KR101838108B1 - Method for manufacturing low-temperature aged dried antler grains impregnated with honey component - Google Patents

Abstract

The present invention relates to a method for producing honey component-impregnated low temperature aged dried harts horn pieces. To this end, the method comprises the following steps: a rapid freezing step; a hair removal step; a thawing step; a primary vacuum drying step; a smoking step; a sterilization step; a low temperature aging step; a secondary vacuum drying step; a honey impregnation step; a tertiary vacuum drying step; and a cutting step.

Description

Method for manufacturing low-temperature aged dry antler grains impregnated with honey ingredients {omitted}

More particularly, the present invention relates to a method for producing low-temperature aged dried antler grains impregnated with a honey component. More specifically, the present invention relates to a method for producing low- The present invention relates to a method for producing a low-temperature aged dried antler grains in which a honey component is impregnated as a component.

Generally, antler antler refers to the uncharmed horn of a buck which is a vertebrate belonging to a deer and (Cervidae). It has been known since ancient times that it has been known for its warm temperament, strength, It is considered to be an important medicinal substance used mainly to supplement the basic physiological functions of the pelagic ovary (reproductive and growth).

According to this efficacy, the antler is used to reinforce the reproductive function of a male whose sexual function has been impaired, or to improve the whiteness and infertility of a woman with weak constitution, and also has the effect of promoting growth and development, It was also used for symptoms such as poor development of muscles and skeleton, lack of athletic ability, late childhood walking and tooth development.

In addition, it is known that antler is effective for severe anemia (气血 兩 虛), strong heart, circulation improvement, symptom relief, etc., and it is widely used for nervous breakdown and all the weakness of the disease.

As such, since the antler has been recognized as a valuable medicinal material from the past to the present, medical research has been actively carried out to investigate the effect of the antler substance and the human body on the human body.

On the other hand, it has been confirmed that antler contains a phospholipid, neutral lipid, glycollipid, and ganglioside, which is a glycolipid seen in ganglion, as a lipid soluble organic component.

In addition, antler contains a large amount of collagen distributed in connective tissues such as bones, cartilage, skin, tendons, and the like. Glycosaminoglycans used for prevention and treatment of osteoporosis, heart failure, memory loss, arthritis, Lecithin used for the prevention and treatment of gallstones and neurological disorders, acidic polysaccharide for anti-ulcer action, glucosamine effective for joint cartilage maintenance and regeneration, blood pressure lowering effect, phospholipid effective for anti-aging, Good IGF-1, polyamines that contribute to the growth of mammalian cells involved in DNA metabolism, prostaglandins that promote contraction of uterine smooth muscle during labor or menstruation, proteoglycans that are beneficial to the complement activity of the elastic immune system, and ganglios that enhance memory and learning Side and so on.

Due to the above-mentioned beneficial ingredients, the antler can be used for various purposes such as health promotion, mental and physical stamina promotion, growth promotion promotion, whole body gangjeong (fatigue recovery), detoxification by environmental pollution, detoxification, hematopoiesis, anemia treatment, osteoporosis treatment, arthritis and rheumatism treatment, (Treatment of sex hormone secretion and menopausal symptoms), gastric ulcer treatment, anti-inflammatory analgesic action, anti-aging, relieving stress, asthma treatment, eczema and dry remedy, inflammation and wound healing, athlete's muscle buildup, And the recovery of normal bone marrow cells in cancer patients receiving radiation therapy.

Accordingly, there is a great interest in the use of antler, but there is a problem that it is very troublesome to eat antler in general households, and since the conventional perception of antler is not largely out of the category of herbal medicines, There is a problem that it is narrow and the consumption is considerably limited, and in recent years, the antler pieces have been manufactured so that they can be easily eaten and eaten.

Conventionally. The technology relating to the manufacture of the antler is described in Korean Patent No. 10-0343818 (Jun. 27, 2002), which comprises a step 1 of firstly melting a deer antler stored in a cryopreserved battery state, A step 2 of firstly quenching the horns, a step 3 of slicing the rapidly cooled antlers by the step 2, a step 4 of forming a keloid film by secondary melting of the antlers of the antlers according to the step 3, Step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, step 4, A method for manufacturing a dried deer horn slice is known.

