JPWO2019189738A1 - 合わせガラス用中間膜及び合わせガラス - Google Patents
合わせガラス用中間膜及び合わせガラス Download PDFInfo
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- JPWO2019189738A1 JPWO2019189738A1 JP2019519027A JP2019519027A JPWO2019189738A1 JP WO2019189738 A1 JPWO2019189738 A1 JP WO2019189738A1 JP 2019519027 A JP2019519027 A JP 2019519027A JP 2019519027 A JP2019519027 A JP 2019519027A JP WO2019189738 A1 JPWO2019189738 A1 JP WO2019189738A1
- Authority
- JP
- Japan
- Prior art keywords
- laminated glass
- resin layer
- interlayer film
- layer
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000011229 interlayer Substances 0.000 title claims abstract description 140
- 239000010410 layer Substances 0.000 claims abstract description 298
- 229920005989 resin Polymers 0.000 claims abstract description 185
- 239000011347 resin Substances 0.000 claims abstract description 185
- 229910052709 silver Inorganic materials 0.000 claims abstract description 49
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 48
- 239000004332 silver Substances 0.000 claims abstract description 48
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 27
- 238000005259 measurement Methods 0.000 claims abstract description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 55
- 239000004014 plasticizer Substances 0.000 claims description 38
- DHKHKXVYLBGOIT-UHFFFAOYSA-N 1,1-Diethoxyethane Chemical compound CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 claims description 35
- 239000011354 acetal resin Substances 0.000 claims description 34
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- 239000000126 substance Substances 0.000 claims description 16
- 230000002708 enhancing effect Effects 0.000 abstract description 13
- 230000004520 agglutination Effects 0.000 abstract description 4
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- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 20
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- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Substances [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 5
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- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 3
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- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 3
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Images
Classifications
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Abstract
Description
本発明に係る合わせガラス用中間膜(以下、中間膜と記載することがある)は、赤外線反射層と、熱可塑性樹脂を含む第1の樹脂層とを有する。本発明に係る中間膜では、上記赤外線反射層の第1の表面側に上記第1の樹脂層が配置されている。本発明に係る中間膜では、上記赤外線反射層が、銀層を含む。本発明に係る中間膜では、上記銀層のIn−Plane XRD測定において、(111)回折面におけるピークの半値幅が1.3以下であるか、又は、(200)回折面におけるピークの半値幅が2.0以下である。
