KR101885525B1 - Atomic Layer Deposition Apparatus and Deposition Method Using the Same - Google Patents
Atomic Layer Deposition Apparatus and Deposition Method Using the Same Download PDFInfo
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- KR101885525B1 KR101885525B1 KR1020160108987A KR20160108987A KR101885525B1 KR 101885525 B1 KR101885525 B1 KR 101885525B1 KR 1020160108987 A KR1020160108987 A KR 1020160108987A KR 20160108987 A KR20160108987 A KR 20160108987A KR 101885525 B1 KR101885525 B1 KR 101885525B1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45544—Atomic layer deposition [ALD] characterized by the apparatus
- C23C16/45548—Atomic layer deposition [ALD] characterized by the apparatus having arrangements for gas injection at different locations of the reactor for each ALD half-reaction
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4401—Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber
- C23C16/4408—Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber by purging residual gases from the reaction chamber or gas lines
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4412—Details relating to the exhausts, e.g. pumps, filters, scrubbers, particle traps
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
- C23C16/4582—Rigid and flat substrates, e.g. plates or discs
- C23C16/4583—Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally
- C23C16/4584—Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally the substrate being rotated
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- Organic Chemistry (AREA)
- Chemical Vapour Deposition (AREA)
Abstract
Atomic layer deposition equipment is provided. The atomic layer deposition apparatus according to an embodiment of the present invention includes a gas supply module for simultaneously spraying an atomic layer deposition gas including a source gas, a purge gas, and a reactive gas onto another region of a substrate to be deposited at the same time, And a stage including a seating part on which the deposition target substrate is placed. At least two layers of atomic layers may be deposited on the deposition target substrate as the stage rotates once.
Description
The present invention relates to an atomic layer deposition apparatus and an atomic layer deposition method using the atomic layer deposition apparatus, and more particularly, to an atomic layer deposition apparatus for depositing a high quality atomic layer by a space division method and an atomic layer deposition method using the atomic layer deposition apparatus.
In general, a method of depositing a thin film having a predetermined thickness on a substrate such as a semiconductor substrate or a glass substrate includes physical vapor deposition (PVD) using physical collision such as sputtering, And chemical vapor deposition (CVD).
In recent years, as the design rule of a semiconductor device has become finer, a thin film of a fine pattern is required, and a step of a region where a thin film is formed is greatly increased, so that a fine pattern of atomic layer thickness can be formed very uniformly In addition, the use of atomic layer deposition (ALD), which has excellent step coverage, is increasing.
This atomic layer deposition method is similar to the general chemical vapor deposition method in that it utilizes a chemical reaction between gas molecules. However, unlike conventional CVD in which a plurality of gaseous molecules are injected into a process chamber at the same time and the resulting reaction product is deposited on the substrate, the atomic layer deposition method injects a gas containing one source material into the process chamber, There is a difference in that a product by chemical reaction between the source material on the substrate surface is deposited by adsorbing on the substrate and then injecting a gas containing another source material into the process chamber.
However, the currently studied time division atomic layer deposition method has a problem of low productivity. Accordingly, the present inventor has invented an atomic layer deposition apparatus and atomic layer deposition method using the atomic layer deposition apparatus which maintains high atomic layer deposition thin film, but improves productivity.
SUMMARY OF THE INVENTION It is an object of the present invention to provide an atomic layer deposition apparatus that provides a high-quality thin film while ensuring high productivity, and an atomic layer deposition method using the atomic layer deposition apparatus.
Another object of the present invention is to provide an atomic layer deposition apparatus and atomic layer deposition method using atomic layer deposition apparatus capable of miniaturizing equipment (foot print reduction) while providing a space division atomic layer deposition environment.
It is another object of the present invention to provide a rotation type atomic layer deposition apparatus and atomic layer deposition method using the atomic layer deposition apparatus.
The technical problem to be solved by the present invention is not limited by the above-mentioned problems.
