KR101553240B1 - Method for manufacturing of pellet compost - Google Patents

Method for manufacturing of pellet compost Download PDF

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Publication number
KR101553240B1
KR101553240B1 KR1020140086348A KR20140086348A KR101553240B1 KR 101553240 B1 KR101553240 B1 KR 101553240B1 KR 1020140086348 A KR1020140086348 A KR 1020140086348A KR 20140086348 A KR20140086348 A KR 20140086348A KR 101553240 B1 KR101553240 B1 KR 101553240B1
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KR
South Korea
Prior art keywords
pellet
compost
weight
parts
drying
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KR1020140086348A
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Korean (ko)
Inventor
김창한
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농업회사법인 농협흙사랑 주식회사
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Priority to KR1020140086348A priority Critical patent/KR101553240B1/en
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Publication of KR101553240B1 publication Critical patent/KR101553240B1/en

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    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F11/00—Other organic fertilisers
    • C05F11/02—Other organic fertilisers from peat, brown coal, and similar vegetable deposits
    • C05F17/0027—
    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F3/00—Fertilisers from human or animal excrements, e.g. manure
    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F5/00—Fertilisers from distillery wastes, molasses, vinasses, sugar plant or similar wastes or residues, e.g. from waste originating from industrial processing of raw material of agricultural origin or derived products thereof
    • C05F5/002—Solid waste from mechanical processing of material, e.g. seed coats, olive pits, almond shells, fruit residue, rice hulls
    • C05G3/0058—

Abstract

The present invention relates to a method for producing an organic fermented pellet compost, and more particularly, it relates to a method for producing an organic fermented pellet compost, and more particularly, to a method for producing an organic fermented pellet compost, The present invention relates to a method for producing organic fermented pellet compost.
According to the present invention, there is provided a method for producing an organic fermented pellet compost, comprising the steps of mixing peanut, coffee beans, rice bran, rice hull, mushroom medium, A first fermentation step in which the compounded ingredients are added to a fermenter and fermented for 12 to 18 days; A second fermentation step in which the mixture after the primary fermentation step is air-blown with a blower and fermented at 55 to 75 ° C for 15 to 25 days; A postnatal step of growing the combination after the second fermentation step for 18 to 22 days; A drying step of drying so that the moisture content of the formulation after the post-mortem step is 27 to 33%; A pellet processing step of solidifying the blended product through a drying machine into a pellet and processing it into a pellet compost; A cooling step of cooling the pellet compost processed in the pellet processing step to cooler; And a packing step of weighing and packing the pellet compost through the cooling step; The method comprising the steps of:

Description

[0001] METHOD FOR MANUFACTURING OF PELLET COMPOST [0002]

The present invention relates to a method for producing an organic fermented pellet compost, and more particularly, it relates to a method for producing an organic fermented pellet compost, and more particularly, to a method for producing an organic fermented pellet compost, The present invention relates to a method for producing organic fermented pellet compost.

Compost is made by using by-products of agriculture and forestry such as chaff, sawdust, and rice straw, various animal manure, by-products from food processing, and by-products and wastes from fish processing.

Compost which is commonly used is a product which is packed in a powder state with a moisture content of 45 to 55% after fermentation, and is inconvenient to use in the present labor shortage and aged rural situation .

Thus, for example, in the "compost manufacturing method using pig powder and compost produced by the manufacturing method" disclosed in Patent Document 1, the compost is solidified, that is, pellets are used to reduce the volume compared to the compost in powder form, So that it is possible to reduce labor costs required for dispensing and application costs.

However, in the case of the conventional technique as in Patent Document 1, various additive agents, adhesives, and the like are used in order to facilitate the solidification in the course of processing the compost into pellets, thereby causing soil contamination and damaging crops.

[Prior Art Literature]

[Patent Literature]

(Patent Document 1) Korean Patent No. 10-698388

SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems occurring in the prior art,

It is an object of the present invention to provide an organic fermented pellet compost manufacturing method which is made from a material which is suitable for processing compost into pellets and which does not use an adhesive and thus helps to preserve the environment.

Another object of the present invention is to provide a method for producing an organic fermented pellet compost which can contribute to the growth of crops by enhancing the intellect.