Korean Patent No. 10-0380880 (Apr. 07, 2003) discloses a method for preventing frostbite before frozen processing of antler antler (1) Blanking: maintaining the humidity at 70 to 75% B) 30 minutes at 24 ℃, 30 minutes at 26 ℃, 30 minutes at 17 ℃ and 20 minutes at 20 ℃ for 20 minutes. B) Freezing at the first gradual freezing: -Blast Freezing) Freeze slowly for 90 minutes in a freezer, c) Secondary blotting: Maintain the humidity at 70-75%, 1 hour at 22 ° C, 20 minutes at 24 ° C, 20 minutes at 26 ° C, 20 minutes at 19 ℃ for 2 hours in total. D) Freezing of the second gradual: Freeze slowly for 60 minutes in a ventilated general freezer at -20 ℃. E) Additional blood count: Depending on the size of the antler, The procedure is repeated one to three times, and the wraps are removed and the final blotting: The wraps are removed and blotted to weak light. Kept for 30 minutes at 17-19 ° C for 1 hour, at 22 ° C for 30 minutes, at 24 ° C for 30 minutes and at 17-19 ° C for 30 minutes. The frozen decoction was cut into sliced pieces in a frozen state, and an electric plate was installed on the bottom of the drying chamber in which the external air inflow was blocked after the slice slice was manufactured. The floor temperature was maintained at 17 to 19 ° C, And then the blood was collected at a room temperature of 21 ° C for 120 minutes at a humidity of 85% for 90 minutes or at a humidity of 90% for 90 minutes, and then subjected to a flattening treatment and fixed on the surface of the blood. To 200 mmHg vacuum condition, the drying room heat supply temperature is maintained at 38 to 45 DEG C, the temperature of the refrigerator is set to -30 to -25 DEG C, And then subjected to a freeze-vacuum drying treatment for at least 25 minutes to a maximum of 210 minutes.

Korean Patent No. 10-0497599 (Jun. 17, 2005) discloses a method for producing a frozen deer antler, comprising a first step of immersing a reindeer horn in liquid nitrogen at -196 DEG C for 10 to 15 seconds to rapidly freeze, A third step of freezing the frog deer antlers by freezing them for 3 to 5 hours while rotating them in a freezer at a temperature of minus 25 ° C. and a third step of freezing frozen antlers at a thickness of 0.9 A fourth step in which the cut antlers are spread on a tray and frozen for 3 hours in a rapid freezer at minus 40 ° C. and a fourth step in which the frozen deer horns are frozen at a temperature of 40 ° C. Freezing dryer at 34.4 ºC and a temperature of minus 43 ºC to minus 51 ºC, drying for 24 hours, drying at 2 ºC for 12 hours at minus 7 ºC, drying at 4.4 ºC 3-step drying for 12 hours, 10 A step of drying in four steps for 12 hours, and a step for drying in five steps until no ice is accumulated in the ice bank at 16 DEG C, and the rapid freeze-drying method of the antlers is known.

However, the conventional techniques for producing antler pieces are merely rapid freezing, thawing, freeze-drying or freeze-drying methods, and even when the best antler is collected, it can not provide the same effect as that of natural aging under optimal climatic conditions. There is a problem that the extracting effect of the useful ingredient is deteriorated when the value of the product of the antler is lowered and the value is lowered.