The atomic layer deposition apparatus according to an embodiment of the present invention includes a gas supply module for simultaneously spraying an atomic layer deposition gas including a source gas, a purge gas, and a reactive gas onto another region of a substrate to be deposited at the same time, And a stage including a seating part on which the deposition target substrate is placed. At least two layers of atomic layers may be deposited on the deposition target substrate as the stage rotates once.
According to one embodiment, the gas supply module includes a source gas supply part for injecting the source gas, first and second purge gas supply parts and first and second outside purge gas supply parts for supplying the purge gas, And a first reaction gas supply unit for injecting the reaction gas, wherein the first purge gas supply unit, the first reaction gas supply unit, the first purge gas supply unit, the first purge gas supply unit, The source gas supply unit, the second purge gas supply unit, the second reaction gas supply unit, and the second outside purge gas supply unit.
According to one embodiment, the gas supply module includes a source gas supply part for injecting the source gas, a purge gas supply part for supplying the purge gas, and a reaction gas supply part for injecting the reaction gas, An exhaust port for exhausting a reaction gas or a source gas may be provided between the purge gas supply portions or between the source gas supply portion and the purge gas supply portion.
According to an embodiment of the present invention, an exhaust port for exhausting the reaction gas may be disposed adjacent to the reaction gas supply unit, and an exhaust port for exhausting the source gas may be disposed adjacent to the source gas supply unit.
According to one embodiment, the gas supply module may be configured to inject more deposition gas at the periphery than the center of the stage.
According to one embodiment, the gas supply module is composed of sub gas supply modules, the sub gas supply modules are annularly arranged at a certain angle, and the sub gas supply modules include a sub gas supply module A first purge gas supply part for injecting the purge gas, a first purge gas supply part for injecting the purge gas, a second purge gas supply part for injecting the purge gas, a second purge gas supply part for injecting the purge gas, Wherein the subgas supply modules simultaneously inject atomic layer deposition gases including the source gas, the purge gas, and the reactive gas onto other regions of the substrate to be deposited, And may include outer purge gas feeds at both ends of the subgas feed modules.
According to one embodiment, the gas supply module is composed of sub gas modules that provide different source gases, and as the stage rotates, different types of thin films may be formed on the substrate to be deposited.
The atomic layer deposition method according to an embodiment of the present invention includes depositing a first atomic layer through a gas supply module that rotates a substrate to be deposited and supplies atomic layer deposition gas to the substrate to be deposited, And depositing a second atomic layer on the substrate to be deposited through the gas supply module by further rotating the substrate, wherein when the substrate to be deposited is rotated once, Can be deposited.
According to another aspect of the present invention, there is provided a method for depositing an atomic layer, wherein a stage on which a plurality of deposition target substrates including a first deposition target substrate and a second deposition target substrate are placed is rotated in a first direction, A method of manufacturing a semiconductor device, comprising the steps of: depositing a first atomic layer on a target substrate through a first gas supply module; and supplying a second atomic layer to the second substrate through a second gas supply module, And a second gas supply module for supplying a gas to the first deposition target substrate through the first gas supply module and the second gas supply module, And a second step of further depositing a second atomic layer to the second substrate to be deposited on the second substrate to be deposited through the second gas supply module.
According to another embodiment, the first atomic layer and the second atomic layer may be the same kind of atomic layer.
According to another embodiment, the first atomic layer and the second atomic layer may be different kinds of atomic layers.
According to another embodiment, after the second step is performed, the stage is rotated in the first direction to deposit the second atomic layer on the first substrate to be deposited, through the second gas supply module, And a third step of simultaneously depositing a third atomic layer on the second substrate to be vaporized through a third gas supply module disposed in an annular direction and spaced apart from the second gas supply module.
According to another embodiment, the first atomic layer and the third atomic layer may be the same kind of atomic layer, and the second atomic layer may be a different kind of atomic layer than the first and third atomic layers.
