KR101998955B1 - Method Of Manufacuring High Stretch Fabrics For Martial Art Uniform Having Three-Dimensional Pattern - Google Patents

Method Of Manufacuring High Stretch Fabrics For Martial Art Uniform Having Three-Dimensional Pattern Download PDF

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KR101998955B1
KR101998955B1 KR1020170096430A KR20170096430A KR101998955B1 KR 101998955 B1 KR101998955 B1 KR 101998955B1 KR 1020170096430 A KR1020170096430 A KR 1020170096430A KR 20170096430 A KR20170096430 A KR 20170096430A KR 101998955 B1 KR101998955 B1 KR 101998955B1
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filament
yarn
manufacuring
dimensional pattern
pattern
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KR20190012836A (en
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이종호
송민규
강윤화
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이종호
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/567Shapes or effects upon shrinkage
    • D03D15/04
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00Making patterns or designs on fabrics
    • D06C23/04Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

본 발명은 입체요철무늬를 가진 고스트레치성 도복지의 제조방법에 관한 것으로서 스트레치성, 흡한속건성이 우수하면서도 원적외선방출에 의해 운동시 피로감을 덜어줄 수 있을 뿐만 아니라 표면조직과 이면조직의 수축율차이로 인한 요철무늬로 인해 착용시 피부에 붙지않아 쾌적한 착용감을 제공할 수 있는 도복지를 제공하는 것이다.The present invention relates to a method for producing a high stretchable garment having a three-dimensional concave-convex pattern, which is excellent in stretchability and sweat-absorbent quick-drying property, and can relieve fatigue during exercise due to emission of far-infrared rays, And it is possible to provide a comfortable fit not to be attached to the skin when worn due to the irregular pattern.

Description

입체요철무늬를 가진 고스트레치성 도복지의 제조방법{Method Of Manufacuring High Stretch Fabrics For Martial Art Uniform Having Three-Dimensional Pattern}BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method for manufacturing a high stretchable garment having a three-dimensional uneven pattern,

본 발명은 입체요철무늬를 가진 고스트레치성 도복지의 제조방법에 관한 것으로서 표면조직과 이면조직의 수축율차이로 인한 요철무늬로 인해 착용시 피부에 붙지않아 쾌적한 착용감을 제공할 수 있는 도복지에 관한 것이다.The present invention relates to a method of producing a high stretchable lapel paper having a three-dimensional concave-convex pattern, and is capable of providing a comfortable fit without being stuck to the skin due to uneven patterns due to a difference in shrinkage ratio between the surface structure and the backing structure.

일반적으로, 태권도, 유도, 합기도 등과 같은 무술에 사용되는 도복은 격투기 중에서도 대련 또는 연습 상대와의 잦은 접촉이 발생하고 도복을 잡고 잡히는 행위가 많으며 지면과의 충돌 등으로 인해 내구성이 크게 요구되는 직물이 사용된다.In general, the uniforms used in martial arts such as Taekwondo, Judo, and Aikido are frequently encountered in Dalian or practicing martial arts among many martial arts, and there are many acts that are caught and held by the uniforms. Is used.

따라서, 이러한 도복은 운동의 특성상 잦은 마찰, 충돌 및 당김에도 견딜 수 있도록 충분히 활동적이면서도 내구성이 우수해야 하는 물성이 요구된다.Therefore, these uniforms are required to have sufficient durability and sufficient activity to withstand frequent friction, collision, and pulling due to the nature of motion.

종래의 도복은 100% 면 원단 또는 면과 폴리에스테르를 교직 또는 혼방한 직물로 제조되고 있으며, 이러한 도복은 쉽게 땀에 젖어 도복이 신체에 달라붙어 활동에 지장을 줄 뿐만 아니라 피로감이 누적되어 경기력저하도 발생할 우려가 있었다.Conventional uniforms are made of 100% cotton fabric or woven or blended fabrics made of cotton and polyester, and these uniforms are easily wet with sweat, so that the clothes adhere to the body, which not only hinders the activity but also accumulates fatigue, May occur.

이러한 문제를 해결하기 위해 단순히 흡한속건성능만을 가지는 폴리에스테르소재의 도복지도 개발되었으나, 이 또한 일반적인 직물조직을 사용해서는 땀발생시 도복지가 신체에 달라붙어 활동에 지장을 주는등 운동시 불편함을 해결하는데는 역부족인 실정이었다. 또한, 기존의 흡한속건사의 경우 이형단면사의 구조를 가짐으로 인해 과격한 활동량이 필요한 격투기용도복지의 경우 피부접촉시 피부마찰로인한 경기력에 방해가 되는 문제가 발생하였다.In order to solve this problem, a map of a polyester material having only a quick-drying performance sucked and sweated was developed. However, the use of a general fabric structure also solves the inconvenience of the exercise such as clogging of the body when the sweat occurs, Was inadequate. In addition, in the case of conventional sweat-absorbing quick-drying yarn, there is a problem in that, in the case of a wartime-use wartime that requires a large amount of activity due to the structure of the cross-sectional yarn, it interferes with the performance due to skin friction during skin contact.

