JPS62283231A - Brake shoe for disk brake and manufacture thereof - Google Patents
Brake shoe for disk brake and manufacture thereofInfo
- Publication number
- JPS62283231A JPS62283231A JP62128538A JP12853887A JPS62283231A JP S62283231 A JPS62283231 A JP S62283231A JP 62128538 A JP62128538 A JP 62128538A JP 12853887 A JP12853887 A JP 12853887A JP S62283231 A JPS62283231 A JP S62283231A
- Authority
- JP
- Japan
- Prior art keywords
- intermediate layer
- plate
- support plate
- brake shoe
- glass fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 239000010410 layer Substances 0.000 claims description 74
- 239000000463 material Substances 0.000 claims description 34
- 239000011229 interlayer Substances 0.000 claims description 18
- 239000003365 glass fiber Substances 0.000 claims description 16
- 239000000853 adhesive Substances 0.000 claims description 11
- 230000001070 adhesive effect Effects 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- 238000003825 pressing Methods 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 229920001187 thermosetting polymer Polymers 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 2
- 238000009413 insulation Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005457 optimization Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000010575 Pueraria lobata Nutrition 0.000 description 1
- 241000219781 Pueraria montana var. lobata Species 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000013040 bath agent Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229940125904 compound 1 Drugs 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000009969 flowable effect Effects 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/02—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising combinations of reinforcements, e.g. non-specified reinforcements, fibrous reinforcing inserts and fillers, e.g. particulate fillers, incorporated in matrix material, forming one or more layers and with or without non-reinforced or non-filled layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/78—Moulding material on one side only of the preformed part
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/0006—Noise or vibration control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
- F16D65/092—Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/78—Features relating to cooling
- F16D65/84—Features relating to cooling for disc brakes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
- F16D69/0408—Attachment of linings specially adapted for plane linings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D2069/005—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces having a layered structure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D2069/005—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces having a layered structure
- F16D2069/006—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces having a layered structure comprising a heat-insulating layer
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
- F16D2069/0425—Attachment methods or devices
- F16D2069/045—Bonding
- F16D2069/0466—Bonding chemical, e.g. using adhesives, vulcanising
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
- F16D2069/0425—Attachment methods or devices
- F16D2069/0491—Tools, machines, processes
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
３、発明の詳細な説明
産業上の利用分野
本発明は、支持板と、中間層と、摩擦層とから構成され
た、ディスクブレーキ用、特に部分ライニングディスク
ブレーキ用のブレーキシューおよびその製法に関する。Detailed Description of the Invention 3. Detailed Description of the Invention Industrial Application Field The present invention relates to a disc brake, particularly a partially lined disc brake, comprising a support plate, an intermediate layer and a friction layer. Regarding brake shoes and their manufacturing method.
従来の技術
ディスクブレーキライニングで支持板と岸際増との間に
中間層を配置することは知られている。この中間層は所
望の性質、例えは断熱性、騒音減員性、耐食性、結合強
さ吟に関して種々の構成成分を熱硬化性プラスチックの
基質コンパウンドに加えて官有していてよく、巣に摩擦
層材料と支持板との結合を改善し、したがってライニン
グの剪断強婆を測める役割を有している。It is known in prior art disc brake linings to arrange an intermediate layer between the support plate and the sill. This intermediate layer may possess various components in addition to the thermoset plastic matrix compound with regard to desired properties, such as thermal insulation, noise reduction, corrosion resistance, bond strength, and a friction layer in the nest. It has the role of improving the bond between the material and the support plate, and therefore measuring the shear strength of the lining.
史に熱硬化性プラスチック、例えばフェノール合成樹脂
、エポキシｒ衛脂寺から成る中間層で短いガラスファイ
バ片による補強を配慮することも知られている。It is also known in history to provide reinforcement with short pieces of glass fiber in the intermediate layer of thermosetting plastics, for example phenolic synthetic resins, epoxy resins.
プレーキーンユーの製作は一政に、粉末状の中間層をプ
レス型に装入し、かつ粉末状の摩擦層材料および熱活性
化可能な接着剤で被覆された支持板と一緒にプレスして
ブレーキシューにすることによって行なわれる。Pre-Keen You is manufactured by charging a powdered intermediate layer into a press mold and pressing it together with a powdered friction layer material and a support plate coated with a heat-activatable adhesive. This is done by making the brake shoes.