An atomic layer deposition apparatus according to an embodiment of the present invention includes a gas supply module for injecting a deposition gas including a source gas, a purge gas, and a reactive gas simultaneously to other regions of a substrate to be deposited, Wherein the gas supply module is symmetrical with respect to a center line of the stage, and as the stage rotates once, two or more atomic layers are deposited on the deposition target May be configured to be deposited on a substrate. That is, the atomic layer deposition apparatus according to an embodiment of the present invention can improve the productivity so that two or more atomic layers are deposited even if the stage rotates once.
The atomic layer deposition apparatus according to an embodiment of the present invention may further include a discharge port for discharging a reaction gas or a source gas located between the reactive gas supply section and the purge gas supply section or between the source gas supply section and the purge gas supply section . Accordingly, the exhaust port according to the embodiment of the present invention can prevent the incorporation of the atomic layer deposition gas due to the rotation of the stage, thereby providing a high-quality thin film.
Effects according to the embodiment of the present invention are not limited by the effects described above.
1 is a view for explaining an atomic layer deposition apparatus according to a first embodiment of the present invention.
FIG. 2 is a view for explaining an AA 'sectional view of the atomic layer deposition apparatus according to the first embodiment of the present invention.
3 is a view for explaining an atomic layer deposition apparatus according to a second embodiment of the present invention.
4 is a view for explaining a BB 'cross-section of an atomic layer deposition apparatus according to a second embodiment of the present invention.
5 is a view for explaining an atomic layer deposition apparatus according to a third embodiment of the present invention.
6 is a view for explaining an atomic layer deposition method according to the first embodiment of the present invention.
FIGS. 7 and 8 are views for explaining the atomic layer deposition method according to the first embodiment of the present invention.
9 is a view for explaining an atomic layer deposition method according to a second embodiment of the present invention.
FIGS. 10 to 12 are views for explaining the atomic layer deposition method according to the second embodiment of the present invention in detail.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the technical spirit of the present invention is not limited to the embodiments described herein but may be embodied in other forms. Rather, the embodiments disclosed herein are provided so that the disclosure can be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
In this specification, when an element is referred to as being on another element, it may be directly formed on another element, or a third element may be interposed therebetween. Also, in the drawings, the shapes and sizes or thicknesses of regions are exaggerated for an effective explanation of the technical content.
Also, while the terms first, second, third, etc. in the various embodiments of the present disclosure are used to describe various components, these components should not be limited by these terms. These terms have only been used to distinguish one component from another. Thus, what is referred to as a first component in any one embodiment may be referred to as a second component in another embodiment. Each embodiment described and exemplified herein also includes its complementary embodiment. Also, in this specification, 'and / or' are used to include at least one of the front and rear components.
The singular forms "a", "an", and "the" include plural referents unless the context clearly dictates otherwise. It is also to be understood that the terms such as " comprises "or" having "are intended to specify the presence of stated features, integers, Should not be understood to exclude the presence or addition of one or more other elements, elements, or combinations thereof. Also, in this specification, the term "connection " is used to include both indirectly connecting and directly connecting a plurality of components.
In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
The atomic layer deposition apparatus according to the first to third embodiments of the present invention can form various atomic layers. For example, at least one thin film layer of a metal thin film layer, an oxide thin film layer, a nitride thin film layer, a carbide thin film layer, and a sulfide thin film layer can be formed. According to one embodiment, the source gas for forming the metal thin film layer is one of TMA (Tri Methyl Aluminum), TEA (Tri Ethyl Aluminum) and DMACl (Di Methyl Aluminum Chloride) Gas. ≪ / RTI > At this time, the purge gas may be any one of argon (Ar), nitrogen (N2), and helium (He), or a mixture of two or more gases. According to another embodiment, the source gas for forming the silicon thin film layer may be one of silane (SiH4), disilane (Si2H6) and silicon tetrafluoride (SiF4) containing ricons, May be one of an oxygen gas and an ozone gas. At this time, the purge gas may be any one of argon (Ar), nitrogen (N2), and helium (He), or a mixture of two or more gases. At this time, the source gas, the purge gas, and the reaction gas are not limited to these, and may be changed according to the needs of those skilled in the art. Hereinafter, an atomic layer deposition apparatus according to a first embodiment of the present invention will be described with reference to FIGS. 1 and 2. FIG.
