CN113732690B - Magnetic steel sheet feeding mechanism - Google Patents
Magnetic steel sheet feeding mechanism Download PDFInfo
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- CN113732690B CN113732690B CN202111023556.9A CN202111023556A CN113732690B CN 113732690 B CN113732690 B CN 113732690B CN 202111023556 A CN202111023556 A CN 202111023556A CN 113732690 B CN113732690 B CN 113732690B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 175
- 239000010959 steel Substances 0.000 title claims abstract description 175
- 239000000463 material Substances 0.000 claims abstract description 104
- 238000003860 storage Methods 0.000 claims abstract description 83
- 238000011068 load Methods 0.000 claims abstract description 63
- 230000000712 assembly Effects 0.000 claims description 26
- 238000003780 insertion Methods 0.000 claims description 24
- 210000001847 Jaw Anatomy 0.000 claims description 23
- 238000003825 pressing Methods 0.000 claims description 16
- 230000000875 corresponding Effects 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 210000000038 chest Anatomy 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
Abstract
The utility model relates to a motor assembly technical field, in particular to magnetic steel sheet feed mechanism, through setting up material loading subassembly and centre gripping subassembly, the material loading subassembly includes storage component, be formed with the loading structure that is used for holding different size magnetic steel sheets at storage component, and then realize loading the magnetic steel sheet of different model sizes through the loading structure on the storage component, centre gripping subassembly sets up in storage component ejection of compact one side, press from both sides the magnetic steel sheet and the upset material loading on the storage component through the centre gripping subassembly, only can assemble the material loading of the magnetic steel sheet of different model sizes to different batches of rotors through storage component when assembling different batches of rotors, realize the magnetic steel sheet material loading of compatible different models, need not dispose polytype material loading revolving stage and material loading anchor clamps, assembly quality is high, greatly improve production efficiency and reduction in production cost.
Description
Technical Field
The application relates to the technical field of motor assembly, in particular to a magnetic steel sheet feeding mechanism.
Background
Most permanent magnet machines include a rotor and a stator. The rotor is provided with a plurality of magnetic steel sheets, the stator is provided with a magnet exciting coil, and the magnetic force generated by the magnet exciting coil and the magnetic force of the magnetic steel sheets generate acting force, so that the rotor rotates, and the quantity and the distribution of the magnetic steel sheets have great influence on the performance of the motor.
In the existing motor assembling process, the magnetic steel sheets are required to be inserted into the rotor, the requirement on the torque output performance of the motor is continuously improved, the rotor of the motor is provided with the magnetic steel sheets of various types and models in design, the performance of the motor is improved, the magnetic steel sheets of different types are required to be inserted into the rotors of different batches, however, the existing motor assembling equipment can only load the magnetic steel sheets of one type and one model, the magnetic steel sheets of different compatible models cannot be loaded, when the magnetic steel models are different, the loading rotary table and the loading clamp corresponding to the magnetic steel sheets of different sizes need to be configured or replaced, the time is wasted, the production cost is greatly improved, and the existing production requirement cannot be met. Meanwhile, the feeding mechanism in the prior art loads the magnetic steel sheet in the groove of the rotor in a natural falling mode, so that the magnetic steel sheet is easy to crack, and the quality problem of the motor is caused.
Disclosure of Invention
In order to solve one of the technical problems, the application provides a magnetic steel sheet feeding mechanism, which comprises a feeding assembly, wherein the feeding assembly comprises at least one group of storage assemblies, and the storage assemblies are provided with loading structures for accommodating magnetic steel sheets with different sizes; the clamping assembly is arranged at the discharge port of the storage assembly and used for clamping the magnetic steel sheet on the storage assembly and overturning and feeding the magnetic steel sheet. The magnetic steel sheet feeding device has the advantages that the magnetic steel sheet feeding device is compatible with different types of magnetic steel sheets, various types of feeding rotary tables and feeding clamps are not needed, the assembling efficiency is high, the production efficiency is greatly improved, and the production cost is reduced.
Preferably, the storage assembly comprises a cartridge clip and a material pipe, a storage tank capable of containing the material pipe with different sizes is arranged in the cartridge clip, a discharge hole communicated to the storage tank is formed in the side face of the cartridge clip, and the material pipe and the storage tank form the loading structure. Through setting up the material pipe of multiple not unidimensional, multiple material pipe is corresponding to the magnetic steel piece of multiple not unidimensional, and multiple material pipe all can the cartridge realize the purpose of compatible multiple size magnetic steel piece in the stock chest.
