KR101667291B1 - Electrodeposition coating apparatus and method - Google Patents
Electrodeposition coating apparatus and method Download PDFInfo
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- KR101667291B1 KR101667291B1 KR1020150092884A KR20150092884A KR101667291B1 KR 101667291 B1 KR101667291 B1 KR 101667291B1 KR 1020150092884 A KR1020150092884 A KR 1020150092884A KR 20150092884 A KR20150092884 A KR 20150092884A KR 101667291 B1 KR101667291 B1 KR 101667291B1
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- container
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/02—Tanks; Installations therefor
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/16—Apparatus for electrolytic coating of small objects in bulk
- C25D17/22—Apparatus for electrolytic coating of small objects in bulk having open containers
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
The present invention relates to an electrodeposition coating apparatus and method, and more particularly, to an electrodeposition coating apparatus and method capable of suppressing or preventing the occurrence of surface defects.
Steel products, which are supplied as materials in various industrial fields, are supplied as quality products through various quality certification processes. At this time, there is corrosion evaluation as a quality certification process related to corrosion resistance of steel products.
The corrosion evaluation process of a steel product (hereinafter referred to as "material") is as follows. First, the surface of the material is degreased and subjected to a phosphate treatment. Next, the material is deposited in the coating solution to perform electrodeposition coating, and baking is performed. Subsequently, the surface of the workpiece is partially cut, and chlorine spraying test or composite corrosion test is performed, and the degree of corrosion of the workpiece is evaluated.
On the other hand, when a pinhole is formed on the surface of the material in the process of electrodeposition of the material, the result of the chlorine atomization experiment or the complex corrosion experiment is influenced and the reliability of the evaluation result is lowered. Therefore, improvement thereof is required.
The present invention provides an electrodeposition coating apparatus and method that can control the temperature of a treated material to a temperature of a solution by using a solution to prevent moisture from being formed on the surface of the treated material.
The present invention provides an electrodeposition coating apparatus and method capable of removing oxygen in a solution from a solution before oxygen adhering to the solution by contact with the atmosphere is adhered to the treated water.
The present invention provides an electrodeposition coating apparatus and method capable of uniformly bringing a solution into contact with a surface of a treated product, thereby preventing defects from being generated during formation of a film on the surface of the treated product.
An electrodeposition coating apparatus according to an embodiment of the present invention includes a first container having an open top and a space for containing a solution therein; A second container having at least a portion thereof located inside the first container, an upper portion opened, and a space into which the process material is inserted; A support formed outside the first vessel to move the workpiece in at least one of a first direction, a second direction and a third direction intersecting with each other; And a power supply part having one end located inside the first container and the other end connected to the processed product.
And at least a part of which is located inside the first container.
An outer width of the second container may be formed such that at least a portion of the second container is spaced apart from an inner surface of the first container, The inner width of the second container can be formed to be in contact with the second container.
The first container may be formed of an insulating material, and at least a part of the second container may be formed of the same material as the processed material or a material having higher thermal conductivity than the processed material.
Wherein the supporting portion includes: a mounting member extending in any one of the first direction and the second direction, the mounting member being positioned on the upper side of the first container, the mounting member being mounted and supported by the processing object; A plurality of fixing members spaced apart from the upper side of the first container in a direction in which the mounting member extends, the mounting member being detachably supported; And a plurality of elevating members formed outside the first container to move the fixing member in the third direction.
The mounting member and the fixing member may be formed of an electrically conductive material, and the other end of the power supply may be connected to the fixing member.
The removal member may be formed of a metal material having a higher degree of oxidation than the treated material.
Wherein the removal member comprises: an area plate formed to surround at least a part of the inner surface of the first container; And a latching plate protruding from the upper surface of the area plate to be detachable from the upper portion of the first container.
An electrodeposition coating method according to an embodiment of the present invention includes: preparing a treated material and a solution; Controlling the temperature of the solution; Controlling the temperature of the treated material to a temperature of the solution using the solution; Immersing the treated material in the solution; And applying a power to the treated material and the solution to form a film on the surface of the treated material.