Accordingly, in order to solve the above-mentioned problems, the present inventors have proposed a frozen step of collecting raw green beans before dehairing in deer and then rapidly freezing them in Korean Patent No. 10-0774307 (Nov. 1, 2007). A thawing step in which the frozen raw green tea is sufficiently defrosted at 18 to 22 DEG C for 5 to 7 hours; A water removing step of immersing the raw green pepper in a hot water bath of 70 to 90 DEG C in water for 160 to 180 seconds and repeating the process seven times to release water in the antler; A smoked and sterilized step of applying heat and pressure of 50 to 66 ° C for 12 to 14 hours, followed by ultraviolet sterilization of the epidermal layer and fur of the antler; It is kept at a temperature of 15 ~ 19 ℃ and humidity of 22 ~ 28%, humidity of ~ 5 ~ -7 atmospheres, humidity of 38 ~ 43 days to maintain aging of blood, fiber and hormone in low temperature aging room. A low-temperature aging step; Drying in a low-temperature vacuum dryer at a temperature of 16 to 20 ° C and a pressure of -70 to -80 atm for 70 to 75 hours to remove water; Burning at 250 to 320 ° C for 4 to 6 seconds to remove with brush; Preheating the dried antler to 13-18 占 폚 sulfur (rice) for 22-26 hours; In order to extract the antler antler, it is kneaded to a thickness of 0.8 ~ 1mm. To remove the alcohol and moisture of the antler antler, it is dried at a temperature of 16 ~ 20 ℃ for 10 ~ 14 hours. And a method of manufacturing a low-temperature-aging antler according to the present invention.

However, in the above method, there is a fear that the antler effect may be deteriorated due to excessive moisture during the low-temperature aging process, and there is a problem that the antler is burned by burning the hair of the surface of the antler with fire, There has been a problem that the alcohol and water must be removed in addition to the above.

The inventor of the present invention has made efforts to solve such problems as described above. After several years of efforts, the present inventor has found out that the antler is picked, aged and dried in a natural state, dried and dried, And the present invention has been completed.

[Patent Document 1] Korean Patent Registration No. 10-0343818 (June 27, 2002) [Patent Document 2] Korean Patent Registration No. 10-0380880 (April 07, 2003) [Patent Document 3] Korean Patent Registration No. 10-0497599 (June 17, 2005) [Patent Document 4] Korean Patent Registration No. 10-0774307 (November 01, 2007)

In order to solve the above-mentioned problems, the present invention provides a method for producing a low-temperature aged dry antler slice, which is obtained by aging the antler after aging in a natural state, aging and drying such as dried and impregnated with a honey component as a saccharide component To solve the problem.

In order to solve the above-mentioned problems, the present invention provides a deer-freezing step of taking deer antler before dehiding in a deer, immersing it in liquid nitrogen for 10 to 15 seconds for rapid freezing; A quick freezing step of rubbing the rapidly frozen antler surface with a brush to remove hair; A defrosting step of defrosting the rapidly frozen deer antler with hair removed at 18 to 22 ° C for 5 to 7 hours; A first vacuum drying step in which deer antler thawed in the thawing step is vacuum dried in a vacuum dryer at 100 to 200 torr and at 30 to 50 ° C for 1 to 2 hours; Drying the deer antler dried in the first vacuum drying step at a pressure of 1,500 to 3,000 torr at 50 to 70 ° C for 12 to 14 hours; Sterilizing the surface of smoked deer antler in the smoked step for 1 to 2 hours; A low temperature aging step at a temperature of 15 to 20 DEG C and a humidity of 22 to 28% for 30 to 40 days so that the blood, protein, fiber and hormone of sterile antler antiseptic are aged; A second vacuum drying step in which the antler aged at low temperature aging is vacuum dried in a vacuum dryer at a vacuum of 100 to 200 torr and at a temperature of 15 to 20 ° C for 70 to 75 hours; Drying the dextrin in the second vacuum drying step to immerse the dextrin in the deer antler by immersing it in an aqueous solution of honey mixed with honey and water for 24 hours; A third vacuum drying step in which deer antiseptically impregnated with honey is vacuum dried in a vacuum dryer at a vacuum of 100 to 200 torr and at a temperature of 15 to 20 ° C for 70 to 75 hours; A method of manufacturing a low-temperature aged dried antler deck slice impregnated with a honey component comprising a decoction step in which the deer antler dried in the third vacuum drying step is deformed to a thickness of 0.5 to 1 mm .

In the honey impregnation step, the honey solution is an aqueous solution of honey mixed with honey and water at a weight ratio of 1: 1.

