KR100347762B1 - Direct attatch bonding process of bare chip and pwb - Google Patents
Direct attatch bonding process of bare chip and pwb Download PDFInfo
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- KR100347762B1 KR100347762B1 KR1019990057983A KR19990057983A KR100347762B1 KR 100347762 B1 KR100347762 B1 KR 100347762B1 KR 1019990057983 A KR1019990057983 A KR 1019990057983A KR 19990057983 A KR19990057983 A KR 19990057983A KR 100347762 B1 KR100347762 B1 KR 100347762B1
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- circuit board
- bare chip
- bump
- pattern
- acp
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- 238000000034 method Methods 0.000 title claims abstract description 49
- 229910000679 solder Inorganic materials 0.000 claims abstract description 15
- 239000004065 semiconductor Substances 0.000 claims abstract description 13
- 229910052782 aluminium Inorganic materials 0.000 abstract description 22
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 22
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 3
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- 239000010931 gold Substances 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 229910052737 gold Inorganic materials 0.000 description 3
- 238000010891 electric arc Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000004227 thermal cracking Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/60—Attaching or detaching leads or other conductive members, to be used for carrying current to or from the device in operation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
- H01L2224/321—Disposition
- H01L2224/32151—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/32221—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/32225—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73201—Location after the connecting process on the same surface
- H01L2224/73203—Bump and layer connectors
- H01L2224/73204—Bump and layer connectors the bump connector being embedded into the layer connector
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/8319—Arrangement of the layer connectors prior to mounting
- H01L2224/83192—Arrangement of the layer connectors prior to mounting wherein the layer connectors are disposed only on another item or body to be connected to the semiconductor or solid-state body
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Wire Bonding (AREA)
Abstract
본 발명은 베어 칩 반도체 집적회로 및 회로기판 패턴의 직접 접합 방법에 관한 것으로서, 회로기판의 패턴위에 솔더 볼을 이용하여 범프를 형성하는 과정과, 범프가 형성된 상기 회로기판 위에 ACP(Anisotropic Conductive Paste)를 도포하는 과정과, 상기 ACP가 도포된 회로기판 위에 범프와 전극 위치가 일치되도록 베어 칩을 마운팅 시킨 후 경화시키는 과정으로 이루어진 것을 특징으로 하며, 베어 칩 형태의 반도체 직접 회로에 스터드범프를 형성하지 않고, 회로기판의 패턴위에 솔더볼을 이용한 범프를 형성한 후 ACP를 도포시켜 베어 칩의 알루미늄 전극을 접합함에 따라 상기 알루미늄 전극위에 스터드범프를 형성시키지 않게 되어 회로손상을 일으키는 것을 방지 할 수 있고, 또한 상기 스터드 범프 형성을 위해 알루미늄전극 위에 금속막을 입히는 까다로운 작업(UBM 생성 공정)을 줄여 제조비를 대폭 줄일 수 있는 이점이 있다.The present invention relates to a direct bonding method of a bare chip semiconductor integrated circuit and a circuit board pattern, the process of forming a bump using a solder ball on the pattern of the circuit board, and an anisotropic conductive paste (ACP) on the bump formed circuit board And a step of mounting a bare chip so that bumps and electrodes are aligned on the circuit board to which the ACP is applied, and then curing the bare chip, and not forming stud bumps in a bare integrated semiconductor integrated circuit. Instead of forming a bump using solder balls on the circuit board pattern and then applying ACP to bond the bare electrode aluminum electrode, stud bumps are not formed on the aluminum electrode, thereby preventing damage to the circuit. To apply a metal film on the aluminum electrode to form the stud bump Working there is an advantage that can greatly reduce the manufacturing cost by reducing the (UBM production process).