Preferably, the feeding assembly further comprises a rotary table, the storage assembly comprises a plurality of groups and is annularly distributed on the rotary table, and the cartridge clip can be overturned and arranged on the rotary table. The multiple different types of magnetic steel sheets are stored by arranging the plurality of storage assemblies on the rotary table, so that the assembly requirement of assembling different magnetic steel sheets on one rotor is met.
Preferably, the clamping assembly comprises a clamping jaw assembly extending into the discharge hole to clamp the magnetic steel sheet, a sliding plate and a first driving assembly, the clamping jaw assembly is pivoted on the sliding plate, and the first driving assembly drives the sliding plate to move so that the clamping jaw assembly turns around the sliding plate. The sliding plate is driven to move towards the direction away from the cartridge clip through the first driving assembly, and then the clamping jaw assembly is rotated through the pin joint structure, so that the purpose of feeding the magnetic steel sheet is achieved.
Preferably, one end of the sliding plate is provided with a fixed end connected with the first driving component, the other end of the sliding plate is provided with a connecting seat, and the clamping jaw component is provided with a connecting plate pivoted to the connecting seat. Can be through being provided with guide structure at the connecting plate tip, and then when the middle part of sliding plate pulling connecting plate for the clamping jaw assembly of the connecting plate other end rotates.
Preferably, the material storage assembly further comprises a pressing assembly suspended on the material pipe, and the rotary table is provided with a plurality of groups of detection assemblies for detecting the height of steel sheets in the material pipe. The bottom of the pressure lever acts on the magnetic steel sheets in the material pipe, the magnetic steel sheets are arranged at the bottommost layer, and meanwhile, the detection assembly detects the height of the magnetic steel sheets in the material pipe, so that the accurate quantity of the magnetic steel sheets is ensured.
Preferably, the material loading subassembly still includes the carousel, the storage subassembly including set up in stopper and a plurality of activity on the carousel set up in the inboard spacing cartridge clip of stopper, a plurality of spacing cartridge clip encloses to enclose to be had and is used for loading the magnetic steel piece storage tank. Through set up the cell body on the carousel, spacing clip passes through the bolt and installs adjustably in the cell body, and then realizes adjusting the distance between a plurality of spacing clips, and then adjusts the size of storage tank, realizes placing not unidimensional magnetic steel piece.
Preferably, the clamping assembly comprises a conveying material channel, and a pushing assembly and a grabbing assembly which are respectively arranged at the input end and the output end of the conveying material channel; the material pushing assembly is used for pushing the magnetic steel sheet on the limiting cartridge clip to the material conveying channel, and the grabbing assembly is used for grabbing the magnetic steel sheet on the material conveying channel and turning over and feeding the magnetic steel sheet. The grabbing component is used for grabbing the magnetic steel sheet of the material conveying channel, overturning and feeding the magnetic steel sheet, and then grabbing the magnetic steel sheet on the clamping component through the pressing component and moving the magnetic steel sheet to the pressing platform for insertion.
Preferably, be located the carousel bottom still is provided with the jacking subassembly, the jacking subassembly is including extending to the ejector pin of storage tank bottom and drive the second drive assembly of ejector pin jacking magnetic steel piece. The magnetic steel sheet in the limiting clip is jacked through the jacking rod, and then the material pushing assembly pushes the magnetic steel sheet to the material conveying channel.
Preferably, the clamping device further comprises a press-fitting platform for loading the rotor and a press-fitting assembly suspended on the clamping assembly, wherein the press-fitting assembly grabs the magnetic steel sheet on the clamping assembly and is inserted into the rotor of the press-fitting platform. The press-fitting assembly grabs the magnetic steel sheets on the clamping assembly and inserts the magnetic steel sheets into the rotor of the press-fitting platform, and then the magnetic steel sheets with different sizes on the material storage assembly are sequentially inserted into corresponding positions of the rotor.
Preferably, the press mounting platform comprises a rotating plate which can be rotatably arranged and a plurality of inserting tools which are annularly arranged on the rotating plate, and a positioning structure used for positioning the inserting tools is arranged at the bottom of the rotating plate. Snatch the magnetic steel sheet of the different models on the material loading subassembly through the centre gripping subassembly to satisfy the assembly demand of assembling different magnetic steel sheets on the rotor, set up two sets of material loading subassemblies simultaneously and centre gripping subassembly and realize high-efficient assembly.