コノ場合に良好な強度の値が得られるが、摩擦層と中間
層との間の移行部における、これら両層間の分離線が厳
密には規定されない、それというのも中ｒＩ！ｔｌｊｆ
Ａ粉体をプレス型内へ完全に均一く注入することは製造
条件下で可能ではないからである。したがって中間層の
部分的な磨滅によってライニング単軌が増進したｊ＆Ｊ
＠−に単振ライニングの摩耗限界に達する前に摩擦係数
の不都合な変化を惹起することがある。Although good strength values are obtained in this case, the separation line between the two layers at the transition between the friction layer and the intermediate layer is not strictly defined, since in the intermediate layer! tljf
This is because it is not possible under manufacturing conditions to inject powder A completely uniformly into the press mold. Therefore, the J&J lined single gauge was increased due to partial wear of the intermediate layer.
This can lead to an unfavorable change in the coefficient of friction before the wear limit of the simplex lining is reached.
更に粉状の中間層材料ｔプレスする際の技術的費用がか
なりの本のである、それというのも中間層材料について
独自の調製兼配量製型が各プレスで必要であるからであ
る。Furthermore, the technical costs of pressing the powdered interlayer material are considerable, since a separate preparation and dosing mold for the interlayer material is required in each press.
これらの欠点を回避するためには特定の用途においては
中間層材料を土地等によって加工して中［口１層プレー
トにする万汰ＶＣ移った。接盾剤を被覆されたライニン
グ支持板と、中間層プレートと、粉末状の摩擦層材料と
をプレス型内に挿入し、全体をプレスしてユニットとす
る。これにより充分にａ確に規定できる分離面が摩擦層
材料と中１’ｂ’］層との間で得られ、しかも粉末状の
中間層上プレスするのに比べて製作経過も藺単になる、
しかしこのように製作されたブレーキシューの強度の値
が確拠にはＰｆｒ望の高さに迫しないことが示でれた、
それというのも中間層プレートの圧延等による製作方法
によって中間層プレート表面で目止めが行なわれ、この
目止めが摩佛Ｊ−材料と中間層プレートとの付着に否定
的な整置を与えるからである。In order to avoid these drawbacks, in certain applications, the intermediate layer material has been processed to form a single layer plate. The lining support plate coated with the shielding agent, the intermediate layer plate, and the powdered friction layer material are inserted into a press mold and the whole is pressed into a unit. As a result, a sufficiently defined separation surface is obtained between the friction layer material and the intermediate layer, and the manufacturing process is also simpler than pressing on a powdered intermediate layer.
However, it was shown that the strength value of the brake shoe manufactured in this way did not approach the high desired Pfr.
This is because the manufacturing method of the intermediate layer plate, such as rolling, creates a seal on the surface of the intermediate layer plate, and this seal provides a negative alignment for the adhesion between the Mobutsu J-material and the intermediate layer plate. It is.
各安来、例えは断熱性、眩晋減良性、結合強さ、耐食性
等に適会するように中間層を設ｈ↑するには上記の方法
では着しい限界がある、それというのも必要な強表の最
小値が中間層材料の僅か数極の混合例でのみ達成できる
にすぎないからである。The above method has a certain limit in setting the intermediate layer to suit each Yasugi, such as heat insulation, anti-glare properties, bonding strength, corrosion resistance, etc., which is also necessary. This is because the minimum value of the strength table can only be achieved with a few mixed examples of the intermediate layer materials.
発明が解決しようとする間聰点
本発明のａ！題は、ライニングの高い剪断強さが得られ
るとともに、中間層のその他の望ましい、好都合な性質
、例えば騒音減衰性、断熱性、耐食性等が維持されるブ
レーキシューおよびそれを簡単に製作する方法を見出す
ことである。Intermediate points that the invention seeks to solve A! The problem is to provide a brake shoe and a simple method for producing the same, in which a high shear strength of the lining is achieved while other desirable and advantageous properties of the intermediate layer are maintained, such as noise damping, thermal insulation, corrosion resistance, etc. It's about finding out.
問題点を解決するための手段
上記の課題を解決するための手段は、ディスクブレーキ
用のブレーキシューであって、支持板と中−１層とＪｊ
Ｊｉｍ層とから横取きれており、かつプレート片等の形
状の中間層が熱硬化性のグラスチックと補強挿入体とか
ら製作てれている形式のものにおいて、中間層プレート
片が中間層材料と熱活性化可能な接着剤との混合物から
製作てれていて、しかも埋設されたガラスファイバネッ
トを補強挿入体として含有しており、かつ均一な厚さと
粗面化された表面とを有していることである。Means for solving the problem The means for solving the above problem is a brake shoe for a disc brake, which includes a support plate, a middle layer and a Jj
In the case where the intermediate layer is separated from the Jim layer and the intermediate layer in the form of a plate piece or the like is made of thermosetting plastic and a reinforcing insert, the intermediate layer plate piece is made of the intermediate layer material. and a heat-activatable adhesive, containing an embedded glass fiber net as a reinforcing insert, and having a uniform thickness and a roughened surface. This is what is happening.
