CN107196471A - One kind automation magnet steel coil insertion device and its application method - Google Patents
One kind automation magnet steel coil insertion device and its application method Download PDFInfo
- Publication number
- CN107196471A CN107196471A CN201710560286.2A CN201710560286A CN107196471A CN 107196471 A CN107196471 A CN 107196471A CN 201710560286 A CN201710560286 A CN 201710560286A CN 107196471 A CN107196471 A CN 107196471A
- Authority
- CN
- China
- Prior art keywords
- assembly
- rotor
- magnet steel
- feeding
- downward
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/10—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks
- B66F7/12—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by mechanical jacks
- B66F7/14—Lifting frames, e.g. for lifting vehicles; Platform lifts with platforms supported directly by jacks by mechanical jacks screw operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F7/00—Lifting frames, e.g. for lifting vehicles; Platform lifts
- B66F7/28—Constructional details, e.g. end stops, pivoting supporting members, sliding runners adjustable to load dimensions
Abstract
The application is related to a kind of automation magnet steel coil insertion device and application method, automating magnet steel coil insertion device includes installing mechanism and controller, material stock disc assembly is provided with installing mechanism, feeding assembly forward, downward feeding assembly, rotor indexing assembly, rotor lift assembly and controller, controller and material stock disc assembly, feeding assembly forward, downward feeding assembly, rotor indexing assembly, rotor lift assembly is all connected with and controls their operation, material stock disc assembly is used for transmission of the magnet steel to feeding assembly forward, feeding assembly is used for transmission of the magnet steel to downward feeding assembly forward, downward feeding assembly is used for magnet steel to the transmission of the indexable assembly of rotor, rotor indexing assembly is arranged on rotor lift assembly and is used for the indexable of rotor assembly and fixed, rotor lift assembly is used for adjusting the height of rotor assembly.The application also includes the application method of automation magnet steel coil insertion device.The application is rational in infrastructure, stable, and automaticity is high, not error-prone, reduces labor intensity, raises labour efficiency.
Description
Technical field
The application is related to a kind of automation magnet steel coil insertion device and its application method, and the magnet steel for magneto is automatically embedding
Enter.
Background technology
Because magneto has the small torque of unit volume high, the advantages of energy-efficient, thus in electric automobile, machine
It is widely used in terms of people, servomotor, numerical control machine, injection machine, household electrical appliance, and this field is constantly
Expand.And industry permanent magnet motor rotor magnetic steel production process is manually to be embedded in magnet steel manually at present, the artificial embedding magnet steel effect of hand
Rate is low, easily the embedding anti-, magnetic of magnet steel can also cause workman to crush phenomenon to magnet steel very much to NS magnetic poles by force.
Because the not section of cost of labor rises, artificial embedded magnet steel inefficiency, artificial operation labor intensity is big, and NS magnetic poles hold
Easily embedding anti-, the magnetic of magnet steel is very strong also to cause workman to crush phenomenon to magnet steel, and uses automation equipment to improving production effect
There is good lifting with the labor intensity for reducing workman.
The content of the invention
The technical problem that the application is solved is to overcome above shortcomings in the prior art, and provides a kind of structure and close
Reason, stable automation magnet steel coil insertion device and its application method.
The technical scheme that the application solution above-mentioned technical problem is used includes:One kind automation magnet steel coil insertion device, including
Installing mechanism and controller, it is characterized in that being provided with material stock disc assembly, forward feeding assembly, downward feeding on the installing mechanism
The indexable assembly of assembly, rotor, rotor lift assembly and controller, controller with material stock disc assembly, forward feeding assembly, give downwards
Material assembly, the indexable assembly of rotor, rotor lift assembly are all connected with and control their operation, material stock disc assembly be used for magnet steel to
The transmission of preceding feeding assembly, feeding assembly is for transmission of the magnet steel to downward feeding assembly forward, and downward feeding assembly is used for magnetic
Transmission from steel to the indexable assembly of rotor, rotor indexing assembly be arranged on indexing on rotor lift assembly and for rotor assembly and
It is fixed, so that magnet steel is directed at the rotor assembly on rotor lift assembly(Magnet steel is mounted position), rotor lift assembly be used for adjust
The height of whole rotor assembly.
Material stock disc assembly of the present invention includes material stock coil motor, stock plate guide rail, stock plate walking, controller and material stock
Coil motor is connected, and material stock coil motor, stock plate guide rail are installed on installing mechanism, is installed on stock plate guide rail and is placed magnet steel
Stock plate is walked, and material stock coil motor is connected with stock plate walking.