Description
본 발명은 패키지하지 않은 베어 칩(Bare Chip) 형태의 반도체 집적회로를 회로기판의 패턴(Pattern)을 직접 접속시키는 방법에 관한 것으로서, 특히, 상기 회로기판의 패턴위에 범프(Bump)를 형성하고, 그 위에 ACP(Anisotropic Conductive Paste)를 도포하고, 베어 칩에 마운팅하여 경화시켜 접합시킴에 따라 상기 베어 칩의 손상을 방지하고, 또한 작업공정수를 줄이고 취급을 간편하게 하도록 하여 고액의 설비 투자를 하지 않고도 품질 및 생산성을 향상시킴은 물론 제조비용을 다운 시키는 베어칩 반도체 집적회로 및 회로기판 패턴의 직접 접합 방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for directly connecting a pattern of a circuit board to a semiconductor chip of a bare chip type, in particular, to form a bump on the pattern of the circuit board. By applying ACP (Anisotropic Conductive Paste) on top of it, hardening it by attaching it to the bare chip to prevent damage to the bare chip, and also reduce the number of work processes and simplify the handling, without having to invest a large amount of equipment. The present invention relates to a method of directly bonding a bare chip semiconductor integrated circuit and a circuit board pattern that improves quality and productivity as well as lowers manufacturing costs.
종래의 베어 칩 및 회로기판의 직접 접합공정은 도 1에 도시된 바와 같이 공급된 베어 칩(10)의 알루미늄(Al)전극(11)에 금으로 형성된 스터드범프(Au Stud Bump)(20)를 형성하는 과정과, 상기 알루미늄전극(11)에 형성된 스터드범프(20)를 레벨링지그(Levelling Jig)(30)에 의해 레벨링 하는 과정과, 평평하게 레벨링 된 스터드범프(20)위에 도전성접착제(40)를 전사하는 과정과, 도전성접착제(40)가 전사된 베어 칩(10)을 회로기판(50)의 패턴(51)의 위치에 맞추어 마운팅시켜 경화시키는 과정과, 상기 베어 칩(10)의 알루미늄전극(11) 및 회로기판(50)의 패턴(51)이 접합된 부분에 언더필(Underfill )수지(60)를 충진시키는 과정으로 되어 있다.In the conventional direct bonding process of a bare chip and a circuit board, as illustrated in FIG. 1, a stud bump 20 formed of gold is formed on an aluminum (Al) electrode 11 of a bare chip 10 supplied thereto. Forming process, leveling the stud bump 20 formed on the aluminum electrode 11 by the leveling jig (Leveling Jig) 30, and the conductive adhesive 40 on the flat leveled stud bump 20 Transferring the conductive adhesive, mounting the bare chip 10 to which the conductive adhesive 40 is transferred, and curing the bare chip 10 according to the position of the pattern 51 of the circuit board 50, and the aluminum electrode of the bare chip 10. (11) and the pattern 51 of the circuit board 50 is filled with the underfill resin 60 in the bonded portion.
상기 스터드범프(20)의 형성 방법은 도 2에 도시 한 바와 같이 Au Wire(70)선단에 Arc방전을 통해 볼(Ball)(71)을 형성 시킨 다음, 열과 압력 그리고 초음파진동으로 알루미늄(Al)전극의 산화막을 파괴하여 알루미늄(Al)신생면과, 금(Au)간의 금속간화합물이 형성되어 접속하도록 되어 있다.(부호(80)는 스터드범프(20)를 형성시키는 도구를 나타낸다.)In the method of forming the stud bump 20, as shown in FIG. 2, the ball 71 is formed at the distal end of the Au wire 70 by arc discharge, and then aluminum, aluminum, is heated, pressured, and ultrasonically vibrated. The interfacial compound between the aluminum (Al) newly formed surface and the gold (Au) is formed by connecting the oxide film of the electrode so as to be connected. (A reference numeral 80 denotes a tool for forming the stud bump 20.)
상기 도전성접착제(40) 전사 방법은 도 4에 도시 한 바와 같이 도전성접착제(40)를 도전성접착제용기(41)에 수용시킨 후 알루미늄전극(11)에 범프(20)가 형성된 베어 칩(10)을 화살표방향을 따라 하강시키면, 상기 범프(20) 위에 도전성접착제(40)가 전사된다.In the method of transferring the conductive adhesive 40, the bare chip 10 having the bump 20 formed on the aluminum electrode 11 is formed after accommodating the conductive adhesive 40 in the conductive adhesive container 41, as shown in FIG. When descending in the direction of the arrow, the conductive adhesive 40 is transferred onto the bump 20.