上記の課題を解決するための方法の手段は、中間層材料
（コンパウンド）と熱活性化可能な徽有剤と場合により
所望の粘度を調整するための添加物とを互いに混合し、
かつペースト状の混合物をガラスファイバネット上に塗
布し、かつ均一に、すなわち均一な厚さでガラスファイ
バネット上で塗り広げ、例えばドクタによって分配し、
次いで中間層材料を乾燥することである。A method for solving the above problem consists of mixing together the interlayer material (compound), the heat-activatable binder and optionally additives for adjusting the desired viscosity,
and applying the paste-like mixture onto the glass fiber net and spreading it evenly, i.e. with a uniform thickness, on the glass fiber net and distributing it, for example by a doctor,
The next step is to dry the interlayer material.
このようにして得られた乾燥された中蘭層羽゛料（有利
には常打として）から切断または押抜によって支持板に
適合する中間層プレート片を得、次いで支持板および粉
末状の奉還層材料と−ｍにプレスし、かつ加熱すること
によって結合してプラスチック材料の硬化時に最終的な
ブレーキシューを得る。From the dried Sino-Dutch layer material thus obtained (advantageously as percussion), pieces of the intermediate layer plate are obtained by cutting or stamping, which fit the support plate, and then the support plate and the powdered votive material are obtained. The final brake shoe is obtained upon hardening of the plastic material by pressing with the layer material and bonding by heating.
発明の効果
中間層材料内に混入される熱活性化可能な接着剤は中間
層プレートの支持板側で支持仮と中間層プレートとの良
好な貼合を行なう。Ｉ＃浄浄財材料中間層プレートとの
良好な結合は、中−］層プレートの製作時に、皐佛層材
料と中間層材料との闇の明確な分離島全保証する平らな
表面が存在していても、中間層プレートのこの分離組上
の表面が充分なあらさをＭしており・このあらさが摩擦
層材料との特に良好な噛合いをもたらすことによって得
られる。これは、中間に接続された、中間層プレートラ
製作するための中間層の圧延過程および（または）プレ
ス過程（この過程は円滑すぎる表面を与える）に比べて
ライニングの剪断強さを着しく昼める。史にガラスファ
イバネットの骨格様の支持構造は中間層プレートの強度
を高め、かつそのようにして支持板に対するライニング
の必要な狗餠強さにきわめて確実に貢献する。Advantages of the Invention The heat-activatable adhesive incorporated into the interlayer material provides a good bonding of the support blank and the interlayer plate on the support plate side of the interlayer plate. Good bonding between the material and the intermediate layer plate is ensured by the presence of a flat surface during the fabrication of the intermediate layer plate, which ensures a clear separation island between the material and the intermediate layer material. This is achieved by the fact that the surface on this separate set of intermediate layer plates has a sufficient roughness M, which provides a particularly good interlocking with the friction layer material. This significantly reduces the shear strength of the lining compared to the intermediate layer rolling and/or pressing process (this process gives too smooth a surface) to produce the intermediate layer plates connected to the intermediate layer. Melt. Historically, the skeleton-like support structure of the glass fiber net increases the strength of the interlayer plate and thus contributes very reliably to the necessary strength of the lining to the support plate.
笑施悪様
中間層材料中に混入される熱活性化可能な接適用するこ
とによって支持仮と本発明により製作された中間層プレ
ートとの間で弱い付層を形成することによって利用する
と有利である。Advantageously, this method can be utilized by forming a weak bond between a supporting layer and an interlayer plate made in accordance with the present invention by applying a heat activatable adhesive incorporated into the interlayer material. be.
この方法で予＊ｍ作された支持仮によって製造の者しい
間便化が得られる、それというのもブレーキシューの仕
上けのために２つの部材のみ、すなわち予備製作された
支持仮と粉末状の岸幾層材料をプレスおよび加熱によっ
て結合すればブレーキシューが得られるからである。A support fabric prefabricated in this way provides a significant simplification of production, since only two components are needed for finishing the brake shoe: the prefabricated support fabric and the powdered support fabric. This is because a brake shoe can be obtained by combining several layers of materials by pressing and heating.
