KR100601083B1 - Method of preparing porous soil modifier with good permeability - Google Patents

Method of preparing porous soil modifier with good permeability Download PDF

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KR100601083B1
KR100601083B1 KR1020010053386A KR20010053386A KR100601083B1 KR 100601083 B1 KR100601083 B1 KR 100601083B1 KR 1020010053386 A KR1020010053386 A KR 1020010053386A KR 20010053386 A KR20010053386 A KR 20010053386A KR 100601083 B1 KR100601083 B1 KR 100601083B1
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soil
weight
firing
clay
steelmaking slag
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KR20030018818A (en
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한상무
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주식회사 포스코
재단법인 포항산업과학연구원
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K17/00Soil-conditioning materials or soil-stabilising materials
    • C09K17/40Soil-conditioning materials or soil-stabilising materials containing mixtures of inorganic and organic compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00732Uses not provided for elsewhere in C04B2111/00 for soil stabilisation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Soil Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

본 발명은 제철소의 제강공정에서 발생되는 염기성 전로슬래그 분말을 이용하여 산성화된 토양을 중화하는 토양개량재를 제조하는 방법에 관한 것으로, 그 목적은 지금 추출 후의 미세한 제강슬래그를 재활용하여, 급속적이면서도 지속적인 토양중화효과를 가지는 토양개량재를 제조하는 것이다. 이를 위해 본 발명에서는 지금(地金)을 추출한 미세한 전로슬래그 20-50 중량%, 섬유상 유기물 15-60 중량%, 점토 20-50 중량%를 혼합하고, 1-2 mm 크기로 성형한 다음 400-600 ℃ 온도에서 30분-1시간 동안 소성하여 투수성이 우수한 토양개양재를 제조한다.The present invention relates to a method for producing a soil improving material that neutralizes acidified soil using basic converter slag powder generated in a steelmaking process of an ironworks. It is to manufacture soil improving material with continuous soil neutralizing effect. To this end, in the present invention, 20-50% by weight of the fine converter slag extracted from now, 15-60% by weight of fibrous organic matter, 20-50% by weight of clay, and then molded into a size of 1-2 mm and then 400- Firing at 600 ° C for 30 minutes-1 hour to produce a soil permeability excellent water permeability.

토양개량재, 제강슬래그, 섬유상유기물, 소성Soil improvement material, steelmaking slag, fibrous organic matter, firing

Description

투수성이 우수한 토양개량재 제조방법 {METHOD OF PREPARING POROUS SOIL MODIFIER WITH GOOD PERMEABILITY}Method for manufacturing soil improver with excellent permeability {METHOD OF PREPARING POROUS SOIL MODIFIER WITH GOOD PERMEABILITY}

[산업상 이용 분야][Industrial use]

본 발명은 심하게 산성화된 토양을 급속히 중화하여 토양의 생식력을 회복시킬 수 있는 토양개량재에 관한 것으로, 더욱 상세하게는 제강슬래그로부터 지금을 추출하는 공정에서 발생되는 미세한 제강슬래그와 점토, 섬유상 유기물을 이용하여 투수성이 우수한 토양개량재를 제조하는 방법에 대한 것이다.The present invention relates to a soil improver capable of rapidly neutralizing the severely acidified soil to restore the fertility of the soil, and more particularly, to fine fine steel slag, clay, and fibrous organic matter generated in the process of extracting now from steelmaking slag. The present invention relates to a method for producing a soil improver having excellent water permeability.

[종래 기술][Prior art]

제강공정에서는 용강 중의 불순물을 제거하는 염기성 슬래그가 부산물로서 발생되며 이 슬래그의 주성분은 산화칼슘과 산화마그네슘 등이다. 또한 상당량의 자유산화칼슘이 포함되어 있어 높은 염기성을 나타낸다. 제강슬래그는 기계적 강도가 높고 화학적 강도는 낮아, 지금을 추출한 후의 제강슬래그는 대부분 단순매립되고 있다. 또한 지금추출을 위해 제강슬래그를 파쇄하는 과정에서 발생되는 미세한 제강슬래그는 그 처리가 어려운 실정이다.In the steelmaking process, basic slag for removing impurities in molten steel is generated as a by-product. The main components of the slag are calcium oxide and magnesium oxide. In addition, a significant amount of free calcium oxide is included, showing a high basicity. Steelmaking slag has high mechanical strength and low chemical strength, and most steelmaking slag after extraction is now simply buried. In addition, fine steelmaking slag generated in the process of crushing steelmaking slag for extraction now is difficult to process.