상기 베어 칩(10)의 알루미늄전극(11) 및 회로기판(50)의 패턴(51)이 접속되어 있는 부분(도 1의 A,B표시부)에서는 후공정에 있어서, 가열에 의한 열팽창으로 인해 크랙이 발생하는 데 이를 막기 위하여 언더필수지(90)를 충진시킨다.(크랙 발생의 원인은 회로기판(50)의 열팽창이 베어 칩(10)보다 커서 일어난다.)In the part where the aluminum electrode 11 of the bare chip 10 and the pattern 51 of the circuit board 50 are connected (A, B in FIG. 1), cracks are caused by thermal expansion by heating in a later step. To prevent this from happening, the underfill resin 90 is filled. (The cause of the crack is that the thermal expansion of the circuit board 50 is greater than that of the bare chip 10.)
상기 언더필수지(60)의 충진 방법은 도 5에 도시 한 바와 같이 도전성접착제(40)에 의해 접속된 베어 칩(10) 및 회로기판(50)을 놓고 가장자리에 수지댐(91)을 세우고, 수지주입부(93)를 통해 수지를 주입시키도록 되어 있다.In the filling method of the underfill resin 60, as shown in FIG. 5, a bare dam 10 and a circuit board 50 connected by the conductive adhesive 40 are placed, and a resin dam 91 is erected at an edge thereof. The resin is injected through the injection portion 93.
그러나, 이와 같이 접합되는 종래의 베어 칩 반도체 집적회로 및 회로기판 패턴의 직접 접합 방법은 범프(20)를 형성하는 과정에 회로손상이 발생한다는 문제점이 있었다.However, the conventional direct bonding method of the bare chip semiconductor integrated circuit and the circuit board pattern bonded as described above has a problem that a circuit damage occurs in the process of forming the bump 20.
다시 말하면, 범프(20)를 형성할 때에 도 2에 도시 한 바와 같이 Au Wire (70)선단에 Arc방전을 통해 볼(71)을 형성한 다음, 열과 압력 그리고 초음파진동으로 알루미늄전극의 산화막을 파괴하여 알루미늄신생면과, 금(Au)간의 금속간화합물을 형성하여 접속시킨 후 도구를 밑으로 내리면서 절단하여 스터드범프(20)를 형성하는데, 이때, 볼(71)을 형성하기 위해 가해지는 열, 압력 및 초음파진동에 의해 회로에 손상이 가고, 도구(80)를 밑으로 내리면서 Au Wire(70)를 끊어 스터드범프(20)를 형성함에 따라 도구가 회로에 부딪혀 회로에 손상이 간다는 문제점이 있고, 상술한 방법으로 스터드범프(20)를 형성하는 방법은 도 3a 및 도 3b의 베어 칩에서는 적용이 가능하나 도 3c에 도시된 바와 같이 다수의 핀이 정렬된 베어 칩에서는 회로 손상률이 높은 문제점이 있었다.In other words, when the bump 20 is formed, as shown in FIG. 2, the ball 71 is formed at the tip of the Au Wire 70 by arc discharge, and then the oxide film of the aluminum electrode is destroyed by heat, pressure, and ultrasonic vibration. To form and connect an intermetallic compound between the aluminum new surface and gold (Au), and then cut down while cutting the tool to form a stud bump 20. At this time, the heat applied to form the ball 71 , The circuit is damaged by pressure and ultrasonic vibration, and the tool 80 hits the circuit and the Au wire 70 is cut while the tool 80 is lowered to form the stud bump 20. The method of forming the stud bump 20 by the above-described method is applicable to the bare chip of FIGS. 3A and 3B, but has a high circuit damage rate in a bare chip having a plurality of pins aligned as illustrated in FIG. 3C. There was a problem.