次の特性を有するガラスファイバ繊物を使用すると有利
である。It is advantageous to use glass fiber fabrics with the following properties:
組織のガラスファイバ繊物
たて糸の糸分布＝１ｃｎＬ当９約４〜８緯糸の糸分布
：１ｃＲ轟シ幻２〜６
糸の太さ ：約０．６〜１．２朋
本発明により製作された中間層プレートは橿株の目的に
対して最適化することができる８例１〜乙には中間層の
出発ｖｌＪ負として用いられるフンバウンドの組成（１
［宣％）が挙けられている。Yarn distribution of glass fiber textile warp of texture = Yarn distribution of about 4 to 8 wefts per 1 cnL
: 1 cR Todoroki Gen 2-6 Thread thickness: Approximately 0.6-1.2 The intermediate layer plate manufactured according to the present invention can be optimized for the purpose of Kashi stock 8 Examples 1-B The composition of the Hunbound used as the starting vlJ negative of the intermediate layer (1
[Senior%] is listed.
例１ 断熱性の最適化
例２ 結合強さの最適化
例３ ｋｆＭ設性０最適化
実施例
夷遣方法の出発点は例えば上記６糎の混合物の１褌から
成るコンパウンドである。このコンパウンド１を浴剤ニ
ーダ−４内で熱活性化回部な接着剤２および場合により
必要に応じて粘度調節作用を有する冷加ｖｌＪ３の添加
下に緊密に、ペースト状の流動性物質が生じるまでａ合
する。Example 1 Optimization of insulation properties Example 2 Optimization of bond strength Example 3 kfM property zero optimization example The starting point for the dispensing method is, for example, a compound consisting of one loincloth of a mixture of the above six starches. This compound 1 is heat-activated in a bath agent kneader 4 with the addition of an adhesive 2 and optionally a cooled vlJ3 with a viscosity-adjusting effect, resulting in a pasty, flowable substance. Match up to a.
このペーストは調量ボン７′６を用いて貯＃、容器５か
ら取出すことができる。■量ポンプによってこの物質は
正確な量でドクタ装に９へ供給される。ドクタ装置はこ
の例に挙げられた製造工程ではエアドクタとして構成さ
れている。ロールドフタまたはラバーブランケラトドフ
タの形式も使用することができる。ドクタ過程でペース
ト状の中間層材料がロールまたはコイルから引出された
ガラスファイバネット７上に均一な厚さで塗布される。This paste can be taken out from the storage container 5 using a metering bong 7'6. (2) A metering pump supplies this substance in precise amounts to the doctor unit 9. The doctor device is configured as an air doctor in the production process mentioned in this example. Rolled lid or rubber blanket lid types can also be used. In the doctoring process, a paste-like intermediate layer material is applied in a uniform thickness onto the glass fiber net 7 drawn from the roll or coil.
製造工程中にこの中間層材料が搬送装置に付着もしくは
接着しないように、ガラスファイバネットの下へ更にシ
リコーン処理されたペーパ８が供給される。A further siliconized paper 8 is fed under the glass fiber net so that this interlayer material does not stick or adhere to the conveying device during the manufacturing process.
種々の処方に関して乾燥部１０内で運成し得る乾燥度に
応じて片面または内面でシリコーン処理されたペーパｔ
？使用する。乾燥部の恢で連続工程で達成可能な中間層
の乾床良が非葛にはく、そのためにコイルに巻取った際
に中間Ｉ−の各ターンが付着する危険がある場合には両
面でシリコーン処理されたペーパを使用する。この、第
１図による製造工程の基礎にもなっている例では両面シ
リコーン処理ペーパは帯状の中間層と一緒に巻取られて
コイルにきれる。Depending on the degree of dryness that can be achieved in the drying section 10 for various formulations, the paper is siliconized on one side or on the inside.
? use. If the drying area of the intermediate layer, which can be achieved in a continuous process in the drying section, is not coated with kudzu, and there is a risk that each turn of the intermediate I- will stick when wound into a coil, then Use silicone-treated paper. In this example, which also forms the basis of the manufacturing process according to FIG. 1, a double-sided siliconized paper is wound together with a strip-shaped intermediate layer and cut into a coil.
乾燥度が充分である場合には片面のみがシリコーン処理
されたペーパが使用され、このペーパはコイル１２に巻
取る前に剥離される。内方の方法で乾燥部の後方に分離
装置１１が設けられており（例えば丸刃剪断装置）、こ
の分離装置で帯材はその後の処理に必債な所定幅に切断
され、次いで巻取られて池々の１陽のコイル１２とされ
る。If the degree of dryness is sufficient, a paper siliconized on only one side is used, and this paper is peeled off before being wound onto the coil 12. In an internal manner, behind the drying section, a separating device 11 is provided (for example a round-blade shearing device) in which the strip is cut to the required width for further processing and then wound up. It is considered to be the coil 12 of Ikezu.
搬送および場合により貯蔵の後中１１１７−プレートの
寸法形状に適当な幅を持った中［用層材料。After transport and optionally storage, 1117-layer material with a width appropriate to the dimensions and shape of the plate.
