KR101784357B1 - Magnetic steel assembly system - Google Patents
Magnetic steel assembly system Download PDFInfo
- Publication number
- KR101784357B1 KR101784357B1 KR1020150136229A KR20150136229A KR101784357B1 KR 101784357 B1 KR101784357 B1 KR 101784357B1 KR 1020150136229 A KR1020150136229 A KR 1020150136229A KR 20150136229 A KR20150136229 A KR 20150136229A KR 101784357 B1 KR101784357 B1 KR 101784357B1
- Authority
- KR
- South Korea
- Prior art keywords
- magnet steel
- magnet
- groove
- stage
- rotor
- Prior art date
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 192
- 239000010959 steel Substances 0.000 title claims abstract description 192
- 230000007246 mechanism Effects 0.000 claims description 43
- 238000000034 method Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003463 adsorbent Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D3/00—Wind motors with rotation axis substantially perpendicular to the air flow entering the rotor
- F03D3/06—Rotors
- F03D3/062—Rotors characterised by their construction elements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/74—Wind turbines with rotation axis perpendicular to the wind direction
Landscapes
- Engineering & Computer Science (AREA)
- Manufacture Of Motors, Generators (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
Abstract
The present invention provides a magnet steel assembly system, wherein the magnet steel assembly system includes a reference stage, a rotor support stage installed at the center of the reference stage, and at least one magnet steel assembly device installed around the rotor support stage, The rotor for assembling the magnet steel is rotatably connected on the rotor supporting stage, and the magnet steel assembling apparatus includes a magnet steel supply device and a magnet steel pushing device installed on the same support base. The present invention realizes optimized placement of resources and not only saves manpower but also is easy to operate, so it is advantageous to greatly improve work efficiency and to install magnetic steel for a large scale wind turbine generator set.
Description
BACKGROUND OF THE
The generator rotor of the permanent magnet wind power generator set is generally fixed to the magnet steel and the magnet steel is fixed to the inner yoke wall of the rotor. Conventionally, such magnet steel is generally attached to the inner wall of the magnetic yoke by a full infusion method. However, as the wind turbine generator set becomes larger and larger, the magnet steel is fixed by applying the mechanical fixing method at present in consideration of the fixed quality and the reliability of the generator set . As shown in Fig. 9, Fig. 9 is a view showing a three-dimensional structure of a rotor to which magnet steel is fixed, only a part of which is cut in the figure for convenience of illustration, A plurality of second magnet bars 5 fixed to the
At present, when the magnet steel is mounted, the supply of the magnet steel to the magnet steel pushing device is completed by artificial manual operation, that is, by separating the
SUMMARY OF THE INVENTION An object of the present invention is to provide a magnet steel assembly system capable of realizing optimized placement of resources and greatly improving work efficiency and saving manpower.
In order to achieve the above object, the present invention applies the following technical solutions.
A magnet steel assembly system, comprising: a reference stage; a rotor support stage installed at the center of the reference stage; and at least one magnet steel assembly device installed around the rotor support stage, Connected to the support stage,
The magnet steel assembling apparatus includes a magnet steel supply device and a magnet steel pushing device installed on the same support base.
Preferably, the magnet steel supply device includes a support, a supply stage, a first magnet steel pushing mechanism, and a magnet steel guide mechanism, wherein the supply stage is provided on the support and has a supply groove horizontally installed in the supply stage , The width of the feeding groove and the width of the magnet steel lying perpendicular to each other,
Wherein the magnet steel guide mechanism is provided at an end of the supply stage and perpendicular to the supply stage, and the magnet steel guide mechanism is provided with vertically installed guide grooves to be engaged with the supply grooves, wherein the guide grooves are dovetail- A bottom portion of the guide groove is opened in a joint portion between the groove and the supply groove, and the magnet steel can be caught by the engaging portion,
The first magnet steel pushing mechanism pushes the magnet steel to move to the guide groove position along the feed groove.