그리고, 상기 스터드범프(20)를 형성시키기 위해서 알루미늄전극(11)에 금속막을 형성시켜야 하는 데 그 작업 공정이 대단히 까다로운 문제점이 있었다.In addition, in order to form the stud bumps 20, a metal film must be formed on the aluminum electrode 11, but the work process is very difficult.
또한, 언더필수지(60) 충진시 충진 방법이 까다롭고 수지를 주입하는 시간이 오래 걸리며, 상기 언더필수지(60)가 불완전하게 충진될 경우 경화공정에서 기포의 폭발로 인해 불량이 발생하여 품질과 생산성이 저하되는 문제점이 있었다.In addition, when filling the underfill 60, the filling method is difficult and takes a long time to inject the resin, when the underfill 60 is incompletely filled, defects occur due to the explosion of bubbles in the curing process, quality and productivity There was a problem of this deterioration.
본 발명은 상기한 문제점을 해결하기 위하여 안출 된 것으로서, 본 발명의 목적은 회로기판의 패턴위에 솔더볼을 흡착 전사시켜 범프를 형성한 다음 그 위에 ACP를 도포 하여 베어 칩의 외부전극을 접합시킴에 따라 그 접합 공정을 간단히 하여 제조 코스트를 다운시키고, 범프 형성시 베어 칩의 회로에 미치는 영향을 없게 하여 제품의 질을 높이는 베어 칩 반도체 집적회로 및 회로기판 패턴의 직접 접합 방법을 제공하는 데 있다.The present invention has been made to solve the above problems, an object of the present invention is to adsorb and transfer the solder ball on the pattern of the circuit board to form a bump and then apply the ACP on it to bond the external electrode of the bare chip The present invention provides a method for directly bonding a bare chip semiconductor integrated circuit and a circuit board pattern, which reduces the manufacturing cost by simplifying the bonding process and improves the quality of the product without affecting the circuit of the bare chip during bump formation.
도 1은 종래 기술에 의한 베어 칩 및 회로기판의 접합 과정을 도시한 공정도,1 is a process chart showing a bonding process of a bare chip and a circuit board according to the prior art,
도 2는 종래 기술에 의한 베어 칩의 알루미늄전극 위에 범프를 형성하는 과정을 도시한 범프 형성 방법도,2 is a bump forming method illustrating a process of forming a bump on an aluminum electrode of a bare chip according to the prior art;
도 3a,3b,3c는 일반적인 베어 칩의 형상을 도시한 정면도,3A, 3B and 3C are front views showing the shape of a general bare chip,
도 4는 종래 기술에 의한 도전성 접착제 전사 과정을 도시한 공정도,Figure 4 is a process chart showing a conductive adhesive transfer process according to the prior art,
도 5는 종래 기술에 의한 언더필 수지를 충진 하는 방법을 도시한 방법도,5 is a method showing a method for filling the underfill resin according to the prior art,
도 6은 본 발명의 일 실시 예에 의한 베어 칩 반도체 집적회로 및 회로기판패턴을 접속시키는 과정을 도시한 공정도,6 is a process diagram illustrating a process of connecting a bare chip semiconductor integrated circuit and a circuit board pattern according to an embodiment of the present invention;
도 7은 도 6의 범프 형성 과정을 도시한 범프 형성 공정도를 나타낸다.7 illustrates a bump forming process diagram illustrating the bump forming process of FIG. 6.
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
10 : 베어 칩 11 : 알루미늄전극10: bare chip 11: aluminum electrode
50 : 회로기판 51 : 알루미늄전극50: circuit board 51: aluminum electrode
110 : 범프 B : 마이크로 솔더 볼110 bump B: micro solder ball
ACP : Anisotropic Conductive PasteACP: Anisotropic Conductive Paste
상기한 과제를 실현하기 위한 본 발명에 따른 베어 칩 집적회로 및 회로기판 패턴의 직접 접합 방법은 패키지를 하지 않은 베어 칩을 회로기판의 패턴에 직접 접합시키기 위하여, 상기 회로기판의 패턴 위에 솔더 볼을 이용하여 범프를 형성하는 과정과, 범프가 형성된 상기 회로기판 위에 ACP(Anisotropic Conductive Paste)를 도포하는 과정과, 상기 ACP가 도포된 회로기판 위에 범프와 전극 위치가 일치되도록 베어 칩을 마운팅 시킨 후 경화시키는 과정으로 이루어진 것을 특징으로 한다.In the direct bonding method of the bare chip integrated circuit and the circuit board pattern according to the present invention for realizing the above object, a solder ball is placed on the pattern of the circuit board in order to directly bond the bare chip to the pattern of the circuit board. A process of forming a bump by using a bump, a process of applying an anisotropic conductive paste (ACP) on the circuit board on which the bump is formed, and mounting a bare chip on the circuit board on which the bump is applied so that the bump and electrode are aligned to each other and then hardened Characterized in that the process consisting of.