According to another aspect of the present invention, there is provided a method for producing an organic fermented pellet compost comprising: mixing a peanut with a coffee bean, rice bran, steamed rice hull, mushroom medium, A first fermentation step in which the compounded ingredients are added to a fermenter and fermented for 12 to 18 days; A second fermentation step in which the mixture after the primary fermentation step is air-blown with a blower and fermented at 55 to 75 ° C for 15 to 25 days; A postnatal step of growing the combination after the second fermentation step for 18 to 22 days; A drying step of drying so that the moisture content of the formulation after the post-mortem step is 27 to 33%; A pellet processing step of solidifying the blended product through a drying machine into a pellet and processing it into a pellet compost; A cooling step of cooling the pellet compost processed in the pellet processing step to cooler; And a packing step of weighing and packing the pellet compost through the cooling step; The method comprising the steps of:

In the mixing step, the peat is 5 to 9 parts by weight, the coffee beans are 25 to 30 parts by weight, the rice bran is 1 to 3 parts by weight, the swollen rice husk is 2 to 4 parts by weight, the mushroom medium is 25 to 35 parts by weight, 35 parts by weight may be blended.

The drying step is carried out through a drying device, and the drying device comprises: a loading stage on which the compound after the posterior stage is loaded; A branch pipe branched so as to have different heights, formed with a plurality of ventilating holes, and positioned so as to be positioned inside the compound in which the vent holes are stacked on the stage; And a blowing fan connected to the branch pipe and introducing the outside air into the interior of the combination through the vent hole.

According to the method for producing an organic fermented pellet compost according to the present invention, compost is manufactured from a material that is suitable for processing into pellets and is not used an adhesive, which is effective for environmental preservation.

Further, the present invention has the effect of contributing greatly to the growth of crops by enhancing the intelligence.

FIG. 1 is a flowchart illustrating a process for producing pellet compost according to an embodiment of the present invention. Referring to FIG.
Fig. 2 is a simplified view of the drying apparatus used for drying the formulation in the drying step described in Fig. 1;

Hereinafter, the present invention will be described in detail with reference to the drawings. However, these drawings are for illustrative purposes only and the present invention is not limited thereto.

FIG. 1 is a flowchart illustrating a process for producing pellet compost according to an embodiment of the present invention. Referring to FIG.

Referring to FIG. 1, the method of manufacturing an organic fermented pellet compost according to an embodiment of the present invention includes a mixing step S10, a primary fermentation step S20, a secondary fermentation step S30, a post-growing step S40, Step S50, pellet processing step S60, cooling step S70, and packaging step S80.

The blending step (S10) is a step of blending the materials for producing the organic fermented pellet compost to be produced in the present invention, namely, peat, coffee beans, rice gruel, rice hull, mushroom culture medium and grain. At this time, 5 to 9 parts by weight of peat, 25 to 30 parts by weight of coffee beans, 1 to 3 parts by weight of rice bran, 2 to 4 parts by weight of boiled rice husk, 25 to 35 parts by weight of mushroom medium, . For example, you can mix 7 tons of peat with 28 tons of coffee, 2 tons of rice bran, 3 tons of rice hull, 30 tons of mushroom medium and 30 tons of rice.

Peat (peat) is also called peat (coal), which is a hydrothermal plant or woody fluid deposited thickly on the basin, and undergoes biochemical changes that are degraded or altered. It is distinguished from coal. In the present invention, uncontaminated peat is used. Such peat is excellent in soil improvement effect and small in particle size, which is suitable for solidification, that is, pellet processing. Peat is not effective when it is added at an amount of less than 4 parts by weight as an expensive raw material, and when it is added at 10 parts by weight or more, the production cost becomes too high.

Coffee waste (coffee meal) is a by-product produced when coffee beans are extracted by extracting coffee beans from coffee beans. It is a raw material rich in essential organic matter and mineral content necessary for plant growth. When the coffee bean is added in an amount of less than 24 parts by weight, it is difficult to obtain the effect to obtain coffee bean. When the coffee bean is added in an amount of more than 31 parts by weight, the manufacturing cost is increased.

Rice bran (rice bran) is a fine bruch which is separated from rice husk after rice husk is extracted and then brown rice is converted into white rice. It has a fat content of about 15% and is suitable for solidification. Such raw corn is not effective when added at less than 1 part by weight as an expensive raw material, and when it is added at 4 parts by weight or more, the production cost becomes too high.

The hull (husk) refers to the husk of the rice. In the present invention, the rice husk is processed into high temperature and high pressure to use the softened hull rice husk. The puffy rice hull has excellent water holding capacity and venting power, and has a lot of siliceous components. Such puffed rice hulls are less effective when they are added in an amount of less than 1 part by weight, and the production cost is too high when they are added in an amount of more than 5 parts by weight.