The process for preparing the treated material and the solution may include preparing a treated material, preparing a first container containing the solution and a second container at least a portion of which is immersed in the solution.
The step of controlling the temperature of the treated product to the temperature of the solution may include a step of inserting the treated product into the second container to control the temperature of the treated product to the temperature of the solution.
And removing oxygen from the solution by dipping a removing member made of a metal having a higher oxidation degree than the treated product into the solution.
According to an embodiment of the present invention, a solution can be used to control the temperature of the treated material to the temperature of the solution. Thus, it is possible to prevent water from being formed on the surface of the treated product in the process of immersing the treated product such as steel into the solution and forming the film on the surface of the treated product in an electrochemical manner. For example, conventionally, since it is difficult to control the temperature of the treated material to the temperature of the solution, it is impossible to prevent moisture from being generated on the surface of the treated material due to the temperature difference between the treated material and the solution. In the embodiment of the present invention, generation of moisture on the surface of the treated material is prevented, and thus it is possible to prevent the occurrence of defects such as pinholes in the film formed on the surface of the treated material.
Further, according to the embodiment of the present invention, oxygen introduced into the solution can be removed by using the removing member before it is adhered to the treated water. Thus, it is possible to prevent oxygen from adhering to the surface of the treated product in the process of immersing the treated product in the solution and forming a film on the surface of the treated product by an electrochemical method, thereby generating defects such as pinholes Can be suppressed or prevented.
As described above, it is possible to prevent moisture or oxygen from adhering to the surface of the treated product during the immersion in the solution of the treated product, so that the solution can be uniformly brought into contact with the surface of the treated product. Occurrence of defects such as pinholes due to oxygen can be suppressed or prevented. Thus, the yield of the whole process can be improved, and the reliability of the corrosion evaluation result of the treated product can be ensured subsequently.
1 is a schematic view for explaining an electrodeposition coating apparatus according to an embodiment of the present invention;
2 is a partial view for explaining an electrodeposition coating apparatus according to an embodiment of the present invention.
3 is a partial view for explaining an electrodeposition painting apparatus according to a modification of the present invention;
4 is a schematic view for explaining an electrodeposition coating method according to an embodiment of the present invention.
5 is a flowchart illustrating an electrodeposition coating method according to an embodiment of the present invention.
6 is a photograph of a result of electrodeposition coating of a treated material according to Examples and Comparative Examples of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the present invention is not limited to the embodiments described below, but may be embodied in various forms. It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed. BRIEF DESCRIPTION OF THE DRAWINGS The drawings may be exaggerated or enlarged to illustrate embodiments of the invention, wherein like reference numerals refer to like elements throughout.
FIG. 1 is a schematic view showing the entire structure of an electrodeposition coating apparatus according to an embodiment of the present invention, and FIG. 2 is a partial view showing the structure of each component of a prior art coating apparatus according to an embodiment of the present invention. 2 (a) is a partial view showing the second container, Fig. 2 (b) is a partial view showing the removing member, Fig. 2 (c) is a partial view showing the mounting member, 2 (d) is a partial view showing the first container.
First, to describe the embodiment of the present invention, the first direction, the second direction and the third direction are defined as follows. The first direction may be the x-axis direction, the second direction may be the y-axis direction, and the third direction may be the z-axis direction. Of course, the definition of direction as described above is for the purpose of explanation of the present invention, and is not for limitation. Accordingly, the first direction, the second direction, and the third direction can be variously changed.