이러한 제강슬래그 활용에 대해서는 규산염광석, 유리먼지, 석탄회 등을 첨 가하여 소량의 산화칼슘, 수산화칼슘, 수산화나트륨을 가진 수세슬래그를 제조하는 방법(일본 공개특허공보(A) 소61-021794) 등이 있으나, 이 방법은 지금 추출 후의 미세한 슬래그에 대해서는 적용할 수 없다.The use of steelmaking slag includes the addition of silicate ore, glass dust, coal ash and the like to prepare a washed slag having a small amount of calcium oxide, calcium hydroxide and sodium hydroxide (Japanese Patent Application Laid-Open No. 61-021794). This method is not applicable to fine slag after extraction.

본 발명은 상술한 문제점을 해결하기 위한 것으로서, 그 목적은 지금 추출 후의 미세한 제강슬래그를 재활용하는 것이다.The present invention has been made to solve the above-mentioned problems, the object of which is to recycle the fine steelmaking slag now extracted.

본 발명의 다른 목적은 미세한 제강슬래그를 활용하여, 급속적이면서도 지속적인 토양중화효과를 가지는 토양개량재를 제조하는 것이다.Another object of the present invention is to use a fine steelmaking slag, to produce a soil improving material having a rapid and continuous soil neutralization effect.

상기한 목적을 달성하기 위하여, 본 발명에서는 제강슬래그 20-50중량%, 점토 20-50중량%, 및 섬유상 유기물 15-60중량%를 혼합하고, 혼합물을 1-2 mm로 성형한 다음, 성형체를 400-600 ℃에서 소성함으로써, 투수성이 우수한 토양개량재를 제조한다.In order to achieve the above object, in the present invention, 20-50% by weight of steelmaking slag, 20-50% by weight of clay, and 15-60% by weight of fibrous organic matter are mixed, and the mixture is molded into 1-2 mm, and then a molded article. By firing at 400-600 ° C, a soil improver having excellent water permeability is produced.

이하 본 발명에 따른 투수성이 우수한 토양개량재 제조방법을 더욱 상세하게 설명한다.Hereinafter, a method for producing a soil improver having excellent water permeability according to the present invention will be described in more detail.

본 발명에서는 제강슬래그, 점토 및 섬유상 유기물을 이용하여 토양개량재를 제조하는데, 미세한 제강슬래그 분말은 급속한 토양중화효과를 위해 사용하는 것이고, 점토를 이용하여 제강슬래그 입자들이 비산되지 않고 토양에 적절히 안치되도록 하며, 섬유상 유기물에 의하여 생성된 탄소질 및 기공에 의해 유익한 토양미생물의 서식거점과 통기성 및 통수성이 확보되도록 한다.In the present invention, using the steelmaking slag, clay and fibrous organic material to produce a soil improving material, fine steelmaking slag powder is used for a rapid soil neutralization effect, using the clay, steelmaking slag particles are not properly scattered and placed in the soil The carbonaceous and pores produced by the fibrous organic matter ensure the habitat and beneficial breathability and water permeability of the soil microorganisms.

본 발명에 따른 토양개량재를 제조하기 위해서는, 먼저, 지금추출을 위해 제강슬래그를 파쇄하는 과정에서 발생되는 미세한 제강슬래그 20-50중량%와, 섬유상 유기물 15-60 중량%를 점토 20-50 중량%와 함께 혼합한다. In order to manufacture the soil improver according to the present invention, first, 20-50% by weight of fine steelmaking slag generated in the process of crushing steelmaking slag for extraction and 15-60% by weight of fibrous organic matter 20-50% by weight of clay Mix with%.

혼합된 원료는 1-2 mm 크기로 성형하여 400-600 ℃ 온도로 산화분위기 또는 공기 중에서 소성함으로써 토양개량재를 제조한다.The mixed raw materials are molded into a size of 1-2 mm and calcined in an oxidizing atmosphere or air at a temperature of 400-600 ° C. to prepare a soil improver.