The stock plate walking includes stock plate, stock plate dividing plate.The material stock coil motor drives stock plate by screw mandrel
Walking movement, such magnet steel can just deliver to the feed appliance forward of feeding assembly forward.
The assembly of feeding forward of the present invention includes feeding motor, forward feeding guide, forward feed appliance, controller forward
It is connected with feeding motor forward, the feeding motor forward, forward feeding guide are installed on installing mechanism, and feeding forward is led
Feed appliance forward is provided with rail, feeding motor is connected with feed appliance forward forward, magnet steel is sent to turning for downward feeding assembly
Sub- feed opening.
Downward feeding assembly of the present invention includes downward feeding motor, downward feeding guide, downward feed appliance, controller
It is connected with downward feeding motor, downward feed appliance, the downward feeding motor and downward feeding is provided with downward feeding guide
Device is connected, and downward feed appliance is corresponding with rotor assembly, and magnet steel is embedded in rotor assembly correspondence position.
The present invention is additionally provided with magnetic pole sensor and alarm, and the magnetic pole sensor, alarm are installed in fitting machine
On structure, the controller is all connected with magnetic pole sensor, alarm, and the magnetic pole sensor is used for detecting the pole orientation of magnet steel
Whether correct, magnet steel coil insertion device is automated when correct the controller of magnet steel coil insertion device is automated when incorrect with normal work
Alarm will be started and be stopped.
Downward feeding assembly of the present invention has two downward feeding guides and two downward feed appliances, and rotor indexing is total
Into, rotor lift assembly, rotor assembly be respectively provided with two sets of the downward feed appliance of correspondence, material stock disc assembly, forward feeding assembly are every
It is secondary to send two identical magnet steel to two downward feed appliances, to be attached to respectively by downward feed appliance on corresponding rotor assembly, often
It is secondary that two magnet steel can be installed on rotor assembly, raise labour efficiency.
The present invention is additionally provided with partition charging conduit, and partition charging conduit is located at the side of downward feed appliance, passes through partition blanking
Partition between magnet steel and magnet steel is sent to collection box by groove.
The indexable assembly of rotor of the present invention includes position rotaring motor, rotor fixed position fixture, and controller is connected with position rotaring motor,
The position rotaring motor is connected with rotor fixed position fixture, fixed rotor assembly on rotor fixed position fixture, and position rotaring motor driving rotor is determined
Position fixture rotates defined angle(Rotational angle can be calculated according to 360 degree divided by magnet steel number and obtained), allow downward feeding assembly
On magnet steel alignment rotor assembly in the mounted position of magnet steel.
Rotor lift assembly of the present invention includes lifting motor, elevating screw, feed screw nut, controller and lifting motor
Connection, the lifting motor is connected by elevating screw with feed screw nut, the indexable assembly of rotor is installed on feed screw nut, to adjust
The height of rotor assembly.
Installing mechanism of the present invention includes structure-steel framing and total table top, and structure-steel framing total table top installed above is total stock plate
Into, forward feeding assembly, the total Chengdu of downward feeding be installed on total table top, rotor indexing assembly, rotor lift assembly are all installed
On structure-steel framing.
The technical scheme that the application solution above-mentioned technical problem is used also includes:Above-mentioned automation magnet steel coil insertion device it is embedding
Enter method, it is characterised in that comprise the following steps:The slot number of the piece number, magnetic pole, rotor of magnet steel is set by man-computer interface, will
Rotor assembly to be installed is arranged on the indexable assembly of rotor, and controller is moved up the indexable assembly of rotor by rotor lift assembly
To normal operation position(Highly), magnet steel is sent to feeding assembly forward by controller by material stock disc assembly, forward feeding assembly
Magnet steel is sent into downward feeding assembly, magnet steel is embedded in rotor assembly by downward feeding assembly by the magnetic pole of setting, and controller passes through
Rotor is gone to the corresponding position of next pole magnet steel by rotor indexing assembly.Among whole workflow, thus each flow be according to
Secondary progress is continual, until 360 degree of the indexable assembly rotation of rotor is embedding good successively whole magnet steel.After whole magnet steel are installed,
Controller controls rotor lift assembly that the indexable assembly of rotor is displaced downwardly into rotor assembly and removes and installs position, removes mounted turn
Sub- assembly, repeats the above steps until work is completed.
Beneficial effects of the present invention:Rational in infrastructure, stable, automaticity is high, not error-prone, lightens one's labor strong
Degree, raises labour efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of the embodiment of the present invention.