Next, an electrodeposition coating apparatus according to an embodiment of the present invention will be described with reference to Figs. 1 and 2. Fig. The electrodeposition coating apparatus is an apparatus capable of forming a film having a predetermined thickness and having desired components on the surface of the processed
The treated
The
The
The
The
The
The
The
The width of the interior of the
The treated
Of course, the material of the
The outer width of the
The
The
On the other hand, the processed
The fixing
The support portion 300 is a support portion provided in the
The mounting
A plurality of magnets (not shown) may be provided on one side of the mounting
The fixing
The elevating
The lifting member 300 descends so that the processed
The
At least a portion of the removing
The
The
3 is a partial view showing the structure of a removing member of the electrodeposition coating apparatus according to a modification of the present invention. As such, the removal member 500 'can be deformed into a variety of shapes and can be disposed along the periphery of at least three of the inner surfaces of the
4 is a schematic view showing an electrodeposition coating process using an electrodeposition coating apparatus according to an embodiment of the present invention. 4 (a) is a schematic view showing a process of controlling the temperature of a treated material to a temperature of a solution, and FIGS. 4 (b) to 4 (c) FIG. FIG. 5 is a flow chart of an electrodeposition coating method according to an embodiment of the present invention, and FIG. 6 is a photograph of a result of electrodeposition coating of a processed product according to an embodiment of the present invention and a comparative example.
Next, an electrodeposition painting method according to an embodiment of the present invention will be described with reference to Figs. 4 to 6. Fig.
The electrodeposition coating method is a method of forming a predetermined film on the surface of a treated product, including a process of preparing a treated product and a solution, a process of controlling the temperature of the solution, a process of controlling the temperature of the treated product by using the solution, A step of immersing the water in a solution, a step of applying a power to the treated material and the solution to form a film on the surface of the treated material, and after any one of these processes, a metal material having a higher oxidation degree than the treated material And removing the oxygen from the solution by immersing the removing member in the solution.
Here, the process of preparing the treated material and the solution may include a process of preparing the treated material, a first container containing the solution therein, and a second container containing at least a part of the solution immersed in the solution. In addition, the process of controlling the temperature of the treated product to the temperature of the solution may include a step of inserting the treated product into the second container to control the temperature of the treated product to the temperature of the solution.
First, a treated material is prepared and a solution is prepared (S100). The treated
Then, the temperature of the
Subsequently, the temperature of the treated
The temperature of the treated
Then, when the temperature of the
Here, the time for completing the temperature control of the object to be treated 10 can be determined to be, for example, within a few minutes, corresponding to the time taken to form the film on the surface of the
On the other hand, if any of the above-mentioned solution preparation process, solution temperature control process, process water temperature control process, and the process of immersing the treatment product in the solution is being carried out or after the process is performed, The process of removing oxygen from the
By this process, the large amount of oxygen mixed in the
The
On the other hand, during the process of forming the film on the surface of the treated
6 (a) is a photograph of a processed product after electroforming a film on the surface of the treated product in a conventional manner. Fig. 6 (b) is a photograph of a processed product after electroforming a film on the surface of the treated product according to an embodiment of the present invention. Comparing these figures, it can be seen that in the conventional method, many pinhole defects were generated on the surface of the treated material. On the other hand, when a film is formed on the surface of a treated material by the electrodeposition coating method using the electrodeposition coating apparatus according to the embodiment of the present invention, it can be confirmed that no defect is formed on the surface of the treated material.
It should be noted that the above-described embodiments of the present invention are for the purpose of illustrating the present invention and not for the purpose of limitation of the present invention. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the appended claims and their equivalents. You will understand.
10: treated water 20: solution
100: first container 200: second container
300: Support part 400: Power supply part
500: removal member
Claims (13)
At least a part of which is located inside the first container and into which the processing material is introduced;
A support provided on the exterior of the first container to move the processed product in at least one direction;
A power supply part having one end connected to the solution of the first container and the other end connected to the processed product; And
And at least a part of which is located inside the first container.
Wherein an outer width of the second container is formed such that at least a part of the second container is spaced apart from the inner surface of the first container.
Wherein an inner width of the second container is formed such that at least a part of the processed product contacts the second container inside the second container.
Wherein the first container is formed of an insulating material,
Wherein at least a part of the second container is formed of the same material as the processed material or a material having higher thermal conductivity than the processed material.
