers inseparably applied to the semiconductor body consisting of layered constructions comprising conductive layers and insulating layers, e.g. planar contacts
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4602—Manufacturing multilayer circuits characterized by a special circuit board as base or central core whereon additional circuit layers are built or additional circuit boards are laminated
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
Abstract
The present invention provides a method for manufacturing a semiconductor device, comprising: preparing a base substrate including a core layer and a conductive layer formed on at least one surface of the core layer and having an inner circuit pattern; Forming a laminated material to cover the conductive layer; Collectively forming at least one cavity in the stacking material exposing the core layer and the conductive layer; Curing the laminate material in which the cavity is formed to form a laminate; And forming a conductive layer having an outer circuit pattern on an outer surface of the laminate. It provides a method of manufacturing a circuit board, including.
Description
The present invention relates to a method for manufacturing a circuit board and a chip package including a cavity, and a circuit board manufactured by the method.
In recent years, the number of parts has increased due to the smaller size of electronic devices and the consumer's preference for a single product having various functions. For this reason, a technique for mounting a large number of electronic components at high density on a circuit board is required.
A multi-layer circuit board is a component of an electronic device in which an electronic component is mounted by stacking a plurality of substrates in a multilayer manner. Multi-layered circuit boards can perform many complicated functions electrically compared to single-sided or double-sided boards, and are widely used in various electronic devices because they enable high-density mounting of electronic components.
In particular, in recent years, system integration technology is required to reduce the size and lightness of electronic products, and a technology for manufacturing a cavity type PCB (Cavity PCB) is attracting attention as a corresponding technology. In the case of Cavity PCB, it is a problem that occurs in embedded PCB because the component is not completely embedded in the cavity and it is mounted in the cavity where the empty space is formed in the direction in which the chip is mounted. It has technical advantages that are very efficient in reworking parts and inspecting parts.
However, there are very few applications in PCBs, a layer-by-layer technology of cavity PCBs. The reason for this is that it is difficult to process the cavity area accurately, and there is a problem of damaging the internal circuit of the cavity during plating, etching, etc., which occurs during the PCB process, and it is very difficult to form.
In particular, the method of selectively processing the position of the cavity using a laser drill in the printed circuit board in which the finished product is laminated is difficult to control the depth, and thus often destroys the inner circuit pattern and the inner insulation layer. In addition, when machining a cavity using a router, the difference in processing precision is very severe and the cavity must be formed separately, which is a problem of mass production due to problems in product reliability and low productivity during mass production. In addition, the method of selectively forming the cavity by precisely punching the position of the cavity through the punching machine in the state of the finished product inevitably causes damage to the cavity outer wall, and the damage of the cavity outer wall is caused by moisture absorption. Delamination, damage to the bottom surface of the cavity will occur, leading to a price increase due to the manufacturing cost of the punching jig and a very narrow width of the cavity design. On the other hand, when the cavity is processed and laminated in advance before lamination of the insulating layer, it is difficult to control the flow of the thermosetting resin used as the insulating layer, so that smear is easily generated and an additional desmear process is required. In addition, it is difficult to completely remove the smear, so there is a problem in that the reliability of the substrate is lowered and the productivity is inferior.
One embodiment of the present invention is to provide a method for manufacturing a circuit board and a chip package, and a circuit board manufactured by the method, the manufacturing process is simplified and the process cost is reduced.
According to an embodiment of the present invention for achieving the above object, preparing a base substrate including a core layer and a conductive layer formed on at least one surface of the core layer and provided with an inner circuit pattern; Forming a laminated material to cover the conductive layer; Collectively forming at least one cavity in the stacking material exposing the core layer and the conductive layer; Curing the laminate material in which the cavity is formed to form a laminate; And forming a conductive layer having an outer circuit pattern on an outer surface of the laminate. It provides a method of manufacturing a circuit board, including.
The laminate material includes a structural material and a matrix impregnated with the structural material.
The structural material includes a glass fabric and a silica filler.
The binder includes a B-stage thermosetting resin.
In the forming of the laminate, heat is applied to crosslink the B-stage thermosetting resin to a C-stage thermosetting resin.
The equivalent of the thermosetting resin of the B-stage is less than the equivalent of the thermosetting resin of the C-stage.
The process temperature at the time of forming the laminated material is lower than the process temperature at the time of curing the laminated material.
A wet etching method is used in which a solution is used to remove the laminated material of the portion where the cavity is to be formed.
The solution includes a glass etchant.
The core layer includes the same material as the laminate.
The laminated material is a metal layer formed on the outer surface facing the base substrate.
Prior to forming the cavity, removing the metal layer of the portion where the cavity is to be formed; It further includes.
A circuit board manufactured by the method described above is featured.