１３から切断装置または押抜き装置１５で切断ま九は押
抜き加工されて中間層プレート片が侍られる。From 13, the cut holes are punched out by a cutting device or a punching device 15 to form intermediate layer plate pieces.
一緒に巻取られてコイルとてれる、両面でシリコーン処
理されたベーパｆ：便用する場合にはペーパは矢印１４
で示される場所で切断過程または押抜き過程の前に帯状
の中間層材料から剥離される。切断過程または押抜き過
程（ここで摩擦ライニングの外郭とライニング支持板の
固定孔に相当する中間層プレート片２４の輪郭（第３図
）が決定される）では中間層プレート片２４の、支持板
２２（第２図）に面する側へ矢印１７によって示される
場合で支持板２２の供給恢中間膚プレート片２４は支持
板上へ輪ＩＩｓを合わせて載せられ、かつ矢印１８によ
って示される作業場所で弱い加圧下で圧着芒れる。この
ときに溶剤で雄性化された接Ｎ刑が支持板と中間Ｊ鎗プ
レートと全戦〈接着する。A vapor coated with silicone on both sides that can be rolled up and removed as a coil.
It is peeled off from the strip of interlayer material before the cutting or punching process at the location indicated by . In the cutting or punching process (in which the contour of the intermediate layer plate piece 24 (FIG. 3) corresponding to the outer contour of the friction lining and the fixing holes of the lining support plate is determined), the support plate of the intermediate layer plate piece 24 is In the case indicated by the arrow 17 towards the side facing 22 (FIG. 2), the supply skin plate piece 24 of the support plate 22 is placed with the rings IIs together on the support plate and at the working place indicated by the arrow 18. Crimp the awn under mild pressure. At this time, the masculinized N-punch with a solvent is completely glued to the support plate and the middle J-spring plate.
中間層プレートと一緒に予備製作された支持板（第４図
）は独立に取扱い可能な裡せユニット全構成し、この複
合ユニットはこの後の処理の前に貯蔵所で中間的に貯蔵
することができるう予備製作された支持板（第４図）は
プレス２０内に挿入され、かつ粉末状の摩擦層材料１９
と一緒にプレスされてブレーキシューにされる。第５図
にはこのブレーキシュー２１が示されている。第５図か
ら中間層プレート片２４の外郭が精確に要部ライニング
２３の外郭に等しいことが明白に判る。The prefabricated support plate (FIG. 4) together with the intermediate layer plate constitutes a complete unit that can be handled independently, and this composite unit can be temporarily stored in a storage facility before further processing. The prefabricated support plate (FIG. 4) is inserted into the press 20 and powdered friction layer material 19 is inserted into the press 20.
They are pressed together and made into brake shoes. This brake shoe 21 is shown in FIG. It can clearly be seen from FIG. 5 that the contour of the intermediate plate piece 24 is exactly equal to the contour of the main lining 23.
所定の形状の支持板２２と摩擦ライニング２３とを有す
るブレーキシュー（ｅＫ５１Ｎ）は中間層プレート片２
４を含有している。中間層プレート片は中間層材料と熱
活性化可能な接着剤との混合物から製作されており、こ
の混合物内にガラスファイバネット７が埋設されている
。A brake shoe (eK51N) having a support plate 22 of a predetermined shape and a friction lining 23 is attached to the intermediate layer plate piece 2.
Contains 4. The interlayer plate piece is made from a mixture of interlayer material and heat-activatable adhesive, in which the glass fiber net 7 is embedded.
中間層プレート片は均一な厚さを有し、かつ平らに広が
った、粗面化された表面２６．２７に肩している。The intermediate plate pieces have a uniform thickness and are shouldered by a flattened, roughened surface 26,27.
ブレーキシューに必貴な剪断強さの確保によって中間層
の性質を広範囲内で撞々の要求、例えは断熱性、瀘音減
良性、結合強さおよび耐大性に関して中間層のコンパウ
ンドの処方ｆ：、変史することによって最適化し、かつ
同時に製造中の簡便化された取扱いを保証することが可
能である。By ensuring the shear strength necessary for brake shoes, the properties of the intermediate layer are subject to a wide range of demands, such as the formulation of the compound of the intermediate layer in terms of heat insulation, noise reduction, bond strength, and durability. : it is possible to optimize and at the same time guarantee simplified handling during production.