Wherein the support is provided to move the workpiece in a third one of a first direction, a second direction and a third direction intersecting with each other,
The support portion
A mounting member extending in any one of the first direction and the second direction and positioned above the first container, the mounting member being mounted and supported by the processing object;
A plurality of fixing members spaced apart from the upper side of the first container in a direction in which the mounting member extends, the mounting member being detachably supported; And
And a plurality of elevating members formed outside the first container to move the fixing member in the third direction.
Wherein the mounting member and the fixing member are formed of an electrically conductive material,
And the other end of the power supply unit is connected to the fixing member.
Wherein the removing member is formed of a metal material having a higher oxidation degree than the processed product.
Wherein the removal member comprises: an area plate formed to surround at least a part of the inner surface of the first container; And an engaging plate protruding from an upper portion of the area plate to be detachable from the upper portion of the first container.
Controlling the temperature of the solution filled in the first vessel;
Controlling the temperature of the treated material in the second vessel to a temperature of the solution using the solution filled in the first vessel;
Immersing the treated material in the solution;
Forming a film on the surface of the processed material by applying power to the processed material and the solution; And
And immersing the removing member in the solution.
The process of preparing the treated material and the solution includes:
Preparing a treated product, and preparing the first container containing the solution and the second container in which at least a part of the solution is immersed in the solution.
The process of controlling the temperature of the treated material to the temperature of the solution includes:
And inserting the processed material into the second container to control the temperature of the processed material to a temperature of the solution.
And removing the oxygen from the solution by immersing the removal member of a metal material having a higher oxidation degree than the treated product in the solution.
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KR1020150092884A KR101667291B1 (en) | 2015-06-30 | 2015-06-30 | Electrodeposition coating apparatus and method |
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KR1020150092884A KR101667291B1 (en) | 2015-06-30 | 2015-06-30 | Electrodeposition coating apparatus and method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20190043770A (en) | 2017-10-19 | 2019-04-29 | 주식회사 포스코 | Apparatus for solid control and paint supply tank having the same |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH11131298A (en) * | 1997-10-31 | 1999-05-18 | Taiyo Kagaku Kogyo Kk | Device and method for plating small article |
KR20010048383A (en) | 1999-11-26 | 2001-06-15 | 정주호 | Electro painting air pocket eliminate device |
JP2003073846A (en) * | 2001-09-05 | 2003-03-12 | Ebara Corp | Apparatus and method for plating |
JP2011012292A (en) * | 2009-06-30 | 2011-01-20 | Sharp Corp | Plating apparatus and plating method |
KR20150017315A (en) * | 2013-08-06 | 2015-02-16 | 램 리써치 코포레이션 | Apparatuses and methods for maintaining ph in nickel electroplating baths |
-
2015
- 2015-06-30 KR KR1020150092884A patent/KR101667291B1/en active IP Right Grant
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11131298A (en) * | 1997-10-31 | 1999-05-18 | Taiyo Kagaku Kogyo Kk | Device and method for plating small article |
KR20010048383A (en) | 1999-11-26 | 2001-06-15 | 정주호 | Electro painting air pocket eliminate device |
JP2003073846A (en) * | 2001-09-05 | 2003-03-12 | Ebara Corp | Apparatus and method for plating |
JP2011012292A (en) * | 2009-06-30 | 2011-01-20 | Sharp Corp | Plating apparatus and plating method |
KR20150017315A (en) * | 2013-08-06 | 2015-02-16 | 램 리써치 코포레이션 | Apparatuses and methods for maintaining ph in nickel electroplating baths |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20190043770A (en) | 2017-10-19 | 2019-04-29 | 주식회사 포스코 | Apparatus for solid control and paint supply tank having the same |
KR101998964B1 (en) | 2017-10-19 | 2019-07-10 | 주식회사 포스코 | Apparatus for solid control and paint supply tank having the same |
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