Preparing a base substrate including a core layer and a conductive layer formed on at least one surface of the core layer and having an inner circuit pattern; Forming a laminated material to cover the conductive layer; Collectively forming at least one cavity in the stacking material exposing the core layer and the conductive layer; Curing the laminate material in which the cavity is formed to form a laminate; Forming a conductive layer having an outer circuit pattern on an outer surface of the laminate; Mounting a semiconductor chip in the cavity and electrically connecting the semiconductor chip and the conductive layer; It discloses a method of manufacturing a chip package comprising a.
A chip package manufactured by the method described above is featured.
According to one embodiment of the present invention as described above, the manufacturing process of the circuit board is simplified, the process cost can be reduced and the price competitiveness can be improved.
1, 2, 5, 6, 7 and 9 are cross-sectional views schematically showing a method of manufacturing a circuit board according to an embodiment of the present invention.
3 illustrates the laminated material of FIG. 2 in more detail.
Figure 4 shows the molding availability of the thermosetting resin with temperature.
8 is a graph schematically showing a process temperature per cycle of a method of manufacturing a circuit board according to an embodiment of the present invention.
10 and 11 are schematic views illustrating a chip package manufactured by a method of manufacturing a chip package according to an embodiment of the present invention.
As the present invention allows for various changes and numerous embodiments, particular embodiments will be illustrated in the drawings and described in detail in the written description. However, this is not intended to limit the present invention to specific embodiments, it should be understood to include all transformations, equivalents, and substitutes included in the spirit and scope of the present invention. In the following description of the present invention, if it is determined that the detailed description of the related known technology may obscure the gist of the present invention, the detailed description thereof will be omitted.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting of the present invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. In this application, the terms “comprises” or “having” are intended to indicate that there is a feature, number, step, action, component, part, or combination thereof described in the specification, and one or more other features. It is to be understood that the present disclosure does not exclude the possibility of the presence or the addition of numbers, steps, operations, components, components, or a combination thereof.
Hereinafter, with reference to the preferred embodiment of the present invention shown in the accompanying drawings will be described in detail the present invention. In the drawings, the thickness of layers, films, panels, regions, etc., are exaggerated for clarity. In the drawings, the thicknesses of layers and regions are exaggerated for clarity.
1, 2, 5, 6, 7 and 9 are cross-sectional views schematically illustrating a method of manufacturing a circuit board according to an embodiment of the present invention, and FIG. 3 illustrates the laminated material of FIG. 2 in more detail. Figure 4 shows the molding availability of the thermosetting resin with temperature. 8 is a graph schematically showing a process temperature per cycle of a method of manufacturing a circuit board according to an embodiment of the present invention.
First, referring to FIG. 1, a
The
The
The
Meanwhile, the
The
Next, referring to FIG. 2, a build up
The
3 illustrates the
The
The
4 shows a stage according to the temperature of the thermosetting resin.
Referring to Figure 4, the x-axis represents the temperature, the y-axis shows the molding characteristics of the thermosetting resin with temperature. That is, as it moves in the x-axis direction, the temperature increases from low temperature to high temperature, and as it moves in the y-axis direction, the fluidity of the thermosetting resin increases.
Thermosetting resins include at least B-stage and C-stage.
B-stage means the uncured state of the thermosetting resin, the intermediate stage of the curing reaction, or the previous stage of complete curing. B-stage thermosetting resins include polymers that do not undergo crosslinking reaction by heat. Therefore, the B-stage thermosetting resin increases the kinetic energy of the polymers when heat is applied to have fluidity or soften, and when contacted with a predetermined solution, solution molecules penetrate between the polymers and swell. .
As described above, the
Next, C-stage means a state in which the thermosetting resin is completely cured. That is, it means the state which has a structure which thermosetting resin crosslinked by adding heat energy, and thermosetting resin crosslinked by the stable bond. Therefore, since the size of the polymer is increased due to the crosslinking, the equivalent of the thermosetting resin of the C-stage is larger than the equivalent of the thermosetting resin of the B-stage. Such a C-stage thermosetting resin is impossible to be molded by applying heat, and does not melt or dissolve even in a predetermined solution (insoluble, infusible). Meanwhile, as will be described in detail later with reference to FIG. 7, the
Meanwhile, as illustrated in FIG. 2, the
However, the embodiment of the present invention is not limited to FIG. 2, and the
Next, referring to FIG. 5, the
In detail, the process of FIG. 5 is referred to as window processing, and the present invention is characterized in that the cavity (CV) in the
Although not shown, the dry film register DRF is applied, exposed and developed to form a pattern in the
Next, referring to FIG. 6, at least one cavity CV is collectively formed in the
The cavity CV is a space in which the semiconductor chip is mounted and is formed by removing the
In detail, the cavity CV is formed by a method of wet etching. The cavity CV is formed by removing the
The method of removing the
Here, the first solution may be a basic solution such as sodium permanganate or sodium hydroxide, an organic solvent such as acetone, or other acidic solution. On the other hand, the second solution may be an acid solution such as hydrofluoric acid (HF) or a known glass etching agent. On the other hand, before removing the binder in the first step, it is possible to use an acid, alkali or neutral type etching aids to swell the thermosetting resin.