In the technical solution of the present invention, by providing a rotor support stage that rotatably supports a rotor on a reference stage and at least one magnet steel assembly device that is installed around the rotor support stage, It is possible to complete the magnet steel assembly of the entire rotor under the circumstance where the magnet steel assembling device is not moved through, and further, the magnet steel assembling device further includes the magnet steel pushing device and the magnet steel supply device which are coupled to each other, The assembling efficiency can be further improved because the magnet steel assembling operation can be performed at a plurality of portions of the rotor at the same time when arranging the plurality of magnet steel assembling apparatuses.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a configuration of a magnet steel assembly system. Fig.
Fig. 2 is a view showing a configuration of a magnet steel assembling apparatus in Fig. 1; Fig.
Fig. 3 is a view showing a configuration of a magnet steel supply device in Fig. 2; Fig.
Fig. 4 is a view showing a magnet steel guide mechanism in Fig. 3; Fig.
Fig. 5 is a view showing a configuration of a magnet steel pushing device in Fig. 1; Fig.
Figure 6 is a view of the rotor support stage of Figure 1;
Fig. 7 is a view showing a local portion of the reference stage section in Fig. 1; Fig.
8 is a view showing the configuration of the reference stage in Fig. 1;
9 is a view showing a configuration of a rotor to which magnet steel is fixed;
10 is a cross-sectional view of a magnet steel.
BRIEF DESCRIPTION OF THE DRAWINGS The above and other objects, features and advantages of the present invention will be more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG. It is to be understood that the specific embodiments depicted herein are illustrative only of the present invention and are not intended to limit the present invention.
1, the magnet steel automatic assembly workbench includes a
In the actual assembly process, the
Hereinafter, the main components of the magnet steel automatic assembly work table of the present embodiment will be specifically described.
1. A detailed introduction to the configuration of the reference stage (1).
7, the
8, the
2. A detailed introduction to the configuration of the rotor support stage (2).
6, the
9 is mounted on the upper end of the
(Not shown), and the
3. A detailed introduction to the construction of the main members of the magnet steel assembly (3).
2 and 3, the magnet
The magnet
5, the magnet
The lower end surface of the
A limit position switch (not shown) is provided in the movement path of the second magnet steel pushing mechanism, and the limit position switch is electrically connected to the first
When the second magnet steel pushing mechanism moves away from the engaging portion under the engaging portion between the
4, the magnet
For example, if the number of the
Preferably, the first
As described in the background art, a stepped
3, the first magnet
The
The
More preferably, a transparent cover plate is further provided on the
As shown in Fig. 1, as a practicable mode of the present invention, the number of magnet
The foregoing embodiments are merely illustrative of several embodiments of the present invention and are not to be understood as limiting the scope of the present invention, as the description is relatively specific and detailed. It will be apparent to those skilled in the art that various modifications and variations can be made without departing from the spirit and scope of the invention as defined by the appended claims. do. Accordingly, the scope of protection of the present invention should be based on the appended claims.
Base stage, 11-cover plate, 12-groove, 13-sector plate, 2-rotor support stage, 21-base, 22-rotary drum, 23- A first magnet drive mechanism, a first magnet drive mechanism, a first drive device, a first drive device, a first drive device, a first drive device, a first drive device, a first drive device, Guide groove, 3142-arc-shaped panel, 3143-first magnet bar stool, 32-magnet steel pushing device, 321-straight guide unit, 322-connecting plate, 323-pushing block, 33-support base, 2-drive device, 4-rotor, 41-magnetic yoke inner wall, 42-stage surface, 5-second magnets steel stand, 51-fixing bolt, 6- magnets steel.