FIG. 1 is a view for explaining an atomic layer deposition apparatus according to a first embodiment of the present invention, and FIG. 2 is a view for explaining a section A-A 'of an atomic layer deposition apparatus according to a first embodiment of the present invention. Particularly, Fig. 2 shows a cross-sectional view assuming that W1 in Fig. 1 is positioned below the
1 and 2, an atomic
Referring to FIG. 1, the
The
Although it has been assumed in the example of FIG. 1 that four substrates to be deposited are placed on the
Referring to FIG. 2, the
The first and second purge
More specifically, the first purge
The first and second outer purge
According to one embodiment, each
An exhaust port for exhausting the injected reaction gas may be disposed on one side of the first reaction
On one side of the source
According to one embodiment, the
Hereinafter, a method of driving the atomic layer deposition apparatus according to the first embodiment of the present invention will be described.
Each gas supply part of the
At this time, the
When the substrate W1 to be deposited enters the lower side of the
In addition, the atomic layer deposition apparatus according to the first embodiment of the present invention can provide a continuous atomic layer deposition process. For smooth atomic layer deposition, the reaction gas supply time is twice as long as the source gas supply time. This is because the time required for the reaction gas to react with the source gas of the substrate to be deposited is required. According to the first embodiment of the present invention, the substrate to be deposited, which has passed through the source gas supply unit at the upper end of the stage, passes through the second reaction gas supply unit, and the second reaction gas And passes through the supply part. That is, since the gas supply module located at the lower stage of the stage injects the source gas and the reaction gas from the gas supply module located at the upper end of the stage, the reaction gas is further injected to the substrate to be vaporized, . As a result, it is possible to provide a high-quality thin film, so that the stage can be continuously rotated, thereby improving the productivity.
In addition, the atomic layer deposition apparatus according to the first embodiment of the present invention can minimize the mixing of gas by the stage rotation through the first and second outer purge
In addition, the atomic layer deposition apparatus according to the first embodiment of the present invention can perform a space division atomic layer deposition process as a plurality of substrates to be deposited are rotated while being placed thereon. Accordingly, the conventional space division type atomic layer deposition apparatus requires an additional space such as a loading space, a deposition space, and an unloading space with respect to a substrate to be deposited. However, according to the first embodiment of the present invention, It is possible to reduce the size of the apparatus (foot print).
The atomic layer deposition apparatus according to the first embodiment of the present invention has been described with reference to FIGS. 1 and 2. FIG. 3 and 4, an atomic layer deposition apparatus according to a second embodiment of the present invention will be described.
FIG. 3 is a view for explaining an atomic layer deposition apparatus according to a second embodiment of the present invention, and FIG. 4 is a cross-sectional view taken along line B-B 'of an atomic layer deposition apparatus according to a second embodiment of the present invention.
Referring to FIG. 3, the atomic
The first to fourth
On the other hand, the
In the example of FIG. 3, it is assumed that four substrates to be deposited are placed on the
Since the first to fourth
Referring to FIG. 4, the first
According to one embodiment, the source
More specifically, the first purge
The first and second outer purge
According to one embodiment, each
An exhaust port for exhausting the injected reaction gas may be disposed on one side of the first reaction
An exhaust port for exhausting the injected source gas may be disposed on one side of the source
According to one embodiment, the
Hereinafter, a method of driving an atomic layer deposition apparatus according to a second embodiment of the present invention will be described.
Each gas supply part of the first
At this time, the
Although the detailed description is omitted, the first to third
When the substrate W1 to be deposited reaches the lower side of the first
Particularly, when the
In addition, the atomic layer deposition apparatus according to the second embodiment of the present invention can provide a continuous atomic layer deposition process. For smooth atomic layer deposition, the reaction gas supply time is twice as long as the source gas supply time. This is because the time required for the reaction gas to react with the source gas of the substrate to be deposited is required. According to the second embodiment of the present invention, the substrate to be deposited, which has passed through the source gas supply portion of the first gas supply module, passes through the second reaction gas supply portion, and by the additional rotation of the stage, And passes through the gas supply unit. That is, since the second gas supply module further injects the reactive gas onto the substrate to be deposited, on which the source gas and the reactive gas are injected in the first gas supply module, it is possible to provide a sufficient processing time for the reactive gas deposition. As a result, it is possible to provide a high-quality thin film, so that the stage can be continuously rotated, thereby improving the productivity.