In the step of impregnating the honey, impregnation is carried out by pressurizing at 1,500 to 3,000 torr using a pressurizing pump in the state that antler is immersed in an aqueous solution of honey.

The process for producing a low-temperature aged dried antler of the present invention impregnated with a honey component according to the present invention is characterized in that the obtained green product is rapidly frozen and thawed at a low temperature, Protein, fiber, and hormone, which are useful components of the antler, are retained without destroying them, and the saccharide component lacking in deer antioxidant is supplemented, thereby absorbing the protein and maximizing the drug efficacy of the antler.

The present invention relates to a quick freezing step in which deer antlers are picked from a deer before being hulled and immersed in liquid nitrogen for 10 to 15 seconds for quick freezing; A quick freezing step of rubbing the rapidly frozen antler surface with a brush to remove hair; A defrosting step of defrosting the rapidly frozen deer antler with hair removed at 18 to 22 ° C for 5 to 7 hours; A first vacuum drying step in which deer antler thawed in the thawing step is vacuum dried in a vacuum dryer at 100 to 200 torr and at 30 to 50 ° C for 1 to 2 hours; Drying the deer antler dried in the first vacuum drying step at a pressure of 1,500 to 3,000 torr at 50 to 70 ° C for 12 to 14 hours; Sterilizing the surface of smoked deer antler in the smoked step for 1 to 2 hours; A low temperature aging step at a temperature of 15 to 20 DEG C and a humidity of 22 to 28% for 30 to 40 days so that the blood, protein, fiber and hormone of sterile antler antiseptic are aged; A second vacuum drying step in which the antler aged at low temperature aging is vacuum dried in a vacuum dryer at a vacuum of 100 to 200 torr and at a temperature of 15 to 20 ° C for 70 to 75 hours; Drying the dextrin in the second vacuum drying step to immerse the dextrin in the deer antler by immersing it in an aqueous solution of honey mixed with honey and water for 24 hours; A third vacuum drying step in which deer antiseptically impregnated with honey is vacuum dried in a vacuum dryer at a vacuum of 100 to 200 torr and at a temperature of 15 to 20 ° C for 70 to 75 hours; The present invention relates to a method for manufacturing a low-temperature aged dried antler graft impregnated with a honey component comprising a decoction step in which the deer antler dried in the third vacuum drying step is deformed to a thickness of 0.5 to 1 mm It is characterized by the constitution.

In the honey impregnation step, the honey solution is a honey solution in which honey and water are mixed at a weight ratio of 1: 1.

The honey impregnation step is characterized in that the antler is impregnated by pressurization at 1,500 to 3,000 torr using a pressurizing pump while the antler is immersed in an aqueous solution of honey.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.

First, a method of manufacturing a low-temperature aged dried antler deck slurry impregnated with a honey component of the present invention comprises: a rapid freezing step of taking antler grass before being hulled in a deer and immersing it in liquid nitrogen for 10 to 15 seconds for rapid freezing; A quick freezing step of rubbing the rapidly frozen antler surface with a brush to remove hair; A defrosting step of defrosting the rapidly frozen deer antler with hair removed at 18 to 22 ° C for 5 to 7 hours; A first vacuum drying step in which deer antler thawed in the thawing step is vacuum dried in a vacuum dryer at 100 to 200 torr and at 30 to 50 ° C for 1 to 2 hours; Drying the deer antler dried in the first vacuum drying step at a pressure of 1,500 to 3,000 torr at 50 to 70 ° C for 12 to 14 hours; Sterilizing the surface of smoked deer antler in the smoked step for 1 to 2 hours; A low temperature aging step at a temperature of 15 to 20 DEG C and a humidity of 22 to 28% for 30 to 40 days so that the blood, protein, fiber and hormone of sterile antler antiseptic are aged; A second vacuum drying step in which the antler aged at low temperature aging is vacuum dried in a vacuum dryer at a vacuum of 100 to 200 torr and at a temperature of 15 to 20 ° C for 70 to 75 hours; Drying the dextrin in the second vacuum drying step to immerse the dextrin in the deer antler by immersing it in an aqueous solution of honey mixed with honey and water for 24 hours; A third vacuum drying step in which deer antiseptically impregnated with honey is vacuum dried in a vacuum dryer at a vacuum of 100 to 200 torr and at a temperature of 15 to 20 ° C for 70 to 75 hours; And a quenching step in which deer antler dried in the third vacuum drying step is deformed to a thickness of 0.5 to 1 mm so that the antler ingredient can be well extracted.