Claims (14)
A reference stage 1;
A rotor supporting stage (2) installed at the center of the reference stage (1) and having a rotor to which the magnet steel is to be rotatably connected; And
And at least one magnet steel assembling device (3) surrounding and surrounding the rotor support stage (2)
The magnet steel assembling device 3 includes a magnet steel supply device 31 and a magnet steel pushing device 32 mounted on the same support base 33,
The magnet steel supply device 31 includes a support 311, a supply stage 312, a first magnet steel pushing mechanism 313 and a magnet steel guide mechanism 314, And a supply groove 3121 horizontally installed in the supply stage 312. The width of the magnet groove 6 perpendicular to the width of the supply groove 3121 is matched with the width of the supply groove 3121,
The magnet steel guide mechanism 314 is installed at an end of the supply stage 312 and is vertically installed to be perpendicular to the supply stage 312 and coupled to the supply groove 3121 in the magnet steel guide mechanism 314. [ And the bottom of the guide groove 3141 is opened at the engagement portion between the guide groove 3141 and the supply groove 3121 and the end face of the magnet groove 3141 is opened, (6) can be engaged with the engagement portion,
The first magnet pushing mechanism 313 pushes the magnet steel 6 to move to the position of the guide groove 3141 along the feed groove 3121,
The magnet steel pushing device 32 is installed on the outside of the magnet steel guide mechanism 314 and the magnet steel pushing device 32 is installed on the straight guide unit 321 vertically installed and on the linear guide unit 321 And the second magnet steel pushing mechanism is movable about the linear guide unit 321 and pushes the magnet steel 6 to move upward along the guide groove 3141,
The limit position switch is electrically connected to the first magnet pushing mechanism 313 so that the first magnet pushing mechanism 313 is in contact with the magnet steel 6 ) Of the magnet assembly (10).
The magnet steel guide mechanism 314 includes an arc-shaped panel 3142 coupled to the lower end surface of the rotor 4 and a plurality of first magnet bars 3143 mounted on the arc-shaped panel 3142, The protruded surface of the arc-shaped panel 3142 faces the side where the supply grooves 3121 are located and the first magnet's stall 3143 is provided on the concave surface of the arc-shaped panel 3142, The magnet groove 3143 and the arc-shaped panel 3142 constitute one guide groove 3141. The first magnet base 3143 protrudes from the lower end of the arc-shaped panel 3142, 3121). ≪ / RTI >
Shaped panel (3142), and the first magnet-like base (3143) protrudes from the upper end of the arc-shaped panel (3142).
The first magnet pushing mechanism 313 includes a first driving device 3131 and a push plate 3132 connected to the first driving device 3131. The push plate 3132 is connected to the supply groove 3121 A pawl 3133 is provided on the push plate 3132 in the same number as the feed groove 3121 and the pawl 3133 is installed in the feed groove 3121 .
The second magnet steel pushing mechanism includes a connecting plate 322 and a pushing block 323 fixed on the connecting plate 322 and pushing the magnet steel 6, Is equal to the number of the guide grooves (3141), and the width of the pushing block (323) is smaller than the width of the guide grooves (3141).
The magnet steel assembling apparatus 3 further includes a support plate 34 and a second driving device 35. The support 311 and the linear guide unit 321 are both installed on the support plate 34,
Wherein the second drive device (35) is installed on the support base (33) and connected to the support plate (34).
The rotor support stage 2 includes a base 21, a rotary drum 22, and a rotor connection drum 23,
The base 21 is connected to the reference stage 1 and the rotary drum 22 is rotatably connected to the base 21 and the rotor connection drum 23 is detachably connected to the rotary drum 22, (22). ≪ / RTI >
Characterized in that the rotor support stage (2) further comprises a bearing, wherein the rotary drum (22) is connected to the base (21) by the bearing.
The reference stage 1 further includes a cover plate 11,
Wherein a groove 12 for passing a cable through the reference stage 1 is provided and the cover plate 11 cooperates with the groove 12 to cover the groove 12.
Wherein the reference stage (1) comprises a plurality of sector plates (13) detachably connected in turn.