Compared with the prior art, the beneficial effect of this application is: this application is through setting up material loading subassembly and centre gripping subassembly, the material loading subassembly includes storage component, be formed with the loading structure that is used for the not unidimensional magnetic steel sheet of holding at storage component, and then realize loading the magnetic steel sheet of different model sizes through the loading structure on the storage component, centre gripping subassembly sets up in storage component ejection of compact one side, press from both sides the magnetic steel sheet and the upset material loading on the storage component through the centre gripping subassembly, only can assemble the material loading of the magnetic steel sheet of different model sizes to the rotor of different batches through storage component when assembling different batches of rotors, realize the magnet steel sheet material loading of compatible different models, need not dispose polytype material loading revolving stage and material loading anchor clamps, assembly quality is high, improve production efficiency and reduction in production cost greatly.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments of the present application or the prior art will be briefly described below. It should be apparent that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained by those skilled in the art without inventive exercise.
Fig. 1 is a schematic structural view of a magnetic steel sheet feeding mechanism in embodiment 1 of the present application;
FIG. 2 is a schematic view of a loading assembly and a clamping assembly in embodiment 1 of the present application;
FIG. 3 is a schematic structural view of a clamping assembly according to embodiment 1 of the present application;
fig. 4 is a schematic structural view of a press-fitting platform according to embodiment 1 of the present application;
fig. 5 is a schematic structural view of a magnetic steel sheet feeding mechanism in embodiment 2 of the present application;
FIG. 6 is a schematic view of a loading assembly and a clamping assembly in embodiment 2 of the present application;
FIG. 7 is an enlarged view of part A of FIG. 6 in accordance with embodiment 2 of the present invention;
fig. 8 is a bottom view of the loading assembly of embodiment 2 of the present application.
Reference numerals
10. A feeding assembly; 11. a material storage assembly; 111. a cartridge clip; 112. a material pipe; 113. a discharge port; 12. a turntable; 121. a motor; 13. a detection component; 14. pressing the assembly; 141. a pressure lever; 142. a driving cylinder; 20. a clamping assembly; 21. a first drive assembly; 22. a sliding plate; 221. a connecting seat; 222. a fixed end; 223. a limiting column; 23. a jaw assembly; 231. a connecting plate; 101. a limiting block; 102. limiting the cartridge clip; 103. a slide rail; 104. a second drive assembly; 105. a top rod; 106. adjusting a knob; 201. grabbing the assembly; 2011. a rotating cylinder; 2012. inserting a block; 2013. a correlation sensor; 2014. a through hole; 202. a material conveying channel; 203. a material pushing assembly; 30. pressing the assembly; 40. pressing a platform; 41. rotating the plate; 42. inserting a jig; 43. a second detection assembly; 44. and a positioning structure.
Detailed Description
In the following description, numerous implementation details are set forth in order to provide a thorough understanding of the present invention. It should be understood, however, that these implementation details should not be used to limit the application. That is, in some embodiments of the present application, such practical details are not necessary. In addition, some conventional structures and components are shown in simplified schematic form in the drawings.
It should be noted that all the directional indicators in the embodiment of the present application, such as up, down, left, right, front, and back … …, are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture as shown in the drawing, if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in this application are for descriptive purposes only, not specifically referring to the order or sequence, nor are they intended to limit the application, but merely to distinguish components or operations described in the same technical terms, and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present application.
For a further understanding of the present disclosure, features and advantages, reference is made to the following examples, which are set forth in the accompanying drawings and the description:
example 1
Because different batches of rotors may need to be inserted with different sizes and different types of magnetic steel sheets, the same batch of rotors need to be inserted with the same size and different types of magnetic steel sheets, and the different types of magnetic steel sheets comprise various sizes, for this reason, when different types and sizes of magnetic steel sheets need to be inserted, a feeding turntable and a feeding clamp corresponding to the different types and sizes of magnetic steel sheets need to be configured or replaced,
in order to solve the above technical problem, the present embodiment provides a magnetic steel sheet feeding mechanism, as shown in fig. 1, including a feeding assembly 10 and a clamping assembly 20, where the feeding assembly 10 includes at least one group of storage assemblies 11, a loading structure for accommodating magnetic steel sheets of different types and sizes is formed on each storage assembly 11, and then loading of magnetic steel sheets of different types and sizes is realized through the loading structure on each storage assembly 11, the clamping assembly 20 is disposed at a discharge port 113 of each storage assembly 11, and clamps the magnetic steel sheets on the storage assembly 11 and turns over the feeding through the clamping assembly 20, when a rotor is assembled, the feeding of the magnetic steel sheets of different types and sizes can be assembled to rotors corresponding to different batches only through the storage assembly 11, so as to realize the feeding of magnetic steel sheets compatible with different types and sizes, and corresponding to the assembling of rotors of different batches, there is no need to configure multiple types of feeding turntables and feeding clamps, so that the assembly efficiency is high, and the production efficiency is greatly improved and the production cost is reduced.