Fig. 2 is the left side of embodiment of the present invention structural representation.
Fig. 3 is structural representation behind the embodiment of the present invention.
Fig. 4 is charging tray assembly structure schematic diagram of the embodiment of the present invention.
Fig. 5 is feeding assembly structure schematic diagram forward of the embodiment of the present invention.
Fig. 6 is the downward feeding assembly structure schematic diagram of the embodiment of the present invention.
Fig. 7 is the indexable assembly structure schematic diagram of rotor of the embodiment of the present invention.
Fig. 8 is rotor lift assembly structural representation of the embodiment of the present invention.
Embodiment
The application is described in further detail below in conjunction with the accompanying drawings and by embodiment, following examples are to this Shen
Explanation please and the application is not limited to following examples.
Reference picture 1 is described further to embodiments of the invention to Fig. 8.
The present invention relates to a kind of magnet steel embedded equipment, its design feature is the total table top 3 installed above of structure-steel framing 2, stock plate
Assembly 4, forward feeding assembly 5, downward feeding assembly 6, the indexable assembly 7 of rotor, rotor lift assembly 8, electric cabinet 9, man-machine Jie
Face 10.Structure-steel framing 2 includes four upright post bases 201, four columns 202, eight crossbeams 203, with upright post base 201, column
202nd, crossbeam 203 ensures the levelness of total frame 2.
The man-computer interface 10 is that the controller in man-machine communication window, electric cabinet 9 is provided with automation magnet steel
The control program of coil insertion device, your being set for task can just be completed by setting control program parameter by man-computer interface 10.Control
Program sets the speed that piece number, the number of magnetic poles of magnet steel, the slot number of rotor, the magnet steel of magnet steel are embedded in by man-computer interface 10.
By the setting of the parameter of man-computer interface 10, material stock disc assembly 4 leads stock plate by driving material stock coil motor 401
The parameter that stock plate walking 403 on rail 402 will be set by man-computer interface 10 is sent to magnet steel under feeding assembly 5 forward
Face.The magnetic pole staggered-sequence of magnet steel in stock plate walking 403.
By the setting of the parameter of man-computer interface 10, feeding assembly 5 is made forward by driving feeding motor 501 forward forward
Magnet steel on material stock disc assembly 4 is sent to the downward rotor feed opening of feeding assembly 6 by the feed appliance forward 503 on feeding guide 502
606。
By the setting of the parameter of man-computer interface 10, downward feeding assembly 6 is made downwards by driving downward feeding motor 601
Magnet steel is accurately embedded in rotor by rotor feed opening 606 and turned by the downward feed appliance 603 on feeding guide 602 by magnet steel
In the rotor assembly 11 that position assembly 7 is had good positioning.
The present embodiment is provided with partition charging conduit 604, and two partition charging conduits 604 are located at two downward feed appliances respectively
603 side(Outside), for the partition between magnet steel and magnet steel to be recovered to collection box by partition charging conduit 604.
The present embodiment is provided with magnetic pole sensor 605, and when man-computer interface 10 has set corresponding magnetic pole, the present embodiment can be with
Normal work, and if being opposite with the magnetic pole set, the present embodiment can be alarmed, the present embodiment is stopped.
The indexable assembly 7 of the rotor, drives synchronizing wheel to control the essence of rotor installs fixture 702 by position rotaring motor 701
It is determined that position, allows downward feeding assembly 6 to be embedded in the magnet steel of each pole in rotor, each extreme difference magnet steel is handed over successively by the parameter of setting
Mistake, that is, be embedded in the magnet steel NS poles staggered-sequence of rotor assembly 11.
The rotor lift assembly 8 includes lifting motor 801, electric machine support, elevating screw 802, screw rod bracket, screw mandrel spiral shell
Mother 803.The rotation of elevating screw 802 is driven by the rotation of lifting motor 801, the rotation of elevating screw 802 drives screw mandrel spiral shell
The up-downgoing of mother 803, which is come up, adjusts the height of the indexable assembly 7 of the rotor being arranged on feed screw nut 803 and rotor assembly 11.
Presently preferred embodiments of the present invention is the foregoing is only, is not intended to limit the invention, those skilled in the art exists
Common variations and alternatives are carried out in the range of technical solution of the present invention all should be comprising within the scope of the present invention.