The number of the magnet steel assembling apparatuses (3) is four, two groups of two,
Wherein the two groups of the magnet steel assembly apparatuses (3) are diagonally distributed, and the distance between the two magnet steel assembly apparatuses (3) of each group is smaller than the distance between the magnet steel assembly apparatuses Wherein said magnet steel assembly system comprises:
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510389127.1A CN104993655B (en) | 2015-06-30 | 2015-06-30 | Alinco assembled system |
CNCN201510389127.1 | 2015-06-30 |
Publications (2)
Publication Number | Publication Date |
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KR20170003343A KR20170003343A (en) | 2017-01-09 |
KR101784357B1 true KR101784357B1 (en) | 2017-10-11 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020150136229A KR101784357B1 (en) | 2015-06-30 | 2015-09-25 | Magnetic steel assembly system |
Country Status (2)
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KR (1) | KR101784357B1 (en) |
CN (1) | CN104993655B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102454798B1 (en) * | 2021-10-07 | 2022-10-14 | 유니슨 주식회사 | Magnet assemble apparatus for generator rotor of wind turbine |
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CN106357066B (en) * | 2016-10-17 | 2019-02-12 | 包头中车电机有限公司 | It is a kind of for assembling the assembly equipment of MW class generator permanent magnet body |
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CN109067106B (en) * | 2018-08-10 | 2024-05-03 | 苏州邦勒尔自动化科技有限公司 | Main magnetic block inserting equipment for motor rotor |
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CN109412296B (en) * | 2018-11-22 | 2023-10-10 | 山东精创磁电产业技术研究院有限公司 | Axial disc type permanent magnet motor rotor assembly and assembly method thereof |
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CN110518760B (en) * | 2019-09-19 | 2024-08-27 | 安徽广博机电制造股份有限公司 | Permanent magnet motor magnet pasting machine |
CN110932500A (en) * | 2019-12-31 | 2020-03-27 | 横店集团英洛华电气有限公司 | Device for adhering magnetic shoe on rotor |
CN112018977A (en) * | 2020-08-04 | 2020-12-01 | 横店集团英洛华电气有限公司 | Auxiliary device for bonding machine shell and magnetic shoe |
CN112910201B (en) * | 2021-03-18 | 2022-08-12 | 盐城工业职业技术学院 | Automatic assembly system for motor magnetic steel sheet |
CN113732690B (en) * | 2021-08-31 | 2022-10-21 | 广东利元亨智能装备股份有限公司 | Magnetic steel sheet feeding mechanism |
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CN103633792A (en) * | 2013-11-27 | 2014-03-12 | 北京金风科创风电设备有限公司 | Magnet automatic assembly device for wind generating set |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3873634B2 (en) * | 2001-02-28 | 2007-01-24 | 株式会社日立製作所 | Wind power generation system |
CN103427570B (en) * | 2013-08-29 | 2016-03-16 | 新疆金风科技股份有限公司 | Magnetic steel pushing-in device |
CN203911691U (en) * | 2014-06-20 | 2014-10-29 | 北京金风科创风电设备有限公司 | Magnetic steel pushing-in guiding device |
CN204696876U (en) * | 2015-06-30 | 2015-10-07 | 新疆金风科技股份有限公司 | Alinco assembled system |
-
2015
- 2015-06-30 CN CN201510389127.1A patent/CN104993655B/en active Active
- 2015-09-25 KR KR1020150136229A patent/KR101784357B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103633792A (en) * | 2013-11-27 | 2014-03-12 | 北京金风科创风电设备有限公司 | Magnet automatic assembly device for wind generating set |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102454798B1 (en) * | 2021-10-07 | 2022-10-14 | 유니슨 주식회사 | Magnet assemble apparatus for generator rotor of wind turbine |
Also Published As
Publication number | Publication date |
---|---|
CN104993655A (en) | 2015-10-21 |
KR20170003343A (en) | 2017-01-09 |
CN104993655B (en) | 2018-04-27 |
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