According to one embodiment of the present invention, the cavity (CV) is formed by a wet etching method in a state in which the
As described above, since the
Meanwhile, as described above with reference to FIG. 1, the
According to one embodiment of the present invention, by forming a cavity (CV) by a wet etching method, it is possible to solve the problem of the method of processing the cavity in a printed circuit board in which the laminated state of the conventional finished product is formed and can form the cavity There is an advantage. In addition, the problem of damage to the outer wall shown in the method of precisely punching the position of the cavity in the state of the finished product is eliminated and there is no need to use a punching jig or the like, so that various types of cavities can be designed at low cost. In addition, there is an effect that eliminates the problem of smears and reduce the manufacturing cost and process time.
Next, referring to FIG. 7, the
In detail, the laminate 215 includes the binder (211 of FIG. 3) and the structural member (212 of FIG. 3) in the same manner as the
On the other hand, the temperature for completely curing the
8 is a graph schematically showing a process temperature per cycle of a method of manufacturing a circuit board according to an embodiment of the present invention.
In the method of manufacturing a circuit board according to an embodiment of the present invention, the laminate 215 is formed from the
On the other hand, the process temperature of the step t1 of forming the
According to an exemplary embodiment of the present invention, the
Next, referring to FIG. 9, an
10 and 11 are diagrams schematically illustrating chip packages manufactured by the method of manufacturing chip packages 300 and 300a according to an exemplary embodiment of the present invention.
The chip package of FIGS. 10 and 11 further includes a semiconductor chip mounted on the
10 and 11, a semiconductor chip is mounted on the
At least one
According to an embodiment of the present invention, as the cavity CV is formed on the
Although not shown, a conductive member such as a bump may be further formed on the metal layer disposed on the opposite side of the surface on which the cavity is formed in the circuit board. In addition, the chip package may be completed by sealing part or all of the semiconductor chip, the bonding wires, and the circuit board with a mold resin such as an epoxy mold compound.
Meanwhile, in the above-described embodiment, the multilayer circuit board in which the conductive layers and the metal layers 120 and 220 are four layers in total (4-layer) has been described, but the present invention is not limited thereto. Of course, it can be applied to the manufacturing method of the circuit board of various layers, such as 8-layer.
In addition, a predetermined via hole, a plated through hole (PTH), a circuit pattern of a predetermined shape, and the like are illustrated in the drawings for describing the exemplary embodiment of the present invention, but are for convenience of description. However, the present invention is not limited thereto, and other forms, different numbers, and other patterns may be included without departing from the manufacturing method according to the present invention.
In the present specification, the present invention has been described with reference to limited embodiments, but various embodiments are possible within the scope of the present invention. In addition, although not described, equivalent means will also be referred to as incorporated in the present invention. Therefore, the true scope of the present invention will be defined by the claims below.
100: base substrate 115: core layer
120, 220: conductive layer, metal layer
121, 221: inner circuit pattern, outer circuit pattern
210: laminated material 215: laminated body
CV: Cavity 211: Binder
212: structural material
Claims (16)
Forming a laminated material to cover the first conductive layer;
Forming a metal layer on an outer surface of the laminated material facing the base substrate;
Removing a portion of the metal layer in which at least one cavity is to be formed;
Collectively forming at least one cavity in the stacking material exposing the core layer and the first conductive layer;
Curing the laminate material in which the cavity is formed to form a laminate; And
And removing a second portion of the metal layer to form a second conductive layer having an outer circuit pattern on an outer surface of the laminate.
The forming of the cavity may include a circuit using a wet etching method using a metal layer from which the portion has been removed as a mask to remove the laminated material exposed to the portion where the cavity is to be formed by using a solution. Method of manufacturing a substrate.
The laminated material includes a binder impregnated in the structural member, the binder comprises a B-stage thermosetting resin.
Forming the laminate,
Method of manufacturing a circuit board by cross-linking the thermosetting resin of the B-stage by applying heat to the thermosetting resin of the C-stage.
The equivalent of the thermosetting resin of the B-stage is less than the equivalent of the thermosetting resin of the C-stage, the manufacturing method of the circuit board.
The process temperature when forming the laminated material is lower than the process temperature when curing the laminated material.
The solution is a method of manufacturing a circuit board containing a glass etchant.
And the core layer is made of the same material as the laminate.