이하, 첨부된 도면을 참조하여 본 발명의 일 실시 예를 설명하면 다음과 같다.Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings.
도 6은 본 발명의 일 실시 예에 의한 베어 칩 반도체 집적회로 및 회로기판 패턴을 접속시키는 과정을 도시한 공정도를 나타내고, 도 7은 도 6의 범프 형성 과정을 도시한 범프 형성 공정도를 나타낸다.6 is a flowchart illustrating a process of connecting a bare chip semiconductor integrated circuit and a circuit board pattern according to an exemplary embodiment of the present invention, and FIG. 7 is a bump forming process diagram illustrating the bump forming process of FIG. 6.
도면에 도시 한 바와 같이 베어 칩 반도체 직접 회로 및 회로기판의 패턴 직접 접합 방법은 회로기판(50)의 패턴 (51)위에 솔더볼(B)을 이용하여 범프(110)를 형성하는 과정과, 솔더볼(B)이 형성된 회로기판(50)위에 ACP(Anisotropic Conductive Paste)를 시린지(Cyringe)(120)를 이용하여 도포하는 과정(S20)과, 상기 ACP가 도포된 회로기판(50)의 패턴(51)의 위치에 맞추어 베어 칩(10)의 알루미늄전극(11)에 마운팅 시킨 후 경화시키는 과정으로 이루어져 있다.As shown in the drawings, a method of directly bonding a bare chip semiconductor integrated circuit and a circuit board includes forming a bump 110 using a solder ball B on a pattern 51 of a circuit board 50, and solder balls ( B) applying an ACP (Anisotropic Conductive Paste) on the circuit board 50 formed by using a syringe (Cyringe) (S20), and the pattern 51 of the circuit board 50 coated with the ACP According to the position of the bare chip 10, the mounting on the aluminum electrode 11 consists of a process of curing.
상기에 있어 ACP는 Ag입자와 수지를 필름형태로 만들어 LCD(액정표시장치)의 FPC(Flexible Printed Circuit)접착시에 사용한 ACF(Anisotropic Conductive Film)를 페이스트(PASTE)형태로 만든 것으로서, 상기 회로기판(50)의 패턴(51)과,범프(110)가 접합된 부분이 가열시 열팽창 하여 크랙이 발생되는 것을 방지하는 역할을 하고, 종방향으로 전도하는 역할을 한다.In the above, ACP is made of an Agisotropic Conductive Film (ACF) used in the form of a film in the form of a film and used for bonding a flexible printed circuit (FPC) of an LCD (liquid crystal display device). The pattern 51 of 50 and the part to which the bump 110 are joined serve to prevent thermal cracking due to thermal expansion during heating, and to conduct in the longitudinal direction.
상기 범프(110) 형성 과정은 도 7에 도시한 바와 같이 회로기판(50)의 패턴(51)위에 플럭스(Flux)(130)를 도포한 다음, 상기 패턴(51)과 위치 맞춤하여 마이크로 솔더 볼(Micro Solder Ball)(B)을 범프(110) 형성 위치와 동일 위치에 관통홀(141a)을 설치된 볼배열판(141)에 흡착 배열시키고, 회로기판(50)의 패턴(51)위에 마이크로 솔더볼(B)을 마운팅시켜 솔더볼(B)을 전사 한 다음 리플로우 솔더링((Reflow Soldering))하여 범프(110)를 형성하는 과정으로 이루어져 있다.The bump 110 may be formed by applying a flux 130 on the pattern 51 of the circuit board 50 as shown in FIG. 7, and then positioning the bump 110 with the pattern 51 to form a micro solder ball. The micro solder ball (B) is adsorbed and arranged on the ball array plate 141 provided with the through hole 141a at the same position as the bump 110 forming position, and the micro solder ball on the pattern 51 of the circuit board 50. Mounting (B) to transfer the solder ball (B) and then consists of a process of forming the bump 110 by reflow soldering (Reflow Soldering).