In addition, the atomic layer deposition apparatus according to the second embodiment of the present invention can minimize the mixing of gas by the stage rotation through the first and second outer purge
In addition, the atomic layer deposition apparatus according to the second embodiment of the present invention can perform a space division atomic layer deposition process as a plurality of substrates to be deposited are rotated while being placed thereon. Accordingly, the conventional space division type atomic layer deposition apparatus requires additional space such as a loading space, a deposition space, and an unloading space with respect to a substrate to be deposited. However, according to the second embodiment of the present invention, It is possible to reduce the size of the apparatus (foot print).
The atomic layer deposition apparatus according to the second embodiment of the present invention has been described with reference to FIGS. An atomic layer deposition apparatus according to a third embodiment of the present invention will be described with reference to FIG.
5 is a view for explaining an atomic layer deposition apparatus according to a third embodiment of the present invention.
5, the
The configurations of the first and second
According to the third embodiment of the present invention, as the
The third embodiment of the present invention is different from the first embodiment of the present invention in that the gas supply module of the first embodiment of the present invention described above is disposed adjacent to the gas supply module. It goes without saying that the third embodiment of the present invention is also applicable to the second embodiment of the present invention described above. In this case, eight layers of atomic layer thin films can be deposited as the stage makes one revolution.
The atomic layer deposition apparatus according to the third embodiment of the present invention has been described with reference to FIG. The atomic layer deposition method according to the first embodiment of the present invention will be described below with reference to FIG.
FIG. 6 is a view for explaining an atomic layer deposition method according to the first embodiment of the present invention, and FIGS. 7 and 8 are views for explaining the atomic layer deposition method according to the first embodiment of the present invention in detail. admit. In particular, FIGS. 7 and 8 are diagrams illustrating the implementation of the atomic layer deposition method according to the first embodiment through the atomic layer deposition apparatus according to the first embodiment of the present invention.
Referring to FIG. 6, the atomic layer deposition method according to the first embodiment of the present invention includes the steps of rotating a substrate to be deposited to form a first atomic layer through a gas supply module for supplying atomic layer deposition gas to the substrate to be deposited, (S110) depositing a second atomic layer on the substrate to be deposited through the gas supply module by further rotating the substrate to be deposited (S110).
Referring to FIG. 7, in step S100, the substrate W1 to be deposited is rotated (in the R direction), and the first atom W1 is irradiated through the
That is, as the
8, in step S110, the substrate W1 to be deposited is further rotated (in the R direction), and a second atomic layer is formed on the substrate W1 to be deposited through the
That is, as the
That is, as the
In addition, since the substrate W1 to be deposited is supplied with the source gas at the upper end of the gas supply module and then receives the reaction gas twice from the lower end of the gas supply module to receive the source gas again, . Therefore, it is possible to provide a high-quality thin film even in a space division manner.
In the embodiment described with reference to FIGS. 7 and 8, it is assumed that the substrate to be deposited is loaded on one stage for the sake of convenience of description. However, it is needless to say that four substrates to be deposited can be loaded on the stage .
Although it has been described that the atomic layer deposition method according to the first embodiment of the present invention is implemented in the atomic layer deposition apparatus according to the first embodiment of the present invention, the atomic layer deposition according to the first embodiment of the present invention It should be understood that the method can also be implemented in the atomic layer deposition apparatus according to the second and third embodiments of the present invention. If implemented in atomic layer deposition equipment according to the second and third embodiments, four atomic layer films can be deposited as the stage makes one revolution.
The atomic layer deposition method according to the first embodiment of the present invention has been described with reference to FIGS. Hereinafter, a method of depositing an atomic layer according to a second embodiment of the present invention will be described with reference to FIGS.