여기서 섬유상 유기물이라 함은 볏짚, 폴리에틸렌 튜브, 목재칩, 야자각섬유 등, 400℃ 이상 산화분위기에서 완전연소되거나 50 중량% 이하의 탄화수율을 보이는 제반 유기물을 말한다. Herein, the fibrous organic material refers to an organic material that is completely burned in an oxidizing atmosphere of 400 ° C. or higher or has a carbon yield of 50% by weight or less, such as rice straw, polyethylene tube, wood chips, and coconut fiber.

이러한 섬유상 유기물은 토양개량재 제조시 성형강도를 높여주는 효과와 소성 후 수분 및 공기의 유통이 원활하게 일어나는 통로가 되는 기공 및 유익한 토양미생물의 서식거점이 되는 탄소질을 제공하는 역할을 한다.These fibrous organics play a role of enhancing the molding strength in the manufacture of soil-improving materials and providing carbonaceous material, a pore that is a path through which water and air flow smoothly after firing, and a habitat for beneficial soil microorganisms.

따라서 소성 후 완전연소되거나 탄소질만을 남기고 탄화되는 유기물이라면 어떠한 것이라도 사용이 가능하지만, 투수성 확보를 위해 가급적 섬유상으로 되어 있는 것이 유리하다. 또한 토양에 유해한 중금속 등을 포함하지 않아야 한다.Therefore, any organic material that is completely burned after carbonization or carbonized leaving only carbonaceous material may be used, but it is advantageous to have a fibrous shape as much as possible to ensure permeability. In addition, it should not contain heavy metals harmful to the soil.

점토는 미세한 제강슬래그가 비산되지 않도록 결합시켜주는 역할과 더불어 제강슬래그의 용출속도를 조절하는 기능을 제공한다. 또한 성형성이 우수하고 소성 후 시비되었을 때 토양과의 상성이 가장 좋다.Clay binds fine steel slag so that it does not scatter and provides the function of controlling the elution rate of steel slag. In addition, it has excellent moldability and best compatibility with soil when fertilized after firing.

제강슬래그는 20-50 중량%, 점토는 20-50 중량% 범위 내에서 그 양을 조절할 수 있다. 제강슬래그를 20 중량% 미만으로 하면 장기적인 중화효과를 기대하기 어려우며 50 중량% 초과시에는 성형성 저하 및 소성 후 강도저하로 불리하다. Steel slag can be adjusted in the amount of 20-50% by weight and clay in the range of 20-50% by weight. If the steelmaking slag is less than 20% by weight, it is difficult to expect a long-term neutralization effect. If the steelmaking slag is more than 50% by weight, it is disadvantageous in decreasing moldability and lowering strength after firing.

점토의 양은 제강슬래그의 양 및 성형성에 맞추어 적절히 조절할 수 있다. 그러나 점토의 양이 20중량% 미만일 경우에는 성형성이 극히 불량하며, 50중량% 초과시에는 목적하는 토양개량재의 효과가 저하된다. The amount of clay can be appropriately adjusted according to the amount and formability of steelmaking slag. However, when the amount of clay is less than 20% by weight, moldability is extremely poor, and when the amount of clay is more than 50% by weight, the effect of the desired soil improving material is lowered.

제강슬래그와 점토의 양을 합한 양의 나머지가 섬유상 유기물의 양이 된다. 다시 말해 제강슬래그 50중량%, 점토 30중량%인 경우 섬유상 유기물의 양은 20중량%로 결정된다. The remainder of the combined amount of steelmaking slag and clay is the amount of fibrous organic matter. In other words, in the case of 50% by weight of steelmaking slag and 30% by weight of clay, the amount of fibrous organic matter is determined as 20% by weight.

그러나, 사용되는 섬유상 유기물의 탄화거동에 따라, 우선 섬유상 유기물의 사용량을 정하고 그에 따라 제강슬래그 및 점토의 사용량을 결정할 수도 있다. 어떤 경우이건 각 원료의 사용비율은 상기한 중량% 범위 내로 정하는 것이 최적의 토양개량재 제조를 보장한다.However, depending on the carbonization behavior of the fibrous organics used, first, the amount of fibrous organics used may be determined, and accordingly, the amount of steelmaking slag and clay may be determined. In any case, the percentage of each raw material used should be within the above weight percent range to ensure optimum soil improvement.