The quick freezing step is a step of taking antler frozen before dehairing in deer and immersing it in liquid nitrogen for 10 to 15 seconds to rapidly freeze the antler. The antler is immersed in a container filled with liquid nitrogen, It is possible to preserve the original composition of antler antioxidant by freezing, to prevent deformation, to kill germs, to prevent physical chemical reaction during thawing and drying, and to maintain the original state without shrinking.

In the quick freezing step, the quick frozen velvet surface is rubbed with a brush to remove hairs. Since the velvet material of the velvet curler is a non-decomposable material, when it is absorbed by the human body, it may damage the lungs. The hairs should be cleanly removed.

The defrosting step is a step of defrosting frozen frozen deer antler with hair removed at 18 to 22 ° C for 5 to 7 hours to reduce the antler antioxidant state.

In the first vacuum drying step, deer antler defrosted in the defrosting step is vacuum dried in a vacuum dryer at 100 to 200 torr and vacuum drying at 30 to 50 ° C for 1 to 2 hours. Since the deer antler contains a lot of moisture, If moisture is not removed, it will be destroyed during the aging process, so firstly the moisture must be removed through the first vacuum drying.

The smoking step is a step of hot smelling the deer antler dried in the first vacuum drying step at 50 to 70 ° C under a pressure of 1,500 to 3,000 torr for 12 to 14 hours, And smell of thermally pressurized smell so that a useful material such as protein, fiber, hormone and the like are sufficiently mixed and uniformly permeated into the horny part of the antler. If the heat and pressure are not proper, the quality of blood will be lowered.

The sterilization step is a step of sterilizing the surface of deer antler smoked in the smoker step for 1 to 2 hours, and ultraviolet sterilization treatment is performed because various types of fungi are present on the epidermal layer and hairs of antlers.

The low-temperature aging step is a step of low-temperature aging at a temperature of 15 to 20 ° C and a humidity of 22 to 28% for 30 to 40 days so that the blood, fiber and hormone of sterile antler sterilized in the sterilization step is aged. Proper air is supplied to keep the temperature and humidity within a certain range so that the antler is aged at a low temperature. At this time, in the low-temperature aging step, coarse antler contains moisture content of 22 to 28%.

The second vacuum drying step is a step of vacuum drying the antler aged at the low temperature aging step in a vacuum dryer at a vacuum of 100 to 200 torr and vacuum drying at a temperature of 15 to 20 ° C for 70 to 75 hours, To remove 22 to 28% of the total amount of water.

The step of impregnating the honey is the step of immersing deer antler dried in the second vacuum drying step in an aqueous solution of honey mixed with honey and water for 24 hours so that the honey component is impregnated with antler, Therefore, sugar is impregnated with antler. At this time, in the impregnating step of the honey, it is preferable that impregnation efficiency is increased by pressurizing at 1,500 to 3,000 torr using a pressurizing pump in the state that antler penetration is immersed in an aqueous solution of honey.

As described above, the reason for impregnating neroli with deer antler is that decoction such as glucose is deficient in deer antler, so that it is difficult to absorb protein, which is a useful component of deer antler, in order to help absorption of protein by supplementing saccharide. , It is not impregnated with antler, so it is preferable to mix the honey and water so that the honey component is impregnated smoothly with the antler. In this case, the mixing ratio of honey and water is preferably 1: 1 by weight.

In the third vacuum drying step, deer antiseptics impregnated with honey are vacuum dried in a vacuum dryer at 100 to 200 torr and vacuum drying at a temperature of 15 to 20 ° C for 70 to 75 hours, To be completely dry.

The quilting step is a step of shifting the deer antler dried in the tertiary vacuum drying step to a thickness of 0.5 to 1 mm so that the deer antler can be extracted well, and the deagglomerator will be packed in a proper amount after the debris removal.