상기 볼배열판(141)은 볼흡착기(140)에 의해 동작된다.The ball array plate 141 is operated by the ball adsorber 140.
다음은 본 발명의 일 실시 예에 의한 베어 칩 반도체 집적회로 및 회로기판의 패턴 직접 접합 방법에 대해서 설명한다.Next, a pattern direct bonding method of a bare chip semiconductor integrated circuit and a circuit board according to an exemplary embodiment will be described.
먼저, 회로기판(50)의 패턴(51)위에 범프(110)를 형성한다.First, the bump 110 is formed on the pattern 51 of the circuit board 50.
상기 범프(110) 형성은 도 7에 도시한 바와 같이 회포기판(50)의 패턴(51)위에 플럭스(F)를 도포시킨 후 볼흡착기(140)를 가동시켜 상기 볼흡착기(140)의 하측에 설치된 볼배열판(141)의 관통홀(141)에 마이크로솔더볼(B)을 흡인시킨다.The bump 110 is formed on the lower side of the ball adsorber 140 by applying a flux (F) on the pattern 51 of the aerated substrate 50 and then operating the ball adsorber 140 as shown in FIG. 7. The micro solder ball B is sucked into the through hole 141 of the installed ball array plate 141.
흡입된 마이크로 솔더볼(B)을 회로기판(50)의 패턴(51) 위에 마운팅 시킨 후 리플로우 솔더링하여 범프(110)를 완성 한다.The suction micro solder ball (B) is mounted on the pattern 51 of the circuit board 50 and then reflow soldered to complete the bump 110.
상기와 같이 회로기판(50)의 패턴(51)위에 범프(110)를 형성 시킨 다음에는 시린지(120)를 이용하여 ACP를 도포시키고, 그 위에 베어 칩(10)의 알루미늄전극(11)의 위치를 맞추어 마운팅 시킨 후 경화시켜 접합 과정을 마친다.After the bumps 110 are formed on the pattern 51 of the circuit board 50 as described above, ACP is applied using the syringe 120, and the positions of the aluminum electrodes 11 of the bare chip 10 are thereon. After mounting, harden and finish the bonding process.
상술 한 바와 같은 본 발명에 의한 베어 칩 집적회로 및 회로기판 패턴의 직접 접합 방법에 의하면, 베어 칩 형태의 반도체 직접 회로에 스터드범프를 형성하지 않고, 회로기판의 패턴위에 솔더볼을 이용한 범프를 형성한 후 ACP를 도포시켜 베어 칩의 알루미늄 전극을 접합함에 따라 상기 알루미늄 전극위에 스터드범프를 형성시키지 않게 되어 회로손상을 일으키는 것을 방지 할 수 있고, 또한 상기 스터드 범프 형성을 위해 알루미늄전극 위에 금속막을 입히는 까다로운 작업(UBM 생성 공정)을 줄여 제조비를 대폭 줄일 수 있는 이점이 있다.According to the direct bonding method of the bare chip integrated circuit and the circuit board pattern according to the present invention as described above, stud bumps are not formed in the bare chip semiconductor integrated circuit, but bumps using solder balls are formed on the circuit board pattern. After the ACP is applied to bond the bare electrodes of the aluminum electrode, stud bumps are not formed on the aluminum electrodes, thereby preventing circuit damage, and also a difficult operation of coating a metal film on the aluminum electrodes to form the stud bumps. The manufacturing cost can be greatly reduced by reducing the (UBM generation process).
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