대한민국특허공개제10-1998-063066호(1998년10월07일공개)Korean Patent Publication No. 10-1998-063066 (published on October 07, 1998)

따라서 본 발명에서는 종래기술의 문제점을 해결하여 스트레치성, 흡한속건성이 우수하면서도 원적외선방출에 의해 혈액순환,생리활성화가 이루어지는 효과로인해 운동시 피로감을 덜어주고 경기력향상에 도움을 줄 수 있을 뿐만 아니라, 표면조직과 이면조직의 수축율차이로 인한 요철무늬로 인해 피부와 접촉하는 표면적이 줄어드는 효과를 가져옴으로써 착용후 운동시 땀이 발생하여도 피부에 붙지않아 쾌적한 착용감을 제공하여 경기력향상에 도움이 될 수 있는 도복지를 제공하는 것을 기술적과제로 한다.Therefore, the present invention solves the problems of the prior art, and it is not only capable of relieving the fatigue during exercise and helping to improve the performance, but also being excellent in stretchability and sweat-absorbing and quick drying property and having blood circulation and physiological activation by emitting far- By the uneven pattern due to the difference of shrinkage ratio between the surface texture and the back side texture, the surface area contacting with the skin is reduced, so that even if sweat occurs during exercise after the wear, it does not stick to the skin and provides a comfortable fit, The present invention has been made in view of the above problems.

그러므로 본 발명에 의하면 표면사로 잠재권축필라멘트를 사용하고, Therefore, according to the present invention, the latent crimp filament is used as the surface yarn,

이면사로 원적외선방사성폴리에스테르필라멘트와 소수성 합성섬유필라멘트의 인터레이스사를 사용하여Using the interlaced yarn of the far infrared ray-emitting polyester filament and the hydrophobic synthetic fiber filament,

이중직도비조직으로 제직한 후,After weaving into a double-

통상의 조건으로 축소공정 및 염색하고, 열셋팅하는 것을 특징으로 하는 입체요철무늬를 가진 고스트레치성 도복지의 제조방법이 제공된다.There is provided a method for producing a high stretchable lap sheeting having a three-dimensional concave-convex pattern, characterized by shrinking, dyeing, and heat setting under normal conditions.

이하 본 발명을 보다 상세히 설명하기로 한다.Hereinafter, the present invention will be described in more detail.

본 발명은 입체요철무늬를 가진 고스트레치성 도복지의 제조방법에 관한 것으로서 스트레치성, 흡한속건성이 우수하면서도 원적외선방출에 의해 운동시 피로감을 덜어줄 수 있을 뿐만 아니라 표면조직과 이면조직의 수축율차이로 인한 요철무늬로 인해 착용시 피부에 붙지않아 쾌적한 착용감을 제공할 수 있는 도복지를 제공하는 것이다.The present invention relates to a method for producing a high stretchable garment having a three-dimensional concave-convex pattern, which is excellent in stretchability and sweat-absorbent quick-drying property, and can relieve fatigue during exercise due to emission of far-infrared rays, And it is possible to provide a comfortable fit not to be attached to the skin when worn due to the irregular pattern.

본 발명의 도복지는 표면조직과 이면조직으로 이루어진 이중직도비조직로서, 표면사로 잠재권축필라멘트를 사용하고, 이면사로 원적외선방사성폴리에스테르필라멘트와 소수성 합성섬유필라멘트사를 인터레이스하여 이중직으로 제직한다.The garment of the present invention is a double-weave fabric composed of a surface texture and a back surface texture, and the lathe crimping filament is used as the surface yarn, and the far infrared ray radiating polyester filament and the hydrophobic synthetic fiber filament yarn are interlaced with the back yarn.

상기 표면조직의 잠재권축필라멘트는 폴리에틸렌테레프탈레이트폴리머와 폴리트리메틸렌테레프탈레이트폴리머를 사이드바이사이드 복합방사한 것으로서 잠재권축성을 가지는 통상의 폴리에틸렌테레프탈레이트―폴리트리메틸렌테레프탈레이트 잠재권축필라멘트를 사용한다.The latent crimping filament of the above surface texture uses polyethylene terephthalate-polytrimethylene terephthalate latent crimp filaments which are made by side-by-side composite spinning of a polyethylene terephthalate polymer and a polytrimethylene terephthalate polymer.