[Production of a low-temperature aged dry antler slice impregnated with a honey component of the present invention]

1. Rapid freezing step

Deer antlers were picked before being keratinized, immersed in liquid nitrogen for 15 seconds, and subjected to rapid freezing treatment.

2. Geomorphic steps

The rapidly frozen antler surface was rubbed with a brush to remove foreign matter and hair.

3. Thawing phase

 Frozen frozen deer antler with debris and hair removed was thawed at 20 ° C for 6 hours to reduce to the original state of antler.

4. Primary vacuum drying step

The defrosted deer antler was first dried in a vacuum dryer at 200 torr under vacuum condition and at 50 ° C for 1 hour in vacuo to remove water.

5. Smoke stage

The first vacuum dried deer antler was hot-smoked for 12 hours at 70 ° C and a pressure of 3,000 torr.

6. Sterilization step

The surface of the smoked deer antler was UV sterilized for 2 hours.

7. Low temperature aging step

Temperature aging at a temperature of 20 ° C and a humidity of 25% for 40 days so that the blood, fiber and hormones of the sterilized antler were aged.

8. Second Vacuum Drying Step

The antler aged at low temperatures was vacuum dried in a vacuum dryer at 200 < 0 > C and at a temperature of 20 [deg.] C for 72 hours.

9. Honey impregnation step

The second vacuum dried deer antler was placed in an impregnation machine and immersed in an aqueous solution of honey mixed with honey and water at a weight ratio of 1: 1 for 24 hours to pressurize the honey component with the pressure of 3,000 torr to impregnate the antler.

10. Third vacuum drying step

Deer antler impregnated with honey was vacuum dried in a vacuum dryer at 200 torr and vacuum drying at 20 ° C for 72 hours.

11. Hatching phase

The third vacuum dried deer antler was patched to a thickness of 1 mm so that the antler component was well extracted.

The foregoing description is merely illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas within the scope of equivalents should be construed as falling within the scope of the present invention.

Claims (3)

A rapid freezing step in which deer antler is picked up before dehulling in deer and immersed in liquid nitrogen for 10 to 15 seconds for quick freezing; A quick freezing step of rubbing the rapidly frozen antler surface with a brush to remove hair; A defrosting step of defrosting the rapidly frozen deer antler with hair removed at 18 to 22 ° C for 5 to 7 hours; A first vacuum drying step in which deer antler thawed in the thawing step is vacuum dried in a vacuum dryer at 100 to 200 torr and at 30 to 50 ° C for 1 to 2 hours; Drying the deer antler dried in the first vacuum drying step at a pressure of 1,500 to 3,000 torr at 50 to 70 ° C for 12 to 14 hours; Sterilizing the surface of smoked deer antler in the smoked step for 1 to 2 hours; Aging step at a temperature of 15 to 20 DEG C and a humidity of 22 to 28% for 30 to 40 days so that the blood, fiber, and hormone of sterile deer antiseptic are aged; A second vacuum drying step in which the antler aged at low temperature aging is vacuum dried in a vacuum dryer at a vacuum of 100 to 200 torr and at a temperature of 15 to 20 ° C for 70 to 75 hours; Drying the dextrin in the second vacuum drying step to immerse the dextrin in the deer antler by immersing it in an aqueous solution of honey mixed with honey and water for 24 hours; A third vacuum drying step in which deer antiseptically impregnated with honey is vacuum dried in a vacuum dryer at a vacuum of 100 to 200 torr and at a temperature of 15 to 20 ° C for 70 to 75 hours; A decoction step in which the deer antler dried in the third vacuum drying step is shifted to a thickness of 0.5 to 1 mm so that the deer antler can be extracted well,
In the honey impregnation step, the honey solution is an aqueous solution of honey mixed with honey and water at a weight ratio of 1: 1,
Wherein the step of impregnating the honey is impregnated by pressurizing at 1,500 to 3,000 torr using a pressurizing pump while antler is immersed in an aqueous solution of honey. delete delete