上記赤外線反射層は赤外線を反射する。上記赤外線反射層は、赤外線を反射する性能を有していれば特に限定されない。
熱可塑性樹脂:
第1の樹脂層は、熱可塑性樹脂(以下、熱可塑性樹脂(1)と記載することがある)を含む。第1の樹脂層は、熱可塑性樹脂(1)として、ポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(1)と記載することがある)を含むことが好ましい。第2の樹脂層は、熱可塑性樹脂(以下、熱可塑性樹脂(2)と記載することがある)を含む。第2の樹脂層は、熱可塑性樹脂(2)として、ポリビニルアセタール樹脂(以下、ポリビニルアセタール樹脂(2)と記載することがある)を含むことが好ましい。
樹脂層の接着力をより一層高める観点からは、上記第1の樹脂層は、可塑剤を含むことが好ましい。樹脂層の接着力をより一層高める観点からは、上記第2の樹脂層は、可塑剤を含むことが好ましい。樹脂層に含まれている熱可塑性樹脂が、ポリビニルアセタール樹脂である場合に、樹脂層は、可塑剤を含むことが特に好ましい。ポリビニルアセタール樹脂を含む層は、可塑剤を含むことが好ましい。
上記第1の樹脂層は、遮熱性物質を含むことが好ましい。上記第2の樹脂層における遮熱性物質の含有量は、上記第1の樹脂層における遮熱性物質の含有量よりも少なくてもよい。上記第2の樹脂層は、遮熱性物質を含むことが好ましい。上記第2の樹脂層は、遮熱性物質を含んでいなくてもよい。上記遮熱性物質は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記第1の樹脂層は、アルカリ金属塩、アルカリ土類金属塩又はマグネシウム塩である金属塩(以下、金属塩Mと記載することがある)を含むことが好ましい。上記第2の樹脂層は、上記金属塩Mを含むことが好ましい。上記金属塩Mの使用により、樹脂層と赤外線反射層及び合わせガラス部材との接着性を制御することが容易になる。上記金属塩Mは、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記第1の樹脂層は、紫外線遮蔽剤を含むことが好ましい。上記第2の樹脂層は、紫外線遮蔽剤を含むことが好ましい。紫外線遮蔽剤の使用により、合わせガラスが長期間使用されても、可視光線透過率がより一層低下し難くなる。上記紫外線遮蔽剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記第1の樹脂層は、酸化防止剤を含むことが好ましい。上記第2の樹脂層は、酸化防止剤を含むことが好ましい。上記酸化防止剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記第1の樹脂層及び上記第2の樹脂層はそれぞれ、必要に応じて、カップリング剤、分散剤、界面活性剤、難燃剤、帯電防止剤、顔料、染料、金属塩以外の接着力調整剤、耐湿剤、蛍光増白剤及び赤外線吸収剤等の添加剤を含んでいてもよい。これらの添加剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜の厚みは特に限定されない。実用面の観点、並びに合わせガラスの耐貫通性及び曲げ剛性を充分に高める観点からは、中間膜の厚みは、好ましくは0.1mm以上、より好ましくは0.25mm以上、好ましくは3mm以下、より好ましくは1.5mm以下である。中間膜の厚みが上記下限以上であると、合わせガラスの耐貫通性及び曲げ剛性がより一層高くなる。中間膜の厚みが上記上限以下であると、中間膜の透明性がより一層良好になる。
図3は、図1に示す合わせガラス用中間膜を用いた合わせガラスの一例を模式的に示す断面図である。
ポリビニルアセタール樹脂(PVB、平均重合度1700、水酸基の含有率30.5モル%、アセチル化度1モル%、アセタール化度68.5モル%)
トリエチレングリコールジ−2−エチルヘキサノエート(3GO)
ITO(ITO粒子、錫ドープ酸化インジウム粒子)
CWO(CWO粒子、セシウムドープ酸化タングステン(Cs0.33WO3)粒子)
Tinuvin326(2−(2’−ヒドロキシ−3’−t−ブチル−5−メチルフェニル)−5−クロロベンゾトリアゾール、BASF社製「Tinuvin326」)0.2重量部
BHT(2,6−ジ−t−ブチル−p−クレゾール)
赤外線反射フィルム1〜9及びA〜C(フィルム上に銀スパッタリング層が形成されたフィルム、自社製造品)
クリアガラス(厚さ2.5mm)
第1の樹脂層の作製:
以下の成分を配合し、ミキシングロールで充分に混練し、第1の樹脂層を形成するための組成物を得た。
トリエチレングリコールジ−2−エチルヘキサノエート(3GO)40重量部
以下の成分を配合し、ミキシングロールで充分に混練し、第2の樹脂層を形成するための組成物を得た。
トリエチレングリコールジ−2−エチルヘキサノエート(3GO)40重量部
赤外線反射層として、赤外線反射フィルム1を用意した。
第1の合わせガラス部材と、第1の樹脂層と、赤外線反射層と、第2の樹脂層と、第2の合わせガラス部材とをこの順で積層して、合わせガラスを得た。赤外線反射層における銀層上に、第1の樹脂層を積層した。
中間膜の構成を下記の表1,2に示すように変更したこと以外は、実施例1と同様にして、合わせガラスを得た。
(1)銀層の(111)回折面におけるピークの半値幅、及び、(200)回折面におけるピークの半値幅の測定
理学電気社製のATX−G型 表面構造評価用 多機能X線回折装置を下記の条件を適用して、走査軸2θχ/φ(In−Plane回折法)により回折スペクトルを測定した。2θ:約38°・(111)回折面及び2θ:約44°・(200)面のプロファイルフィッティングを行い、ピークの半値幅を算出した。
管電圧―管電流 :50kV−300mA
入射光学系(I) :人口多層膜放物面ミラー.(半価幅0.057°)
第1スリット(幅1.0mm、高さ10mm)
入射光学系(II) :ソーラースリット(鉛直発散抑制、0.48°)
第2スリット(幅0.2mm、高さ10mm)