第１図は製造方法の経過を略示した図、第２図は支持板
の斜視図、第３図は中間層プレート片の斜視図、第４図
は予備製作てれた支持板の斜視図、第５図はブレーキシ
ューのｆＰ＋祝図１弟６図は本発明により製作されたブ
レーキシューの横断面図である。Fig. 1 is a diagram schematically showing the progress of the manufacturing method, Fig. 2 is a perspective view of the support plate, Fig. 3 is a perspective view of the intermediate layer plate piece, and Fig. 4 is a perspective view of the prefabricated support plate. , FIG. 5 is a cross-sectional view of a brake shoe manufactured according to the present invention.
Claims (1)
持板と中間層と摩擦層とから構成されており、かつプレ
ート片等の形状の中間層が熱硬化性のプラスチックと補
強挿入体とから製作されている形式のものにおいて、中
間層プレート片（２４）が中間層材料と熱活性化可能な
接着剤との混合物から製作されていて、しかも埋設され
たガラスファイバネット（７）を補強挿入体として含有
しており、かつ均一な厚さと粗面化された表面（２６、 ２７）とを有していることを特徴とする、ディスクブレ
ーキ用のブレーキシュー。 ２、中間層プレート片（２４）と支持板（２２）とが独
立に取扱い可能である複合ユニットを構成している、特
許請求の範囲第１項記載のブレーキシュー。 ３、ガラスファイバネットがガラスファイバ織物として
１ｃｍ当り糸約４〜８本のたて糸と１ｃｍ当り糸約２〜
６本の緯糸とを有しており、かつ糸の太さが約０．６〜
１．２ｍｍである、特許請求の範囲第１項または第２項
記載のブレーキシュー。 ４、支持板と中間層と摩擦層とから構成されており、か
つプレート片等の形状の中間層が熱硬化性のプラスチッ
クと補強挿入体とから製作されていて、しかも該中間層
プレート片が中間層材料と熱活性化可能な接着剤との混
合物から製作されていて、しかも埋設されたガラスファ
イバネットを補強挿入体として含有しており、かつ均一
な厚さと粗面化された表面とを有している、ディスクブ
レーキ用のブレーキシューを、プレート片等の形状の中
間層を製作し、かつ該中間層を支持板および摩擦層と一
緒にプレス型内でプレスし、かつ硬化させることによっ
て結合してユニットにすることにより製作する方法にお
いて、中間層材料および熱活性化可能な接着剤を互いに
混合し、かつ混合物を板型内でガラスファイバネット上
に塗布し、かつガラスファイバネット上で均一に塗り広
げ、次いで乾燥し、かつこのようにして得られた、適切
な寸法の中間層プレート片を支持板および粉末状の摩擦
層材料と一緒にプレスし、かつ加熱することによって結
合して最終的なブレーキシューにすることを特徴とする
、ディスクブレーキ用のブレーキシューの製法。 ５、溶剤によっても活性化可能である接着剤を使用し、
かつ中間層プレート片をこの接着剤のための溶剤を用い
て支持板と接着させ、かつこのようにして予備製作され
た支持板を粉末状の摩擦層材料と一緒にプレスし、かつ
加熱することによって結合して最終的なブレーキシュー
にする、特許請求の範囲第４項記載の方法[Claims] 1. A brake shoe for a disc brake, which is composed of a support plate, an intermediate layer, and a friction layer, and the intermediate layer in the shape of a plate piece or the like is made of thermosetting plastic and reinforced. In one type of insert, the interlayer plate piece (24) is made from a mixture of interlayer material and heat-activatable adhesive and has an embedded glass fiber net (7). ) as reinforcing inserts and having a uniform thickness and a roughened surface (26, 27). 2. The brake shoe according to claim 1, wherein the intermediate plate piece (24) and the support plate (22) constitute a composite unit that can be handled independently. 3. Glass fiber net is a glass fiber fabric with approximately 4 to 8 warp yarns per cm and approximately 2 to 2 yarns per cm.