이면사는 원적외선방사성 폴리에스테르필라멘트와 소수성 합성섬유필라멘트 사를 인터레이스하여 사용하는데, 상기 원적외선방사성 폴리에스테르필라멘트는 원적외선 방사성 세라믹 미분말을 폴리에스테르폴리머내에 균일하게 혼련시켜 방사한 원적외선 방사성 폴리에스테르필라멘트를 사용하여 원적외선방출에 의해 운동시 혈액순환, 생리활성화가 이루어짐으로 피로감을 덜어줄 수 있도록 할 수 있다.The far infrared ray emitting polyester filaments are prepared by interlacing a far infrared ray emitting polyester filament and a hydrophobic synthetic fiber filament yarn. The far infrared ray emitting polyester filament is a far infrared ray emitting polyester filament which is prepared by uniformly kneading a far infrared ray emitting ceramic fine powder in a polyester polymer, The blood circulation and the physiological activation during exercising are performed by the release, so that fatigue can be relieved.

상기 소수성 합성섬유 필라멘트는 폴리프로필렌 필라멘트 또는 폴리에스테르 필라멘트를 사용하는 것이 이면에서 표면으로의 수분 흡수 및 확산을 함으로써 흡한속건성능을 발휘할 수 있도록 한다. 특히 폴리에스테르 필라멘트는 인비스타사의 쿨맥스를 사용하는 것이 원사 단면의 모세관현상에 의해 수분 흡수 및 확산에 더욱 바람직하다.The hydrophobic synthetic fiber filament is made of a polypropylene filament or a polyester filament to absorb and diffuse moisture from the back surface to the surface so that sweat-absorbent quick drying performance can be exhibited. Particularly, the polyester filament is more preferable for absorbing and diffusing moisture by the capillary phenomenon of the section of the yarn using the cool Max of INVISTA.

일반적인 원사를 사용하여 도비조직으로 제직하면 피부접촉면이 요철조직이므로 피부에 이질감이나 거친듯한 느낌을 줄 수 있으므로 본 발명에서는 이면사로 원적외선방사성폴리에스테르필라멘트와 소수성 합성섬유필라멘트사를 인터레이스하여 사용하여 피부접촉면과의 마찰계수를 최대한 줄여서 피부에 무리를 주지않게 터치를 부드럽게 할 수 있고, 표면사와의 비수수축율차이로 인해 제직후 통상의 조건으로 축소공정을 거쳐 표면사인 잠재권축필라멘트사가 최대한 많이 줄어들게 함으로써 이면사인 원적외선방사성폴리에스테르필라멘트와 소수성합성섬유필라멘트의 인터레이스사가 튀어오르게 하는 요철효과를 얻을 수 있도록 한 것이다.In the present invention, the far infrared ray-emitting polyester filament and the hydrophobic synthetic fiber filament yarn are interlaced with the back yarn, so that the skin contact surface It is possible to soften the touch without giving a strain to the skin by minimizing the friction coefficient between the surface yarn and the non-water shrinkage ratio with respect to the surface yarn, thereby reducing the surface yarn potential crimp filament yarn as much as possible, So that the irregular effect that the interlaced yarn of the far-infrared radiation polyester filament and the hydrophobic synthetic fiber filament springs up can be obtained.

표면사의 비수수축율은 30%이상이며, 이면사의 인터레이스사의 비수수축율은 18%인 것이 도비조직제직후 축소공정에 의해 수축율차이에 의한 요철무늬발현에 바람직하다. The non-water shrinkage ratio of the surface yarn is 30% or more, and the non-water shrinkage ratio of the interlaced yarn of the back yarn is 18%, which is preferable for the appearance of the uneven pattern due to the difference in shrinkage rate by the shrinking process immediately after the dobby.

특히, 상기 인터레이스사는 인터레이스수 80~90 개/M, 인터레이스간격0.8~1mm 인 것을 사용하여 터치는 SOFT하지만 원적외선방사성폴리에스테르필라멘트가 가지는 단점인 좋지않은 마찰견뢰도, 필링성 및 내구성이 저하하는 부분을 보완해주는 것이 바람직하다.Particularly, the interlaced yarn has a number of interlaces of 80 to 90 yarns / M and an interlacing spacing of 0.8 to 1 mm, so that the touch is SOFT, but the portion of the far infrared ray spinning polyester filament having a poor friction fastness, peeling property and durability deteriorates It is desirable to supplement it.