Specifically, as shown in fig. 2, the feeding assembly 10 further includes a rotary table 12, the rotary table 12 is driven to rotate by a motor 121, the storage assemblies 11 include a plurality of groups, and the plurality of groups of storage assemblies 11 are annularly and uniformly distributed on the rotary table 12, the clamping assembly 20 is located on one side of the rotary table 12 and corresponds to one of the storage assemblies 11 and feeds the magnetic steel sheets, after the feeding of the magnetic steel sheets on one group of storage assemblies 11 is completed, the rotary table 12 rotates to enable the other group of storage assemblies 11 to correspond to the clamping assembly 20, the magnetic steel sheets of various different models are stored by setting the plurality of groups of storage assemblies 11, and the assembly requirements of assembling the magnetic steel sheets of the same size and different types on one rotor are met.
Further, as shown in fig. 2, the storage assembly 11 includes a cartridge clip 111 and a material tube 112, a storage slot capable of accommodating the material tubes 112 with different sizes is formed in the cartridge clip 111, a discharge hole 113 communicating with the storage slot is formed in a side surface of the cartridge clip 111, and the material tube 112 and the storage slot form a loading structure. The number of the material pipes 112 can be determined according to actual production requirements, wherein in the embodiment, three material pipes 112 with different sizes are arranged, the three material pipes 112 correspond to three magnetic steel sheets with different sizes and different types, the three material pipes 112 can be inserted into the material storage tank, the cartridge clip 111 can be arranged on the turntable 12 in a turnover mode, when the material pipes 112 are inserted, the cartridge clip 111 can be firstly turned over to 135 degrees and then the material pipes 112 are inserted into the material storage tank, the material pipes 112 are convenient to install, the material pipes 112 can be fixed in the material storage tank through the elastic clamping blocks on the side edges in the material storage tank, the cartridge clip 111 is turned over to the original position after the material pipes 112 are inserted, the bottom of the side surface of the cartridge clip 111 is provided with a material outlet 113 communicated to the material storage tank, the size of the material outlet 113 is compatible with various magnetic steel sheets, and the clamping assembly 20 captures the magnetic steel sheet at the bottommost layer in the material pipes 112 by extending into the material outlet 113, so as to rotate the magnetic steel sheets for loading.
Wherein, in this embodiment, storage components 11 include the multiunit on carousel 12, and cartridge clip 111 of every storage components 11 all sets up two stock vats, and then can place two material pipes 112, the material pipe 112 of three kinds of different size models can set up on cartridge clip 111 according to actual production demand and assembly sequence, and then cartridge clip 111 on multiunit storage components 11 and the storage components 11 can be formed with the combination of the magnetic steel sheet of polytype and size and place the mode, reach the assembly demand that adapts to different, improve the efficiency of compatibility and production greatly, reduce simultaneously and need not dispose polytype material loading revolving stage and material loading anchor clamps, reduction in production cost.
Furthermore, in order to facilitate the regular operation after the program setting, the number of the magnetic steel sheets placed in each material pipe 112 is the same, and then, the heights of the magnetic steel sheets in the material pipe 112 in the same number are inconsistent due to different sizes of the magnetic steel sheets, so that when the number of the magnetic steel sheets in the material pipe 112 is detected to be correct, three groups of detection assemblies 13 for detecting the heights of the magnetic steel sheets in the material pipe 112 are arranged on the rotary table 12. Three detecting element 13 of group are corresponding to the material pipe 112 of three kinds of different models respectively to shine in the high position of three kinds of differences, realize no matter which kind of material pipe 112 of placing all reach the purpose that detects the magnetic steel piece height through setting up three detecting element 13 of group, the compatibility is high.