FIG. 9 is a view for explaining an atomic layer deposition method according to a second embodiment of the present invention, and FIGS. 10 to 12 are views for explaining a method of atomic layer deposition according to a second embodiment of the present invention . Particularly, FIGS. 10 to 12 illustrate the implementation of the atomic layer deposition method according to the second embodiment through the atomic layer deposition apparatus according to the second embodiment of the present invention.
Referring to FIG. 9, the atomic layer deposition method according to the second embodiment of the present invention is a method of depositing a plurality of deposition target substrates including a first deposition target substrate and a second deposition target substrate in a first direction A first atomic layer is deposited on the first deposition target substrate through a first gas supply module and a second atomic layer is deposited on the second deposition target substrate so as to be spaced apart from the first gas supply module in an annular direction A first step (S200) for simultaneously depositing a second atomic layer through a first gas supply module, a second gas supply module, and a second gas supply module Depositing the first atomic layer through a first gas supply module and depositing a second atomic layer on the second deposition target substrate through the second gas supply module to the second deposition target substrate, (S210) . ≪ / RTI >
Referring to FIG. 10, in step S200, as the
That is, as the stage W2 rotates (in the R1 direction) with the deposition target substrate W1 positioned on the left side of the first
As the
In this case, when the first
As the
Referring to FIG. 11, in step S210, the
That is, step S210 is performed after step S200, and the first deposition target substrate W1 is further passed through the first
Thereafter, step S200 is repeated so that the first atomic layer is once again deposited on the first deposition target substrate W1 and the second atomic layer is once again deposited on the second deposition target substrate W2 . This step may be omitted.
Thereafter, the
As the
The first
According to the atomic layer deposition method according to the second embodiment of the present invention, convenience can be provided in that heterogeneous atomic layers can be easily formed. That is, the first gas supply module and the third gas supply module may provide different kinds of atomic layer deposition gas with the second gas supply module and the fourth gas supply module. Thereby, heterogeneous atomic layers can be deposited on the substrate to be deposited in one chamber.
Further, for example, after the first substrate to be vapor-deposited passes through the first gas supply module and the first atomic layer is deposited on the first substrate to be vapor-deposited, the first substrate to be vapor- By passing, a first atomic layer and a different kind of second atomic layer can be deposited on the first atomic layer. As a result, a hybrid atomic layer can be deposited. The hybrid atom layer may be composed of a first inorganic layer-a second inorganic layer, an inorganic layer-an organic layer, an organic layer-an inorganic layer, or a first organic layer-a second organic layer.
Alternatively, each of the first to fourth
The atomic layer deposition apparatus and atomic layer deposition method according to embodiments of the present invention can be applied to a deposition technique of a semiconductor, a display, and an energy element.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the scope of the present invention is not limited to the disclosed exemplary embodiments. It will also be appreciated that many modifications and variations will be apparent to those skilled in the art without departing from the scope of the present invention.
10, 20, 30: First to third atomic layer deposition equipment
100, 200, 300: gas supply module
180, 280, 380: stage
W1. W2, W3, W4: substrates to be deposited
Claims (13)
And a stage provided on one side of the gas supply module and including a seating part on which the substrate to be deposited is placed,
When the stage makes one revolution, two or more atomic layers are deposited on the substrate to be deposited,
The gas supply module includes a first purge gas supply part, a first purge gas supply part, a first purge gas supply part, a second purge gas supply part, and a second reaction gas supply part, along the transfer path of the substrate to be deposited, Wherein the gas supply module further includes an exhaust port for exhausting gas to both sides of the first reaction gas supply section, the source gas supply section, and the second reaction gas supply section,
Wherein the source gas supply unit is located between the first reaction gas supply unit and the second reaction gas supply unit,
Wherein the substrate is sequentially supplied with the reaction gas from the first reaction gas supply unit, the source gas from the source gas supply unit, and the reaction gas sequentially from the second reaction gas supply unit as the stage rotates, The reaction gas is supplied again from the second reaction gas supply unit and the source gas and the reaction gas are supplied again from the source gas supply unit and the first reaction gas supply unit.