It has 6 weft yarns, and the thickness of the yarn is approximately 0.6 ~
The brake shoe according to claim 1 or 2, which has a diameter of 1.2 mm. 4. It is composed of a support plate, an intermediate layer and a friction layer, and the intermediate layer in the form of a plate piece or the like is made of thermosetting plastic and a reinforcing insert, and the intermediate layer plate piece is made of a thermosetting plastic and a reinforcing insert. It is made from a mixture of interlayer material and heat-activatable adhesive, contains embedded glass fiber netting as a reinforcing insert, and has a uniform thickness and a roughened surface. A brake shoe for a disc brake, which has a disc brake, is manufactured by producing an intermediate layer in the shape of a plate piece or the like, pressing the intermediate layer together with a support plate and a friction layer in a press mold, and hardening the intermediate layer. In the method of manufacturing by bonding into a unit, the interlayer material and the heat-activatable adhesive are mixed together, and the mixture is applied onto the glass fiber net in a plate mold, and the mixture is applied onto the glass fiber net in a plate mold. Spread evenly, then dry, and the intermediate layer plate pieces thus obtained of suitable dimensions are pressed together with the support plate and the powdered friction layer material and bonded by heating. A method for manufacturing a brake shoe for disc brakes, which is characterized by making it into a final brake shoe. 5. Using adhesives that can also be activated by solvents,
and adhering the intermediate layer plate piece to the support plate using a solvent for this adhesive, and pressing the thus prefabricated support plate together with powdered friction layer material and heating. The method according to claim 4, in which the final brake shoe is combined by
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3617846.2 | 1986-05-27 | ||
| DE19863617846 DE3617846A1 (en) | 1986-05-27 | 1986-05-27 | METHOD FOR PRODUCING A BRAKE SHOE FOR DISC BRAKES AND BRAKE SHOE THEREOF |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS62283231A true JPS62283231A (en) | 1987-12-09 |
Family
ID=6301752
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62128538A Pending JPS62283231A (en) | 1986-05-27 | 1987-05-27 | Brake shoe for disk brake and manufacture thereof |
Country Status (11)
| Country | Link |
|---|---|
| JP (1) | JPS62283231A (en) |
| KR (1) | KR870011390A (en) |
| BE (1) | BE1000612A4 (en) |
| DE (2) | DE3617846A1 (en) |
| DK (1) | DK171243B1 (en) |
| ES (1) | ES2004621A6 (en) |
| FR (1) | FR2599448B1 (en) |
| GB (1) | GB2190968B (en) |
| IT (1) | IT1205675B (en) |
| NL (1) | NL8701229A (en) |
| SE (1) | SE500448C2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0488735U (en) * | 1990-02-23 | 1992-07-31 |
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| AT388920B (en) * | 1988-04-20 | 1989-09-25 | Leinweber Anstalt Ing Joh | METHOD FOR PRODUCING A BRAKE PAD |
| US4977986A (en) * | 1989-05-05 | 1990-12-18 | Abex Corporation | Bonding friction material to plated substrates |
| DE3919179A1 (en) * | 1989-06-12 | 1990-12-13 | Lucas Ind Plc | PARTIAL DISC BRAKE WITH SWIMMING CALIPER AND PRESSURE PLATE |
| DE4001969A1 (en) * | 1990-01-24 | 1991-07-25 | Ruetgers Pagid Ag | METHOD FOR PRODUCING A CONNECTION BETWEEN CARRIER PLATE AND FRICTION PAD OF A DISC BRAKE PAD AND DISC BRAKE PADS WITH THIS CONNECTION |
| DE4039636A1 (en) * | 1990-12-12 | 1992-06-17 | Beiersdorf Ag | HOT-STIFF ADHESIVE |
| US5281481A (en) * | 1992-02-28 | 1994-01-25 | Borg-Warner Automotive Transmission & Engine Components Corporation | Powder coating of thermosetting adhesives onto metal substrates to enable a friction material to be bonded to the metal substrate |
| US5571372A (en) * | 1992-07-21 | 1996-11-05 | Kabushiki Kaisha F.C.C. | Process and apparatus for manufacturing clutch friction plate |
| EP0583516B1 (en) * | 1992-08-06 | 1996-07-17 | Kabushiki Kaisha F.C.C. | Process and apparatus for manufacturing clutch friction plate |
| DE4314432A1 (en) * | 1993-05-03 | 1994-11-10 | Ruetgers Pagid Ag | Corrosion protection for friction linings |
| DE4414058A1 (en) * | 1994-04-21 | 1995-10-26 | Raybestos Ind Produkte Gmbh | Clutch disc or the like and process for their manufacture |
| EP0681116B2 (en) * | 1994-04-26 | 2002-12-18 | Sumitomo Electric Industries, Ltd. | Method of manufacturing disk brake pad |