이렇게 제직후 통상의 조건으로 축소공정을 한 후 고압레피드에서 염색하고, 열셋팅하여 본 발명의 입체요철무늬를 가진 고스트레치성 도복지를 완성하게 된다.After this, the shrinking process is carried out under normal conditions, and the resultant is dyed in a high-pressure feeder and heat set to complete a highly stretchable cover paper having a three-dimensional uneven pattern of the present invention.

본 발명에서는 상기와 같이 도비이중직으로 제직함으로써 표면사가 고수축을 발휘하여 음각무늬를 형성하고, 이면사가 상대적으로 저수축하여 양각무늬를 형성함으로써 입체요철무늬를 형성하게 된다. According to the present invention, as described above, the weave yarn is woven in a double knitted fabric so that the surface yarn exerts a high-frequency axis to form the engraved pattern, and the back yarn is relatively low-contracted to form the bodied pattern.

그러므로 본 발명에 의하면, 스트레치성, 흡한속건성이 우수하면서도 표면사로 원적외선 방사성 폴리에스테르필라멘트를 사용하여 원적외선방출에 의해 운동시 혈액순환, 생리활성화가 이루어짐으로 피로감을 덜어줄 수 있도록 할 수 있으며, 표면조직과 이면조직의 수축율차이로 인한 요철무늬로 인해 착용시 피부에 붙지않아 쾌적한 착용감을 제공할 수 있는 도복지를 제공할 수 있다.Therefore, according to the present invention, it is possible to relieve the fatigue due to blood circulation and physiological activation during exercise by the far-infrared ray emission using the far infrared ray radiation polyester filament with excellent stretchability and sweat-absorbing quick drying property, It is possible to provide a cover paper which can provide a comfortable feeling without being attached to the skin when worn due to the uneven pattern due to the difference in shrinkage ratio of the back side tissue.

도 1은 본 발명의 입체요철무늬를 가진 고스트레치성 도복지의 표면사진이며,
도 2는 본 발명의 입체요철무늬를 가진 고스트레치성 도복지의 이면사진이다.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a photograph of a surface of a highly stretchable cover paper having a three-
Fig. 2 is a photograph of a back side of a high stretch lapcover having a three-dimensional uneven pattern according to the present invention.

다음의 실시예에서는 본 발명의 입체요철무늬를 가진 고스트레치성 도복지를 제조하는 비한정적인 예시를 하고 있다.The following examples illustrate non-limiting examples of producing a highly stretchable cover paper having a three-dimensional concave-convex pattern according to the present invention.

[실시예 1][Example 1]

경사로서 폴리에스테르 DTY (75d/72fila)을 사용하고, 표면위사로서 폴리에틸렌테레프탈레이트폴리머와 폴리트리메틸렌테레프탈레이트 폴리머를 사이드바이사이드 복합방사한 잠재권축필라멘트(75d/24fila, 비수수축율 30%)를 사용하고, 이면위사로는 원적외선방사성폴리에스테르필라멘트(75d/72fila, 비수수축율 18%)와 소수성 합성섬유필라멘트(쿨맥스, 인비스타사산, 75d/72fila, 비수수축율 18%)의 인터레이스사(인터레이스수 80개/M, 인터레이스 간격 0.8mm)를 사용하여 WJL직기에서 이중직도비조직으로 제직한 후, 통상의 조건으로 축소공정한 후 염색하고, 210℃의 조건으로 열셋팅하여 도복지를 완성하였으며, 그 표면사진 및 이면사진을 도 1 및 도 2에 나타내었다. 도 1 및 도 2에 나타난 바와 같이 표면사가 고수축을 발휘하여 음각무늬를 형성하고, 이면사가 상대적으로 저수축하여 양각무늬를 형성함으로써 입체요철무늬를 형성하였다. 상기 완성된 도복지의 물성을 측정하여 아래 표 1 및 표 2에 나타내었다.(75d / 24fila, 30% non-water shrinkage ratio) in which polyester DTY (75d / 72fila) was used as the warp yarns and side-by-side composite spinning of polyethylene terephthalate polymer and polytrimethylene terephthalate polymer as surface weft yarns (75 d / 72 fila, non-water shrinkage ratio of 18%) and hydrophobic synthetic fiber filaments (cool max, INVISTA acid, 75 d / 72 fila, non water shrinkage ratio of 18% WJL looms were weighed in a double-weave fabric by using a woven fabric (D / M, interlace spacing 0.8 mm), shrunk to normal conditions, dyed and heat set at 210 ° C to complete the cover paper. 1 and Fig. 2, respectively. As shown in Figs. 1 and 2, the surface yarn exerts a high-frequency axis to form the engraved pattern, and the back yarn relatively low-shrinks to form the relief pattern to form the three-dimensional relief pattern. The physical properties of the finished cover paper were measured and are shown in Tables 1 and 2 below.