Claims (10)
1. one kind automation magnet steel coil insertion device, including installing mechanism and controller, it is characterized in that:It is provided with the installing mechanism
Material stock disc assembly, forward feeding assembly, downward feeding assembly, the indexable assembly of rotor, rotor lift assembly and controller, controller
With material stock disc assembly, the indexable assembly of feeding assembly, downward feeding assembly, rotor, rotor lift assembly are all connected with forward, stock plate
Assembly is used for transmission of the magnet steel to feeding assembly forward, and feeding assembly is used for transmission of the magnet steel to downward feeding assembly forward, to
Lower feeding assembly is used for magnet steel to the transmission of the indexable assembly of rotor, and rotor indexing assembly is arranged on rotor lift assembly and is used for
The indexable and fixation of rotor assembly, rotor lift assembly is used for adjusting the height of rotor assembly.
2. magnet steel coil insertion device is automated according to claim 1, it is characterized in that:The material stock disc assembly includes stock plate electricity
Machine, stock plate guide rail, stock plate walking, controller and stock plate motor connection, material stock coil motor, stock plate guide rail are installed in
The stock plate walking for placing magnet steel is installed, material stock coil motor is connected with stock plate walking on installing mechanism, on stock plate guide rail.
3. magnet steel coil insertion device is automated according to claim 1, it is characterized in that:The assembly of feeding forward includes feeding forward
Motor, forward feeding guide, forward feed appliance, controller are connected with feeding motor forward, the feeding motor forward, are sent forward
Material guide rail is installed on installing mechanism, is provided with feed appliance forward on feeding guide forward, feeding motor is with sending forward forward
Glassware is connected, and magnet steel is sent to downward feeding assembly.
4. magnet steel coil insertion device is automated according to claim 1, it is characterized in that:The downward feeding assembly includes downward feeding
Motor, downward feeding guide, downward feed appliance, controller are connected with downward feeding motor, set oriented on downward feeding guide
Lower feed appliance, the downward feeding motor is connected with downward feed appliance, and downward feed appliance is corresponding with rotor assembly.
5. magnet steel coil insertion device is automated according to claim 4, it is characterized in that:Magnetic pole sensor and alarm are additionally provided with,
The magnetic pole sensor, alarm are installed on installing mechanism, and the controller is all connected with magnetic pole sensor, alarm,
The magnetic pole sensor is used for detecting whether the pole orientation of magnet steel is correct.
6. magnet steel coil insertion device is automated according to claim 4, it is characterized in that:The downward feeding assembly has two downwards
Feeding guide and two downward feed appliances, rotor indexing assembly, rotor lift assembly, rotor assembly are respectively provided with the downward feeding of correspondence
Two sets of device, forward material stock disc assembly, feeding assembly send two identical magnet steel to two downward feed appliances every time, are sent by downwards
Glassware is attached on corresponding rotor assembly.
7. magnet steel coil insertion device is automated according to claim 1, it is characterized in that:The indexable assembly of the rotor includes indexing electricity
Machine, rotor fixed position fixture, controller are connected with position rotaring motor, and the position rotaring motor is connected with rotor fixed position fixture, rotor fixed position
Fixed rotor assembly on fixture, position rotaring motor driving rotor fixed position fixture rotate as defined in angle, allow on downward feeding assembly
The mounted position of magnet steel in magnet steel alignment rotor assembly.
8. magnet steel coil insertion device is automated according to claim 1 or 7, it is characterized in that:The rotor lift assembly includes lifting
Motor, elevating screw, feed screw nut, controller are connected with lifting motor, and the lifting motor passes through elevating screw and screw mandrel spiral shell
Rotor indexable assembly is installed on mother's connection, feed screw nut.
9. magnet steel coil insertion device is automated according to claim 4, it is characterized in that:It is additionally provided with partition charging conduit, two partitions
Charging conduit is located at the both sides of downward feed appliance.