In order to clamp and turn over the magnetic steel sheet on the cartridge clip 111, as shown in fig. 2-3, the clamping assembly 20 includes a clamping jaw assembly 23 extending into the discharge port 113 to clamp the magnetic steel sheet, a sliding plate 22 and a first driving assembly 21, the sliding plate 22 is supported by a mounting bracket, and the sliding plate 22 is slidably disposed on the mounting bracket along a horizontal direction by a sliding rail structure, the clamping jaw assembly 23 is pivoted on the sliding plate 22, and the clamping jaw assembly 23 can rotate around a pivoting point, the first driving assembly 21 can be a telescopic cylinder disposed on the mounting bracket, the sliding plate 22 is driven by the first driving assembly 21 to reciprocate on the mounting bracket, and the clamping jaw assembly 23 is turned around the pivoting point of the sliding plate 22, after the clamping jaw assembly 23 clamps the magnetic steel sheet at the discharge port 113 of the cartridge clip 111, the sliding plate 22 is driven by the first driving assembly 21 to move in a direction away from the cartridge clip 111, and the clamping jaw assembly 23 is rotated by 90 ° by the pivoting structure, so as to achieve the purpose of feeding the magnetic steel sheet.
Further, as shown in fig. 3, one end of the sliding plate 22 is provided with a fixed end 222 connected to the first driving assembly 21, the other end of the sliding plate 22 is provided with a connecting seat 221, the clamping jaw assembly 23 is provided with a connecting plate 231 pivoted to the connecting seat 221, the middle of the connecting plate 231 is pivoted to the connecting seat 221, and a guiding structure (not shown in the figure) is arranged at the end of the connecting plate 231, so that when the sliding plate 22 pulls the middle of the connecting plate 231, the clamping jaw assembly 23 at the other end of the connecting plate 231 rotates and tilts. And then realize making clamping jaw assembly 23 rotatory 90 through the direction removal of first drive assembly 21 drive sliding plate 22 towards keeping away from cartridge clip 111, be provided with spacing post 223 at sliding plate 22, clamping jaw assembly 23 supports after rotatory 90 and leans on in spacing post 223 realization spacing, guarantees follow-up magnet steel piece material loading accuracy.
The clamping jaw assembly 23 extends into the discharge port 113 of the cartridge clip 111 to grab the magnetic steel sheet at the bottom layer, and in order to guarantee that the magnetic steel sheet can be grabbed each time, as shown in fig. 2, the storage assembly 11 further comprises a pressing assembly 14 suspended on the material pipe 112, the pressing assembly 14 comprises a pressing rod 141 and a driving cylinder 142 for driving the pressing rod 141 to extend into the material pipe 112, and the bottom of the pressing rod 141 acts on the magnetic steel sheet in the material pipe 112, so that the magnetic steel sheet at the bottom layer is guaranteed.
In order to press-fit the magnetic steel sheets of the magazine assembly 11 to the rotor, as shown in fig. 1 and 4, the present embodiment further includes a press-fitting platform 40 for loading the rotor and a press-fitting assembly 30 suspended on the clamping assembly 20, wherein the press-fitting assembly 30 captures the magnetic steel sheets on the clamping assembly 20 and inserts the magnetic steel sheets into the rotor of the press-fitting platform 40, and then sequentially and orderly inserts the magnetic steel sheets on the magazine assembly 11 at corresponding positions of the rotor.
Specifically, as shown in fig. 4, the press-fitting platform 40 includes a rotatable rotating plate 41 and a plurality of inserting jigs 42 annularly disposed on the rotating plate 41, wherein the inserting jigs 42 include four ones, the four inserting jigs 42 respectively correspond to one feeding and discharging station, two magnetic steel sheet inserting stations and one detecting station of the rotor, a second detecting component 43 is disposed above the detecting station, the rotor is disposed on the inserting jig 42, the rotor is sequentially moved to the two inserting stations through rotation of the rotating plate 41, wherein the two inserting stations are correspondingly provided with two groups of feeding components 10 and clamping components 20, wherein the two groups of feeding components 10 can be internally provided with magnetic steel sheets of the same size and different types, the clamping components 20 capture the magnetic steel sheets of the same size and different types on the feeding components 10, so as to meet the assembling requirement of assembling the magnetic steel sheets of the same size and different types on the rotor. And the two groups of feeding assemblies 10 and the clamping assembly 20 are arranged to realize efficient assembly. The magnetic steel sheet inserted on the rotor is detected through the second detection assembly 43, whether the magnetic steel sheet has defects is detected through vision, and whether the rotor has vacant positions or has the condition of magnetic steel sheet insertion leakage is detected, so that the magnetic steel sheet insertion accuracy is ensured, and the rotor assembly quality is ensured.