Forming a laminated material to cover the first conductive layer;
Forming a metal layer on an outer surface of the laminated material facing the base substrate;
Removing a portion of the metal layer in which at least one cavity is to be formed;
Collectively forming at least one cavity in the stacking material exposing the core layer and the first conductive layer;
Curing the laminate material in which the cavity is formed to form a laminate;
Removing a second portion of the metal layer to form a second conductive layer having an outer circuit pattern on an outer surface of the laminate; And
Mounting a semiconductor chip in the cavity and electrically connecting the semiconductor chip with at least one of the first conductive layer and the second conductive layer;
The forming of the cavity may include a chip using a wet etching method using a metal layer from which the portion is removed to remove the laminated material exposed to the portion where the cavity is to be formed using a solution. Method of making the package.
The laminate material comprises a binder impregnated in the structural member, the binder comprises a B-stage thermosetting resin manufacturing method of the chip package.
Forming the laminate,
The cross-linking reaction of the thermosetting resin of the B-stage by applying heat to make a thermosetting resin of the C-stage, chip package manufacturing method.
The equivalent of the thermosetting resin of the B-stage is smaller than the equivalent of the thermosetting resin of the C-stage, the manufacturing method of the chip package.
Priority Applications (3)
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US13/924,705 US9257310B2 (en) | 2012-10-19 | 2013-06-24 | Method of manufacturing circuit board and chip package and circuit board manufactured by using the method |
TW102124493A TWI569696B (en) | 2012-10-19 | 2013-07-09 | Method of manufacturing circuit board and chip package and circuit board manufactured by using the method |
CN201310376164.XA CN103779240B (en) | 2012-10-19 | 2013-08-26 | Manufacture the method for circuit board and the chip package and circuit board using its manufacture |
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KR1020120116744 | 2012-10-19 | ||
KR20120116744 | 2012-10-19 |
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KR20140050511A KR20140050511A (en) | 2014-04-29 |
KR102011840B1 true KR102011840B1 (en) | 2019-08-19 |
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KR1020130020670A KR102011840B1 (en) | 2012-10-19 | 2013-02-26 | Method of manufacturing circuit board and chip package and circuit board prepared by the same |
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TW (1) | TWI569696B (en) |
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JP6381997B2 (en) * | 2014-06-30 | 2018-08-29 | 京セラ株式会社 | Method for manufacturing printed wiring board |
KR102012168B1 (en) * | 2016-12-30 | 2019-08-21 | (주)심텍 | Thin printed circuit board and method of manufacturing the same |
US10356903B1 (en) * | 2018-03-28 | 2019-07-16 | Apple Inc. | System-in-package including opposing circuit boards |
Citations (2)
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JP2004319848A (en) * | 2003-04-17 | 2004-11-11 | Nippon Micron Kk | Semiconductor device and its manufacturing process |
JP2007221110A (en) * | 2006-02-16 | 2007-08-30 | Samsung Electro-Mechanics Co Ltd | Method for manufacturing substrate in which cavity is formed |
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GB2259812B (en) * | 1991-09-06 | 1996-04-24 | Toa Gosei Chem Ind | Method for making multilayer printed circuit board having blind holes and resin-coated copper foil used for the method |
JPH06314869A (en) * | 1993-04-30 | 1994-11-08 | Eastern:Kk | Method of forming through hole on printed wiring board |
JPH08302161A (en) * | 1995-05-10 | 1996-11-19 | Hitachi Chem Co Ltd | Resin composition and method for chemically etching same |
TW546999B (en) * | 2000-09-25 | 2003-08-11 | Ibiden Co Ltd | Semiconductor element, method of manufacturing semiconductor element, multi-layer printed circuit board, and method of manufacturing multi-layer printed circuit board |
JP3492348B2 (en) * | 2001-12-26 | 2004-02-03 | 新光電気工業株式会社 | Method of manufacturing package for semiconductor device |
JP4361826B2 (en) * | 2004-04-20 | 2009-11-11 | 新光電気工業株式会社 | Semiconductor device |
JP2006019441A (en) * | 2004-06-30 | 2006-01-19 | Shinko Electric Ind Co Ltd | Method of manufacturing substrate with built-in electronic substrate |
KR101151472B1 (en) | 2010-02-12 | 2012-06-01 | 엘지이노텍 주식회사 | PCB within cavity and Fabricaring method of the same |
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2013
- 2013-02-26 KR KR1020130020670A patent/KR102011840B1/en active IP Right Grant
- 2013-07-09 TW TW102124493A patent/TWI569696B/en active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004319848A (en) * | 2003-04-17 | 2004-11-11 | Nippon Micron Kk | Semiconductor device and its manufacturing process |
JP2007221110A (en) * | 2006-02-16 | 2007-08-30 | Samsung Electro-Mechanics Co Ltd | Method for manufacturing substrate in which cavity is formed |
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TWI569696B (en) | 2017-02-01 |
KR20140050511A (en) | 2014-04-29 |
TW201417651A (en) | 2014-05-01 |
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