시험항목Test Items 초기농도
(CFU/㎖)
Initial concentration
(CFU / ml)
18시간후농도
(CFU/㎖)
Concentration after 18 hours
(CFU / ml)
정균감소율(%)Bacterial reduction rate (%) 비고Remarks
포도상구균에 의한 시험Staphylococcus aureus test 4.7×104 4.7 × 10 4 3.1×106 (표준포)3.1 x 10 6 (standard foam) -- 1) 시험방법 : KS K 0693 : 2016
2) 사용균주
Staphylococcus aureus ATCC 6538
Klebsiella pneumoniae ATCC 4352
3) 비이온계면활성제 : 접종균에 0.05% 비이온계면활성제 사용(Snogen)
4) 표준포 : KS K 0905 염색견뢰도용 첨부백포(Cotton)
1) Test method: KS K 0693: 2016
2) Used strains
Staphylococcus aureus ATCC 6538
Klebsiella pneumoniae ATCC 4352
3) Nonionic surfactant: 0.05% nonionic surfactant used in inoculum (Snogen)
4) Standard foil: KS K 0905 For dye fastness attached Cotton
2.0×106 (실시예 1)2.0 × 10 6 (Example 1) 35.535.5 페렴균에
의한 시험
In pneumococcal
Test by
6.6×104 6.6 x 10 4 3.8×106 (표준포)3.8 × 10 6 (standard foam) --
2.2×106 (실시예 1)2.2 x 10 < 6 > (Example 1) 42.142.1

구 분division 실시예 1Example 1 비 고Remarks 원적외선방사율
(5~20㎛)
Far-infrared emissivity
(5 to 20 占 퐉)
0.8780.878 1) 시 험 방 법 : KFIA-FI-1005
2) 본 시험은 의뢰자의 요구에 의하여 37℃에서 시험하였으며
FT-IR Spectrometer를 이용한 BLACK BODY대비 측정결과임
1) Test method: KFIA-FI-1005
2) This test was conducted at 37 ℃ according to the request of the applicant.
Measurement result of BLACK BODY using FT-IR Spectrometer
방사에너지
(W/㎡·㎛, 37℃)
Radiant energy
(W / m 2 占 퐉, 37 占 폚)
3.39×102 3.39 × 10 2

Claims (3)

표면사로 잠재권축필라멘트를 사용하고,
이면사로 원적외선방사성폴리에스테르필라멘트와 소수성 합성섬유필라멘트의 인터레이스사를 사용하여
이중직도비조직으로 제직한 후,
통상의 조건으로 축소공정 및 염색하고, 열셋팅하는 것을 특징으로 하는 입체요철무늬를 가진 고스트레치성 도복지의 제조방법.
Using a latent crimp filament as a surface yarn,
Using the interlaced yarn of the far infrared ray-emitting polyester filament and the hydrophobic synthetic fiber filament,
After weaving into a double-
Stretchable garment having a three-dimensional concavo-convex pattern, characterized in that it is shrunk, dyed, and set in heat under normal conditions.
제 1항에 있어서,
상기 이면사인 소수성 합성섬유필라멘트는 폴리프로필렌 필라멘트 또는 폴리에스테르 필라멘트인 것을 특징으로 하는 입체요철무늬를 가진 고스트레치성 도복지의 제조방법.
The method according to claim 1,
Wherein the hydrophobic synthetic fiber filament is a polypropylene filament or a polyester filament.
제 1항에 있어서,
상기 이면사인 인터레이스사는 인터레이스수 80~90 개/M, 인터레이스간격0.8~1mm 인 것을 특징으로 하는 입체요철무늬를 가진 고스트레치성 도복지의 제조방법.
The method according to claim 1,
Wherein the interlaced yarn has a number of interlaces of 80 to 90 / M and an interlace spacing of 0.8 to 1 mm.
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KR101590265B1 (en) 2014-09-02 2016-02-01 주식회사 덕우실업 Two-layer fabric having excellent three-dimentional two-tone effect and softness
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KR101590265B1 (en) 2014-09-02 2016-02-01 주식회사 덕우실업 Two-layer fabric having excellent three-dimentional two-tone effect and softness
KR101594290B1 (en) 2015-11-16 2016-02-16 티씨케이텍스타일 주식회사 Stretch fabric comprising polyester latent crimp staple fiber and preparation method thereof

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