The clamping assembly 20 rotates the magnetic steel sheet to the position below the press-fitting assembly after grabbing the magnetic steel sheet on the feeding assembly 10, the press-fitting assembly 30 grabs the magnetic steel sheet on the clamping assembly 20 and moves to an insertion station of the press-fitting platform 40, and then the magnetic steel sheet is inserted into a rotor on the insertion jig 42, therefore, when a rotating plate 41 of the press-fitting platform 40 rotates, the accuracy of the position needs to be guaranteed, and then the press-fitting assembly 30 can be guaranteed to accurately insert the magnetic steel sheet into the insertion jig 42, the mode of grabbing press-fitting through the press-fitting assembly 30 replaces the existing equipment to naturally drop the magnetic steel sheet into the rotor, the magnetic steel sheet is not easy to break due to grabbing press-fitting through the press-fitting assembly 30, and the press-fitting quality of the magnetic steel sheet is improved.
In order to ensure the position accuracy of the insertion jig 42 when the rotating plate 41 rotates, a positioning structure 44 for positioning the insertion jig 42 is installed below the rotating plate 41, a positioning groove is formed in the bottom surface of the insertion jig 42, the positioning structure 44 is installed below the rotating plate 41 and corresponds to the insertion jig 42, and the positioning structure 44 includes a positioning column and a positioning groove for driving the positioning column to be inserted into the bottom surface of the insertion jig 42. After the rotating plate 41 rotates in place, the insertion jig 42 is further positioned through the positioning columns, so that the accuracy of the position of the insertion jig 42 is guaranteed, and the magnetic steel sheet is further guaranteed to be accurately inserted on the rotor of the insertion jig 42. Meanwhile, the end part of the positioning column is conical, and when the positioning column is not aligned with the positioning groove due to the position deviation of the inserting jig 42, the positioning column with the conical end part is inserted into the positioning groove, so that the deviation rectifying function of the positioning column is realized.
Example 2
The embodiment provides a magnetic steel sheet feeding mechanism, as shown in fig. 5, the mechanism also comprises a feeding assembly 10, a clamping assembly 20, a press-fitting assembly 30 and a press-fitting platform 40, the feeding assembly 10 comprises at least one group of storage assemblies 11, loading structures for containing magnetic steel sheets with different sizes are formed on the storage assemblies 11, loading of the magnetic steel sheets with different sizes is achieved through the loading structures on the storage assemblies 11, the clamping assembly 20 is arranged on the discharging side of the storage assemblies 11, the magnetic steel sheets on the storage assemblies 11 are clamped through the clamping assembly 20 and are turned over for feeding, when a rotor is assembled, feeding of the magnetic steel sheets with different sizes can be assembled to rotors in different batches only through the storage assemblies 11, feeding of the magnetic steel sheets with different sizes is achieved, multiple types of feeding rotary tables and feeding fixtures do not need to be configured, the assembling efficiency is high, the production efficiency is greatly improved, and the production cost is reduced.
Wherein, material loading subassembly 10 includes carousel 12, different from embodiment 1, as shown in fig. 5, storage subassembly 11 is including setting up stopper 101 on carousel 12, and a plurality of activity sets up in the inboard spacing clip 102 of stopper 101, stopper 101 and spacing clip 102 constitute the aforesaid and load the structure, and then a plurality of spacing clip 102 encloses to become to be used for loading the magnetic steel piece storage tank, through set up the cell body on carousel 12, spacing clip 102 passes through the bolt and adjustably installs in the cell body, and then realize adjusting the distance between a plurality of spacing clips 102, and then adjust the size of storage tank, realize placing the magnetic steel piece of different sizes.
Further, as shown in fig. 6, the clamping assembly 20 includes a conveying material channel 202, and a pushing assembly 203 and a grabbing assembly 201 respectively disposed at an input end and an output end of the conveying material channel 202, the conveying material channel 202 is linearly vibrated to convey the magnetic steel sheets to the grabbing assembly 201 through vibration, the pushing assembly 203 is used for pushing the magnetic steel sheets on the topmost layer of the limiting clip 102 to the conveying material channel 202, the pushing assembly 203 may be a cylinder and push rod structure, the grabbing assembly 201 is used for grabbing the magnetic steel sheets of the conveying material channel 202 and turning over the magnetic steel sheets, and the magnetic steel sheets on the clamping assembly 20 are grabbed by the press-fitting assembly 30 and moved to the press-fitting platform 40 for insertion. The turntable 12 is slidably arranged on the workbench, the bottom of the turntable is provided with the adjusting knob 106, the position of the turntable 12 is adjusted through the adjusting knob 106, the relative position between the pushing assembly 203 and the storage assembly 11 is adjusted, and the pushing assembly 203 of the clamping assembly 20 is ensured to accurately push the magnetic steel sheets to the conveying material channel 202 for conveying. Meanwhile, the pushing assembly 203 and the turntable 12 are arranged on a workbench, the workbench is arranged on the bottom plate through the sliding rail structure 103, and the relative position of the pushing assembly 203 and the conveying channel 202 further ensures that the pushing assembly 203 pushes the magnetic steel sheet into the conveying channel 202.