성형은 1-2 mm 크기로 하는 것이 바람직한데, 이는 1 mm 미만일 경우 비산의 우려가 있고, 2 mm를 초과할 경우 토양과의 혼합성이 떨어지기 때문이다.Molding is preferably 1-2 mm in size, since less than 1 mm may cause scattering, and if it exceeds 2 mm, it will be incompatible with soil.

소성은 강도부여와 유기물 분해를 목적으로 수행하는 것이며, 400℃ 미만 온도에서는 소성강도 저하 및 불완전한 탄화가 문제로 되며, 600℃ 초과 온도에서는 불필요하게 제조비용이 높아지므로, 소성 온도는 400-600 ℃인 것이 바람직하다. Firing is carried out for the purpose of strengthening strength and decomposing organic matters, and lowering of plastic strength and incomplete carbonization are problems at temperatures below 400 ° C., and manufacturing costs are unnecessarily high at temperatures above 600 ° C., therefore, firing temperatures are 400-600 ° C. Is preferably.

또한, 소성시간은 소성온도와 관련되는데 소성온도가 높을수록 소성시간을 짧게 할 수 있다. 그러나, 소성시간이 30분 미만일 때는 소성강도가 낮아 다시 미세한 분말이 비산될 수 있으며 1시간 이상일 경우에는 제조시간이 길어지고 제조비용이 많이 들어 불리해진다.In addition, the firing time is related to the firing temperature, the higher the firing temperature, the shorter the firing time. However, when the firing time is less than 30 minutes, the plastic strength is low and fine powder may be scattered again, and when it is more than 1 hour, the manufacturing time becomes long and the manufacturing cost becomes high.

이하, 실시예를 통해 본 발명을 더욱 상세히 설명한다.Hereinafter, the present invention will be described in more detail with reference to Examples.

실시예 1 내지 3Examples 1 to 3

제강슬래그, 점토 및 가늘게 파쇄된 볏짚을 아래의 표 1(실시예 1), 표 2(실시예 2), 표 3(실시예 3)과 같은 비율로 혼합, 성형, 소성하여 토양개량제를 제조하였다.Steelmaking slag, clay and finely crushed rice straw were mixed, molded and calcined at the same ratio as in Table 1 (Example 1), Table 2 (Example 2) and Table 3 (Example 3) below to prepare a soil improving agent. .

제조된 토양개량제를 토양산도 4.0의 극도로 산성화된 토양에 10중량% 혼합하고, 그 혼합물의 10중량%에 해당하는 증류수를 가하여 다시 혼합하였다. 투수효과를 모사하기 하기 위하여 시간마다 다시 혼합하면서 12시간 후 측정한 토양산도를 표 1, 표 2, 표 3에 나타내었다.The prepared soil modifier was mixed with 10% by weight in extremely acidified soil with soil acidity 4.0, and distilled water corresponding to 10% by weight of the mixture was added and mixed again. The soil acidity measured after 12 hours while mixing again every hour to simulate the permeability effect is shown in Table 1, Table 2, Table 3.

비율 (중량%)Rate (wt%) 온도(℃)Temperature (℃) 시간(시간)Time (hours) 산도(pH)PH (pH) 제강슬래그Steel slag 점토clay 볏짚Straw 2020 2020 6060 400400 0.50.5 5.55.5 1One 6.06.0 500500 0.50.5 5.45.4 1One 5.25.2 600600 0.50.5 5.65.6 1One 5.75.7 2020 3535 4545 400400 0.50.5 5.95.9 1One 4.84.8 500500 0.50.5 4.94.9 1One 4.34.3 600600 0.50.5 4.94.9 1One 5.25.2 2020 5050 3030 400400 0.50.5 5.65.6 1One 5.85.8 500500 0.50.5 6.16.1 1One 6.26.2 600600 0.50.5 4.94.9 1One 5.45.4

비율 (중량%)Rate (wt%) 온도(℃)Temperature (℃) 시간(시간)Time (hours) 산도(pH)PH (pH) 제강슬래그Steel slag 점토clay 볏짚Straw 3535 2020 4545 400400 0.50.5 7.27.2 1One 6.96.9 500500 0.50.5 6.76.7 1One 7.17.1 600600 0.50.5 7.07.0 1One 6.56.5 3535 3535 3030 400400 0.50.5 6.36.3 1One 6.36.3 500500 0.50.5 5.55.5 1One 6.56.5 600600 0.50.5 7.57.5 1One 7.67.6 3535 5050 1515 400400 0.50.5 6.06.0 1One 6.56.5 500500 0.50.5 6.86.8 1One 7.07.0 600600 0.50.5 5.95.9 1One 6.56.5