受光光学系(検出部) :ソーラースリット(鉛直発散抑制、0.41°)
走査軸 :2θχ/φ(In−Plane回折法)
入射角度(ω) :0.252°(全反射)
測定間隔 :0.02°
測定速度 :0.2°/min
分光光度計(日立ハイテク社製「U−4100」)を用いて、JIS R3211:1998に準拠して、合わせガラスの波長380nm〜780nmにおける上記可視光線透過率を測定した。
分光光度計(日立ハイテク社製「U−4100」)を用いて、ISO 13837に準拠して、得られた合わせガラスの波長300nm〜2500nmにおける透過率/反射率を測定し、日射取得率を算出した。
得られた合わせガラスを温度80℃、相対湿度95ROH%の恒温槽中で放置し、3日後及び28日後に、HAZEメーター(村上色彩社製)でヘーズを測定した。銀の凝集抑制性(コロージョン耐性)を以下の基準で判定した。
○○:3日後及び28日後にヘーズ値が初期から0.2%以上上昇しない
○:3日後にヘーズ値が初期から0.2%以上上昇しないが、28日後にヘーズ値が初期から0.2%以上上昇
×:3日後にヘーズ値が初期から0.2%以上上昇
1a…第1の表面
1b…第2の表面
2…第1の樹脂層
2a…外側の表面
3…第2の樹脂層
3a…外側の表面
11,11A…中間膜
11a…第1の表面
11b…第2の表面
21…第1の合わせガラス部材
22…第2の合わせガラス部材
31,31A…合わせガラス
Claims (13)
- 赤外線反射層と、熱可塑性樹脂を含む第1の樹脂層とを有し、
前記赤外線反射層の第1の表面側に前記第1の樹脂層が配置されており、
前記赤外線反射層が、銀層を含み、
前記銀層のIn−Plane XRD測定において、(111)回折面におけるピークの半値幅が1.3以下であるか、又は、(200)回折面におけるピークの半値幅が2.0以下である、合わせガラス用中間膜。 - 前記銀層のIn−Plane XRD測定において、(111)回折面におけるピークの半値幅が1.3以下であり、かつ、(200)回折面におけるピークの半値幅が2.0以下である、請求項1に記載の合わせガラス用中間膜。
- 前記赤外線反射層が、樹脂フィルムと、前記銀層とを含み、
前記銀層が、前記樹脂フィルムの少なくとも一方の表面上に配置されている、請求項1又は2に記載の合わせガラス用中間膜。 - 前記第1の樹脂層が、紫外線遮蔽剤を含む、請求項1〜3のいずれか1項に記載の合わせガラス用中間膜。
- 前記第1の樹脂層が、遮熱性物質を含む、請求項1〜4のいずれか1項に記載の合わせガラス用中間膜。
- 前記第1の樹脂層中の前記熱可塑性樹脂が、ポリビニルアセタール樹脂である、請求項1〜5のいずれか1項に記載の合わせガラス用中間膜。
- 前記第1の樹脂層が可塑剤を含む、請求項1〜6のいずれか1項に記載の合わせガラス用中間膜。
- 第2の樹脂層を備え、
前記赤外線反射層の前記第1の表面とは反対の第2の表面側に前記第2の樹脂層が配置されている、請求項1〜7のいずれか1項に記載の合わせガラス用中間膜。 - 前記第2の樹脂層が、紫外線遮蔽剤を含む、請求項8に記載の合わせガラス用中間膜。
- 前記第2の樹脂層中の前記熱可塑性樹脂が、ポリビニルアセタール樹脂である、請求項8又は9に記載の合わせガラス用中間膜。
- 前記第2の樹脂層が可塑剤を含む、請求項8〜10のいずれか1項に記載の合わせガラス用中間膜。
- 第1の合わせガラス部材と、第2の合わせガラス部材と、請求項1〜11のいずれか1項に記載の合わせガラス用中間膜とを備え、
前記中間膜が、第2の樹脂層を有するか、又は有さず、
前記中間膜が前記第2の樹脂層を有する場合に、前記赤外線反射層の前記第1の表面とは反対の第2の表面側に前記第2の樹脂層が配置されており、
前記中間膜が前記第2の樹脂層を有する場合に、前記第1の樹脂層の外側に前記第1の合わせガラス部材が配置されており、前記第2の樹脂層の外側に前記第2の合わせガラス部材が配置されており、
中間膜が前記第2の樹脂層を有しない場合に、前記第1の樹脂層の外側に前記第1の合わせガラス部材が配置されており、前記赤外線反射層の外側に前記第2の合わせガラス部材が配置されている、合わせガラス。 - 建築物又は車両において、外部空間と前記外部空間から熱線が入射される内部空間との間の開口部に、前記第2の合わせガラス部材が、前記外部空間側に位置するように、かつ前記第1の合わせガラス部材が前記内部空間側に位置するように取り付けられる合わせガラスである、請求項12に記載の合わせガラス。
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EP3912809A1 (en) * | 2014-01-31 | 2021-11-24 | Sekisui Chemical Co., Ltd. | Intermediate film for laminated glass, laminated glass and method for fitting laminated glas |
JP2017081775A (ja) | 2015-10-26 | 2017-05-18 | 日本ゼオン株式会社 | 合わせガラス |
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JPH0524149A (ja) * | 1990-11-29 | 1993-02-02 | Asahi Glass Co Ltd | 熱線遮断膜 |
JP2001226148A (ja) * | 1999-12-06 | 2001-08-21 | Nippon Sheet Glass Co Ltd | 熱線遮断ガラス、熱線遮断合わせガラスおよび熱線遮断電熱合わせガラス |
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US20210023823A1 (en) | 2021-01-28 |
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