The bottom of the turntable 12 is further provided with a jacking assembly, as shown in fig. 8, the jacking assembly comprises a push rod 105 extending to the bottom of the accommodating groove and a second driving assembly 104 driving the push rod 105 to jack the magnetic steel sheet, the second driving assembly 104 is a telescopic cylinder, the pushing assembly 203 pushes the magnetic steel sheet on the topmost layer of the limiting clip 102 to the conveying material channel 202, then the push rod 105 jacks the magnetic steel sheet in the limiting clip 102, and the pushing assembly 203 pushes the next magnetic steel sheet to the conveying material channel 202. After one of them storage assembly 11's magnet steel piece material loading, shift clamping component 20 with next storage assembly 11 through carousel 12 rotation, and then clamping component 20 and jacking subassembly cooperation realize carrying out the material loading to next storage assembly 11's magnet steel piece.
Further, as shown in fig. 7, fig. 7 is an enlarged view of a portion a in fig. 6, the grabbing assembly 201 includes a rotating cylinder 2011 and an insertion block 2012, an opening for inserting the magnetic steel sheet is formed on an end surface of the insertion block 2012, after the magnetic steel sheet moves and extends out of an end portion of the conveying channel 202, the rotating cylinder 2011 drives the insertion block 2012 to rotate, so that the magnetic steel sheet extending out of the end portion of the conveying channel 202 is inserted into the opening of the insertion block 2012, and then the rotating cylinder 2011 rotates to reset, so that the magnetic steel sheet is turned over to a position below the press-fitting assembly 30, and then the magnetic steel sheet on the insertion block 2012 is transferred to the press-fitting platform 40 through the press-fitting assembly 30 for insertion. The end part of the material conveying channel 202 is provided with the correlation sensor 2013, the side surface of the insert block 2012 is provided with a through hole 2014 through which laser of the correlation sensor 2013 passes, when the magnetic steel sheet is embedded into the insert block 2012, the correlation sensor 2013 senses the magnetic steel sheet and indicates that the magnetic steel sheet is embedded in place, the rotary cylinder 2011 rotates to enable the magnetic steel sheet to be overturned to the press-fitting assembly 30, further, the press-fitting assembly 30 is provided with the displacement sensor 31, when the press-fitting assembly 30 inserts the magnetic steel sheet on the rotor, the pressing displacement of the press-fitting assembly 30 is detected in real time through the displacement sensor 31, the press-fitting position is controlled accurately, and the magnetic steel sheet is guaranteed to be pressed in place and cannot be damaged due to overvoltage.
In summary, in one or more embodiments of this application, this application is through setting up material loading subassembly and centre gripping subassembly, the material loading subassembly includes storage component, be formed with the loading structure that is used for holding not unidimensional magnetic steel piece at storage component, and then realize loading the magnetic steel piece of different model sizes through the loading structure on the storage component, centre gripping subassembly sets up in storage component ejection of compact one side, press from both sides the magnetic steel piece and the upset material loading on the storage component through the centre gripping subassembly, only can be in order to realize assembling the material loading of the magnetic steel piece of different model sizes to the rotor of different batches through storage component when assembling the rotor of different batches, realize the magnetic steel piece material loading of compatible different models, need not dispose polytype material loading revolving stage and material loading anchor clamps, assembly quality is high, greatly improve production efficiency and reduce manufacturing cost.
The above-described embodiments do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the above-described embodiments should be included in the protection scope of the technical solution.