The mushroom medium uses the waste medium generated after the mushroom cultivation, for example, the waste medium of the mushroom mushroom can be used. The mushroom medium has a high oil content and is suitable for solidification. When the mushroom medium is used in an amount of less than 24 parts by weight, it is difficult to obtain the effect to be obtained by adding the mushroom culture medium. When the amount of the mushroom medium is more than 36 parts by weight, the production cost is increased.

The stubble is usually called chicken stubble. It has been used as organic fertilizer since ancient times, and it is natural dried and used as special fertilizer and processed. Nitrogen content is the highest among animal excrements and is used as feed for microorganisms during compost fermentation. In the present invention, a non-antibiotic agent is used. When the amount is less than 24 parts by weight, the effect becomes poor. When the amount is more than 36 parts by weight, the manufacturing cost becomes too high.

When the raw materials for producing the organic fermented pellet compost are mixed and the blend is prepared, the blend is put into a fermenter at the first fermentation step (S20) and fermented for 12 to 18 days. In one embodiment of the present invention, fermentation is carried out for 15 days. When the compound is fermented, heat is generated at a high temperature (about 70-80 ° C) to decompose the toxin in the formulation, kill weed seeds, harmful microorganisms, I will help the activity.

The secondary fermentation step (S30) is a step of fermenting the mixture passed through the primary fermentation step (S20) for 15 to 25 days at 55 to 75 DEG C while blowing air with a blower. In one embodiment of the present invention, the fermentation is completed for 20 days, at which time most of the fermentation is complete.

The post-maturation stage (S40) is a process of post-fermentation of the formulation through the secondary fermentation stage (S30) for 18 to 22 days, which is followed by 20 days in one embodiment of the present invention. When you are growing up, you can transfer it to a separate home.

The drying step (S50) is a step of drying so that the moisture content of the formulation after the post-mortem step (S40) is 27 to 33%. When the water content of the blend is about 20%, there is a problem such as a large load on the pellet forming machine when the pellet is processed, resulting in poor productivity and pellet molding. If the water content exceeds 35%, the pellet can not be formed. Conventionally, pellets are formed by injecting an adhesive or the like, which may contaminate the soil or damage crops. In addition, a dryer using electricity or oil has been used, but in this case, the quality of compost is deteriorated due to carbonization of the compost, volatilization of the nitrogen component, and reduction of the organic content.

Accordingly, in the present invention, a drying apparatus 100 capable of supplying outside air to the inside of the blend for drying of the blend through the post-mortem step (S40) will be used, which is shown in FIG. 2 briefly.

Figure 2 is a simplified representation of a drying apparatus used for drying the formulation in the drying step described in Figure 1;

The drying apparatus 100 mainly comprises a stacking table 10, a branch pipe 20 and a blowing fan 30.

The stage 10 is a portion where the compounding M is carried through the posterior staging step S40.

The branch pipes 20 are branched so as to have different heights and are formed so as to form a plurality of vent holes 22 and to be positioned inside the compound M to be mounted on the pallet 10 Section.

On the other hand, the blowing fan 30 is a part for introducing the outside air into the inside of the combination M through the vent hole 22.

When the blowing fan 30 is driven after the components M are loaded on the stacking table 10 so that the branch pipes 20 branched with different heights and particularly the air holes 22 are located on the inner side, Is blown along the inside of the branch pipe (20) and discharged through the vent hole (22) to dry the compound (M). At this time, in the drawing, the branch pipe 20 is shown to be branched into three different directions of height under different heights. However, this is because the branch pipes 20 branched in various directions such as upward, downward, (20) can be used. The vent hole 22 may be formed at intervals of about 30 to 60 cm and may be configured to prevent the compound M from flowing into the branch pipe 20 through the vent hole 22, A net or the like may be disposed in the vent hole 22 and used.

The pellet processing step (S60) is a step of solidifying pellets through a molding machine into a pellet compost through a drying step (S50). In the present invention, the pellets are processed into pellets using a blend containing only pure compost materials, without using an adhesive. The pellets can be produced in various sizes, for example, 4 mm and 6.5 mm in diameter, depending on the purpose of pellet composting have.

The cooling step S70 is a step of cooling the pellet composted in the pellet processing step S60 by putting it into the cooler.

The packaging step S80 is commercialized as a step of weighing the pellet compost through the cooling step S70 and packaging the pellet compost in a wrapping paper.

As described above, the pellet compost produced by the method of manufacturing the organic fermented pellet compost according to the embodiment of the present invention has a great effect on labor and labor cost reduction by reducing the application amount by about half compared to the conventional powder composting. And there is a great advantage in preserving the soil environment and improving the soil strength, which is a useful advantage that can greatly contribute to the growth of crops.