10. a kind of application method for automating magnet steel coil insertion device, it is characterized in that:Using claim 1~9 any claim institute
State automation magnet steel coil insertion device and follow the steps below:The groove of the piece number, magnetic pole, rotor of magnet steel is set by man-computer interface
Number, rotor assembly to be installed is arranged on the indexable assembly of rotor, and controller is total by rotor indexing by rotor lift assembly
Into normal operation position is above moved to, magnet steel is sent to feeding assembly forward by controller by material stock disc assembly, forward feeding assembly
Magnet steel is sent into downward feeding assembly, magnet steel is embedded in rotor assembly by downward feeding assembly by the magnetic pole of setting, and controller passes through
Rotor is gone to the corresponding position of next pole magnet steel by rotor indexing assembly, until the indexable assembly of rotor rotates 360 degree whole magnetic
Steel is embedding good successively;After whole magnet steel are installed, it is total that controller controls rotor lift assembly that the indexable assembly of rotor is displaced downwardly into rotor
Into position is removed and installed, mounted rotor assembly is removed, is repeated the above steps until work is completed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710560286.2A CN107196471A (en) | 2017-07-11 | 2017-07-11 | One kind automation magnet steel coil insertion device and its application method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710560286.2A CN107196471A (en) | 2017-07-11 | 2017-07-11 | One kind automation magnet steel coil insertion device and its application method |
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CN107196471A true CN107196471A (en) | 2017-09-22 |
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CN201710560286.2A Pending CN107196471A (en) | 2017-07-11 | 2017-07-11 | One kind automation magnet steel coil insertion device and its application method |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107838646A (en) * | 2017-11-15 | 2018-03-27 | 广东恒鑫智能装备股份有限公司 | A kind of N poles and S poles magnetic links friction feeding mechanism |
CN107863859A (en) * | 2017-11-15 | 2018-03-30 | 广东恒鑫智能装备股份有限公司 | A kind of magnetic steel of motor piece automatic Loading production line |
CN107947500A (en) * | 2017-11-15 | 2018-04-20 | 广东恒鑫智能装备股份有限公司 | A kind of magnetic links friction feeding mechanism |
CN107979249A (en) * | 2018-01-22 | 2018-05-01 | 电子科技大学中山学院 | Automatic magnetic steel assembling device |
CN109361297A (en) * | 2018-11-06 | 2019-02-19 | 电子科技大学中山学院 | Embedded PMSM rotor magnet steel automatic assembly equipment |
CN111211653A (en) * | 2020-03-04 | 2020-05-29 | 邵东智能制造技术研究院有限公司 | Magnetic steel inserting equipment for motor rotor core |
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CN102615498A (en) * | 2012-04-21 | 2012-08-01 | 石家庄爱驰自动化设备有限公司 | Machine for automatically assembling magnetic steel |
CN203761225U (en) * | 2014-04-03 | 2014-08-06 | 重庆市灵龙五金有限公司 | Full-automatic magnetic steel assembling machine |
CN104993655A (en) * | 2015-06-30 | 2015-10-21 | 新疆金风科技股份有限公司 | Magnet assembly system |
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2017
- 2017-07-11 CN CN201710560286.2A patent/CN107196471A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102615498A (en) * | 2012-04-21 | 2012-08-01 | 石家庄爱驰自动化设备有限公司 | Machine for automatically assembling magnetic steel |
CN203761225U (en) * | 2014-04-03 | 2014-08-06 | 重庆市灵龙五金有限公司 | Full-automatic magnetic steel assembling machine |
CN104993655A (en) * | 2015-06-30 | 2015-10-21 | 新疆金风科技股份有限公司 | Magnet assembly system |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107838646A (en) * | 2017-11-15 | 2018-03-27 | 广东恒鑫智能装备股份有限公司 | A kind of N poles and S poles magnetic links friction feeding mechanism |
CN107863859A (en) * | 2017-11-15 | 2018-03-30 | 广东恒鑫智能装备股份有限公司 | A kind of magnetic steel of motor piece automatic Loading production line |
CN107947500A (en) * | 2017-11-15 | 2018-04-20 | 广东恒鑫智能装备股份有限公司 | A kind of magnetic links friction feeding mechanism |
CN107863859B (en) * | 2017-11-15 | 2019-09-06 | 广东恒鑫智能装备股份有限公司 | A kind of magnetic steel of motor piece automatic Loading production line |
CN107979249A (en) * | 2018-01-22 | 2018-05-01 | 电子科技大学中山学院 | Automatic magnetic steel assembling device |
CN107979249B (en) * | 2018-01-22 | 2023-05-23 | 电子科技大学中山学院 | Automatic magnetic steel assembly device |
CN109361297A (en) * | 2018-11-06 | 2019-02-19 | 电子科技大学中山学院 | Embedded PMSM rotor magnet steel automatic assembly equipment |
CN109361297B (en) * | 2018-11-06 | 2023-10-17 | 电子科技大学中山学院 | Automatic assembling equipment for rotor magnetic steel of embedded permanent magnet synchronous motor |
CN111211653A (en) * | 2020-03-04 | 2020-05-29 | 邵东智能制造技术研究院有限公司 | Magnetic steel inserting equipment for motor rotor core |
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Application publication date: 20170922 |
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