| US5515950A (en) * | 1994-06-08 | 1996-05-14 | Pneumo Abex Corporation | Disc brake friction pad assembly |
| US5413194A (en) | 1994-07-25 | 1995-05-09 | Pneumo Abex Corporation | Brake friction pad assembly |
| DE19519940B4 (en) * | 1995-06-02 | 2004-09-02 | Tmd Friction Europe Gmbh | Process for the production of brake shoes |
| DE19532230C2 (en) * | 1995-08-31 | 1997-07-03 | Frimatec Ingenieurgesellschaft | Method for gluing a brake pad to a brake pad carrier |
| RU2117834C1 (en) | 1996-02-23 | 1998-08-20 | Научно-производственная фирма "Контур" | Reinforcing filler, friction polymer composite, and motor-car brake block |
| JP2990656B2 (en) * | 1996-06-07 | 1999-12-13 | 古河電池株式会社 | Supply method of sheet for separator |
| US5842546A (en) * | 1996-07-03 | 1998-12-01 | Prattville Manufacturing, Inc. | Split backplate for noise suppression in brake pad assemblies |
| DE19905529C1 (en) * | 1999-02-10 | 2000-06-21 | Eagle Picher Wolverine Gmbh | Brake lining support plate comprises base-plate fittable to one side of lining with other side having raised peripheral edge with damping device fixed to it, raised peripheral edge being all-round structure |
| FR2867263B1 (en) * | 2004-03-02 | 2006-05-26 | Solaronics Irt | DRYING INSTALLATION FOR A TILTING STRIP, IN PARTICULAR FOR A PAPER STRIP |
| DE102005009398A1 (en) * | 2004-03-03 | 2005-10-13 | Knorr-Bremse Systeme für Nutzfahrzeuge GmbH | Brake lining pair for discs brakes for motor vehicles has lining carrier plates of different shape and dimension dependent upon loads and construction space |
| KR20100017352A (en) | 2007-04-25 | 2010-02-16 | 트렐레보르그 루보레 에이비 | Anti-squeal shim |
| DE102010033876A1 (en) * | 2010-08-10 | 2012-02-16 | Hoerbiger Antriebstechnik Holding Gmbh | Friction ring and method for its production |
| DE102011051122A1 (en) * | 2011-06-17 | 2012-12-20 | Tmd Friction Services Gmbh | Friction lining carrier plate with a corrosion protection layer |
| RU2475657C1 (en) * | 2011-08-10 | 2013-02-20 | Открытое акционерное общество "Термостойкие изделия и инженерные разработки" (ОАО "ТИИР") | Friction item |
| RU2640381C2 (en) * | 2015-10-27 | 2017-12-28 | Акционерное общество "Завод тормозных, уплотнительных и теплоизоляционных изделий" (АО "Завод АТИ") | Brake pad for buses and trucks |
| CN111396483A (en) * | 2020-04-03 | 2020-07-10 | 北京浦然轨道交通科技有限公司 | Brake shoe brake pad and manufacturing method thereof |
| DE102022206154A1 (en) | 2022-06-21 | 2023-12-21 | Hl Mando Corporation | BRAKE PAD WITH A BASE COATING WITH ANISOTROPIC MATERIAL PROPERTIES |
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-
1986
- 1986-05-27 DE DE19863617846 patent/DE3617846A1/en active Granted
- 1986-05-27 DE DE8614363U patent/DE8614363U1/de not_active Expired
-
1987
- 1987-05-20 BE BE8700562A patent/BE1000612A4/en not_active IP Right Cessation
- 1987-05-20 FR FR878707047A patent/FR2599448B1/en not_active Expired - Lifetime
- 1987-05-22 NL NL8701229A patent/NL8701229A/en not_active Application Discontinuation
- 1987-05-25 KR KR870005173A patent/KR870011390A/en not_active Application Discontinuation
- 1987-05-25 SE SE8702171A patent/SE500448C2/en unknown
- 1987-05-25 IT IT20659/87A patent/IT1205675B/en active
- 1987-05-26 DK DK266087A patent/DK171243B1/en not_active IP Right Cessation
- 1987-05-26 ES ES8701534A patent/ES2004621A6/en not_active Expired
- 1987-05-27 JP JP62128538A patent/JPS62283231A/en active Pending
- 1987-05-27 GB GB8712411A patent/GB2190968B/en not_active Expired
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0488735U (en) * | 1990-02-23 | 1992-07-31 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE3617846C2 (en) | 1991-12-19 |
| GB2190968B (en) | 1989-12-13 |
| SE500448C2 (en) | 1994-06-27 |
| DE3617846A1 (en) | 1987-12-03 |
| BE1000612A4 (en) | 1989-02-21 |
| DE8614363U1 (en) | 1987-10-01 |
| ES2004621A6 (en) | 1989-01-16 |
| DK266087D0 (en) | 1987-05-26 |
| GB8712411D0 (en) | 1987-07-01 |
| GB2190968A (en) | 1987-12-02 |
| IT8720659A0 (en) | 1987-05-25 |
| FR2599448A1 (en) | 1987-12-04 |
| DK266087A (en) | 1987-11-28 |
| SE8702171L (en) | 1987-11-28 |
| IT1205675B (en) | 1989-03-31 |
| DK171243B1 (en) | 1996-08-05 |
| FR2599448B1 (en) | 1992-05-15 |
| KR870011390A (en) | 1987-12-23 |
| NL8701229A (en) | 1987-12-16 |
| SE8702171D0 (en) | 1987-05-25 |
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