Thus, those skilled in the art will appreciate that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof.

Therefore, it should be understood that the above-described embodiments are to be considered in all respects as illustrative and not restrictive, and the scope of the present invention is indicated by the appended claims rather than the foregoing detailed description, It is intended that all changes and modifications derived from the equivalent concept be included within the scope of the present invention.

10: Loading stand 20: Branch machine
22: ventilation hole 30: blowing fan
100: Drying apparatus M: Compounding

Claims (3)

5 to 9 parts by weight of peat, 25 to 30 parts by weight of coffee beans, 1 to 3 parts by weight of rice bran, 2 to 4 parts by weight of puffed rice hull, 25 to 35 parts by weight of fresh mushroom waste medium and 25 to 35 parts by weight of grain Wow;
A primary fermentation step in which the compounded ingredients are added to a fermenter to ferment the mixture so that heat is generated at 70 to 80 DEG C to kill weed seeds or harmful microorganisms in the formulation for 12 to 18 days;
A second fermentation step in which the mixture after the primary fermentation step is air-blown with a blower and fermented at 55 to 75 ° C for 15 to 25 days;
A postnatal step of growing the combination through the secondary fermentation step for 18 to 22 days;
A loading table on which the compounding is loaded; A branch pipe branched so as to have different heights and formed with a plurality of ventilating holes, the ventilating holes being positioned inside the compound to be stacked on the stacking table; And a blowing fan connected to the branch pipe and introducing the outside air into the inside of the compound through the vent hole, wherein the plurality of vent holes are formed only in a lower portion of the branch pipe, Wherein the drying step comprises drying the blended mixture after drying to a moisture content of 27 to 33%;
A pellet processing step of solidifying pellets through a molding machine without using an adhesive and processing the pellet compost through the drying step;
A cooling step of cooling the pellet compost processed in the pellet processing step into a cooler;
And a packaging step of weighing and packing the pellet compost through the cooling step. delete delete
KR1020140086348A 2014-07-09 2014-07-09 Method for manufacturing of pellet compost KR101553240B1 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101668454B1 (en) 2015-12-23 2016-10-20 주식회사 토비이앤지 Integrated manufacturing system for powder compost or pellet compost
KR101795671B1 (en) * 2016-11-25 2017-11-08 주식회사 대원농산 Farm products compost of manufacture method using food waste
KR20180029379A (en) 2016-09-12 2018-03-21 한국해양대학교 산학협력단 Funcional compost includes spent coffee ground, chicken manure, biochar and beneficial microorganisms and manufacturing method the same
KR101874062B1 (en) * 2016-09-26 2018-07-03 이근섭 Compost using recycling food garbage and manufacturing method thereof
KR102228080B1 (en) * 2020-09-22 2021-03-15 박이동 Method for Manufacturing Fertilizer Using Organic Waste

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100680742B1 (en) * 2006-12-20 2007-02-08 주식회사 아쿠아테크 A pellet compost manufacturing apparatus and method by using live stock excretions compost

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100680742B1 (en) * 2006-12-20 2007-02-08 주식회사 아쿠아테크 A pellet compost manufacturing apparatus and method by using live stock excretions compost

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Title
인터넷문헌, ‘농협흙사랑NH 영서포터즈 3기!’ http://blog.naver.com/yyying2224?Redirect=Log&logNo=50174024067 (2013.06.23.)*
한국농정신문 「"이윤보다 고품질퇴비 저렴하게 공급하는 것이 우선"업체탐방/ 삼협농산(주) 김창한 대표 인터뷰」 http://www.ikpnews.net/news/articleView.html?idxno=15501 (2011.11.14.)*

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101668454B1 (en) 2015-12-23 2016-10-20 주식회사 토비이앤지 Integrated manufacturing system for powder compost or pellet compost
KR20180029379A (en) 2016-09-12 2018-03-21 한국해양대학교 산학협력단 Funcional compost includes spent coffee ground, chicken manure, biochar and beneficial microorganisms and manufacturing method the same
KR101874062B1 (en) * 2016-09-26 2018-07-03 이근섭 Compost using recycling food garbage and manufacturing method thereof
KR101795671B1 (en) * 2016-11-25 2017-11-08 주식회사 대원농산 Farm products compost of manufacture method using food waste
KR102228080B1 (en) * 2020-09-22 2021-03-15 박이동 Method for Manufacturing Fertilizer Using Organic Waste

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