And the exhaust port discharges gas in a direction opposite to a direction from the exhaust port toward the substrate to be deposited.
Wherein the gas supply module is configured to inject more deposition gas at a periphery than a center portion of the stage.
Wherein the gas supply module is comprised of sub gas supply modules and the sub gas supply module is annularly arranged at an angle.
Wherein the gas supply module comprises sub-gas modules providing different source gases,
Wherein when the stage rotates, different types of thin films are formed on the substrate to be deposited.
Depositing a second atomic layer on the substrate to be deposited through the gas supply module by further rotating the substrate to be deposited,
When the substrate to be deposited is rotated once, two or more atomic layers are deposited on the substrate to be deposited,
The gas supply module includes a first purge gas supply part, a first purge gas supply part, a first purge gas supply part, a second purge gas supply part, and a second reaction gas supply part, along the transfer path of the substrate to be deposited, And a second outer purge gas supply section, wherein the gas supply module further includes an exhaust port for exhausting gas to both sides of the first reaction gas supply section, the source gas supply section, and the second reaction gas supply section
Wherein the source gas supply unit is located between the first reaction gas supply unit and the second reaction gas supply unit,
Wherein the substrate to be deposited is sequentially supplied with the reaction gas from the first reaction gas supply unit, the source gas from the source gas supply unit, and the reaction gas from the second reaction gas supply unit sequentially as the substrate to be deposited rotates, Wherein the reaction gas is supplied again from the second reaction gas supply unit and the reaction gas is supplied again from the source gas supply unit and the first reaction gas supply unit when the substrate is further rotated.
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KR1020160108987A KR101885525B1 (en) | 2016-08-26 | 2016-08-26 | Atomic Layer Deposition Apparatus and Deposition Method Using the Same |
PCT/KR2017/006695 WO2018038375A1 (en) | 2016-08-26 | 2017-06-26 | Atomic layer deposition device and atomic layer deposition method using same |
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KR20210025392A (en) | 2019-08-27 | 2021-03-09 | 한국기계연구원 | Atomic laser deposition system using continuously and independently transferred substrate |
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KR20120137017A (en) * | 2011-06-10 | 2012-12-20 | 삼성디스플레이 주식회사 | Inline deposition apparatus |
KR20130142869A (en) * | 2012-06-20 | 2013-12-30 | 주식회사 엠티에스나노테크 | Apparatus and method for atomic layer deposition |
WO2013191471A1 (en) | 2012-06-20 | 2013-12-27 | 주식회사 엠티에스나노테크 | Atomic layer deposition apparatus and method |
KR101407436B1 (en) * | 2012-09-05 | 2014-06-19 | 주식회사 테스 | Thin film deposition apparatus and thin film deposition method |
KR101306627B1 (en) * | 2012-12-03 | 2013-09-11 | (주)대흥정밀산업 | High speed apparatus for atomic layer deposition |
CN105051866B (en) * | 2013-03-15 | 2019-05-17 | 应用材料公司 | Plasma source for rotary pressure plate formula ald chamber room |
KR102268959B1 (en) * | 2014-03-31 | 2021-06-24 | 삼성디스플레이 주식회사 | Atomic layer deposition apparatus and method of atomic layer deposition using the same |
KR102037886B1 (en) * | 2014-06-03 | 2019-10-30 | 주식회사 원익아이피에스 | Transfer module and substrate processing apparatus including the same |
KR101723546B1 (en) * | 2014-10-20 | 2017-04-05 | 주식회사 케이씨텍 | Manufacturing method for film and atomic layer deposition apparatus |
TW201634738A (en) * | 2015-01-22 | 2016-10-01 | 應用材料股份有限公司 | Improved injector for spatially separated atomic layer deposition chamber |
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KR20210025392A (en) | 2019-08-27 | 2021-03-09 | 한국기계연구원 | Atomic laser deposition system using continuously and independently transferred substrate |
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