비율(중량%)Ratio (% by weight) 온도(℃)Temperature (℃) 시간(시간)Time (hours) 산도(pH)PH (pH) 제강슬래그Steel slag 점토clay 볏짚Straw 5050 2020 3030 400400 0.50.5 7.17.1 1One 7.97.9 500500 0.50.5 7.47.4 1One 7.57.5 600600 0.50.5 7.87.8 1One 7.67.6 5050 3535 1515 400400 0.50.5 7.17.1 1One 6.86.8 500500 0.50.5 7.07.0 1One 7.07.0 600600 0.50.5 7.97.9 1One 8.58.5

표 1 내지 3에 나타난 바와 같이, 본 발명에 따라 제조된 토양개량재는 심하게 산성화된 토양을 짧은 시간 안에 중화시킴을 확인할 수 있었다.As shown in Tables 1 to 3, the soil improver prepared according to the present invention was found to neutralize the severely acidified soil in a short time.

상기한 바와 같이, 본 발명에 따른 토양개량제 제조방법에서는 지금 추출 후 의 미세한 제강슬래그를 재활용하는 효과가 있다.As described above, the soil improving agent manufacturing method according to the present invention has the effect of recycling the fine steelmaking slag after extraction.

또한, 본 발명에 따라 미세한 제강슬래그를 활용하여 제조된 토양개량재는 산성화된 토양을 짧은 시간 안에 중화시키고 토양중화효과가 지속적인 효과가 있다.In addition, the soil improver produced using the fine steelmaking slag according to the present invention neutralizes the acidified soil in a short time and the soil neutralization effect has a continuous effect.

Claims (3)

제강슬래그 20-50 중량%, 점토 20-50 중량%, 및 섬유상 유기물 15-60 중량%를 혼합하는 단계;Mixing 20-50% by weight steelmaking slag, 20-50% by weight clay, and 15-60% by weight fibrous organics; 상기 혼합물을 1-2 mm로 성형하는 단계; 및Shaping the mixture to 1-2 mm; And 상기 성형체를 400-600 ℃에서 소성하는 단계Firing the molded body at 400-600 ° C. 를 포함하는 투수성이 우수한 토양개량재 제조 방법.Soil improver manufacturing method excellent permeability comprising a. 제 1 항에 있어서,The method of claim 1, 상기 섬유상 유기물은,The fibrous organic material, 볏짚, 폴리에틸렌 튜브, 목재칩, 야자각섬유를 포함하여, 400℃ 이상 산화분위기에서 완전연소되거나 50 중량% 이하의 탄화수율을 보이는 유기물인 투수성이 우수한 토양개량재 제조 방법.A method for producing a soil permeable material having excellent water permeability, including rice straw, polyethylene tube, wood chips, and coconut shell fibers, which are completely burned in an oxidizing atmosphere of 400 ° C. or higher or exhibit a carbon yield of 50% by weight or less. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2, 상기 성형체를 소성하는 단계는,Firing the molded body, 30분 내지 1시간 동안 수행하는 투수성이 우수한 토양개량재 제조 방법.A method for producing a soil improver having excellent permeability for 30 minutes to 1 hour.
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KR100931665B1 (en) 2007-12-21 2009-12-14 주식회사 포스코 Method for manufacturing soil improver containing tar sludge carbonaceous material

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KR101007779B1 (en) * 2003-12-23 2011-01-14 재단법인 포항산업과학연구원 Shaped Body Using Slag Generated from Oxygen Steel Making Process and Method for Preparing the Same
KR101312514B1 (en) * 2011-03-31 2013-10-01 재단법인 포항산업과학연구원 Method for manufacturing bio-diesel using slag-catalyst

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JPH0459889A (en) * 1990-06-28 1992-02-26 Izumiyama Seido Kk Production of soil conditioner from slag

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JPH0459889A (en) * 1990-06-28 1992-02-26 Izumiyama Seido Kk Production of soil conditioner from slag

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100931665B1 (en) 2007-12-21 2009-12-14 주식회사 포스코 Method for manufacturing soil improver containing tar sludge carbonaceous material

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