Claims (10)
1. The utility model provides a magnetic steel piece feed mechanism which characterized in that: comprises that
The feeding assembly (10) comprises at least one group of storage assemblies (11), and the storage assemblies (11) are provided with loading structures for accommodating magnetic steel sheets with different sizes;
the storage assembly (11) comprises a cartridge clip (111) and a material pipe (112), wherein a storage groove for placing the material pipe (112) with different sizes is formed in the cartridge clip (111), and the material pipe (112) and the storage groove form the loading structure; a discharge hole (113) communicated to the storage tank is formed in the side surface of the cartridge clip (111);
the feeding assembly (10) further comprises a rotary table (12), the storage assembly (11) comprises a plurality of groups which are annularly distributed on the rotary table (12), and the rotary table (12) is provided with a plurality of groups of detection assemblies (13) for detecting the height of steel sheets in the material pipe (112);
the clamping assembly (20) is arranged at a discharge hole of the storage assembly (11), and the clamping assembly (20) is used for clamping the magnetic steel sheet on the storage assembly (11) and turning and feeding the magnetic steel sheet;
the magnetic steel sheet press mounting device is characterized by further comprising a press mounting platform (40) used for loading a rotor and a press mounting assembly (30) used for grabbing a magnetic steel sheet, wherein the press mounting platform (40) comprises a rotating plate (41) which can be arranged in a rotating mode and a plurality of inserting jigs (42) which are arranged on the rotating plate (41) in an annular mode, and a positioning structure (44) used for positioning the inserting jigs (42) is arranged at the bottom of the rotating plate (41);
the bottom surface of the insertion jig (42) is provided with a positioning groove, the positioning structures (44) are arranged below the rotating plate (41) and respectively correspond to the insertion jig (42), each positioning structure (44) comprises a positioning column which can be inserted into the positioning groove in the bottom surface of the insertion jig (42), and the end parts of the positioning columns are conical;
the four inserting jigs (42) are respectively corresponding to the feeding station and the blanking station of the rotor, the two magnetic steel sheet inserting stations and the detection station;
the clamping assembly (20) comprises a clamping jaw assembly (23) extending into the discharge hole (113) to clamp the magnetic steel sheet, a sliding plate (22) and a first driving assembly (21), the clamping jaw assembly (23) is pivoted on the sliding plate (22), and the first driving assembly (21) drives the sliding plate (22) to move so that the clamping jaw assembly (23) turns around the sliding plate (22);
one end of the sliding plate (22) is provided with a fixed end (222) connected with the first driving component (21), the other end of the sliding plate (22) is provided with a connecting seat (221), and the clamping jaw component (23) is provided with a connecting plate (231) pivoted to the connecting seat (221).
2. The magnetic steel sheet feeding mechanism according to claim 1, characterized in that: the number of the material pipes (112) is three, and the sizes of the three material pipes (112) are different.
3. The mechanism of claim 2, wherein: the cartridge clip (111) can be arranged on the rotary disc (12) in a turnover mode.
4. The mechanism of claim 2, wherein: the detection assemblies (13) are provided with three groups, and the detection assemblies are distributed corresponding to the material pipes (112) with three different sizes.
5. The magnetic steel sheet feeding mechanism according to claim 1, characterized in that: two groups of feeding assemblies (10) and clamping assemblies (20) are correspondingly arranged on the two magnetic steel sheet inserting stations.
6. The magnetic steel sheet feeding mechanism according to claim 3, wherein: the magazine assembly (11) further comprises a hold-down assembly (14) suspended from the feed tube (112).
7. The magnetic steel sheet feeding mechanism according to claim 6, wherein: the pressing assembly (14) comprises a pressing rod (141) and a driving cylinder for driving the pressing rod (141) to extend into the material pipe (112), and the bottom of the pressing rod (141) acts on a magnetic steel sheet in the material pipe (112).
8. The mechanism of claim 1, wherein: and a limiting column (223) used for limiting the clamping jaw assembly (23) is arranged on the sliding plate (22).
9. The magnetic steel sheet feeding mechanism according to claim 1, characterized in that: the press-fitting assembly (30) is suspended on the clamping assembly (20), and the press-fitting assembly (30) grabs the magnetic steel sheet on the clamping assembly (20) and is inserted into the rotor of the press-fitting platform (40).
10. The magnetic steel sheet feeding mechanism according to claim 1, characterized in that: a guide structure is arranged at the end part of the connecting plate (231).
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| CN202111023556.9A CN113732690B (en) | 2021-08-31 | 2021-08-31 | Magnetic steel sheet feeding mechanism |
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| CN202111023556.9A CN113732690B (en) | 2021-08-31 | 2021-08-31 | Magnetic steel sheet feeding mechanism |
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| CN113732690B true CN113732690B (en) | 2022-10-21 |
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| CN114700723A (en) * | 2022-05-16 | 2022-07-05 | 深圳华数机器人有限公司 | Device for automatically assembling multiple studs on steel sheet at one time |
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